Xerox WC5632, WC5687F Service Manual

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Page 1

Xerox WorkCentre 5687 Family (WC5632-WC5687F)

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Service Manual

September 2008

Page 2

5 Parts Lists

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PL 1 - Standby Power

PL 1.10 Power and Control Assembly..................

PL 1.15 Main Power Cables ............................................................................................ 5-6

......................................................... 5-5

PL 2 - User Interface

PL 2.10 User Interface (65-87 ppm) ....................

PL 2.15 User Interface W/O TAG 040 (32-55 ppm) ........................................................ 5-8

PL 2.17 User Interface W/TAG 040 (32-55 ppm) ............................................................ 5-9

............................................................ 5-7

PL 3 - Machine Run Control

PL 3.10 Image Processing PWB Module (65-87 ppm) (1 of

PL 3.11 Image Processing PWB Module (65-87 ppm) (2 of 2) ....................................... 5-11

PL 3.15 Image Processing PWB Module W/O TAG 040 (32-55 ppm) (1 of 2)................ 5-12

PL 3.20 Image Processing PWB Module W/O TAG 040 (32-55 ppm) (2 of 2)................ 5-13

PL 3.22 Single Board Controller PWB Module W/TAG 040 (32-55 ppm) (1 of 2) ........... 5-14

PL 3.24 Single Board Controller PWB Module W/TAG 040 (32-55 ppm) (2 of 2) ........... 5-15

2) ....................................... 5-10

PL 4 - Main Drive Assembly

PL 4.10 Main Drive Module (65-87 ppm) (1 of 2) ............................................................ 5-16

PL 4.12 Main Drive Module (65-87 ppm) (2 of 2) ............................................................ 5-17

PL 4.15 Main Drive Module (32-55 ppm) (1 of 2) ............................................................ 5-18

PL 4.17 Main Drive Module (32-55 ppm) (2 of 2) ............................................................ 5-19

PL 5 - DADH

PL 5.10 DADH (Complete), Covers, DADH PWB ........................................................... 5-20

PL 5.15 Feed Assembly (32-38 ppm).............................................................................. 5-21

PL 5.16 Feed Assembly (45-87 ppm WO/TAG D002) .................................................... 5-22

PL 5.17 Feed Assembly (45-87 ppm W/TAG D002) ....................................................... 5-23

PL 5.20 Top Cover Assembly.......................................................................................... 5-24

PL 5.25 CVT.................................................................................................................... 5-25

PL 5.30 Baffle Assembly ................................................................................................. 5-26

PL 5.35 Input Tray Assembly .......................................................................................... 5-27

PL 5.40 Document Cover ................................................................................................ 5-28

PL 6 - Imaging

PL 6.10 ROS ...........................................

........................................................................ 5-29

PL 7 - Paper Supply

PL 7.10 Tray 1 and 2 Assembly ...................................................................................... 5-30

PL 7.15 HCF Tray 3 and 4 Assembly (1 of 2) ................................................................. 5-31

PL 7.17 HCF Tray 3 and 4 Assembly (2 of 2) ................................................................. 5-32

PL 7.20 Elevator Motor and Control PWB....................................................................... 5-33

PL 7.25 HCF Covers ....................................................................................................... 5-34

PL 7.30 Bypass Tray and Left Hand Door Assembly ...................................................... 5-35

PL 7.40 Stand Assembly ................................................................................................. 5-36

PL 7.60 Tray 5 Covers .................................................................................................... 5-37

PL 7.62 Tray 5 Base........................................................................................................ 5-38

PL 7.64 Tray 5 Guides .................................................................................................... 5-39

PL 7.68 Tray 5 Lift assembly (1 of 2) .............................................................................. 5-40

PL 7.70 Tray 5 Lift assembly (2 of 2) .............................................................................. 5-41

PL 8 - Paper Transport

PL 8.10 Main Covers.................................

PL 8.11 Front Door Assembly (65-87 ppm) (2 of 3) ........................................................ 5-43

PL 8.15 Registration Transport (32-55 ppm)................................................................... 5-44

PL 8.17 Registration Transport (65-87 ppm)................................................................... 5-45

PL 8.20 Duplex Transport (65-87 ppm)........................................................................... 5-46

PL 8.22 Duplex Transport (32-55 ppm)........................................................................... 5-47

PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2) ...................................................... 5-48

PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2) ...................................................... 5-49

PL 8.30 Tray 3 Paper Feed Assembly ............................................................................ 5-50

PL 8.31 Tray 4 Paper Feed Assembly ............................................................................ 5-51

PL 8.35 Tray 3 Transport Assembly ................................................................................ 5-52

PL 8.40 Tray 5 Feed Assembly (1 of 3)........................................................................... 5-53

PL 8.45 Tray 5 Feed Assembly (2 of 3)........................................................................... 5-54

PL 8.47 Tray 5 Feed Assembly (3 of 3)........................................................................... 5-55

.................................................................... 5-42

PL 9 - Xerographics

PL 9.10 Waste Toner Bottle Assembly.................

PL 9.15 Developer Assembly (65-87 ppm) ..................................................................... 5-57

PL 9.17 Developer Assembly (32-55 ppm) ..................................................................... 5-58

PL 9.20 Xerographic Module and Short Paper Path Assembly (45-87 ppm) .................. 5-59

PL 9.22 Xerographic Module and Short Paper Path Assembly (32-38 ppm) .................. 5-60

PL 9.25 Ozone Fan and Photoreceptor Fan ................................................................... 5-61

......................................................... 5-56

PL 10 - Copy Transportation and Fusing

PL 10.8 Fuser Module Assembly (32-55 ppm)................................................................ 5-62

PL 10.10 Fuser Module Assembly (65-87 ppm).............................................................. 5-63

PL 10.11 Inverter Assembly (1 of 4)................................................................................ 5-64

PL 10.12 Inverter Assembly (2 of 4)................................................................................ 5-65

PL 10.13 Inverter Assembly (3 of 4)................................................................................ 5-66

PL 10.14 Inverter Assembly (4 of 4)................................................................................ 5-67

PL 10.15 Inverter Drive Gears and Jam Clearance Knobs ............................................. 5-68

PL 10.20 Inverter Decurler Assemblies W/TAG 046/047 ................................................ 5-69

PL 10.25 Short Paper Path Assembly............................................................................. 5-70

PL 11 - 2K LCSS

PL 11.2 2K LCSS Covers ................................

PL 11.4 2K LCSS Docking Latch .................................................................................... 5-72

PL 11.6 2K LCSS Hole Punch Unit ................................................................................. 5-73

PL 11.8 2K LCSS Paddle Wheel/Safety Gate................................................................. 5-74

PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)................................................... 5-75

PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)................................................... 5-76

PL 11.14 2K LCSS Paper Entry Transport...................................................................... 5-77

PL 11.16 2K LCSS Tamper Assembly ............................................................................ 5-78

PL 11.18 2K LCSS Ejector Assembly ............................................................................. 5-79

PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly .............................................. 5-80

................................................................ 5-71

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Parts Lists

Page 3

PL 11.22 2K LCSS Bin 0 Entry ....................................................................................... 5-81

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PL 11.23 2K LCSS Bin 1 Entry ....................................................................................... 5-82

PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide........................................ 5-83

PL 11.26 2K LCSS Electrical .......................................................................................... 5-84

PL 11 - HCSS

PL 11.30 HCSS Covers (1 of 2) .......................

PL 11.32 HCSS Covers (2 of 2) ...................................................................................... 5-86

PL 11.34 HCSS Docking Latch ....................................................................................... 5-87

PL 11.36 HCSS Paper Path (1 of 2) ............................................................................... 5-88

PL 11.38 HCSS Paper Path (2 of 2) ............................................................................... 5-89

PL 11.40 HCSS Vertical Paper Transport (1 of 2) .......................................................... 5-90

PL 11.42 HCSS Vertical Paper Transport (2 of 2) .......................................................... 5-91

PL 11.44 HCSS Vertical Carriage Transport................................................................... 5-92

PL 11.46 HCSS Compiler Carriage (1 of 4) .................................................................... 5-93

PL 11.47 HCSS Compiler Carriage (2 of 4) .................................................................... 5-94

PL 11.48 HCSS Compiler Carriage (3 of 4) .................................................................... 5-95

PL 11.49 HCSS Compiler Carriage (4 of 4) .................................................................... 5-96

PL 11.52 HCSS Bin 1...................................................................................................... 5-97

PL 11.54 HCSS Bin 2...................................................................................................... 5-98

PL 11.56 HCSS Electrical ............................................................................................... 5-99

............................................................. 5-85

PL 11 - HCSS Booklet Maker

.......................................................... 5-100

PL 11.60 HCSS BM Covers (1 of 2)....................

PL 11.62 HCSS BM Covers (2 of 2)................................................................................ 5-101

PL 11.64 HCSS BM Docking Latch................................................................................. 5-102

PL 11.65 HCSS BM Module (Complete)......................................................................... 5-103

PL 11.66 HCSS BM Paper Path (1 of 4) ......................................................................... 5-104

PL 11.67 HCSS BM Paper Path (2 of 4) ......................................................................... 5-105

PL 11.68 HCSS BM Paper Path (3 of 4) ......................................................................... 5-106

PL 11.70 HCSS BM Paper Path (4 of 4) ......................................................................... 5-107

PL 11.72 HCSS BM Stapling Compiler Carriage (1 of 4) ................................................ 5-108

PL 11.73 HCSS BM Stapling Compiler Carriage (2 of 4) ................................................ 5-109

PL 11.74 HCSS BM Stapling Compiler Carriage (3 of 4) ................................................ 5-110

PL 11.75 HCSS BM Stapling Compiler Carriage (4 of 4) ................................................ 5-111

PL 11.78 HCSS BM Bin 1 ............................................................................................... 5-112

PL 11.80 HCSS BM Entry and Front Cover .................................................................... 5-113

PL 11.81 HCSS BM Tamper Assembly .......................................................................... 5-114

PL 11.82 HCSS BM Back Stop Motor............................................................................. 5-115

PL 11.83 HCSS BM Back Stop Assembly ...................................................................... 5-116

PL 11.84 HCSS BM Crease Blade Motor ....................................................................... 5-117

PL 11.86 HCSS BM Crease Rolls Motor and PWB ........................................................ 5-118

PL 11.87 HCSS BM Crease Rolls and Support Leg ....................................................... 5-119

PL 11.88 HCSS BM Stapler Assemblies......................................................................... 5-120

PL 11.90 HCSS BM Bin 2 ............................................................................................... 5-121

PL 11.92 HCSS BM Electrical ......................................................................................... 5-122

PL 11 - 1K LCSS

PL 11.100 1K LCSS Covers..............................

PL 11.102 1K LCSS Docking Latch ................................................................................ 5-124

PL 11.104 1K LCSS Paddle Wheel/Safety Gate............................................................. 5-125

PL 11.106 1K LCSS Bin 1 Control Components............................................................. 5-126

.............................................................. 5-123

PL 11.110 1K LCSS Paper Entry Transport.................................................................... 5-127

PL 11.112 1K LCSS Tamper Assembly .......................................................................... 5-128

PL 11.114 1K LCSS Ejector Assembly ........................................................................... 5-129

PL 11.116 1K LCSS Staple Head Assembly................................................................... 5-130

PL 11.118 1K LCSS Bin 0 Entry ..................................................................................... 5-131

PL 11.120 1K LCSS Bin 1 Entry ..................................................................................... 5-132

PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide...................................... 5-133

PL 11.124 1K LCSS Electrical ........................................................................................ 5-134

PL 11 - HVF

PL 11.130 HVF Covers and Docking ....................

PL 11.135 HVF Stacker .................................................................................................. 5-136

PL 11.140 HVF Ejector, Pressing and Support ............................................................... 5-137

PL 11.145 HVF Ejector, Pressing and Support (2 of 2) .................................................. 5-138

PL 11.150 HVF Main Drives............................................................................................ 5-139

PL 11.153 HVF Feed Assembly and Punch (1 of 3) ....................................................... 5-140

PL 11.155 HVF Feed Assembly and Punch (2 of 3) ....................................................... 5-141

PL 11.156 HVF Feed Assembly and Punch (3 of 3) ....................................................... 5-142

PL 11.157 HVF Power and Control ................................................................................. 5-143

........................................................ 5-135

PL 11 - HVF Booklet Maker

PL 11.160 HVF BM Module (Complete).......................................................................... 5-144

PL 11.161 HVF BM Entry and Front Cover..................................................................... 5-145

PL 11.162 HVF BM Tamper Assembly ........................................................................... 5-146

PL 11.163 HVF BM Back Stop Motor.............................................................................. 5-147

PL 11.164 HVF BM Back Stop assembly........................................................................ 5-148

PL 11.165 HVF BM Crease Blade Motor ........................................................................ 5-149

PL 11.166 HVF BM Crease Rolls Motor and PWB ......................................................... 5-150

PL 11.167 HVF BM Crease Rolls and Support Leg ........................................................ 5-151

PL 11.168 HVF BM Stapler Assemblies ......................................................................... 5-152

PL 11.169 HVF BM Bin 2 ................................................................................................ 5-153

PL 11 - Inserter

PL 11.175 Inserter Covers .............................................................................................. 5-154

PL 11.177 Inserter Main Drives (1 of 3) .......................................................................... 5-155

PL 11.179 Inserter Main Drives (2 of 3) .......................................................................... 5-156

PL 11.181 Inserter Main Drives (3 of 3) .......................................................................... 5-157

PL 11 - Tri-Folder

PL 11.190 Tri-Folder Covers ...........................

PL 11.193 Tri-Folder Drives module ............................................................................... 5-159

PL 11.195 Tri-Folder Top Door Cover Assembly ............................................................ 5-160

PL 11.197 Tri-Folder Main Drives Assembly................................................................... 5-161

................................................................ 5-158

PL 12 - OCT

PL 12.10 OCT ................................................................................................................. 5-162

PL 14 - Scanner

PL 14.10 Scanner Module, CVT/Document Glass (65-87 ppm) ..................................... 5-163

PL 14.15 Electrical Components 65-87 ppm (1 of 2) ...................................................... 5-164

PL 14.16 Electrical Components 65-87 ppm (2 of 2) ...................................................... 5-165

PL 14.20 Scanner Module, CVT/Document Glass (32-55 ppm) ..................................... 5-166

PL 14.25 Electrical Components (32-55 ppm) ................................................................ 5-167

Parts Lists

September 2008

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WorkCentre 5687 Family

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PL 16 - Network

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PL 16.10 Network Controller .........................

PL 17 - Secure Access

PL 17.00 Secure Access Additions ......................

PL 20 - Fax

PL 20.10 Fax PWBs .....................................

PL 25 - Accessories

PL 25.10 Convenience Stapler..........................

PL 26 - Consumables and Tools

PL 26.10 Consumables and Tools (1 of 2)...............

PL 26.11 Consumables and Tools (2 of 2)...................................................................... 5-173

PL 28 - Covers

PL 28.10 Covers.............................................................................................................. 5-174

PL 31 - Maintenance/Installation/Removal Kits

PL 31.10 Maintenance/Installation/Removal Kits (1 of 5)................................................ 5-175

PL 31.11 Maintenance/Installation/Removal Kits (2 of 5)................................................ 5-176

PL 31.12 Maintenance/Installation/Removal Kits (3 of 5)................................................ 5-177

PL 31.13 Maintenance/Installation/Removal Kits (4 of 5)................................................ 5-178

PL 31.14 Maintenance/Installation/Removal Kits (5 of 5)................................................ 5-179

PL 31.18 Terminal Repair Kits (1 of 2) ............................................................................ 5-180

PL 31.20 Terminal Repair Kits (2 of 2) ............................................................................ 5-181

PL 31.25 Splicing Block and Terminal Repair ................................................................. 5-182

PL 31.30 Connector Kits ................................................................................................. 5-183

PL 31.35 Line 1 Fax Kits ................................................................................................. 5-184

PL 31.40 Line 2 Fax Kits ................................................................................................. 5-185

Common Hardware

Common Hardware ......................................................................................................... 5-186

................................................................ 5-168

........................................................... 5-169

................................................................... 5-170

.............................................................. 5-171

....................................................... 5-172

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September 2008

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Parts Lists

Page 5

PL 1.10 Power and Control Assembly

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Item Part Description

1 – Power and control assembly (Not

2 960K40945 IOT PWB (REP 3.1) – 960K52500 IOT PWB (alternate) (REP 3.1) 3 – LVPS and base module (see below

– 105K29953 32-55 ppm (W/O TAG 040) – 105K35813 32-55 ppm (W/TAG 040) – 105K29973 65-87 ppm (XE) – 105K29963 65-87 ppm (USSG/XCL) 4 – Shield (Not Spared) 5 105K29551 HVPS (45-87 ppm) (REP 1.10) – 105K29561 HVPS (32-38 ppm) (REP 1.10) 6 – Locking screw (Not Spared) 7 – Door interlock switch (S01-300)

8 110K14030 On/Off switch 9 108E06730 In-line fuse (2.5A slow blow)

10 – Main power cord (REF: PL 1.15

11 – Not used 12 962K34760 IOT-HVPS Harness (32-38 ppm)

– 962K27020 IOT-HVPS Harness (45-87 ppm) 13 962K49460 IOT - finisher harness 14 962K63630 IOT internal tray 5 harness

NOTE: For the left door interlock (S01-305), refer to PL 7.30 Item 3.

Spared) (REP 1.1)

for variants) (REP 1.9)

(Not Spared) (NOTE) (REP 1.8)

Item 1)

WorkCentre 5687 Family

September 2008

5-5

Parts Lists

PL 1.10

Page 6

PL 1.15 Main Power Cables

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Item Part Description

1 – Main power cord (see below for

– 152S06414 United Kingdom (32-55ppm)

– 152S06407 United Kingdom (65-87 ppm)

– 152S06410 Europe (32-55 ppm)

– 152S06413 Europe (Alternate) (32-55 ppm)

– 152S06406 Europe (65-87 ppm)

– 152S06400 USSG/XCL (32-55 ppm)

– 152S06401 USSG/XCL (65-87 ppm)

– 152S06404 Denmark (65-87 ppm)

– 152S06415 Denmark (32-55 ppm)

– 152S06416 Switzerland (32-55 ppm)

– 152S06420 Switzerland (65-87 ppm)

– 152S06402 Argentina (32-55 ppm)

– 152S06403 Argentina (65-87 ppm)

– 152S06405 South Africa (65-87 ppm)

variants)

Parts Lists

PL 1.15

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5-6

WorkCentre 5687 Family

Page 7

PL 2.10 User Interface (65-87 ppm)

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Item Part Description

1 – User interface assembly (Not

– – User interface assembly (Not

2 848E00160 Name plate

3 – UI Harness (REF: PL 14.10 Item 9)

4 893E14240 Overlay label kit (French/Canadian)

5 123K07760 User interface touch screen (REP

6 960K34367 User interface PWB (REP 2.3)

7 802K93500 User interface housing (XE)

– 802K93510 User interface housing (USSG/

8 896E43711 Name plate label (65 ppm)

– 896E54830 Name plate label (75 ppm)

– 896E65700 Name plate label (87 ppm)

9 962K63570 CUI Internal USB cable 10 962K82360 UI/USB harness pack

Spared) (XE) (REP 2.1)

Spared) (USSG/XCL) (REP 2.1)

2.2)

XCL)

WorkCentre 5687 Family

September 2008

5-7

Parts Lists

PL 2.10

Page 8

PL 2.15 User Interface W/O TAG 040

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(32-55 ppm)

Item Part Description

1 – User interface assembly (Not

– – User interface assembly (Not

2 893E53710 Overlay label kit (French/Canadian)

3 – User interface harness (REF: PL

4 – Ferrite (Not Spared)

5 848E00170 Name plate

6 123K07760 User interface touch screen (REP

7 960K34367 User interface PWB

8 802K94790 User interface housing (USSG/

– 802K94800 User interface housing (XE)

9 896E43671 Name plate label (32 ppm)

– 896E54810 Name plate label (38 ppm)

– 896E54820 Name plate label (45 ppm)

– 896E43701 Name plate label (55 ppm) 10 962K63570 CUI internal USB cable 11 962K82360 UI/USB harness pack

Spared) (XE) (REP 2.1)

Spared) (USSG/XCL) (REP 2.1)

14.20 Item 9)

2.2)

XCL)

Parts Lists

PL 2.15

September 2008

5-8

WorkCentre 5687 Family

Page 9

PL 2.17 User Interface W/TAG 040 (32-

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55 ppm)

Item Part Description

1 – User interface assembly (Not

– – User interface assembly (Not

2 893E53710 Overlay label kit (French/Canadian)

3 – Single board controller/user

4 – LVDS cable (P/O PL 2.17 Item 10)

5 848E00170 Name plate

6 – User interface touch screen (Not

7 960K52300 User interface PWB

8 802K94790 User interface housing (USSG/

– 802K94800 User interface housing (XE)

9 896E43671 Name plate label (32 ppm)

– 896E54810 Name plate label (38 ppm)

– 896E54820 Name plate label (45 ppm)

– 896E43701 Name plate label (55 ppm) 10 962K82370 UI/LVDS harness pack

Spared) (XE) (REP 2.1)

Spared) (REP 2.1)

interface harness (REF: PL 14.20 Item 9)

Spared)

XCL)

WorkCentre 5687 Family

September 2008

5-9

Parts Lists

PL 2.17

Page 10

PL 3.10 Image Processing PWB

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Module (65-87 ppm) (1 of 2)

Item Part Description

1 – Image processing PWB module

2 127K56210 Cooling fan (NOTE) (W/O TAG

3 960K41321 Image processing PWB (REP 3.2)

4 – Image processing PWB/power

5 960K34140 Power distribution PWB

6 962K56410 Riser PWB/power distribution PWB

7 – Power distribution PWB/scanner

8 960K58250 Software module (REP 3.3)

9 – Image processing PWB/scanner

10 – Cable clamp (Not Spared) 11 – Image processing PWB module/UI

12 960K34090 EPC memory module (128Mb)

– 960K34100 EPC Memory module (256Mb) 13 813W25205 Locking screw 14 962K49410 Image processing PWB module/

15 – ROS Data (PJ228-PJ122) cable (P/

16 – Extension bracket (Not Spared) 17 – Thumbscrew (Not Spared) 18 019E67610 FAX mounting bracket 19 962K33461 DADH/SIP Harness 20 – ESD gasket (Not Spared) 21 – USB cable mounting block (Not

22 962K63101 USB to Network controller cable

NOTE: It is not necessary to replace the cooling fan, see TAG 006.

(Not Spared)

006)

distribution PWB harness (Not Spared)

harness

PWB harness (REF: PL 14.16 Item

harness (REF: PL 14.10 Item 9)

LVPS/IOT PWB (PJ131-PJ25 & PJ105-PJ1) harness

O PL 6.10 Item 5)

Spared)

Parts Lists

PL 3.10

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WorkCentre 5687 Family

Page 11

PL 3.11 Image Processing PWB

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Module (65-87 ppm) (2 of 2)

Item Part Description

1 – Vend adaptor kit (P/O PL 31.10

2 – Standoff (P/O PL 3.11 Item 11)

3 960K35010 Foreign interface PWB

4 962K50580 Foreign interface harness (P/O PL

5 815E34820 Firewire PWB mounting bracket

6 960K34080 Riser PWB (REP 3.2)

7 960K34750 Firewire PWB (NOTE) (REP 3.2)

8 – Vend adaptor (P/O PL 3.11 Item 1)

9 – Locking screw (P/O PL 3.11 Item

10 – Washer (P/O PL 3.11 Item 11) 11 – Foreign interface kit (P/O PL 31.10

NOTE: The firewire PWB is not supplied with the correct mounting bracket. Install the mounting bracket from the old firewire PWB or order a new firewire PWB mounting bracket, PL 3.11 Item 5.

Item 3) (USSG/XCL)

3.11 Item 11)

(REP 3.2)

(USSG/XCL)

11)

Item 2)

WorkCentre 5687 Family

September 2008

5-11

Parts Lists

PL 3.11

Page 12

PL 3.15 Image Processing PWB

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Module W/O TAG 040 (32-55 ppm) (1 of 2)

Item Part Description

1 – Vend adaptor kit (P/O PL 31.10

2 – Standoff (P/O PL 3.15 Item 11)

3 960K34080 Riser PWB (REP 3.2)

4 960K35010 Foreign interface PWB

5 962K50580 Foreign interface harness

6 960K34750 Firewire PWB (NOTE) (REP 3.2)

7 815E34820 Firewire PWB mounting bracket

8 – Vend adaptor (P/O PL 3.15 Item 1)

9 – Washer (P/O PL 3.15 Item 11) 10 – Locking screw (P/O PL 3.15 Item

11 – Foreign interface kit (P/O PL 31.10

NOTE: The firewire PWB is not supplied with the correct mounting bracket. Install the mounting bracket from the old firewire PWB or order a new firewire PWB mounting bracket, PL 3.15 Item 5.

Item 3) (USSG/XCL)

(REP 3.2)

(USSG/XCL)

11)

Item 2)

Parts Lists

PL 3.15

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WorkCentre 5687 Family

Page 13

PL 3.20 Image Processing PWB

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Module W/O TAG 040 (32-55 ppm) (2 of 2)

Item Part Description

1 – Image processing PWB module

2 127K56210 Cooling fan (NOTE) (W/O TAG

3 960K41310 Image processing PWB (REP 3.2)

4 – Image processing PWB harness

5 960K34140 Power distribution PWB

6 962K56410 Riser PWB/Power distribution

7 – Image processing module/Scanner

8 960K58250 Software module (REP 3.3)

9 – Image processing module/CCD

10 – Cable clamp (Not Spared) 11 – Image processing module/User

12 960K34090 EPC memory module (128Mb)

– 960K34100 EPC Memory module (256Mb) 13 – Not used 14 962K49410 Image processing module/LVPS/

15 – ROS data cable (PJ109-PJ122)

16 – Not used 17 – Thumbscrew (Not Spared) 18 – Extension bracket (Not Spared) 19 – Locking screw (Not Spared) 20 962K33461 DADH/Image processing PWB

21 – ESD gasket (Not Spared) 22 – USB cable mounting block (Not

23 962K63101 USB to Network controller cable 24 019E67610 FAX mounting bracket

NOTE: It is not necessary to replace the cooling fan, see TAG 006.

(Not Spared)

006)

(Not Spared)

harness

driver PWB harness (REF: PL

14.25 Item 13)

PWB harness (REF: PL 14.25 Item

interface harness (REF: PL 14.20 Item 9)

IOT PWB harness (PJ131-PJ25 & PJ105-PJ1)

(REF: PL 6.10 Item 5)

harness

Spared)

WorkCentre 5687 Family

September 2008

5-13

Parts Lists

PL 3.20

Page 14

PL 3.22 Single Board Controller PWB

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Module W/TAG 040 (32-55 ppm) (1 of

Item Part Description

1 962K56410 Riser PWB/Power distribution

2 121E19942 Hard disk drive (SATA) (REP 3.5)

3 960K34080 Riser PWB (REP 3.4)

4 960K27451 Foreign device interface PWB

5 – Foreign device interface harness

6 019E67610 Fax mounting bracket

7 – HDD mounting bracket (Not

8 – HDD thumb screw (Not Spared)

9 813W25205 Locking screw 10 – HDD power cable (Not Spared) 11 152N11622 HDD data cable 12 – Foreign device interface kit (P/O PL

harness

(P/O PL 3.22 Item 12)

Spared)

31.14 Item 2)

Parts Lists

PL 3.22

September 2008

5-14

WorkCentre 5687 Family

Page 15

PL 3.24 Single Board Controller PWB

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Module W/TAG 040 (32-55 ppm) (2 of

Item Part Description

1 – Single board controller PWB

2 127K56210 Cooling fan

3 960K52434 Single board controller PWB (REP

4 – Single board controller PWB

5 960K52440 Power distribution PWB

6 962K33461 DADH/power distribution PWB

7 – Image processing module/scanner

8 960K52421 Software module (REP 3.3)

9 – Image processing/CCD PWB

10 – Cable clamp (Not Spared) 11 – Image processing module/user

12 960K52410 Memory module (1Gb) 13 813W25205 Locking screw 14 962K49410 Image processing module/LVPS/

15 – ROS data cable (PJ113-PJ122)

16 – UI video cable (REF: PL 2.17 Item

17 – Thumbscrew (Not Spared) 18 – Extension bracket (Not Spared) 19 127K62550 CPU cooling fan

module (Not Spared)

3.4)

harness (Not Spared)

harness

driver PWB harness (REF: PL

14.25 Item 13)

harness (REF: PL 14.25 Item 5)

interface harness (REF: PL 2.17 Item 3)

IOT PWB harness (PJ131-PJ25 & PJ105-PJ1)

(Not Spared)

WorkCentre 5687 Family

September 2008

5-15

Parts Lists

PL 3.24

Page 16

PL 4.10 Main Drive Module (65-87

www MK-Electronic de

ppm) (1 of 2)

Item Part Description

1 007K14321 Main drive module (REP 4.1B)

2 – Flywheel (P/O PL 4.10 Item 1)

3 807E09920 Photoreceptor drive gear (REP 4.4)

4 – Dowel pin (P/O PL 4.10 Item 1)

5 – Main drive (P/O PL 4.10 Item 1)

6 – Main drive motor and PWB

7 – Ozone fan (REF: PL 9.25 Item 1)

8 130E10530 Waste toner door switch (S09-380)

9 114E18630 Fuser connector assembly 10 – Spring (P/O PL 4.10 Item 1) 11 604K24650 Auger damper kit (REP 9.10) 12 – Mounting bracket (P/O PL 4.10

13 055K36090 Shutter assembly (REP 9.10) 14 – Washer (P/O PL 4.10 Item 1) 15 – Screw (P/O PL 4.10 Item 1) 16 – Waste toner full sensor (REF: PL

17 – Photoreceptor drive motor (09-010)

18 – Dowel pin (P/O PL 4.10 Item 1)

NOTE: The main drive motor is an integral part of the main drive PWB.

assembly (REP 4.2B) (Not Spared) (NOTE)

Item 1)

9.10 Item 2)

(P/O PL 4.10 Item 1)

Parts Lists

PL 4.10

September 2008

5-16

WorkCentre 5687 Family

Page 17

PL 4.12 Main Drive Module (65-87

www MK-Electronic de

ppm) (2 of 2)

Item Part Description

1 127K55430 Fuser web motor assembly

2 – Not used

3 – Not used

4 – Xerographic CRUM connector (P/O

5 – Xerographic CRUM connector

6 – Spring (P/O PL 4.10 Item 1)

7 807E09930 Output paper path drive gear (REP

8 807E09940 Intermediate drive gear (REP 4.3B)

9 023E25040 Main drive belt 2 (REP 4.3B) 10 807E06462 Fuser drive gear/pulley assembly

11 – Bearing (P/O PL 4.12 Item 10) 12 114E18810 Fuser CRUM connector 13 – Screw (P/O PL 4.10 Item 1) 14 – Support plate (P/O PL 4.10 Item 1) 15 807E05670 Registration transport drive pulley

16 – Bearing (P/O PL 4.12 Item 17) 17 – Developer drive gear/pulley

18 023E25050 Main drive belt 1 (REP 4.3B) 19 – Scorotron home sensor (Q09-070)

20 – Charge scorotron harness (P/O PL

21 – Charge scorotron grid harness (P/O

22 – Auto cleaner harness (P/O PL 4.10

23 – Idler (P/O PL 4.10 Item 1) 24 – Bearing (P/O PL 4.12 Item 10)

(MOT10-010)

PL 4.10 Item 1)

screw (P/O PL 4.10 Item 1)

4.3B)

(REP 4.3B)

assembly (P/O PL 9.15 Item 23) (REP 4.3B)

(P/O PL 4.10 Item 1)

4.10 Item 1)

PL 4.10 Item 1)

Item 1)

WorkCentre 5687 Family

September 2008

5-17

Parts Lists

PL 4.12

Page 18

PL 4.15 Main Drive Module (32-55

www MK-Electronic de

ppm) (1 of 2)

Item Part Description

1 007K14311 Main drive module (32-38 ppm)

– 007K14331 Main drive module (45-55 ppm)

2 – Flywheel (P/O PL 4.15 Item 1)

3 807E06600 Photoreceptor drive gear

4 – Dowel pin (P/O PL 4.15 Item 1)

5 – Main drive (P/O PL 4.15 Item 1)

6 127K55410 Main drive motor and PWB

– 127K55420 Main drive motor and PWB

7 – Ozone fan (REF: PL 9.25 Item 1)

8 130E10530 Waste toner door switch (S09-380)

9 114E18630 Fuser connector assembly 10 – Spring (P/O PL 4.15 Item 1) 11 055K36090 Shutter assembly (REP 9.10) 12 – Waste toner full sensor (P/O PL

13 604K24650 Auger damper kit (REP 9.10) 14 – Washer (P/O PL 4.15 Item 1) 15 – Screw (P/O PL 4.15 Item 1) 16 – Mounting bracket (P/O PL 4.15

17 – Photoreceptor drive motor (MOT09-

NOTE: The main drive motor is an integral part of the main drive PWB.

(REP 4.1A)

assembly (32-38 ppm) (NOTE) (REP 4.2A)

assembly (45-55 ppm) (NOTE) (REP 4.2A)

9.10 Item 2)

Item 1)

010) (P/O PL 4.15 Item 1)

Parts Lists

PL 4.15

September 2008

5-18

WorkCentre 5687 Family

Page 19

PL 4.17 Main Drive Module (32-55

www MK-Electronic de

ppm) (2 of 2)

Item Part Description

1 127K55430 Fuser web motor assembly

2 – Not used

3 – Not used

4 – Xerographic CRUM connector (P/O

5 – Xerographic CRUM connector

6 – Spring (P/O PL 4.15 Item 1)

7 807E09930 Output paper path drive gear (REP

8 807E09940 Intermediate drive gear (REP 4.3A)

9 023E30740 Main drive belt (REP 4.3A) 10 007K13200 Fuser drive gear (REP 4.3A) 11 – Bearing (P/O PL 4.17 Item 10) 12 114E18810 Fuser CRUM connector 13 – Screw (P/O PL 4.15 Item 1) 14 807E05670 Registration transport drive pulley

15 807E05680 Developer drive gear (Black) (32-38

– 807E05700 Developer drive gear (White) (45-

16 – Scorotron home sensor (Q09-070)

17 – Auto cleaner harness (P/O PL 4.15

18 – Charge scorotron harness (P/O PL

19 – Charge scorotron grid harness (P/O

20 – Idler (P/O PL 4.15 Item 1)

(MOT10-010)

PL 4.15 Item 1)

screw (P/O PL 4.15 Item 1)

4.3A)

(REP 4.3A)

ppm) (REP 4.3A)

55 ppm) (REP 4.3A)

(P/O PL 4.15 Item 1) (45-55 ppm)

Item 1)

4.15 Item 1)

PL 4.15 Item 1)

WorkCentre 5687 Family

September 2008

5-19

Parts Lists

PL 4.17

Page 20

PL 5.10 DADH (Complete), Covers,

www MK-Electronic de

DADH PWB

Item Part Description

1 802E19351 Rear cover

2 036K01701 Right counterbalance (REP 5.12,

3 019K13350 Document pad (ADJ 5.6)

4 036K01630 Left counterbalance (REP 5.12,

5 960K34851 DADH PWB (32-38 ppm)

– 960K34861 DADH PWB (45-87 ppm) (W/O

– 960K51761 DADH PWB (45-87 ppm) (W/TAG

6 962K62930 Communication/power cable

7 – Harness support (P/O PL 5.10 Item

8 – Top cover (REF: PL 5.20 Item 15)

9 084K35920 DADH (complete) (32-38 ppm)

– 084K36760 DADH (complete) (alternate) (45-87

10 121E17510 DADH Closed switch magnet

11 – DADH ground harness (P/O PL

12 803E13680 Thumbscrew 13 – Bracket (P/O PL 5.10 Item 9) 14 – CVT Cleaning label (Not Spared) 15 017E11300 End stop

NOTE: 1. For the DADH closed switch (Q05-300), refer to (PL 14.25 Item 6 for 32-55 ppm) or (PL 14.16 Item 5 for 65-87 ppm).

NOTE: 2. To clean the DADH, refer to ADJ 5.4.

ADJ 5.2, ADJ 5.5)

TAG D-002)

D-002)

(REP 5.19, ADJ 5.2, ADJ 5.5)

ppm) (REP 5.19, ADJ 5.2, ADJ 5.5)

(NOTE 1)

5.10 Item 9)

Parts Lists

PL 5.10

September 2008

5-20

WorkCentre 5687 Family

Page 21

PL 5.15 Feed Assembly (32-38 ppm)

www MK-Electronic de

Item Part Description

1 113R00717 Feed roll assembly (REP 5.14)

2 130K73950 Feed sensor (Q05-330)

3 – Front cover (P/O PL 5.15 Item 18)

4 – Feed housing (P/O PL 5.15 Item

5 121K44530 Feed solenoid (SOL05-010)

6 – Feed yoke (P/O PL 5.15 Item 18)

7 – Spring (P/O PL 5.15 Item 18)

8 – Bearing (P/O PL 5.15 Item 18)

9 005K12600 Feed clutch (CL05-025) 10 – Rear cover (P/O PL 5.15 Item 18) 11 110E13480 Top cover interlock switch (S05-

12 019E67980 Document present sensor actuator 13 130K73890 Document present sensor (Q05-

14 125E00430 Static eliminator 15 – Gear (P/O PL 5.15 Item 26) 16 127K53770 Feed motor (MOT05-020) (ADJ

17 – Feed motor tension spring (red) (P/

18 059K58960 Feed assembly (complete) 19 – Shaft (P/O PL 5.15 Item 26) 20 – Bracket (P/O PL 5.15 Item 18) 21 802E41680 Feed roll assembly cover 22 – Intermediate feed bearing (P/O PL

23 – Bearing (P/O PL 5.15 Item 26) 24 004E22560 Feed motor bracket 25 – Ground harness (P/O PL 5.15 Item

26 604K42680 DADH feed bearing kit (Complete)

NOTE: For the feed motor drive belt, refer to PL 5.35 Item 5.

18)

305)

310)

5.1)

O PL 5.10 Item 9)

5.15 Item 26)

18)

WorkCentre 5687 Family

September 2008

5-21

Parts Lists

PL 5.15

Page 22

PL 5.16 Feed Assembly (45-87 ppm

www MK-Electronic de

WO/TAG D002)

Item Part Description

1 113R00718 Feed roll assembly (REP 5.14)

2 130E11200 Feed sensor (Q05-330)

3 – Front cover (P/O PL 5.16 Item 18)

4 – Feed housing (P/O PL 5.16 Item

5 121K44530 Feed solenoid (SOL05-010)

6 – Feed yoke (P/O PL 5.16 Item 18)

7 – Spring (P/O PL 5.16 Item 18)

8 – Bearing (P/O PL 5.16 Item 18)

9 005K12600 Feed clutch (CL05-025) 10 – Rear cover (P/O PL 5.16 Item 18) 11 110E13480 Top cover interlock switch (S05-

12 – Not used 13 – Not used 14 125E00430 Static eliminator 15 – Gear (P/O PL 5.16 Item 26) 16 127K53770 Feed motor (MOT05-020) (ADJ

17 – Feed motor tension spring (red) (P/

18 059K58412 Feed assembly (complete) (W/O

19 – Shaft (P/O PL 5.16 Item 26) 20 – Bracket (P/O PL 5.16 Item 18) 21 802E41680 Feed roll assembly cover 22 – Intermediate feed bearing (P/O PL

23 – Bearing (P/O PL 5.16 Item 26) 24 004E22560 Feed motor bracket 25 – Ground harness (P/O PL 5.16 Item

26 604K42680 DADH feed bearing kit (Complete)

NOTE: For the feed motor drive belt, refer to PL 5.35 Item 5.

18)

305)

5.1)

O PL 5.10 Item 9)

TAG D-002)

5.16 Item 26)

18)

Parts Lists

PL 5.16

September 2008

5-22

WorkCentre 5687 Family

Page 23

PL 5.17 Feed Assembly (45-87 ppm W/

www MK-Electronic de

TAG D002)

Item Part Description

1 113R00718 Feed roll assembly (REP 5.14)

2 130E11200 Feed sensor (Q05-330)

3 – Front cover (P/O PL 5.17 Item 18)

4 – Feed housing (P/O PL 5.17 Item

5 – Nudger motor (P/O PL 5.17 Item

6 – Feed yoke (P/O PL 5.17 Item 28)

7 – Spring (P/O PL 5.17 Item 18)

8 – Bearing (P/O PL 5.17 Item 18)

9 005K12600 Feed clutch (CL05-025) 10 – Rear cover (P/O PL 5.17 Item 18) 11 110E13480 Top cover interlock switch (S05-

12 – Front feed gate (P/O PL 5.17 Item

13 – Rear feed gate (P/O PL 5.17 Item

14 125E00430 Static eliminator 15 – Gear (P/O PL 5.17 Item 26) 16 127K53770 Feed motor (MOT05-020) (ADJ

17 – Feed motor tension spring (red) (P/

18 059K64321 Feed assembly (complete) (NOTE

19 – Shaft (P/O PL 5.17 Item 26) 20 – Bracket (P/O PL 5.17 Item 18) 21 802E87730 Feed roll assembly cover 22 – Intermediate feed bearing (P/O PL

23 – Bearing (P/O PL 5.17 Item 26) 24 004E22560 Feed motor bracket 25 – Ground harness (P/O PL 5.17 Item

26 604K42680 DADH feed bearing kit (Complete) 27 – Nudger motor bracket (P/O PL 5.17

28 604K54340 Lever arm CRU spares kit (W/TAG

29 – Shim kit (Not Spared) (W/TAG D-

NOTE: 1. For the feed motor drive belt, refer to PL 5.35 Item

NOTE: 2. When ordered to replace a pre D002 feed assembly, also replace the DADH PWB PL 5.10 Item 5.

18)

18) (MOT05-010)

(W/TAG D-001)

305)

18)

5.1)

O PL 5.10 Item 9)

2) (W/TAG D-002)

5.17 Item 26)

18)

Item 18)

D-001)

003)

WorkCentre 5687 Family

September 2008

5-23

Parts Lists

PL 5.17

Page 24

PL 5.20 Top Cover Assembly

www MK-Electronic de

Item Part Description

1 – Hinge (P/O PL 5.20 Item 16)

2 – Bushing (P/O PL 5.20 Item 16)

3 022E25061 CVT/Takeaway idler

4 806E19680 Shaft

5 – Torsion spring (green) (P/O PL 5.20

6 038E22914 Base

7 – Spring (P/O PL 5.20 Item 17)

8 – Torsion spring (silver) (P/O PL 5.20

9 029E37810 Latch pin 10 – Spring plate (P/O PL 5.20 Item 17) 11 130K73960 Takeaway sensor (Q05-335) (REP

12 130K73970 CVT Sensor (Q05-350) (REP 5.8) 13 – Sensor support (P/O PL 5.20 Item

14 – Shaft securing bracket (P/O PL

15 802K62451 Top cover 16 802K93770 Top cover assembly (REP 5.1) 17 055K37570 Top access cover assembly (32-38

– 055K36650 Top access cover assembly (45-87

NOTE: For the top cover interlock switch (S05-305), refer to PL 5.15 Item 11.

Item 17)

5.8)

17)

5.20 Item 17)

ppm) (REP 5.2)

Parts Lists

PL 5.20

September 2008

5-24

WorkCentre 5687 Family

Page 25

PL 5.25 CVT

www MK-Electronic de

Item Part Description

1 130K73980 Registration sensor (Q05-340)

2 – Sensor support (P/O PL 5.10 Item

3 – Torsion spring (P/O PL 5.10 Item 9)

4 013E21103 Front CVT roll bearing

5 – CVT Roll (P/O PL 5.25 Item 17) (W/

6 022E25061 Pre-scan idler

7 – Base (P/O PL 5.10 Item 9)

8 – Shaft (Not Spared)

9 127K53780 CVT Motor (MOT05-030) (ADJ 5.1) 10 – CVT Motor tension spring (silver)

11 023E25420 CVT Motor drive belt (REP 5.15,

12 050E14972 Duplex gate (REP 5.15) 13 013E21093 Rear CVT roll bearing 14 – Spacer (white) (P/O PL 5.10 Item 9) 15 004E22560 CVT Motor bracket 16 – Ground harness (Not Spared) 17 604K55240 CVT roll kit (W/TAG D-004)

(REP 5.10)

O TAG 004) (REP 5.15)

(P/O PL 5.10 Item 9)

ADJ 5.1)

WorkCentre 5687 Family

September 2008

5-25

Parts Lists

PL 5.25

Page 26

PL 5.30 Baffle Assembly

www MK-Electronic de

Item Part Description

1 – Lower cover (P/O PL 5.30 Item 5)

2 130K73990 Exit sensor (Q05-345) (32-38 ppm)

3 038E34361 Baffle assembly

4 121E20060 Duplex solenoid (SOL05-050) (REP

5 055K36641 Baffle assembly (complete) (32-38

6 022E25061 Post scan idlers

7 806E19680 Shaft

8 059K50770 Exit roll idlers (32-38 ppm) (REP

9 – Bearing (P/O PL 5.30 Item 5) 10 – Document finger (P/O PL 5.30 Item

11 – Torsion spring (P/O PL 5.30 Item 5) 12 – Lift bar (P/O PL 5.30 Item 5) 13 – Link arm (P/O PL 5.30 Item 5) 14 038E40380 Mylar guide strip (REP 5.20) 15 130E11500 Exit sensor (Q05-345) (45-87 ppm)

16 055K37582 Baffle assembly (complete) (45-87

17 059K43910 Exit roll idlers (45-87 ppm) (REP

(REP 5.11)

5.7)

ppm) (REP 5.5)

5.18)

(REP 5.11)

ppm) (REP 5.5)

5.18)

Parts Lists

PL 5.30

September 2008

5-26

WorkCentre 5687 Family

Page 27

PL 5.35 Input Tray Assembly

www MK-Electronic de

Item Part Description

1 050K60430 Input tray assembly (complete) (32-

2 004K00971 Pad

3 031E08720 Restack arm

– 031E11310 Restack arm (alternate)

4 050E22922 Input tray

5 423W00949 Feed motor drive belt (ADJ 5.1)

6 059K50920 Takeaway roll assembly (32-38

7 125E00430 Static eliminator (small) (REP 5.17)

8 130E11500 DADH Length sensor 1 (Q05-315)/

– 130E12320 DADH Length sensor 1 (Q05-315)/

9 – Lower cover (right) (P/O PL 5.35

10 115K02540 Static eliminator (large) 11 103K01511 Document width sensor (Q05-325)

12 – Bearing (P/O PL 5.35 Item 1, PL

13 014E61020 Spacer (black) 14 – Spacer (white) (P/O PL 5.35 Item 1,

15 – Pulley (P/O PL 5.35 Item 1, PL 5.35

16 – Sensor bracket (P/O PL 5.35 Item

17 059K43920 Exit roll assembly (45-87 ppm)

18 050K67464 Input tray assembly (complete) (45-

19 130E11200 Document present sensor (Q05-

20 – Lower cover (Left) (P/O PL 5.35

21 – Lower cover (P/O PL 5.35 Item 1)

NOTE: If a new part is installed into the input tray, or a new input tray is installed, perform ADJ 5.3.

38 ppm) (REP 5.4)

ppm) (REP 5.6), Exit roll assembly (32-87 ppm) (REP 5.13)

DADH Length sensor 2 (Q05-320) (REP 5.9)

DADH Length sensor 2 (Q05-320) (Alternate)

Item 18) (45-87 ppm)

(REP 5.16, ADJ 5.3)

5.35 Item 18)

PL 5.35 Item 18)

Item 18)

1, PL 5.35 Item 18)

(REP 5.13)

87 ppm) (REP 5.14)

310) (45-87 ppm)

Item 18) (45-87 ppm)

(32-38 ppm)

WorkCentre 5687 Family

September 2008

5-27

Parts Lists

PL 5.35

Page 28

PL 5.40 Document Cover

www MK-Electronic de

Item Part Description

1 848K06210 Document cover assembly

2 – Document cover (P/O PL 5.40 Item

3 – Counter balance (P/O PL 5.40 Item

4 – Document pad (Not Spared)

5 – Counterbalance support (Not

6 – Document cover bracket (Not

7 803E13680 Thumbscrew

8 – LH Adaptor plate (P/O PL 5.40 Item

9 – RH Adaptor plate (P/O PL 5.40

10 – Platen cover handle (P/O PL 5.40

11 – Magnetic interlock (P/O PL 5.40

12 – Cover platen (P/O PL 5.40 Item 2)

Spared)

Item 1)

Item 2)

Parts Lists

PL 5.40

September 2008

5-28

WorkCentre 5687 Family

Page 29

PL 6.10 ROS

www MK-Electronic de

Item Part Description

1 – Scanner (REF: PL 14.20 Item 1)

2 – Spacer (REF: PL 14.20 Item 6) (32-

3 – Grommet (REF: PL 14.20 Item 7)

4 604K41020 ROS spares kit (32-38 ppm)

– 604K34980 ROS spares kit (45-55 ppm)

– 604K34950 ROS spares kit (65-87 ppm)

5 – ROS Power distribution (PJ120-

– – ROS Power distribution (PJ120-

6 – Scanner frame securing bracket

7 – Spacer (Not Spared)

8 – ROS (P/O PL 6.10 Item 4)

(32-55 ppm), (REF: PL 14.10 Item

1) (65-87 ppm)

55 ppm), (REF: PL 14.10 Item 6) (65-87 ppm)

(32-55 ppm), (REF: PL 14.10 Item

7) (65-87 ppm)

PJ18)/Communication (PJ121-PJ2 & PJ122-PJ109) harness (Not Spared) (32-55 ppm)

PJ18)/communication (PJ121-PJ2 & PJ122-PJ228) harness (Not Spared) (65-87 ppm)

(Not Spared)

WorkCentre 5687 Family

September 2008

5-29

Parts Lists

PL 6.10

Page 30

PL 7.10 Tray 1 and 2 Assembly

www MK-Electronic de

Item Part Description

1 – Tray housing (P/O PL 7.10 Item 26,

2 960K42121 Tray 1 and 2 control PWB

3 809E84170 Leaf spring (REP 7.12)

4 059K59260 Paper guide latch assembly (REP

5 – Label tray 1 (P/O PL 7.10 Item 26)

6 – Label tray 2 (P/O PL 7.10 Item 27)

7 059K59230 Cam assembly (REP 7.12)

8 – Tray home cam (P/O PL 7.10 Item

9 – Paper size cam (P/O PL 7.10 Item

10 – Retaining plate (Not Spared) 11 – Paper guide (P/O PL 8.26 Item 1) 12 – MAX Fill label (P/O PL 7.10 Item 4) 13 – Tray 1 and 2 paper lift plate (P/O PL

14 059K59270 Paper stop assembly 15 059K59221 Lift gear kit (REP 7.20) 16 – IOT-PFM Harness (PJ7-PJ382)

17 – Paper tray 1 & 2 lift arm assembly

18 – Bearing (P/O PL 7.10 Item 26, PL

19 – Quadrant gear (60T) (P/O PL 7.10

20 – Gear (13T) (P/O PL 7.10 Item 15) 21 604K54760 Envelope tray feeding kit 22 – Lift arm pin (P/O PL 7.10 Item 15) 23 – Paper tray lip (P/O PL 7.10 Item 24) 24 604K48700 Paper tray lip kit (W/TAG 002) 25 – Gear (60T) (P/O PL 7.10 Item 15) 26 050K68570 Tray 1 assembly (NOTE) (W/TAG

27 050K68580 Tray 2 assembly (NOTE) (W/TAG

NOTE: For the envelope tray please refer to PL 31.13 Item

18.

PL 7.10 Item 27) (W/TAG P-001)

7.6)

7.10 Item 26, PL 7.10 Item 27)

(Not Spared) (REP 7.13)

(P/O PL 7.10 Item 26, PL 7.10 Item

27)

7.10 Item 27)

Item 15)

001) (REP 7.1)

Parts Lists

PL 7.10

September 2008

5-30

WorkCentre 5687 Family

Page 31

PL 7.15 HCF Tray 3 and 4 Assembly (1

www MK-Electronic de

of 2)

Item Part Description

1 022E27180 Tray hoist pulley

2 050K59433 Tray 4 assembly (NOTE) (REP 7.2)

3 050K59422 Tray 3 assembly (NOTE) (REP 7.2)

4 – Front short elevator cable (P/O PL

5 – Rear elevator cable (tray 4) (P/O

6 – Rear elevator cable (tray 3) (P/O

7 – Front long elevator cable (P/O PL

8 – HCF (complete) (Not Spared)

9 130K67521 Tray 3 feed sensor actuator (REP

10 012K05690 Tray 3 elevator cable assembly

11 012K05701 Tray 4 elevator cable assembly

12 849E21140 Pulley carrier 13 – Tray 3 feed sensor actuator spring

14 004K07330 Tray 4 elevate damper assembly

15 004K07320 Tray 3 elevate damper assembly

16 038E30370 Tray lift guide 17 019E73940 Cork pad 18 – Separation strip (7 off) (P/O PL 7.15

19 801K20310 Separation strip kit 20 – Paper tray guide (P/O PL 7.15 Item

21 807E22950 Gear (REP 7.11) 22 801E11400 Corner separation strip 23 019E75120 Metamoll Pad

NOTE: Refer to ADJ 7.1 to set the tray 3 and tray 4 paper guides.

7.15 Item 10, 11)

PL 7.15 Item 11)

PL 7.15 Item 10)

7.15 Item 10, PL 7.15 Item 11)

8.14)

(REP 7.4)

(P/O PL 7.15 Item 9)

(REP 7.11)

Item 19)

2, 3) (ADJ 7.1)

WorkCentre 5687 Family

September 2008

5-31

Parts Lists

PL 7.15

Page 32

PL 7.17 HCF Tray 3 and 4 Assembly (2

www MK-Electronic de

of 2)

Item Part Description

1 – Tray 4 assembly (REF: PL 7.15

2 – Tray 3 assembly (REF: PL 7.15

3 049K00300 Tray 3 and 4 clamp kit

4 – Side clamp (2 off) (P/O PL 7.17

5 – Center clamp (P/O PL 7.17 Item 3)

6 604K18182 Tray 3 & 4 mylar retainer clip kit

7 – Retainer clip (Wide) (6 off) (P/O PL

8 – Retainer clip (Narrow) (2 off) (P/O

9 – Side edge flexure spring (Not

10 – Paper tray guide (Not Spared) (ADJ

11 – Flexure spring (Not Spared) 12 009K02380 Top edge flexure spring 13 – Retaining clips (Not Spared) 14 019K06030 HCF Tray alignment clip kit 15 – Front clip (P/O PL 7.17 Item 14) 16 – Rear clip (P/O PL 7.17 Item 14) 17 – Alignment locking clip (P/O PL 7.17

18 005E21801 Elevator dives gear coupling

Item 2)

Item 3)

7.17 Item 6)

PL 7.17 Item 6)

Spared)

7.1)

Item 14)

Parts Lists

PL 7.17

September 2008

5-32

WorkCentre 5687 Family

Page 33

PL 7.20 Elevator Motor and Control

www MK-Electronic de

PWB

Item Part Description

1 127K55950 Tray 3 elevator motor (MOT07-

2 960K41522 HCF control PWB (REP 7.10)

3 019E63410 Switch holder

4 130E10570 Tray 3 home switch (S07-303), Tray

5 – Not used

6 120E25810 Tray 4 stack limiter (REP 7.8)

7 868E11660 Tray 3 stack limiter bracket

8 120E25800 Tray 3 stack limiter (REP 7.8)

9 868E11670 Tray 4 stack limiter bracket

030), Tray 4 elevator motor (MOT07-040) (REP 7.3)

4 home switch (S07-304) (REP 7.9)

WorkCentre 5687 Family

September 2008

5-33

Parts Lists

PL 7.20

Page 34

PL 7.25 HCF Covers

www MK-Electronic de

Item Part Description

1 802K48781 Rear cover

2 848K12270 Left cover

3 017K03771 Castor (locking)

4 848E17500 Tray 4 front cover

5 848E17490 Tray 3 front cover

6 826E20970 Screw (M6 x 30)

7 802K48770 Right cover

8 – Cover infill 1 (P/O PL 7.25 Item 10)

9 – Cover infill 2 (P/O PL 7.25 Item 10) 10 848E17510 Cover infill kit

Parts Lists

PL 7.25

September 2008

5-34

WorkCentre 5687 Family

Page 35

PL 7.30 Bypass Tray and Left Hand

www MK-Electronic de

Door Assembly

Item Part Description

1 050K67881 Bypass tray and left hand door

2 – Left hand door (P/O PL 7.30 Item 1,

3 – Left hand door interlock (S01-305)

4 121E25680 Feed solenoid (SOL08-050) (REP

5 – Feed head assembly (P/O PL 7.30

6 – Feed head (P/O PL 7.30 Item 5)

7 130E12060 Bypass tray empty sensor (Q07-

8 029E50160 Hinge pin

9 – Spring retainer (P/O PL 7.30 Item

10 809E57640 Spring drive gear 11 807E05311 Drive gear assembly (REP 8.20) 12 – Bypass tray (P/O PL 7.30 Item 1,

13 809E84190 Ground spring 14 – Feed head top cover (P/O PL 7.30

15 – Feed roll (P/O PL 7.30 Item 21)

16 – Nip roll (P/O PL 7.30 Item 5) 17 – Left hand door cover (P/O PL 7.30

18 – Retard pad bracket (P/O PL 7.30

19 – Retard pad assembly (P/O PL 7.30

20 – Retard pad spring (P/O PL 7.30

21 059K39862 Feed roll and retard pad assembly

22 – Solenoid spring (P/O PL 7.30 Item

23 – Interlock cover (Not Spared) 24 130E12760 Tray 1/2 feed sensor (Q08-101)

25 130E12770 Wait Sensor (Q08-100, Q08-110)

26 – Nip roll (Not Spared) 27 050K67891 Bypass tray and left hand door

28 – Pre-reg nip roll spring (P/O PL 7.30

29 604K55500 Skew bypass tray spares kit (x2

30 – Nip roller (Not Spared) 31 – Shaft (Not Spared) 32 – Lower cover (Not Spared)

NOTE: Refer to PL 8.15 Item 3 for the 32-55 ppm wait sensor.

assembly (32-55 ppm) (REP 7.5)

PL 7.30 Item 27)

(Not Spared) (110E93440 not in solos)

8.9)

Item 1, 27) (REP 8.19)

335) (REP 8.23)

11)

27)

Item 5)

(REP 8.21)

Item 2)

Item 21)

(REP 8.22)

(68-87 ppm) (REP 8.24)

(65-87 ppm) (NOTE) (REP 8.17)

assembly (65-87 ppm) (REP 7.5)

Item 29)

spring) (W/TAG 048)

WorkCentre 5687 Family

September 2008

5-35

Parts Lists

PL 7.30

Page 36

PL 7.40 Stand Assembly

www MK-Electronic de

Item Part Description

1 – Stand unit (complete) (Not Spared)

2 – Front door (Not Spared) (NOTE)

3 017K03771 Castor (locking)

4 802K48770 Right cover

5 802K48781 Rear cover

6 – Stand base (Not Spared)

7 826E20970 Screw (M6x30)

8 – Door hinge pin (P/O PL 7.40 Item 2)

9 – Cover infill 1 (P/O PL 7.40 Item 11) 10 – Cover infill 2 (P/O PL 7.40 Item 11) 11 848E17510 Cover infill kit 12 848K12270 Left cover

NOTE: Hinge pins (PL 7.40 Item 8) are supplied with the front door.

Parts Lists

PL 7.40

September 2008

5-36

WorkCentre 5687 Family

Page 37

PL 7.60 Tray 5 Covers

www MK-Electronic de

Item Part Description

1 802K93561 Front door assembly

2 – Front door hinge (P/O PL 7.60 Item

3 – Front door hinge pin (P/O PL 7.60

4 – Trail edge guide assembly (P/O PL

5 – Front door latch (P/O PL 7.60 Item

6 110E20570 Front door interlock switch (S07-

7 – Interlock switch plate (Not Spared)

8 848K19110 Front cover

9 802E82351 Rear cover 10 802E82363 Top cover 11 – Not used 12 848E05863 Base knuckle cover 13 – Front door interlock harness (Not

14 – Tamper guide lever (P/O PL 7.60

15 – Tamper lever compression spring

16 – Label (P/O PL 7.60 Item 8) 17 – Label (P/O PL 7.60 Item 8)

Item 1)

7.60 Item 1)

306)

Spared)

Item 1)

(P/O PL 7.60 Item 1)

WorkCentre 5687 Family

September 2008

5-37

Parts Lists

PL 7.60

Page 38

PL 7.62 Tray 5 Base

www MK-Electronic de

Item Part Description

1 – Adjustable castor (Not Spared)

2 – Castor (Not Spared)

3 – Platform assembly (Not Spared)

4 – Spring Bias (Not Spared)

5 – Latch bias (Not Spared)

6 – Docking latch (P/O PL 7.62 Item

7 – Docking latch spring (P/O PL 7.62

8 – Docking latch bracket (P/O PL 7.62

9 – Docking latch main bracket (P/O PL

10 803E13680 Docking latch thumb screw 11 – Docking plate (Not Spared) 12 – Slide assembly (Not Spared) 13 – Docking guides (P/O PL 7.62 Item

14 – Slide assembly locking nut (Not

15 – Docking plate assembly (Not

16 003K20681 Latch assembly

16)

Item 16)

7.62 Item 16)

16)

Spared)

Parts Lists

PL 7.62

September 2008

5-38

WorkCentre 5687 Family

Page 39

PL 7.64 Tray 5 Guides

www MK-Electronic de

Item Part Description

1 110E07300 Docking interlock switch (S07-372)

2 – Handle latch (Not Spared)

3 – Latch spacer (Not Spared)

4 – Slide latch (Not Spared)

5 – Spring leaf (Not Spared)

6 – Rear guide (P/O PL 7.64 Item 12)

7 – Front guide assembly (Not Spared)

8 038E34401 Guide strip

9 – Adjustment plate (P/O PL 7.64 Item

10 – Docking pin (P/O PL 7.64 Item 13) 11 – Rear guide assembly spring (P/O

12 038K16403 Rear guide assembly 13 029K04680 Docking pin assembly

13)

PL 7.64 Item 12)

WorkCentre 5687 Family

September 2008

5-39

Parts Lists

PL 7.64

Page 40

PL 7.68 Tray 5 Lift assembly (1 of 2)

www MK-Electronic de

Item Part Description

1 – Tray assembly (complete) (REF: PL

2 – Crash bar (Not Spared)

3 – Frame top brace (Not Spared)

4 – Elevator motor (MOT07-373) (P/O

5 130K74380 Elevator motor encoder sensor

6 – Elevator motor bracket (P/O PL

7 – Elevator motor shaft (Not Spared)

8 960K35024 Control PWB

9 130K75511 Stack down sensor (Q07-405)

10 – Standoff (Not Spared) 11 – Tray level drive gear clip (Not

12 110E06961 Upper limit switch (S07-412) (REP

13 – Rear elevator rack (P/O PL 7.68

14 – Front elevator rack (P/O PL 7.68

15 – Retard roller shield (Not Spared) 16 003K20950 Shipping handle assembly 17 – Shipping pin bearing (P/O PL 7.68

18 – Shipping pin spring (P/O PL 7.68

19 – Shipping pin (P/O PL 7.68 Item 16) 20 – Shipping pin handle (P/O PL 7.68

21 – Cable tie (Not Spared) 22 – Not used 23 – Cable holder (Not Spared) 24 127K56330 Elevator motor assembly 25 007K19660 Elevator rack assembly

7.70 Item 1)

PL 7.68 Item 24) (REP 7.16)

(Q07-406) (REP 7.16)

7.68 Item 24)

(REP 7.15)

Spared)

7.17)

Item 25)

Item 16)

Parts Lists

PL 7.68

September 2008

5-40

WorkCentre 5687 Family

Page 41

PL 7.70 Tray 5 Lift assembly (2 of 2)

www MK-Electronic de

Item Part Description

1 – Tray lift assembly (Not Spared)

2 110E06961 Tray down limit switch (S07-415)

3 – Lower safety bar (Not Spared)

4 – Tray level drive gear (P/O PL 7.68

5 – Fixing plate (Not Spared)

6 – Infill plate (P/O PL 7.70 Item 19)

7 019K13470 Cork pad

8 – Tray lift top cover (Not Spared)

9 – Lift plate crash bar actuator 2 (Not

10 – Lift plate crash bar actuator 1 (Not

11 – Crash bar actuator spring (Not

12 – Tray level drive gear clip (Not

13 – Infill actuator arm (P/O PL 7.70

14 – Infill actuator arm spring (P/O PL

15 – Infill actuator arm pin (P/O PL 7.70

16 – Infill plate spring (P/O PL 7.70 Item

17 – Lower safety spring (Not Spared) 18 612W25655 Tray down limit switch screw 19 815K11380 Infill plate assembly 20 962K50461 Tray 5 elevator harness

(Not Spared) (REP 7.18)

Item 25)

Spared)

Item 19)

7.70 Item 19)

Item 19)

19)

WorkCentre 5687 Family

September 2008

5-41

Parts Lists

PL 7.70

Page 42

PL 8.10 Main Covers

www MK-Electronic de

Item Part Description

1 802E93220 Rear cover

2 014E60830 Rear cover standoff

3 802E93210 Left hand cover

4 802E93201 Right hand cover (W/O TAG 046,

– – Right hand cover (P/O PL 10.20

5 – Filter (Not Spared)

6 – Filter cover (Not Spared)

7 826E26991 Thumbscrew

8 – Work shelf (P/O PL 8.10 Item 11)

9 – Work shelf bracket (P/O PL 8.10

10 802K88301 Front door assembly (32-55 ppm) 11 – Work shelf assembly kit (Not

12 014E67571 Stand off cable holder

TAG 047)

Item 1) (W/TAG 046, TAG 047)

Item 11)

Spared)

Parts Lists

PL 8.10

September 2008

5-42

WorkCentre 5687 Family

Page 43

PL 8.11 Front Door Assembly (65-87

www MK-Electronic de

ppm) (2 of 3)

Item Part Description

1 – Internal cover (P/O PL 8.11 Item

2 – Grill (P/O PL 8.11 Item 10)

3 – Paper path cooling fan 1 (P/O PL

4 – Cooling duct (P/O PL 8.11 Item 10)

5 – Foam seal (P/O PL 8.11 Item 10)

6 – Paper path cooling fan 2 (P/O PL

7 – Harness (P/O PL 8.11 Item 10)

8 – Front door (P/O PL 8.11 Item 10)

9 848K11790 Logo badge 10 802K95203 Front door assembly 11 – Door hinge pin (P/O PL 8.11 Item

10)

8.11 Item 10)

10)

WorkCentre 5687 Family

September 2008

5-43

Parts Lists

PL 8.11

Page 44

PL 8.15 Registration Transport (32-55

www MK-Electronic de

ppm)

Item Part Description

1 059K60040 Registration transport assembly

2 – Retainer bracket (Not Spared)

3 130E11430 Wait sensor (Q08-100),

4 – Registration transport guide (P/O

5 059K52341 Registration nip assembly

6 028E16630 Snap on washer (M6)

7 121E19460 Registration clutch (CL08-070)

8 013E36980 Bearing

9 806E18030 Drive roll assembly (REP 8.26) 10 – Jam clearance knob (P/O PL 8.15

11 – Gear (26T) (P/O PL 8.15 Item 1) 12 – Spring arm (P/O PL 8.15 Item 1) 13 – Torsion spring (P/O PL 8.15 Item 1) 14 – Gear (28T) (P/O PL 8.15 Item 1) 15 – Ring pitch (P/O PL 8.15 Item 1) 16 – Black nylon washer (P/O PL 8.15

17 – Gear (22G/28T) (P/O PL 8.15 Item

18 – Gear (23T) (P/O PL 8.15 Item 1)

19 – Gear (22G/20T) (P/O PL 8.15 Item

20 – Drive belt (P/O PL 8.15 Item 1)

21 – Spring arm pin (P/O PL 8.15 Item 1) 22 – Lower bias guide (P/O PL 8.15 Item

23 835E05350 Bias contact (NOTE 1) 24 – Clutch cover (Not Spared) 25 – Drive shaft (P/O PL 8.15 Item 26) 26 604K55570 Drive roll repair kit (W/TAG 051)

NOTE: 1. This is a HFSI item. Refer to GP 17 and reset the bias foam count to zero in the feature screen.

NOTE: 2. Sensor reference Q08-110 may also be seen when the tray 5 is present.

(REP 8.4, ADJ 8.1)

Registration sensor (Q08-150) (NOTE 2) (REP 8.6)

PL 8.15 Item 1)

(REP 8.5, ADJ 8.1, ADJ 4.1)

Item 1)

1) (ADJ 4.1)

(ADJ 4.1)

(REP 8.27)

Parts Lists

PL 8.15

September 2008

5-44

WorkCentre 5687 Family

Page 45

PL 8.17 Registration Transport (65-87

www MK-Electronic de

ppm)

Item Part Description

1 059K60050 Registration transport assembly

2 – Retainer bracket (Not Spared)

3 130E12760 Registration sensor (Q08-150)

4 – Registration transport guide (P/O

5 059K52341 Registration nip assembly

6 028E16630 Snap on washer (M6)

7 121E19460 Registration clutch (CL08-070)

8 013E36980 Bearing

9 806E18030 Drive roll assembly (REP 8.26) 10 – Jam clearance knob (P/O PL 8.17

11 – Gear (26T) (P/O PL 8.17 Item 1) 12 – Spring arm (P/O PL 8.17 Item 1) 13 – Torsion spring (P/O PL 8.17 Item 1) 14 – Gear (28T) (P/O PL 8.17 Item 1) 15 – Ring pitch (P/O PL 8.17 Item 1) 16 – Black nylon washer (P/O PL 8.17

17 – Gear (22G/28T) (P/O PL 8.17 Item

18 – Gear (23T) (P/O PL 8.17 Item 1)

19 – Gear (22G/20T) (P/O PL 8.17 Item

20 – Drive belt (P/O PL 8.17 Item 1)

21 – Spring arm pin (P/O PL 8.17 Item 1) 22 – Lower bias guide (P/O PL 8.17 Item

23 835E05350 Bias contact (NOTE) 24 – Clutch cover (Not Spared) 25 – Registration sensor bracket (Not

26 – Drive shaft (P/O PL 8.17 Item 27) 27 604K55570 Drive roll repair kit (W/TAG 051)

NOTE: This is a HFSI item. Refer to GP 17 and reset the bias foam count to zero in the feature screen.

(REP 8.4, ADJ 8.1)

(REP 8.15)

PL 8.17 Item 1)

(REP 8.5, ADJ 8.1, ADJ 4.1)

Item 1)

1) (ADJ 4.1)

(ADJ 4.1)

(REP 8.27)

Spared)

WorkCentre 5687 Family

September 2008

5-45

Parts Lists

PL 8.17

Page 46

PL 8.20 Duplex Transport (65-87 ppm)

www MK-Electronic de

Item Part Description

1 059K64150 Duplex transport (REP 8.7)

2 – Drive belt (76T) (P/O PL 8.20 Item

3 – Drive belt (285T) (P/O PL 8.20 Item

4 130E12760 Duplex sensor (Q08-160) (REP

5 003K20760 Jam clearance latch

6 – Spring (P/O PL 8.20 Item 1)

7 – Nip roll shaft (P/O PL 8.20 Item 1)

8 127K62340 Duplex motor (MOT08-060) (REP

9 960K32880 Duplex motor driver PWB (REP

10 – Drive pulley (P/O PL 8.20 Item 1) 11 – Lower cover (P/O PL 8.20 Item 1) 12 – Duplex duct (P/O PL 8.20 Item 1) 13 – Duplex nip roll shaft (P/O PL 8.20

14 059K49400 Nip roll assembly 15 – Bearing (P/O PL 8.20 Item 1) 16 – Duplex drive roll shaft (P/O PL 8.20

– – Duplex drive roll shaft (P/O PL 8.20

17 604K55570 Drive roll repair kit (W/TAG 051)

1) (REP 8.8)

8.32)

8.8)

Item 1)

Item 17) (W/O TAG 051)

Item 17) (W/TAG 051)

Parts Lists

PL 8.20

September 2008

5-46

WorkCentre 5687 Family

Page 47

PL 8.22 Duplex Transport (32-55 ppm)

www MK-Electronic de

Item Part Description

1 059K59432 Duplex transport (REP 8.7)

2 – Drive belt (76T) (P/O PL 8.22 Item

3 – Drive belt (285T) (P/O PL 8.22 Item

4 130E12070 Duplex sensor (Q08-160) (REP

5 003K20760 Jam clearance latch

6 – Spring (P/O PL 8.22 Item 1)

7 – Nip roll shaft (P/O PL 8.22 Item 1)

8 127K53190 Duplex motor (MOT08-060) (REP

9 960K52720 Duplex motor driver PWB (REP

10 – Drive pulley (P/O PL 8.22 Item 1) 11 – Lower cover (P/O PL 8.22 Item 1) 12 – Duplex nip role shaft (P/O PL 8.22

13 059K49400 Nip roll assembly 14 – Bearing (P/O PL 8.22 Item 1) 15 – Duplex drive roll shaft (P/O PL 8.22

16 604K55570 Drive roll repair kit (W/TAG 051)

1) (REP 8.8)

8.32)

8.8)

Item 1)

Item 16) (W/O TAG 051)

WorkCentre 5687 Family

September 2008

5-47

Parts Lists

PL 8.22

Page 48

PL 8.25 Tray 1 and 2 Paper Feed

www MK-Electronic de

Assembly (1 of 2)

Item Part Description

1 – Tray 1 or 2 paper feed assembly (P/

2 023E31270 Transport drive belt (REP 8.12)

3 020E54150 Pulley

4 020E48680 Pulley idler

5 127K61841 Transport roll drives motor

6 013E37480 Rear transport roll bearing

7 013E37490 Front transport roll bearing

8 059K70070 Transport roll

9 962K64030 Power harness 10 962K64020 Signal harness 11 120E36130 Cable holder 12 962K64040 Connection harness

O PL 8.26 Item 1)

(MOT08-025)

Parts Lists

PL 8.25

September 2008

5-48

WorkCentre 5687 Family

Page 49

PL 8.26 Tray 1 and 2 Paper Feed

www MK-Electronic de

Assembly (2 of 2)

Item Part Description

1 059K59680 Tray 1 paper feed assembly (REP

2 – Tray 2 paper feed assembly (REF:

3 059K69800 Roll assembly (3 rolls) (REP 8.35)

4 – Retard roll (P/O PL 8.26 Item 3)

5 – Feed Nudger roll assembly (P/O PL

6 127K61850 Tray 1 Feed/elevator motor

7 130E12770 Tray empty sensor (Q07-331, Q07-

8 130E12750 Stack height sensor

9 – Guide (P/O PL 8.26 Item 1) 10 014E67650 Shim sensor 11 809E84180 Retard roll gate spring 12 – Retard roll gate (P/O PL 8.26 Item

13 059K59250 Sensor pack

8.1)

PL 8.26 Item 1) (REP 8.1)

8.26 Item 3)

(MOT08-010, MOT08-020)

342)

WorkCentre 5687 Family

September 2008

5-49

Parts Lists

PL 8.26

Page 50

PL 8.30 Tray 3 Paper Feed Assembly

www MK-Electronic de

Item Part Description

1 604K53950 Tray 3 and 4 paper feed assembly

2 – Tray 3 paper feeder (P/O PL 8.30

3 – Spacer tool (P/O PL 8.30 Item 1)

4 – Feeder spacer (Tray 3 only) (P/O

5 – Tray 3 feeder label (P/O PL 8.30

6 059K43730 Feed roll assembly (P/O PL 8.30

7 127K53380 Tray 3 and 4 transport motor

– – Tray 3 and 4 transport motor

8 807E06210 Tray 3 and 4 transport drive gear

– – Tray 3 and 4 transport drive gear

9 – Transport drive belt (P/O PL 8.30

10 – Flange (P/O PL 8.30 Item 16) 11 – Pulley (P/O PL 8.30 Item 16) 12 – Spring (P/O PL 8.30 Item 16) 13 – Drive coupling (P/O PL 8.30 Item

14 – Tray 3 and 4 transport motor

15 130E12510 Tray 3 feed sensor (Q08-103 Q08-

16 005E21801 Drive coupling assembly 17 809E94510 Ground plate (32-55 ppm) 18 059K58620 Tray 3 and 4 transport roll (32-55

– 059K50120 Tray 3 and 4 transport roll (65-87

19 – Tray 3 stack height sensor actuator

20 604K48620 Tray 3 and 4 multifeed roll fix kit

21 130E12060 Stack height sensor (REP 7.7) 22 – Paper guide (Not Spared) 23 127K56490 Tray 3 and 4 transport motor and

NOTE: For the tray 3 feed sensor actuator, refer to PL 7.15 Item 9.

kit (REP 8.2, REP 8.3)

Item 1)

PL 8.30 Item 1)

Item 1)

Item 1) (W/O TAG 110)

(MOT08-045) (32-55 ppm) (REP

8.10)

(MOT08-045) (P/O PL 8.30 Item

23) (65-87 ppm) (REP 8.10)

(Non-conductive) (32-55 ppm)

(Conductive) (P/O PL 8.30 Item 23) (65-87 ppm) (REP 8.11)

Item 16)

16)

bracket (Not Spared)

103) (NOTE) (REP 8.28)

ppm) (REP 8.31, ADJ 4.1)

(P/O PL 8.30 Item 1)

(rough feed rolls) (W/TAG 110)

drive gear kit (Conductive) (65-87 ppm) (REP 8.11)

Parts Lists

PL 8.30

September 2008

5-50

WorkCentre 5687 Family

Page 51

PL 8.31 Tray 4 Paper Feed Assembly

www MK-Electronic de

Item Part Description

1 604K53950 Tray 3 and 4 paper feed assembly

2 059K43730 Feed roll assembly (W/O TAG 110)

3 – Mounting bracket (Not Spared)

4 – Tray 3 and 4 paper feeder (P/O PL

5 – Shaft (P/O PL 8.31 Item 11)

6 – Bearing (P/O PL 8.31 Item 11)

7 – Idler roll (Not Spared)

8 – Spring (P/O PL 8.31 Item 11)

9 – Tray 4 feed sensor bracket (P/O PL

10 604K48620 Tray 3 and 4 multifeed roll fix kit

11 006K29490 Idler shaft assembly 12 130K75380 Tray 4 feed sensor assembly (Q08-

13 130E12060 Stack height sensor

kit (REP 8.2, REP 8.3)

8.31 Item 1)

8.31 Item 12)

(rough tread rolls) (W/TAG 110)

104)

WorkCentre 5687 Family

September 2008

5-51

Parts Lists

PL 8.31

Page 52

PL 8.35 Tray 3 Transport Assembly

www MK-Electronic de

Item Part Description

1 802K48530 Jam clearance door HCF paper

2 059K30402 Takeaway roll assembly (32-55

– 059K50101 Takeaway roll assembly (65-87

3 022E26620 Transport roll bearing

4 – Flange (P/O PL 8.35 Item 15)

5 – Pulley (P/O PL 8.35 Item 15)

6 023E24440 Drive belt

7 – Drive coupling (P/O PL 8.30 Item

8 – Transport roll (Not Spared) (REP

9 – Shaft (Not Spared) 10 – Spring (P/O PL 8.35 Item 15) (REP

11 059K50110 Transport roll assembly (REP 8.30,

12 022E26640 Idler roll 13 – Spring plate (P/O PL 8.35 Item 15) 14 – Base (P/O PL 8.35 Item 15) 15 059K43830 Tray 3 transport assembly (REP

NOTE: Refer to REP 8.13 for the tray 3 transport assembly.

path

ppm) (REP 8.29, ADJ 4.1)

16)

8.30)

ADJ 4.1)

8.13)

Parts Lists

PL 8.35

September 2008

5-52

WorkCentre 5687 Family

Page 53

PL 8.40 Tray 5 Feed Assembly (1 of 3)

www MK-Electronic de

Item Part Description

1 – Upper feeder assembly (REF: PL

2 127K56452 Tray 5 transport motor (MOT - 08-

3 127K61980 Feed motor (MOT08-117) (REP

4 – Bearing (Not Spared)

5 – Gear (Not Spared)

6 – Not used

7 – Drive belt (Not Spared) (REP 8.33)

8 – Upper limit actuator spring (Not

9 – Upper limit actuator (Not Spared) 10 – Belt tensioner (Not Spared) 11 – Belt tensioner spring (Not Spared) 12 – Not used 13 125E00430 ESD brush 14 – Transport motor harness (Not

15 – Tray 5 upper feeder assembly

16 962K50475 Elevator motor harness 17 962K63351 IOT to tray 5 harness 18 – Not used 19 – Feed/elevator motor harness (Not

20 – Elevator harness shield (Not

8.45 Item 1)

046) (REP 8.37)

8.36)

Spared)

harness (Not Spared)

Spared)

WorkCentre 5687 Family

September 2008

5-53

Parts Lists

PL 8.40

Page 54

PL 8.45 Tray 5 Feed Assembly (2 of 3)

www MK-Electronic de

Item Part Description

1 059K51080 Upper feed assembly

2 – Upper feed assembly base (P/O PL

3 – Nudger roll (P/O PL 8.45 Item 20)

4 – One way coupling (P/O PL 8.45

5 – Take away idler roller (P/O PL 8.45

6 130E12760 Tray 5 empty (Q07-401) /feed

– 130E11610 Tray 5 empty (Q07-401) /feed

7 130E12060 Stack height sensor (Q07-402)

8 – Bearing (P/O PL 8.45 Item 1)

9 – Torsion spring (P/O PL 8.45 Item 1) 10 – Nudger roll (P/O PL 8.45 Item 20,

11 – Upper feed assembly top cover (P/

12 – Feed roll (P/O PL 8.45 Item 20, PL

13 – Clutch (P/O PL 8.45 Item 20) 14 – Gear (38T) (P/O PL 8.45 Item 1) 15 – Roller belt (P/O PL 8.45 Item 1) 16 – Washer (P/O PL 8.45 Item 1) 17 – Torsion chute spring (P/O PL 8.45

18 – Housing spring (P/O PL 8.45 Item

19 – Torsion nudger spring (P/O PL 8.45

20 – Feed roll retrofit kit (604K55110)

21 – Feed roll kit (Pack of 3) (Not

NOTE: 1. Kit installs reduced miss-feed (different colour) rolls and associated parts.

NOTE: 2. Replaces the rolls installed with the feed roll retrofit kit, PL 8.45 Item 20.

8.45 Item 1)

Item 20)

Item 1)

sensor (Q08-105) (REP 7.13, REP

8.25)

sensor (Q08-105) (Alternate) (REP

7.13, REP 8.25)

(REP 7.14)

PL 8.45 Item 21)

O PL 8.45 Item 1)

8.45 Item 21)

Item 1)

(NOTE 1) (W/TAG P-002)

Spared) (NOTE 2) (W/TAG P-002)

Parts Lists

PL 8.45

September 2008

5-54

WorkCentre 5687 Family

Page 55

PL 8.47 Tray 5 Feed Assembly (3 of 3)

www MK-Electronic de

Item Part Description

1 059K58710 Lower feed assembly

2 – Retard roll (P/O PL 8.45 Item 20,

3 – Actuator pivot shaft (P/O PL 8.47

4 – One way pulley clutch (P/O PL 8.47

5 – Take away roller (P/O PL 8.47 Item

6 – Bearing (P/O PL 8.47 Item 1)

7 – Clutch (P/O PL 8.45 Item 20)

8 – Torsion retard spring (P/O PL 8.47

9 – Retard roller shaft (P/O PL 8.47

10 – Lower feed assembly base (P/O PL

11 – Retard clutch (P/O PL 8.45 Item 20) 12 – Actuator pivot shaft bearing (P/O

PL 8.45 Item 21) (NOTE)

Item 1)

1) (REP 8.38)

Item 1)

8.47 Item 1)

PL 8.47 Item 1)

WorkCentre 5687 Family

September 2008

5-55

Parts Lists

PL 8.47

Page 56

PL 9.10 Waste Toner Bottle Assembly

www MK-Electronic de

Item Part Description

1 008R12896 Waste toner bottle

2 – Waste toner full sensor (Q09-350)

3 802E93280 Waste toner door (REP 9.1)

4 003E77450 Strap (NOTE)

5 803E03180 Hinge block

6 – Waste toner door switch (S09-380)

7 – Sensor cover (Not Spared)

NOTE: Refer to REP 9.1 for the waste toner bottle assembly.

(130k74700) (REP 9.4)

(REF: PL 4.10 Item 8, PL 4.15 Item

Parts Lists

PL 9.10

September 2008

5-56

WorkCentre 5687 Family

Page 57

PL 9.15 Developer Assembly (65-87

www MK-Electronic de

ppm)

Item Part Description

1 – Toner dispense module (P/O PL

2 – Developer module (P/O PL 9.15

3 – Retaining bracket (P/O PL 9.15

4 – Toner cartridge (P/O PL 26.11 Item

5 – Low toner sensor (Q09-310) (P/O

6 – Registration/Developer bias

7 – Toner concentration sensor (Q09-

8 – Toner Cartridge latch (P/O PL 9.15

9 – Retaining plate (P/O PL 9.15 Item

10 – Speed nut (P/O PL 9.15 Item 2) 11 – Sleeve (P/O PL 9.15 Item 24) 12 – Not used 13 604K16890 Out of toner sensor kit 14 – Push on fastener (P/O PL 9.15 Item

15 – Spring (P/O PL 9.15 Item 24) 16 807E09950 Main drive gear (P/O PL 9.15 Item

17 – Not used 18 604K54040 Toner dispense module kit 19 604K24570 Trickle outlet shutter kit 20 – Shutter assembly (P/O PL 9.15

21 – Shutter spring (P/O PL 9.15 Item

22 – Push on fastener (P/O PL 9.15 Item

23 – Developer/Drives interface kit (Not

24 604K18510 Developer latch repair kit 25 – Developer material (P/O PL 9.15

26 604K41371 Developer spares kit (includes

27 604K35340 Developer charge kit

NOTE: 1. A waste toner bottle, PL 9.10 Item 1 is supplied with the toner cartridges.

NOTE: 2. The main drive gear PL 9.15 Item 16 and developer drive gear/pulley PL 4.12 Item 17, must always be replaced as a pair.

9.15 Item 18) (REP 9.5)

Item 26) (REP 9.2)

Item 1)

2) (NOTE 1)

PL 9.15 Item 13)

harness (Not Spared)

360) (P/O PL 9.15 Item 2)

Item 24)

24)

23) (ADJ 4.1)

Item 19)

19)

Spared) (NOTE 2)

Item 26, PL 9.15 Item 27)

developer)

WorkCentre 5687 Family

September 2008

5-57

Parts Lists

PL 9.15

Page 58

PL 9.17 Developer Assembly (32-55

www MK-Electronic de

ppm)

Item Part Description

1 – Toner dispense module (P/O PL

2 – Developer module (P/O PL 9.17

3 – Retaining bracket (Not Spared)

4 – Toner cartridge (P/O PL 26.11 Item

5 – Low toner sensor (Q09-310) (P/O

6 – Registration/Developer bias

7 – Toner concentration sensor (Q09-

8 – Not used

9 – Not used 10 – Not used 11 – Stepped washer (Not Spared) 12 – Washer (Not Spared) 13 604K16890 Out of toner sensor kit 14 – Push on fastener (P/O PL 9.17 Item

15 – Spring (P/O PL 9.17 Item 23) 16 – Sleeve (P/O PL 9.17 Item 23) 17 – Toner cartridge latch (P/O PL 9.17

18 – Not used 19 604K24570 Trickle outlet shutter kit 20 – Shutter assembly (P/O PL 9.17

21 – Shutter spring (P/O PL 9.17 Item

22 – Push on fastener (P/O PL 9.17 Item

23 604K30560 Developer latch repair kit 24 – Developer material (P/O PL 9.17

25 604K35340 Developer charge kit 26 604K41360 Developer spares kit (includes

27 604K41610 Toner dispense module kit

NOTE: 1. To remove and replenish the developer material, refer to the developer charge kit, PL 9.17 Item 25.

NOTE: 2. A waste toner bottle, PL 9.10 Item 1 is supplied with the toner cartridges.

9.17 Item 27) (REP 9.5)

Item 26) (NOTE 1) (REP 9.2)

3) (NOTE 2)

PL 9.17 Item 13)

harness (Not Spared)

360) (P/O PL 9.17 Item 2)

23)

Item 23)

Item 19)

19)

Item 25, PL 9.17 Item 26)

developer)

Parts Lists

PL 9.17

September 2008

5-58

WorkCentre 5687 Family

Page 59

PL 9.20 Xerographic Module and

www MK-Electronic de

Short Paper Path Assembly (45-87 ppm)

Item Part Description

1 122K02660 Erase lamp (REP 9.9)

2 – Xerographic module (see below for

– 113R00673 Sold (XE)

– 113R00674 Sold (USSG/XCL)

– 113R00672 Metered (USSG/XCL/XE)

3 – Short paper path assembly (REF:

4 130E10510 Relative humidity sensor (Q09-

5 960K40570 Temperature sensor (Q09-370)

6 055E54960 Erase lamp support

7 – Xerographic module latch (P/O PL

8 – Transfer/Detack corotron (NOTE 1)

9 113K03330 Transfer/Detack harness 10 802E87940 Pivot plate 11 – Latch spring (P/O PL 9.20 Item 17) 12 – Latch pin (P/O PL 9.20 Item 17) 13 – Latch plate (Not Spared) 14 031E11102 Developer paddle (REP 9.7) 15 809E69220 Spring 16 – Curly clip (Not Spared) 17 604K41120 Developer latch pin kit (REP 9.6) 18 – Bracket stabiliser (P/O PL 9.20 Item

19 604K53940 XRU skids kit 20 – Stripper finger assembly (P/O PL

NOTE: 1. A transfer/detack corotron (PL 9.20 Item 8) is supplied with the xerographic module.

NOTE: 2. For the charge scorotron and the charge scorotron grid harnesses, refer to PL 4.17 or PL 4.12.

NOTE: 3. If a new Xerographic module has been installed, perform ADJ 9.2.

variants, see also NOTE 1, NOTE 2 and NOTE 3)

PL 10.25 Item 1) (NOTE 1)

365)/Ambient temperature sensor (Q09-375)

9.20 Item 17) (REP 9.6)

(ADJ 9.1)

19)

9.20 Item 19)

WorkCentre 5687 Family

September 2008

5-59

Parts Lists

PL 9.20

Page 60

PL 9.22 Xerographic Module and

www MK-Electronic de

Short Paper Path Assembly (32-38 ppm)

Item Part Description

1 122K02650 Erase Lamp (REP 9.9)

2 – Xerographic module (see below for

– 113R00607 Sold (XE)

– 113R00610 Sold (USSG/XCL)

– 113R00608 Metered (USSG/XCL/XE)

3 – Short paper path assembly (REF:

4 130E10510 Relative humidity sensor (Q09-

5 960K40570 Temperature sensor (Q09-370)

6 055E54960 Erase lamp support

7 – Xerographic module latch (P/O PL

8 504K12310 Transfer/Detack corotron (ADJ 9.1)

9 113K03330 Transfer/Detack harness (REP 9.8) 10 – Not used 11 – Latch spring (P/O PL 9.22 Item 18) 12 – Latch pin (P/O PL 9.22 Item 18) 13 – Latch plate (Not Spared) 14 031E11102 Developer paddle (REP 9.7) 15 809E69220 Spring 16 802E87940 Pivot plate 17 – Curly clip (Not Spared) 18 604K41120 Developer latch pin kit 19 – Bracket stabiliser (P/O PL 9.22 Item

20 – Stripper finger assembly (P/O PL

21 604K53940 XRU skids kit

NOTE: 1. For the charge scorotron and charge scoroton grid harnesses, refer to PL 4.17.

NOTE: 2. If a new Xerographic module has been installed, perform ADJ 9.2.

variants) (NOTE 2)

PL 10.25 Item 1)

365)/Ambient temperature sensor (Q09-375)

9.22 Item 18) (REP 9.6)

21)

9.22 Item 21)

Parts Lists

PL 9.22

September 2008

5-60

WorkCentre 5687 Family

Page 61

PL 9.25 Ozone Fan and Photoreceptor

www MK-Electronic de

Fan

Item Part Description

1 127K42790 Ozone fan (REP 9.3)

2 054E33050 Ozone duct

3 053K04960 Ozone filter

4 – Magnet (P/O PL 9.25 Item 2)

5 – Photoreceptor duct (P/O PL 9.25

6 127K53200 Photoreceptor fan assembly

7 – Fan (P/O PL 9.25 Item 6)

Item 6)

WorkCentre 5687 Family

September 2008

5-61

Parts Lists

PL 9.25

Page 62

PL 10.8 Fuser Module Assembly (32-

www MK-Electronic de

55 ppm)

Item Part Description

1 109R00751 Fuser module (XE) (NOTE 1)

– 109R00752 Fuser module (USSG/XCL) (NOTE

2 – Web drive dog (Not Spared)

3 – Spring (P/O PL 10.8 Item 1)

4 604K48340 Fuser stripper finger kit

5 – Fuser latch (P/O PL 10.8 Item 10)

6 – Fuser latch pin (P/O PL 10.8 Item

7 – Spring (P/O PL 10.8 Item 10)

8 – Latch stop (P/O PL 10.8 Item 10)

9 – Screw (P/O PL 10.10 Item 10) 10 604K35371 Fuser latch pin kit 11 110E20190 Fuser exit switch (S10-100) (REP

12 – Fuser upper exit guide (P/O PL

13 – Fuser top cover (P/O PL 10.8 Item

14 – Lower input guide (Not Spared) 15 122E02820 Lamp

NOTE: 1. An ozone filter, PL 9.25 Item 3, is supplied with the fuser module.

NOTE: 2. For the fuser web motor, fuser connector assembly and fuser CRUM connector, refer to PL 4.15.

(REP 10.10)

10)

10.16)

10.8 Item 1)

Parts Lists

PL 10.8

September 2008

5-62

WorkCentre 5687 Family

Page 63

PL 10.10 Fuser Module Assembly (65-

www MK-Electronic de

87 ppm)

Item Part Description

1 109R00772 Fuser module (XE) (NOTE 1)

– 109R00773 Fuser module (USSG/XCL) (NOTE

2 – Web drive dog (Not Spared)

3 – Spring (P/O PL 10.10 Item 1)

4 604K48340 Fuser stripper finger kit

5 – Fuser latch (P/O PL 10.10 Item 10)

6 – Fuser latch pin (P/O PL 10.10 Item

7 – Spring (P/O PL 10.10 Item 10)

8 – Latch stop (P/O PL 10.10 Item 10)

9 – Screw (P/O PL 10.10 Item 10) 10 604K35371 Fuser latch pin kit 11 110K20910 Fuser exit switch (S10-100) (REP

12 – Fuser upper exit guide (P/O PL

13 – Fuser top cover (P/O PL 10.10 Item

14 – Lower input guide (Not Spared) 15 122E02820 Lamp

NOTE: 1. An ozone filter, PL 9.25 Item 3 is supplied with the fuser module.

NOTE: 2. For the fuser web motor, fuser connector assembly and fuser CRUM connector, refer to PL 4.10.

(REP 10.10)

10)

10.16)

10.10 Item 1)

WorkCentre 5687 Family

September 2008

5-63

Parts Lists

PL 10.10

Page 64

PL 10.11 Inverter Assembly (1 of 4)

www MK-Electronic de

Item Part Description

1 011E25300 Link arm

2 – Shaft actuator (P/O PL 10.11 Item

3 – LH Spring (P/O PL 10.11 Item 25)

4 006K30320 Nip split shaft assembly (REP 10.8)

5 – RH Spring (P/O PL 10.11 Item 25)

6 121K44380 Inverter nip solenoid (SOL10-050)

7 059E05230 Single exit nip roll (REP 10.6)

8 059K49900 Double exit nip roll (REP 10.6)

9 – Not used 10 – Nip roll guide (P/O PL 10.11 Item

11 127K53210 Inverter motor (MOT10-040) (32-55

– 127K53540 Inverter motor (MOT10-040) (65-87

12 – Inverter output assembly (P/O PL

13 130E12080 IOT Exit sensor (Q10-120) (REP

14 121K44390 Inverter path solenoid (SOL10-045)

15 – Rear gravity gate mylar (P/O PL

16 604K54630 Rear gravity gate mylar kit (W/TAG

17 – Inverter nip solenoid bracket (P/O

18 – Solenoid link (P/O PL 10.11 Item

19 – Bearing (P/O PL 10.11 Item 25) 20 130K68450 Thermistor assembly (65-87 ppm) 21 – Inverter locator (Not Spared) (W/O

22 960K41880 Inverter motor driver PWB (Half

– 960K32890 Inverter motor driver PWB (65-87

23 112K00802 Inverter assembly (complete) (32-

– 112K00812 Inverter assembly (complete) (65-

– – Inverter assembly (complete) (P/O

24 – Output guide (P/O PL 10.11 Item

25 – Output guide assembly (Not

25) (REP 10.9)

(REP 10.5)

23) (REP 10.6)

ppm) (REP 10.3)

10.11 Item 23)

10.17)

(REP 10.4)

10.11 Item 16) (W/TAG 005)

005)

PL 10.11 Item 25)

23)

TAG 046, TAG 047)

step) (32-55 ppm)

ppm)

55 ppm) (W/O TAG 046) (REP

10.2)

87 ppm) (W/O TAG 047) (REP

10.2)

PL 10.20 Item 1) (32-55 ppm) (W/ TAG 046) (REP 10.2)

PL 10.20 Item 1) (65-87 ppm) (W/ TAG 047) (REP 10.2)

25) (REP 10.18)

Spared)

Parts Lists

PL 10.11

September 2008

5-64

WorkCentre 5687 Family

Page 65

PL 10.12 Inverter Assembly (2 of 4)

www MK-Electronic de

Item Part Description

1 – Inverter output assembly (P/O PL

2 – Post fuser gear (20T) (REF: PL

3 013E36980 Bearing

4 – Dog drive assembly (REF: PL

5 – Idler gear (20T) (REF: PL 10.15

6 – Tri-roll knob (REF: PL 10.15 Item

7 – Inverter gate (Not Spared) (REP

8 – Tri-roll shaft assembly (Not Spared)

9 006K29971 Post fuser exit roller 10 – Tri-roll guide (P/O PL 10.11 Item

11 – Front gravity finger (P/O PL 10.11

12 – Gravity gate finger (P/O PL 10.11

13 – Rear gravity gate finger (P/O PL

14 – Upper baffle (P/O PL 10.12 Item

15 – Idler roll (P/O PL 10.12 Item 22, PL

16 – Idler roll shaft (P/O PL 10.12 Item

17 – Spring (P/O PL 10.12 Item 22, PL

18 – Post fuser jam clearance latch

19 – Inverter sensor (P/O PL 10.12 Item

20 – Hinge pin (P/O PL 10.12 Item 22,

21 – Torsion spring (P/O PL 10.12 Item

22 038K17842 Upper baffle assembly (65-87 ppm)

23 – Upper baffle assembly (REF: PL

24 604K54010 Inverter transparency feed kit (W/

25 604K54630 Rear gravity gate finger kit

NOTE: For 32-55 ppm speed machines do not connect the sensor.

10.11 Item 23)

10.15 Item 7)

10.15 Item 6)

Item 4)

12)

10.11)

(REP 10.12)

23)

Item 23)

10.11 Item 23)

22, PL 10.12 Item 23)

10.12 Item 23)

22, PL 10.12 Item 23)

10.12 Item 23)

(REF: PL 10.15 Item 11)

22) (65-87 ppm)

PL 10.12 Item 23)

22, PL 10.12 Item 23)

(REP 10.7)

10.12 Item 22) (32-55 ppm) (NOTE) (REP 10.7)

TAG 004)

WorkCentre 5687 Family

September 2008

5-65

Parts Lists

PL 10.12

Page 66

PL 10.13 Inverter Assembly (3 of 4)

www MK-Electronic de

Item Part Description

1 – Inverter assembly duct seal (P/O

2 – Inverter assembly duct (P/O PL

3 – Baffle guide (P/O PL 10.11 Item 23)

4 006K30330 Exit shaft assembly (REP 10.14)

– – Exit shaft assembly (P/O PL 10.13

5 013E36980 Bearing

6 – Exit gear (REF: PL 10.15 Item 1)

7 – Baffle guide (P/O PL 10.11 Item 23)

8 – Decurler roll (P/O PL 10.13 Item 9)

9 604K55120 Decurler soft roll repair kit (NOTE)

NOTE: The decurler roll is only to be installed on W/TAG 046, W/TAG 047 machines.

PL 10.11 Item 23)

10.11 Item 23)

(32-55 ppm)

(W/O TAG 046, TAG 047)

Item 9) (W/TAG 046, TAG 047) (REP 10.14)

(65-87 ppm)

(NOTE)

Parts Lists

PL 10.13

September 2008

5-66

WorkCentre 5687 Family

Page 67

PL 10.14 Inverter Assembly (4 of 4)

www MK-Electronic de

Item Part Description

1 121K44380 Inverter nip split solenoid (65-87

2 – Actuator assembly (Not Spared)

3 – Nip roller (Not Spared)

4 – Solenoid ramp (Not Spared)

5 – Jam clearance knob (REF: PL

6 – Bearing (Not Spared)

7 – Gear (24T) (REF: PL 10.15 Item 9)

8 – Gear assembly (REF: PL 10.15

9 – Upper inverter drive shaft (P/O PL

10 – Lower inverter drive shaft (P/O PL

11 604K55570 Drive roll repair kit (W/TAG 051)

ppm)

10.15 Item 13)

Item 8)

10.14 Item 11) (W/O TAG 051)

WorkCentre 5687 Family

September 2008

5-67

Parts Lists

PL 10.14

Page 68

PL 10.15 Inverter Drive Gears and

www MK-Electronic de

Jam Clearance Knobs

Item Part Description

1 007K13890 Exit gear (20T)

2 – Not used

3 – Not used

4 807E15790 Idler gear (20T)

5 – Not used

6 007K13880 Dog drive assembly

7 807E15770 Post fuser gear (20T)

8 807E15820 Gear assembly

9 807E15850 Gear (24T) 10 – Not used 11 003K20990 Post fuser jam clearance latch 12 003E77260 Tri-roll knob 13 003E77270 Jam clearance knob 14 003E77250 Latch cam handle 15 – Inverter motor gear (REF: PL 10.11

– – Inverter motor gear (REF: PL 10.11

Item 11) (32-55ppm)

Item 11) (65-87 ppm)

Parts Lists

PL 10.15

September 2008

5-68

WorkCentre 5687 Family

Page 69

PL 10.20 Inverter Decurler

www MK-Electronic de

Assemblies W/TAG 046/047

Item Part Description

1 604K53911 Inverter decurler kit (32-55 ppm)

– 604K55010 Inverter decurler kit (65-87 ppm)

2 – Retaining ring (P/O PL 10.20 Item

3 – Adjuster (P/O PL 10.20 Item 1) (W/

4 – Support bracket (P/O PL 10.20 Item

5 – Inverter assembly (REF: PL 10.11

– – Inverter assembly (REF: PL 10.11

6 – Screw (M4x8) (P/O PL 10.20 Item

7 – Shoulder screw (M4x12) (P/O PL

(W/TAG 046) (REP 10.2)

(W/TAG 047) (REP 10.2)

1) (W/TAG 046, TAG 047)

TAG 046, TAG 047)

1) (W/TAG 046, TAG 047)

Item 23) (32-55ppm)

Item 23) (65-87 ppm)

10.20 Item 1)

WorkCentre 5687 Family

September 2008

5-69

Parts Lists

PL 10.20

Page 70

PL 10.25 Short Paper Path Assembly

www MK-Electronic de

Item Part Description

1 059K52350 Short paper path assembly (REP

2 – Corotron carrier (P/O PL 10.25 Item

3 – Gear (P/O PL 10.25 Item 1) (16T)

4 – Bearing (P/O PL 10.25 Item 1)

5 – Gear (P/O PL 10.25 Item 1) (32T)

6 – Transfer/Detack harness (REF: PL

7 – Intermediate drive assembly (P/O

8 807E15940 Gear/Pulley (28T/25G)

9 – Gear/Pulley (P/O PL 10.25 Item 1)

10 – Intermediate drive belt (P/O PL

11 604K55570 Drive roll repair kit (W/TAG 051) 12 – Ozone duct (P/O PL 10.25 Item 1) 13 – Push rod (P/O PL 10.25 Item 1) 14 – Ground harness (P/O PL 10.25

15 – Base (P/O PL 10.25 Item 1) 16 – Roll assembly (P/O PL 10.25 Item

17 – Corotron carrier latch (P/O PL

18 028E16630 Snap on washer (M6) 19 – Spring clip (P/O PL 10.25 Item 20) 20 604K41110 4B latch kit 21 – Drives support clip (Not Spared)

NOTE: For the registration and halo bias contact, refer to PL

8.15 Item 23.

10.1)

9.20 Item 9)

PL 10.25 Item 1)

(16T/30G)

10.25 Item 1) (REP 10.15)

Item 1)

11)

10.25 Item 20)

Parts Lists

PL 10.25

September 2008

5-70

WorkCentre 5687 Family

Page 71

PL 11.2 2K LCSS Covers

www MK-Electronic de

Item Part Description

1 802K48330 Exit cover

2 848K06190 Top cover (REP 11.1-110)

3 – Entry guide cover (REF: PL 11.24

4 – Front door cover assembly (P/O PL

5 017K03750 Fixed castor

6 017K04520 Adjustable castor

7 – Output cover (Not Spared)

8 802K48320 Lower right hand cover

9 050K67380 Bin 0 10 050K54133 Bin 1 (W/O TAG F-013) (ADJ 11.1-

11 848K06180 Rear cover assembly (REP 11.1-

12 – Upper right hand cover (Not

13 019K13380 Bin 1 alignment clip 14 604K41410 2K LCSS front door cover assembly

15 014K10610 Hole punch assembly cover 16 604K48150 Bin 1 tray kit (improved stacking)

NOTE: Refer to ADJ 11.2-110 to align the 2K LCSS to the machine.

Item 5) (REP 11.15-110)

11.2 Item 14) (REP 11.1-110)

110)

Spared)

kit

(W/TAG F-013)

WorkCentre 5687 Family

September 2008

5-71

Parts Lists

PL 11.2

Page 72

PL 11.4 2K LCSS Docking Latch

www MK-Electronic de

Item Part Description

1 – Sensor cover (Not Spared)

2 110K13980 Docking interlock switch (S11-300)

3 003K20401 Link bracket assembly

4 – Stopper (Not Spared)

5 – Docking latch (P/O PL 11.4 Item 8)

6 003K17520 Latch handle

7 120K02590 Docking actuator

8 003K20410 Docking latch assembly (REP

11.16-110)

Parts Lists

PL 11.4

September 2008

5-72

WorkCentre 5687 Family

Page 73

PL 11.6 2K LCSS Hole Punch Unit

www MK-Electronic de

Item Part Description

1 130E10360 Punch Head Home Sensor (Q11-

2 127K55900 Hole Punch Motor Assembly

3 180K00280 2 Hole (XE)

– 180K00320 2 Hole Legal

– 180K00200 3 Hole (USSG/XCL)

– 180K00310 4 Hole (Sweden)

– 180K00300 4 Hole (XE)

– – Hole punch unit (see below for

4 093E03820 Chad Bin

5 – Thumb Screw (Not Spared)

6 – Bracket (P/O PL 11.6 Item 14)

7 130E10380 Punch Sensor (Q11-110), Chad Bin

8 – Sensor Bracket (Not Spared)

9 – LCSS Hole Punch Repair Kit (Not

– 604K53830 LCSS Hole Punch Repair Kit (W/

10 – Bracket (P/O PL 11.6 Item 9) (W/

– – Bracket (P/O PL 11.6 Item 9) (W/

11 – Punch Drive Gear (P/O PL 11.6

– – Punch Drive Gear (P/O PL 11.6

12 – Punch Cam (P/O PL 11.6 Item 3)

– – Punch Cam (P/O PL 11.6 Item 9)

13 – Punch Spacer (P/O PL 11.6 Item 9)

14 – Punch Sensor Assembly (Not

– – Punch Sensor Assembly (Not

350), Punch Head Present Sensor (Q11-351) (REP 11.7-110)

(MOT11-042) (REP 11.7-110)

variants) (REP 11.7-110, ADJ 11.3-

110)

Full Sensor (Q11-348) (REP 11.7-

110)

Spared) (W/TAG F-006) (ADJ 11.3-

110)

TAG F-014) (ADJ 11.3-110)

TAG F-014)

TAG F-006)

Item 9) (W/TAG F-006)

Item 9) (W/TAG F-014)

(W/O TAG F-014)

(W/TAG F-006)

Spared) (W/O TAG F-008)

SPared) (W/TAG F-008)

WorkCentre 5687 Family

September 2008

5-73

Parts Lists

PL 11.6

Page 74

PL 11.8 2K LCSS Paddle Wheel/Safety

www MK-Electronic de

Gate

Item Part Description

1 110K14000 SU1 Safety gate switch (S11-365)

2 – Spring (Not Spared)

3 – Switch actuator (Not Spared)

4 006K27951 Paddle wheel shaft assembly (REP

5 013E25790 Bearing

6 – Gear (Not Spared)

7 – Flag (Not Spared)

8 – Cable clamp (Not Spared)

9 – Output cover (REF: PL 11.2 Item 7) 10 127K55881 Paddle motor assembly (MOT11-

11 130E10360 Paddle roll position sensor (Q11-

11.12-110)

024)

326)

Parts Lists

PL 11.8

September 2008

5-74

WorkCentre 5687 Family

Page 75

PL 11.10 2K LCSS Bin 1 Control

www MK-Electronic de

Components (1 of 2)

Item Part Description

1 023E24320 Bin 1 drive belt (REP 11.5-110)

2 – Rear belt clamp (Not Spared) (ADJ

3 110E20180 Upper limit switch (S11-334)

– 110K13990 Upper limit switch (alternate) (S11-

4 – Sensor bracket (Not Spared)

5 130E10360 Bin 1 90% full sensor (Q11-331)

6 – Pulley (Not Spared)

7 013E25810 Bearing

8 127K55890 Bin 1 elevator motor (MOT11-030)

9 – Front belt clamp (Not Spared) (ADJ

10 – Motor bracket (Not Spared) 11 130E12330 Motor encoder sensor (Q11-336) 12 – Pulley assembly (Not Spared) 13 – Belt tensioner (Not Spared) 14 – Spring (Not Spared) 15 – Idler (Not Spared)

11.1-110)

334)

11.1-110)

WorkCentre 5687 Family

September 2008

5-75

Parts Lists

PL 11.10

Page 76

PL 11.12 2K LCSS Bin 1 Control

www MK-Electronic de

Components (2 of 2)

Item Part Description

1 110K13990 Bin 1 lower limit switch (S11-335)

2 130K75140 Edge registration sensor assembly

3 130E10360 Bin 1 Upper level sensor (Q11-

4 – Actuator (Not Spared)

5 – Sensor support assembly (Not

6 – P-clamp (Not Spared)

7 – Edge registration sensor LED (P/O

332), Bin 1 Lower level sensor (Q11-333) (REP 11.11-110)

Spared)

PL 11.12 Item 2) (REP 11.11-110)

Parts Lists

PL 11.12

September 2008

5-76

WorkCentre 5687 Family

Page 77

PL 11.14 2K LCSS Paper Entry

www MK-Electronic de

Transport

Item Part Description

1 023E24340 Input drive belt (REP 11.2-110)

2 127K55860 Transport motor 1 (MOT11-000)

3 – Spring (Not Spared)

4 – Pulley (Not Spared)

5 013E25790 Nylon bearing

6 006K27980 Feed roll shaft (short)

7 013E25800 Bearing

8 – Paper entry guide assembly (REF:

9 006K31670 Feed roll shaft (long) 10 – Thumb wheel (Not Spared)

(REP 11.2-110)

PL 11.24 Item 1)

WorkCentre 5687 Family

September 2008

5-77

Parts Lists

PL 11.14

Page 78

PL 11.16 2K LCSS Tamper Assembly

www MK-Electronic de

Item Part Description

1 068K54280 Tamper assembly (REP 11.6-110)

2 – Tamper unit (P/O PL 11.16 Item 1)

3 130E10360 Front tamper home sensor (Q11-

4 – Sensor bracket (P/O PL 11.16 Item

5 – Static eliminator (stacker) (REF: PL

6 – Sensor retainer (P/O PL 11.16 Item

310), Rear tamper home sensor (Q11-006), Rear tamper home away sensor (Q11-319)

11.23 Item 7)

Parts Lists

PL 11.16

September 2008

5-78

WorkCentre 5687 Family

Page 79

PL 11.18 2K LCSS Ejector Assembly

www MK-Electronic de

Item Part Description

1 054K37940 Ejector assembly (REP 11.10-110)

2 – Ejector base (P/O PL 11.18 Item 1)

3 130E10360 Ejector home sensor (Q11-320),

4 020E54090 Pulley

5 023E24330 Ejector belt (REP 11.17-110)

6 – Clip (P/O PL 11.18 Item 1)

7 019K13390 Support finger set (Qty. 4)

Ejector out sensor (Q11-322), Ejector motor encoder sensor (REP

11.10-110)

WorkCentre 5687 Family

September 2008

5-79

Parts Lists

PL 11.18

Page 80

PL 11.20 2K LCSS Staple Head Unit/

www MK-Electronic de

Traverse Assembly

Item Part Description

1 604K41341 Stapler traverse assembly kit (REP

2 – Head traverse unit (P/O PL 11.20

3 130E10360 SU1 Home sensor (Q11-370), SU1

4 130E10380 SH1 Paper sensor (Q11-361)

5 029K04520 Staple head unit (REP 11.9-110)

6 – Stapler cover (P/O PL 11.20 Item 1)

7 – Staple cartridge (REF: PL 26.10

8 – Edge registration sensor (Q11-367)

9 – Sensor cover (P/O PL 11.20 Item 1) 10 – Staple head assembly (P/O PL

11.8-110)

Item 1)

Front index sensor (Q11-371)

Item 11)

(P/O PL 11.12 Item 2)

11.20 Item 1)

Parts Lists

PL 11.20

September 2008

5-80

WorkCentre 5687 Family

Page 81

PL 11.22 2K LCSS Bin 0 Entry

www MK-Electronic de

Item Part Description

1 006K27960 Ejector drive shaft

2 013E25790 Nylon bearing

3 – Pulley (Not Spared)

4 023E24330 Intermediate paper drive belt (REP

5 127K55870 Transport motor 2 (MOT11-001)

6 – Spring (Not Spared)

7 115E12830 Static eliminator

8 006K27980 Feed roll shaft (short)

9 013E25800 Bearing 10 032K04580 Paper guide 11 130E10370 Top exit sensor (Q11-130) 12 121K45010 Diverter solenoid (SOL11-002) 13 006K31591 Shaft diverter assembly 14 023E24340 Paper output drive belt (REP 11.4-

15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 – Belt tensioner (Not Spared) 18 – Spring (Not Spared) 19 – Washer (Not Spared) 20 – Actuator (Not Spared)

11.3-110)

(REP 11.4-110)

110)

WorkCentre 5687 Family

September 2008

5-81

Parts Lists

PL 11.22

Page 82

PL 11.23 2K LCSS Bin 1 Entry

www MK-Electronic de

Item Part Description

1 032K04610 Left hand paper guide

2 032K04590 Lower right hand paper guide

3 006K27960 Ejector drive shaft (REF: PL 11.22

4 130E10370 2nd to top exit sensor (Q11-140)

5 013E25790 Nylon bearing

6 – Pulley (Not Spared)

7 115E11810 Static eliminator (stacker)

8 – Paper output drive belt (REF: PL

9 – Upper right hand paper guide (Not

10 013E25800 Bearing 11 – Mylar safety cover (P/O PL 11.23

Item 1)

11.22 Item 14)

Spared)

Item 1)

Parts Lists

PL 11.23

September 2008

5-82

WorkCentre 5687 Family

Page 83

PL 11.24 2K LCSS Entry Guide Cover/

www MK-Electronic de

Jam Clearance Guide

Item Part Description

1 032K04600 Jam clearance guide assembly

2 – Jam clearance handle (P/O PL

3 130E10380 Entry sensor (Q11-100)

4 – Sensor bracket (Not Spared)

5 848K06160 Entry guide cover (REP 11.15-110)

6 – Jam clearance guide (P/O PL 11.24

7 809E78390 Latch

11.24 Item 1)

Item 1)

WorkCentre 5687 Family

September 2008

5-83

Parts Lists

PL 11.24

Page 84

PL 11.26 2K LCSS Electrical

www MK-Electronic de

Item Part Description

1 960K34501 2K LCSS PWB (CAUTION) (W/

2 105K26331 Power supply module

3 960K34490 Offline staple PWB (S11-373)

4 962K56951 Cord bracket assembly

5 110K13980 Front door interlock switch (S11-

6 110K13970 Top cover interlock switch (S11-

not install a new 2K LCSS PWB until the cause of the

D damage to the old 2K LCSS PWB has been determined. Go to the 11G-110 2K LCSS PWB Damage RAP.

TAG F-015) (REP 11.14-110)

303)

302)

CAUTION

Parts Lists

PL 11.26

September 2008

5-84

WorkCentre 5687 Family

Page 85

PL 11.30 HCSS Covers (1 of 2)

www MK-Electronic de

Item Part Description

1 802E18382 Upper Left Cover (REP 11.1-130)

2 826E32830 Thumb Screw

3 802E40463 Hole Punch Access Cover (REP

4 – Magnet (P/O PL 11.30 Item 16)

5 – Front door (P/O PL 11.30 Item 16)

6 003E55311 Door hinge

7 802E18362 Front Cover (REP 11.1-130)

8 017E11350 Fixed Castor (REP 11.9-130)

9 017K04200 Adjustable Castor (REP 11.9-130) 10 – Bracket (P/O PL 11.30 Item 16) 11 802E21711 Lower Right Cover 12 802E18375 Rear Cover (REP 11.1-130) 13 130E11590 Bin 0 90% Full Sensor (Q11-330) 14 050E22841 Bin 0 Pivot tray 15 050E22830 Bin 0 Assembly 16 604K42090 Finisher door kit 17 003E70200 Latch 18 809E53320 Latch Spring 19 802K93751 Top Cover Assembly (REF: PL

20 – Latch bracket (Not Spared) 21 826E20801 Hinge Pin 22 – Lower left cover (Not Spared) 23 108E06890 Rubber protector (W/TAG H-049) 24 – Door pin (Not Spared)

11.1-130)

(REP 11.1-130)

11.32 Item 1) (REP 11.1-130)

WorkCentre 5687 Family

September 2008

5-85

Parts Lists

PL 11.30

Page 86

PL 11.32 HCSS Covers (2 of 2)

www MK-Electronic de

Item Part Description

1 – Top cover assembly (REF: PL

2 – Upper exit cover (P/O PL 11.32

3 130K74210 Top exit sensor (Q11-130)

4 038E28320 Document guide

5 125E02830 Static eliminator

6 019E74770 Static clip

7 – Top cover assembly (Not used)

8 107E08680 Top cover interlock sensor (Q11-

9 110E13620 Upper exit gate interlock switch

10 – Button (P/O PL 11.32 Item 7) 11 130K74000 Offline staple PWB 12 802E18356 Top cover 13 – Magnet (P/O PL 11.32 Item 7) 14 – Lower exit cover (P/O PL 11.32

15 – Bracket (P/O PL 11.32 Item 1) 16 809E45303 Top safety gate spring 17 – Magnet (P/O PL 11.32 Item 7)

11.30 Item 19)

Item 1)

302), Top bin interlock sensor (Q11-

301)

(S11-304)

Item 1)

Parts Lists

PL 11.32

September 2008

5-86

WorkCentre 5687 Family

Page 87

PL 11.34 HCSS Docking Latch

www MK-Electronic de

Item Part Description

1 012E14160 Restraining cable (REP 11.33-130)

2 – Docking latch bracket (P/O PL

3 110E19810 Docking interlock switch (S11-

4 120E22861 Docking actuator

5 110E13620 Docking pivot interlock switch (S11-

6 – Jam clearance release bracket (P/

7 809E53320 Spring

8 – Hinge pin (32mm) (P/O PL 11.34

9 003E70210 Jam clearance release latch 10 – Docking latch bracket rear cover (P/

11 011E13751 Release bracket (REP 11.33-130) 12 809E43860 Spring 13 003E66310 Docking release latch (REP 11.33-

14 – Hinge pin (23mm) (P/O PL 11.34

15 – Docking latch hinge bracket (P/O

16 – Hinge pin (95mm) (P/O PL 11.34

17 003K19680 Docking assembly

11.34 Item 17)

300A) (REP 11.33-130)

300B) (REP 11.33-130)

O PL 11.34 Item 17)

Item 17)

O PL 11.34 Item 17)

130)

Item 17)

PL 11.34 Item 17)

Item 17)

WorkCentre 5687 Family

September 2008

5-87

Parts Lists

PL 11.34

Page 88

PL 11.36 HCSS Paper Path (1 of 2)

www MK-Electronic de

Item Part Description

1 050E15572 Diverter gate (REP 11.12-130)

2 – Solenoid cover (Not Spared)

3 121E20320 Diverter solenoid (SOL11-002)

4 – Nip roll (Not Spared)

5 006E73102 Nip shaft (ADJ 4.1)

6 120E22801 Chad bin sensor actuator (REP

7 – Spring (Not Spared)

8 107E08680 Chad bin level sensor (Q11-348)

9 – Chad bin support bracket (Not

10 093K06421 Chad bin 11 014E41561 Hole punch motor coupling (REP

12 180K00190 2 Hole (XE)

– 180K00310 4 Hole (Sweden)

– 180K00320 2 Hole Legal

– 180K00300 4 Hole (XE)

– 180K00200 3 Hole (USSG/XCL)

– – Hole punch unit (see below for

13 826E32830 Thumbscrew 14 003E54761 Jam clearance latch (5b) 15 809E02910 Nip spring 16 120E25320 Latch securing bracket 17 – Spring (Not Spared) 18 003E67871 Jam clearance latch (5a) 19 809E46970 Spring 20 003E67881 Latch securing bracket 21 809E46723 Spring 22 – Not used 23 – Baffle (P/O PL 11.36 Item 22) 24 – Label 5a (P/O PL 11.36 Item 22) 25 003E68163 Jam clearance latch

(REP 11.12-130)

11.16-130)

(REP 11.16-130)

Spared)

11.10-130)

variants)

Parts Lists

PL 11.36

September 2008

5-88

WorkCentre 5687 Family

Page 89

PL 11.38 HCSS Paper Path (2 of 2)

www MK-Electronic de

Item Part Description

1 022K78852 Belt tensioner

2 809E47191 Tensioner spring

3 023E18620 Transport motor 1B drive belt (REP

4 – Damper motor bracket (Not

5 127K54180 Transport motor 1A (MOT11-000)

6 023E18811 Transport motor 1A drive belt (REP

7 127K53750 Hole punch motor (MOT11-042)

8 107E08680 Hole punch home sensor (Q11-

9 130E12220 Punch position sensor (Q11-110),

10 004E21810 Motor damper 1A (REP 11.17-130),

11 848E11110 Sensor cover 12 962K50650 Ground harness 13 – Drive pulley (REF: PL 11.42 Item 6) 14 604K42150 Entry baffle assembly kit (W/TAG

15 – Baffle (P/O PL 11.38 Item 14)

11.18-130)

Spared)

(REP 11.17-130), Transport motor 1B (MOT11-000) (REP 11.18-130)

11.17-130)

(REP 11.10-130)

350)

Entry sensor (Q11-100) (P/O PL

11.38 Item 14)

Motor damper 1B (REP 11.18-130)

H-006)

WorkCentre 5687 Family

September 2008

5-89

Parts Lists

PL 11.38

Page 90

PL 11.40 HCSS Vertical Paper

www MK-Electronic de

Transport (1 of 2)

Item Part Description

1 – Upper paper guide (Not Spared)

2 – Washer (P/O PL 11.40 Item 3)

3 – Mylar guide assembly (Not Spared)

4 – Mylar guide reel (P/O PL 11.40 Item

5 809E30740 Mylar guide torsion spring (REP

6 007E63370 Mylar guide reel gear (P/O PL

7 – Mylar guide clamp (P/O PL 11.40

8 – Mylar guide reel bearing (Not

9 020E33250 Pulley/Gear (REP 11.13-130) 10 023E18790 Drive belt (REP 11.13-130) 11 – Bracket (Not Spared) 12 809E30752 Spring nip (REP 11.15-130) 13 830E47521 Nip holder 14 – Nip bracket (P/O PL 11.40 Item 19) 15 006E72871 Shaft (P/O PL 11.40 Item 3) (REP

16 055K37070 Mylar guide (REP 11.13-130) 17 – Front cap (P/O PL 11.40 Item 3) 18 – Rear cap (P/O PL 11.40 Item 3) 19 059K52870 Nip roller assembly (REP 11.15-

20 – Nip roller (P/O PL 11.40 Item 19)

(REP 11.11-130)

(REP 11.13-130)

3) (REP 11.13-130)

11.13-130)

11.40 Item 3)

Item 3) (REP 11.13-130)

Spared)

11.13-130)

130)

Parts Lists

PL 11.40

September 2008

5-90

WorkCentre 5687 Family

Page 91

PL 11.42 HCSS Vertical Paper

www MK-Electronic de

Transport (2 of 2)

Item Part Description

1 413W30854 Bearing

2 – Washer (Not Spared)

3 022K69072 Pre-compile pulley (REP 11.14-

4 023E18661 Vertical transport belt (REP 11.14-

5 – Nip roller assembly (REF: PL 11.40

6 020E33400 Drive pulley

7 125E00430 Static eliminator

130)

Item 19)

WorkCentre 5687 Family

September 2008

5-91

Parts Lists

PL 11.42

Page 92

PL 11.44 HCSS Vertical Carriage

www MK-Electronic de

Transport

Item Part Description

1 110E13620 Carriage upper limit switch (S11-

2 023E18671 Compiler carriage elevator belt

3 – Lower carriage shaft (Not Spared)

4 020E33421 Pulley

5 – Compiler carriage elevator motor

6 – Bearing (Not Spared)

7 007E63821 Worm wheel (ADJ 4.1)

8 127K53651 Compiler carriage elevator motor

9 809E44151 Elevator belt tensioner spring (REP

10 110E13762 Carriage lower limit switch (S11-

11 – Bearing (Not Spared) (REP 11.6-

12 – Compiler carriage (REF: PL 11.46,

13 019E55570 Clamp 14 809E57680 Compiler carriage support (REP

315)

(REP 11.7-130)

bracket (Not Spared) (REP 11.6-

130)

(MOT11-013) (REP 11.6-130, ADJ

4.1)

11.8-130)

316)

130)

PL 11.47, PL 11.48, PL 11.49) (REP

11.2-130)

Parts Lists

PL 11.44

September 2008

5-92

WorkCentre 5687 Family

Page 93

PL 11.46 HCSS Compiler Carriage (1

www MK-Electronic de

of 4)

Item Part Description

1 041K06552 Compiler carriage assembly (REP

2 003E54941 Jam clearance knob

3 – Staple cartridge (Not Spared)

4 029K04340 Staple head unit 1 assembly (REP

5 960K35210 Carriage PWB (REP 11.4-130)

6 019E46582 Front grip (REP 11.34-130)

7 019E61970 Rear grip (REP 11.34-130)

8 130E81311 SH1 Paper sensor (Q11-361)

9 023E18760 Tamper drive belt 10 127K53670 Front tamper motor (MOT11-003)/

11 – Compiler carriage (P/O PL 11.46

12 – Stapler cover (P/O PL 11.46 Item 1) 13 125E00430 Static eliminator

11.2-130)

11.3-130)

Rear tamper motor (MOT11-004)

Item 1)

WorkCentre 5687 Family

September 2008

5-93

Parts Lists

PL 11.46

Page 94

PL 11.47 HCSS Compiler Carriage (2

www MK-Electronic de

of 4)

Item Part Description

1 – Frame cross member (P/O PL

2 127K53690 Ejector motor (MOT11-023) (P/O

3 130K74210 Ejector home sensor (Q11-320) (P/

4 110E13620 Compiler carriage safety switch

5 130K74160 2nd to top exit sensor (Q11-140)

6 802E40143 Shutter (REP 11.39-130, ADJ 4.1)

7 – Shutter spring (P/O PL 11.47 Item

8 127K53710 Paddle roll motor assembly

9 107E08680 Paddle roll home sensor (Q11-326)

10 – Eject housing (P/O PL 11.47 Item

11 802K93732 Eject housing assembly 12 055E44672 Carriage top baffle (REP 11.22-

13 809E47672 Carriage top baffle return spring

14 009K02290 Top baffle idler assembly (REP

15 – Top baffle idler spring (P/O PL

16 – Top baffle assembly (P/O PL 11.46

17 – Securing block (P/O PL 11.46 Item

18 809E31200 Spring 19 – Disk bracket assembly (P/O PL

20 604K42130 Ejector motor assembly kit (W/TAG

11.46 Item 1)

PL 11.47 Item 20) (REP 11.20-130)

O PL 11.47 Item 20) (REP 11.20-

130)

(S11-317)

(REP 11.38-130)

(MOT11-024) (REP 11.21-130)

(REP 11.21-130)

11) (REP 11.41-130, ADJ 4.1)

130)

(REP 11.22-130)

11.22-130)

11.47 Item 14) (REP 11.22-130)

Item 1)

11.47 Item 20)

H-005) (REP 11.20-130)

Parts Lists

PL 11.47

September 2008

5-94

WorkCentre 5687 Family

Page 95

PL 11.48 HCSS Compiler Carriage (3

www MK-Electronic de

of 4)

Item Part Description

1 – Entrance baffle (P/O PL 11.48 Item

2 – Nip roll (P/O PL 11.48 Item 8) (REP

3 006E73102 Nip shaft (REP 11.40-130, ADJ 4.1)

4 809E68510 Nip spring (REP 11.40-130)

5 – Entrance baffle cover (P/O PL

6 809E25550 Entrance baffle spring (REP 11.24-

7 130K74150 Compiler sensor (Q11-120) (REP

8 032K04350 Entrance baffle assembly (REP

9 026E76940 Traverse shaft (REP 11.31-130) 10 – Bushing (P/O PL 11.46 Item 1) 11 – Stapling unit drive pulley (P/O PL

12 – Stapling unit mount support shaft

13 – Not used 14 127K53660 Stapling unit traverse motor

15 107E08680 Stapling unit 1 home sensor (Q11-

16 – Compiler carriage entry shaft (P/O

17 029K04350 Stapling unit pivot assembly 18 127K53680 Transport motor 2 (MOT11-001)

19 004E21810 Motor damper (REP 11.27-130) 20 023E25010 Drive belt 21 – Carriage entry shaft drive pulley (P/

22 – Not used 23 125E00430 Static eliminator 24 068K48180 Stapler mount assembly (REP

25 059K49850 Belt tensioner

8) (REP 11.24-130)

11.40-130, ADJ 4.1)

11.48 Item 8)

130)

11.23-130)

11.24-130)

11.46 Item 1)

(P/O PL 11.46 Item 1)

(MOT11-053) (REP 11.26-130)

370)

PL 11.46 Item 1)

(REP 11.27-130)

O PL 11.46 Item 1)

11.31-130)

WorkCentre 5687 Family

September 2008

5-95

Parts Lists

PL 11.48

Page 96

PL 11.49 HCSS Compiler Carriage (4

www MK-Electronic de

of 4)

Item Part Description

1 127K53680 Compiler carriage ejector roll motor

2 023E18770 Eject motor drive belt (P/O PL

3 121K44510 Compiler carriage tray hold

4 121E20320 Kicker solenoid (SOL11-430) (REP

5 107E08680 Compiler carriage bin height sensor

6 130E81311 SU1 Edge registration sensor (Q11-

7 – Bushing (P/O PL 11.46 Item 1)

8 – Transport shaft (P/O PL 11.46 Item

9 – Transport shaft pulley (P/O PL

10 – Not used 11 022E25111 Guide roller (REP 11.32-130) 12 – Compiler belt (Not Spared) (REP

13 – Feed chute (P/O PL 11.46 Item 1)

14 – Kicker frame (P/O PL 11.46 Item 1) 15 031K08270 Kicker assembly (W/TAG H-002)

16 – Return spring (P/O PL 11.49 Item

17 – Spring solenoid (P/O PL 11.49 Item

18 – Kicker finger pad (P/O PL 11.49

19 – Kicker fingers (P/O PL 11.49 Item

20 – Plunger/lever (P/O PL 11.49 Item 3) 21 809E53262 Spring

(MOT11-010) (REP 11.28-130)

11.46 Item 1)

solenoid assembly (SOL11-011) (REP 11.30-130, ADJ 4.1)

11.29-130), Compiler carriage tray hold solenoid (SOL11-011) (REP

11.30-130, ADJ 4.1) (SOL11-430)

(Q11-314)/Compiler carriage 90% full sensor (Q11-313) (REP 11.29-

130)

367)

1) (REP 11.32-130)

11.46 Item 1)

11.32-130)

(REP 11.32-130)

(REP 11.29-130)

15)

Item 15)

15)

Parts Lists

PL 11.49

September 2008

5-96

WorkCentre 5687 Family

Page 97

PL 11.52 HCSS Bin 1

www MK-Electronic de

Item Part Description

1 110E13762 Bin 1 upper limit switch (S11-334)

2 110E14551 Bin 1 lower limit switch (S11-335)

3 – Bearing (P/O PL 11.52 Item 4)

4 801K27311 Bin 1 assembly (REP 11.5-130)

5 130E11570 Bin 1 empty sensor (Q11-035)

6 127K53730 Bin 1 offset motor (MOT11-034)

7 107E08680 Bin 1 offset sensor (Q11-337) (REP

8 – Bin 1 lower support (P/O PL 11.52

9 – Bin 1 tray (P/O PL 11.52 Item 10) 10 050K67750 Bin 1 tray assembly 11 127K53651 Bin 1 elevator motor (MOT11-030)

12 826E32840 Thumbscrew 13 – Bin 1 harness (P/O PL 11.52 Item

(REP 11.36-130)

(REP 11.35-130, ADJ 4.1)

11.35-130)

Item 10) (ADJ 4.1)

(REP 11.36-130, ADJ 4.1)

WorkCentre 5687 Family

September 2008

5-97

Parts Lists

PL 11.52

Page 98

PL 11.54 HCSS Bin 2

www MK-Electronic de

Item Part Description

1 110E13762 Bin 2 upper limit switch (S11-344)

2 110E14551 Bin 2 lower limit switch (S11-345),

3 – Retainer (P/O PL 11.54 Item 13)

4 809E43851 Safety door spring

5 130E11570 Bin 2 empty sensor (Q11-041)

6 127K53730 Bin 2 offset motor (MOT11-040)

7 107E08680 Bin 2 offset sensor (Q11-347) (REP

8 – Bin 2 lower support (P/O PL 11.54

9 – Bin 2 tray (P/O PL 11.54 Item 10) 10 050K67750 Bin 2 tray assembly 11 127K53651 Bin 2 elevator motor (MOT11-036)

12 – Bearing (P/O PL 11.54 Item 13)

13 801K27321 Bin 2 assembly (REP 11.5-130) 14 038E29421 Mylar guide 15 826E32840 Thumbscrew 16 – Bin 2 Harness (P/O PL 11.54 Item

NOTE: Refer to PL 31.13 Item 21 for the HCSS terminal RoHS kit.

Lower exit gate interlock switch (S11-305B) (W/TAG H-004)

(REP 11.35-130, ADJ 4.1)

11.35-130)

Item 10) (ADJ 4.1)

(REP 11.36-130, ADJ 4.1)

(REP 11.36-130)

13) (NOTE)

Parts Lists

PL 11.54

September 2008

5-98

WorkCentre 5687 Family

Page 99

PL 11.56 HCSS Electrical

www MK-Electronic de

Item Part Description

1 110E19810 Front door interlock switch (S11-

2 105K28730 HCSS Power supply module

3 – P-clamp (Not Spared)

4 962K50641 Power cord

5 960K35232 HCSS PWB

6 962K50631 Communication cable

NOTE: For the docking interlock switch, refer to PL 11.34 Item 3.

303)

WorkCentre 5687 Family

September 2008

5-99

Parts Lists

PL 11.56

Page 100

PL 11.60 HCSS BM Covers (1 of 2)

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Item Part Description

1 802E18382 Upper left cover (REP 11.1-170)

2 826E32830 Thumbscrew

3 802E40463 Hole punch access cover (REP

4 – Magnet (P/O PL 11.60 Item 16)

5 – Front door (P/O PL 11.60 Item 16)

6 003E55311 Door hinge

7 802E18362 Front cover (REP 11.1-170)

8 017E11350 Fixed castor (REP 11.6-170)

9 017K04200 Adjustable castor (REP 11.6-170) 10 – Bracket (P/O PL 11.60 Item 16) 11 802E21711 Lower right cover 12 802E18375 Rear cover (REP 11.1-170) 13 130E11590 Bin 0 90% full sensor (Q11-330) 14 050E22841 Bin 0 Pivot tray 15 050E22830 Bin 0 Base tray 16 604K42090 Finisher door kit (REP 11.1-170) 17 003E70200 Latch 18 809E53320 Latch spring 19 802K93740 Top cover assembly (REF: PL

20 – Latch bracket (Not Spared) 21 826E20801 Hinge pin 22 802E42752 BM Exit Cover 23 – Lower left cover (Not Spared) (REP

24 108E06890 Rubber protector (W/TAG H-049) 25 – Front door pin (Not Spared)

11.1-170)

11.62 Item 1) (REP 11.1-170)

11.1-170)

Parts Lists

PL 11.60

September 2008

5-100

WorkCentre 5687 Family

Xerox WC5632, WC5687F Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual