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8120
User Manual
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Wilton 8020, 8120 User Manual

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Page 1
Table of Contents
Cover Page . 1 GeneralSpecifications 4 OperatingPrecautions 5 OperatingInstructions 8
Maintenance 11 ElectricalSchematics 15
Troubleshooting. 16 ReplacementParts.. 17
3
Page 2
Page 3
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced properly.
- Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine.
When Setting up Machine:
- Always avoid using machinein damp or poorly lightedwork areas.
- Always be sure the machinesupportis securely anchored to the floor or the work bench.
When Using Machine:
- Alwayswear safety glasseswithside shields(See ANSIZ87.1)
- Neverwearloose clothingorjewelry.
- Never overreach -you may slipandfall.
When Servicing Machine:
- Always disconnect the machine from its electrical supply while servicing.
- Always follow instructions in Operating Instructions and Parts Manual when changing accessory tools
or parts.
- Never modify the machine without consulting Wilton Corporation.
You - the Stationary Power Tool User -
Hold the Key to Safety.
Read and follow these simple rules for best results and full benefits from your machine. Used properly, Wilton's machinery is among the best in design and safety. However, any machine used improperly can
be rendered inefficient and unsafe. It is absolutely mandatory that those who use our products be properly trained in how to use them correctly. They
should read and understand the Operating Instructions and Parts Manual as well as all labels affixed to the
machine. Failure in following all of these warnings
can cause serious injuries.
Machinery General Safety Warnings
1. Alwayswear protectiveeyewear whenoperating 8. machinery. Eye wearshallbe impactresistant, protectivesafety glasseswith sideshieldswhich comply with ANSIZ87.1 specifications. Use of eye wearwhichdoes not complywith ANSIZ87.1 specifications could result insevereinjuryfrom breakage of eye protection.
2. Wear proper apparel. No looseclothingor jewelry which can getcaught in moving parts.
Rubbersoledfootwearisrecommendedfor bestfooting.
3. Do not overreach. Failureto maintain proper working position cancauseyou to fall intothe
machineor causeyour clothing to get caught pullingyou into the machine.
4. Keep guards inplaceandin proper working order. Do not operatethe machinewith guardsremoved.
5. Avoid dangerousworking environments. Do not use stationarymachine toolsinwet ordamp
locations. Keepwork areas clean andwell lit.
6. Avoid accidental starts by beingsurethestart switch is OFF beforeplugginginthe machine.
7. Never leavethe machinerunningwhileunat- tended. Machineshallbeshutoffwheneverit
is not in operation.
Disconnectelectrical power beforeservicing. Whenever changingaccessoriesor general
maintenanceis done onthe machine, electrical powertothe machinemustbedisconnected
beforework is done.
9. Maintainall machinetoolswith care. Followall maintenanceinstructionsfor lubricatingand the changingof accessories. No attemptshall be madeto modifyor have makeshiftrepairs doneto the machine. This not onlyvoids the warranty but
also rendersthe machineunsafe.
10. Machinery mustbe anchoredto the floor.
11. Securework. Useclamps ora vise to hold work, when practical. It is saferthanusingyour hands and itfrees bothhandstooperatethe machine.
12. Never brushaway chipswhilethe machine is in operation.
13. Keepwork area clean. Cluttered areas invite accidents.
14. Removeadjusting keysandwrenchesbefore turning machineon.
15. Usethe righttool. Don't force a tool or attach- mentto doa job it was notdesignedfor.
16. Useonlyrecommendedaccessoriesandfollow
manufacturersinstructionspertainingtothem.
17. Keep hands in sight and clear of all moving parts
5
Page 4
and cutting surfaces.
18. All visitors should be kept at a safe distance from the work area. Make workshop completely safe
General Electrical Cautions
This sawshould begrounded inaccordancewith the National ElectricalCodeand localcodes and
ordinances. This work should bedone bya qualified electrician. The saw should begroundedto protect
the user from electrical shock.
by using padlocks, master switches, or by removing starter keys.
19. Know the tool you are using, its application, limitations, and potential hazards.
Wire Sizes
Caution: For circuits which are far away from
the electricalservice box,thewire size mustbe
increasedin orderto deliverample voltageto the motor. Tominimize powerlossesand toprevent motoroverheatingandburnout,the useofwire sizes
for branch circuits or electrical extension cords
accordingto thefollowing tableisrecommended.
Safety InstructionsOnSawing Systems
6
1. Alwayswearleathergloveswhenhandlingsaw blade. The operatorshallnot weargloveswhen operatingthe machine.
2. Alldoorsshall beclosed,allpanelsreplaced, and other safety guards inplaceprior to the machinebeingstartedor operated.
3. Be surethat the blade isnot in contactwith the workpiecewhenthe motoris started. The motor
shallbestartedandyoushouldallowthe sawto come up tofull speed beforebringingthe saw blade intocontactwiththe workpiece.
4. Keephandsawayfrom the bladearea. See FigureA.
5. Remove anycut off piececarefully while keeping your hands free of the blade area.
6. Saw mustbestopped andelectricalsupplymust be shut off beforeany blade replacementor adjustmentof bladesupportmechanismis done, or beforeanyattemptis madeto changethe drive belts or beforeany periodic serve or maintenance is performedon the saw.
7. Removeallloose itemsandanyunnecessary workpieces fromthe area beforestarting
machine.
A B
>8
8. Bringadjustablesawguides andguards asclose as possibletotheworkpiece.
9. Always wearprotective eyewearwhenoperating, servicing,oradjustingmachinery. Eyewear shall beimpact resistant,protectivesafety glasseswith side shieldscomplyingwithANSI Z87.1 specifi- cations. Useofeye wear which does not comply with ANSIZ87.1specificationscould resultin severe injuryfrom breakage of eye protection. See Figure B.
10. Nonslipfootwear andsafety shoes are recom- mended. SeeFigure C.
11. Wear ear protectors (plugs or muffs)during extendedperiodsof operation. See Figure D.
12. Theworkpiece,or partbeing sawed, must be securelyclamped beforethe saw bladeenters theworkpiece.
13. Remove cutoff piecescarefully,keeping hands awayfrom saw blade.
14. Saw mustbestoppedand electricalsupplyshut off or machine unpluggedbefore reachinginto cutting area.
15. Avoidcontact withcoolant, especiallyguarding your eyes.
c D
.
AWG (Americanwire gauge) Number
Conductor Length
240 Volt Lines 120VoltLines
0 - 50 Feet No. 14 No.14 50 -100 Feet No. 14 No.12 Over 100Feet No. 14
NO.8
Page 5
Introduction
This manual includes the operating and maintenance instructions for the Wilton 20-inch Vertical Band Saws,
Models 8020 and 8120. This manual also includes parts listings and illustrations of replaceable parts. Typical operations performed using the band saw are shown below.
RIPPING
SLOTTING
SPLITTING
STACK CUTTING
THREE-DIM.CUTTING
SLICING
SEGMENTING
ANGULAR CUT
EXTERNAL CONTOUR
SHAPING
BEVELING
SHAPING CUT
GRINDING RELIEF
7
INTERNAL CONTOUR
COMPOUNDANGLECUT
Page 6
Saw Features
RefertoFigure1for keyfeaturesofthe 14-lnchVari-SpeedVerticalBandSaw.
Speed I, -,-;
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8
Figure 1: Saw Features (Left Side
View)
Guide Support Clamping Knob
Guide Support Hand Wheel
Blade Tensioning Hand Wheel
Figure2: Saw Features (Right Side View)
Setup
Installation
Theframeof theverticalbandsaw hasfour mounting holesinthe base ofthesaw frame. Thebandsaw may be securedto thefloor usingthe four mounting holes.
Electrical Connection
Referto theWiring Diagramsection for wiring informa- tion. Connectionto facility electrical powershould be made by a qualifiedelectrician.
Operating Instructions
Operating Controls
The operating controls (refer to Figure 3) for the saw are
located on the left side of the machine. The controls include the following:
ON/OFF Switches
Turn Counter- Clockwise To
Decrease Speed
-
Tum Clockwise To Increase
Speed
Variable Speed Crank
(turn only when saw is operating)
Figure 3: Operating Controls
1. A set of start/stop push buttons, located below the optional welder, provide a means to start and stop
the saw drive motor.
2. A variable speed control (crank), which can only be adjusted while the saw is running, is located below the start/stop buttons.
3. A blade tensioning hand wheel is mounted on the top of the saw enclosure.
Page 7
4. Referto Optional Welder for a description ofthe weldercontrols.
The Model8020band sawisequippedwith atwo- speed gearbox. The shift lever is locatedon thefront
of the band saw. Shift positions are L (low)and H
(high).
The Model8120band saw isequippedwitha three-
speed gearbox. The shift leveris locatedonthefront of the band saw. The shift positionsareL (low), M
(medium),and H (high).
Optional BladeWelder
An optional blade welder is available on the vertical
band saw. The welder has all the features required to cut, weld, and anneal the saw blade.
Welder Features
(refer to Figure 4)
The welder is installed on the left side of the saw enclosure. A blade cutter, provided with the welder, is
mounted on the saw enclosure near the welder panel.
0 0
'"''''''
"Tro,
Welding Button
Annealing
Button
Clamp Pressure Selector
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ON
Grinder Switch
OFF
LIGHT
Blade
Grinder
0
0
Figure 4: Welder Features
The welder has two clamps that hold the ends of the saw blade during welding. The welder controls
include a clamp pressure selector, welding, and
annealing pushbutton switches, and switches for the
blade grinder and welder light.
Operating the Welder
(refer to Figure 5)
WARNING: BE SURE TOWEAR EYE PROTEC- TION WHILE OPERATINGTHE WELDER TO AVOIDEYEINJURIES. USE CARE WHEN HAN-
DLINGTHE BLADEAFTER WELDINGTO AVOID BURNS.
1. Usingthebladecutter,cutthe bladetothe required length(View A).
2. Usingthe bladegrinder,square-offtheblade ends (View B). The bladeends need to be perpendicularto the side ofthe blade. The bladeendsmust besquaresothere is minimal gapbetweenthe endswhen clampedfor weld- ing.
3. Insert oneend of the bladeinthe left clamp (ViewC). Positionthe back edge of the blade againstthe back oftheleftclamp. Then position
the endofthe blademidway betweenthe leftand rightclamps. Tighten the leftclamp.
4. Insertthe other end ofthe blade in the right clamp. Positionthe back edgeof the blade againstthe back ofthe rightclamp. Then butt
the end ofthe bladeagainsttheother endof
blade (theblade ends needto be incontact with each other). Tighten the rightclamp.
5. Setthe clamp pressureselector switch (clock- wise rotation)to the setting requiredforthewidth
ofthe blade beingwelded(seethetable below).
9
NOTE: There will be some resistance when turning
the switch.
6. Pressandhold theweld pushbutton. When the pushbuttonispushed,therightclampmovesto
the lefttoapplypressuretothe bladeends. At the sametime, sparkswill comefrom theblade
ends asthey are beingwelded.
BladeWidth
ClampPressure
(Inch)
SelectorSetting
1/8"to 1/4"
1
5/16" to 3/8"
2
1/2"
3
5/8"
4
3/4"
5
Page 8
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Figure 5: Operating the Welder
7. Release the weld push button and unclamp the left and right clamps.
8. Rotate the clamp pressure switch (clockwise) to the zero position.
9. Center the weld between the two clamps. Tighten the clamps.
10. The weld is hard and brittle and must be annealed before use. To anneal the weld, quickly depress
and release Gog)the anneal pushbutton. Repeat the depress-and-release process until you see a red glow (slightly red) from the weld area.
CAUTION: DONOT PRESSAND HOLDTHE
ANNEAL PUSHBUTTON. THEWELDWILLBE OVERHEATEDANDTHE WELDWILLFAILDUE TOTHEEXCESSIVEHEAT.
10
11. Release both blade clamps and remove the blade.
12. Check the integrity of the weld. Bend the blade to
form a radius in the blade at the point of the weld. The size of the radius should be approximately
the same as the radius of the saw drive wheel. The weld must hold and not break or crack after
forming the radius. If the weld breaks, cut away the welded area and repeat the welding/annealing process.
CAUTION: CHECKTHE BLADETOMAKE SURETHE WELDEDSECTIONISTHE SAME THICKNESSAS THE RESTOFTHEBLADE. IF
THE BLADE ISTHICKERATTHEWELD,THE BLADEGUIDES MAYBE DAMAGED.
13. Check to make sure the welded section is the same thickness as the rest of the blade. If not, grind off excess weld material using the grinder
on the welder.
Setting Blade Speed
WARNING: NEVER OPERATE THE SAW WITHOUT BLADE COVERS IN PLACE AND SECURED.
CAUTION: DONOTTURNSPEEDSETTING CRANKUNLESSTHE SAWMOTORISOPERAT- ING. THE SPEEDSETTING MECHANISMCAN BE DAMAGED.
1. Refertothe Speed and Pitchselector ontheleft side ofthesaw enclosure. Selectthe speed settingfor the materialto be cut.
2. Shiftthe gearboxto the requiredspeed setting (Model8020: high orlow)(Model8120: high, medium,orlow).
3. Start thesawusingthe start pushbutton.
4. Turn thespeedsetting cranktothe required speed. Turningthe crankto the right (clockwise) increasesspeed. Turning the crankto the left (counterclockwise)decreasesspeed.
Blade Selection
The vertical band saw is equipped with a Wilton part number 910839 saw blade that is adequate for a variety of common materials. The blade is a 10-tooth,
1/2-inch multi-purpose.
(Refer to the speed and pitch indicator on the left side of the vertical saw to select the blade and speed required for various materials.)
Page 9
A coarse blade is generally usedfor a solid steel bar but afinertooth blade used ona thin-wall tube. In
general, the bladechoiceis determined bythe thickness ofthe material;thethinnerthe material,the finer the tooth pitch.
Forvery high production on cutting of special
materials, orto cut hard-to-cut materialssuch as stainlesssteel, tool steel,ortitanium,contact your
industrial distributorfor more specific blade recom- mendations. Also,thesupplierwhoprovidesthe work piece materialshould be preparedto provideyou with very specific instructions regardingthe best blade for the materialandshapesupplied.
Setting Blade Guide Support
(refer to Figure 6)
Blade Guide Rod
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Figure 6: Setting Blade Guide Support
The blade guide support must be adjusted for the thickness of the material to be cut. Adjust the
position of the support as follows:
1. Loosenthe bladeguide supportbyturning the handwheel ontheleft sideof the sawenclosure.
2. Placethe materialto be cut adjacentto the blade guide. Adjust the bladeguide supportup ordown usingthe handwheel onthe frontof the enclo- sure. Adjust until there isclearance betweenthe
materialto be cutandthe bladeguide.
3. Tightenthe handwheel.
Maintenance
Cleaning
WARNING: DISCONNECTELECTRICAL POWER
TOAVOIDPOTENTIALFORUNINTENDEDSTART-
UPDURINGMAINTENANCE.
1. Periodicallyemptythechip pan (insidethe lower dooronthe leftside ofthe machine).
2. Useabrush to loosenaccumulatedchips and debris. Use vacuum cleaning to removeaccu-
mulateddebris.
Lubrication
Bearings: The bearingsused invertical bandsaw
arepre-lubricated,sealedbearingsand requireno additionallubrication.
Air Pump: Lubricate theairpump everysix
months. Addoilthrough the oilfittingonthe
frontofthebandsaw.
Changing Saw Blades
(Refer to Figure 7)
II
Table
Insert
Blade Guards
Idler Wheel
rn II
Blade
Tension
I-ia"rlAteeI
1
11
~ II
Figure 7: Changing Saw Blades
Page 10
Page 11
Follow the procedures below to change the drive motor and/or air compressor belts:
1. Remove cover onrightside ofthe band saw.
2. Loosenboltsontheuppervari-drivepulley support. Slide upper vari-drivepulley supportto
releasetension on belts. Donot removethe saw
wheeldrive belts.
3. Loosenboltsonthe lowervari-drive pulley
support. Slide upper vari-drivepulley
support to releasetension onbelts. Do not
removethegearboxdrivebelts.
4. Removewornbelts. Installnewbelts.
NOTE: It may be necessaryto loosen the drive motorattaching screwsto haveenoughslackto removethe air compressordrive belt.
5. Slide uppervari-drive pulleysupport toapply tension onbelts. Tighten boltson uppervari- drive pulleysupport.
6. Installcover on right sideof the band saw.
7. Check operation ofthe band saw.
Changing the Vari-Speed
Drive Belts
(refer to Figure 8)
WARNING: DISCONNECTELECTRICALPOWER TOAVOIDPOTENTIALFORUNINTENDEDSTART-
UPDURINGMAINTENANCE.
Follow the procedures below to change vari-speed
drive belts:
1. Removegearboxand drivemotorbelts(referto
Changing Gearbox Drive Belts and Changing the Drive Motor/Air Compressor Belts).
2. Removelowerdrivepulley(ref.#45) fromlower shaft(ref.#40).
3. Removeupperdrivepulley(ref.#46)fromupper shaft(ref.#27)to removeand lowervari-speed mechanisms.
4. Removewornvari-speeddrivebelt.
5. Installthe vari-speedmechanismand upperand lowerdrivewheelsupports(ref.#38 and#23).
6. Installupperdrivepulley(ref.#46)and lowerdrive pulley(ref.#45).
7. Install drive motor and gearbox belts (refer to
Changing Gearbox Drive Belts and Changing the Drive Motor/Air Compressor Belts).
8. Checkoperationofthe bandsaw.
Replacement of Blade Guides
(refer to Figure 9)
Figure 9: Replacement of Blade Guides
When removingupperbladeguides,remove blade guardfromguidesupport.
1. Whenremovingthelowerbladeguides,open lowerleftdoorto accessbladesupport(the lower
bladeguardisattachedto the lowerdoor).
2. Removethe capscrewand washersfromboth bladeguides.
3. Removethe bladeguides.
4. Installnewblade guidessotheyjust touchthe side ofthe saw blade. Adjust position ofguide seat soitjust touchesthe backedge ofthe blade.
13
Replacement of Chip Brush
(refer to Figure 10)
WARNING: DISCONNECTELECTRICALPOWER TOAVOIDPOTENTIALFORUNINTENDEDSTART- UPDURINGMAINTENANCE.
Follow these procedures to change vari-speed drive belts:
Page 12
1. Open dooronlower left ofthe band saw.
2. Removeattachingscrewandwasher.
3. Removebrush.
4. Installreplacementbrushand securewithscrew andwasher.
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Figure 10: Replacement of Chip
Brush
Adjustments
Blade Tracking
14
Blade tracking can be corrected using the following procedure:
1. Operatethesaw to determineif the bladeis tracking off center. Determine ifthe blade is tracking to the rightorto the left.
2. Toadjusttracking,turnthe trackingadjustment knob onthe right side ofthe machine (refer to
Figure 2 for location of blade tracking adjust- ment knob).
3. Ifthe blade tracksto the right,the bottom ofthe bladedrivepulleyneedsto be movedoutward.
4. Ifthe blade tracksto the left,the bottomof the bladedrivepulley needsto bemovedinward.
Work Table
The positionofthe worktable can beadjustedto tilt either leftor right (approximately10 degreesineither direction).
The work table can also be adjusted to tilt approxi- mately 45 degrees to the rear and 45 degrees to the front.
Front/Back
(referto Figure11)
I 1-
1. Loosenhexnut.
2. Tilt tabletothedesired position.
3. Tightenhexnut.
Table
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Clamping Nut
Figure 11:Table Adjustment (Front! Back)
1. Loosentwo screws.
2. Usingtheadjustmentscrew,tilt thetable tothe desiredposition.
3. Tightentwoscrews.
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Figure 12: Table Adjustment (Right! Left)
Page 13
ANNEALING PUSH BUTTON WELDING PUSH BUTTON
SWIT~ ~ITCH
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Page 14
Troubleshooting
16
Fault
Probable Cause
Suggested Remedy
Excessivebladebreakage
1.
Incorrectspeed or feed.
1.
Check Machinist'sHandbook for
"
speed/feedappropriate for the materialto be cut.
2.
Teethtoocoarsefor
2.
Check Machinist'shandbookfor
material.
recommendedbladetype.
3.
Incorrectblade tension. 3.
Adjustbladetensiontothepoint wherethe bladejust does notslip
onthewheel.
Prematurebladedulling
1.
Bladeteethtoo coarse. 1.
Usea finer toothblade.
2.
Bladespeedtoohigh.
2.
Try alowerblade speed.
3.
Insufficientbladetension. 3.
Increasetensiontoproper level.
Bad cuts (crooked)
1.
Feedpressuretoo fast.
1.
Decreasepressure.
2.
Guidebearingsnot
2.
Adjust guidebearing clearanceto
adjustedproperly.
0.001 inch (0.002inch maximum).
3.
Inadequatebladetension.
3.
Graduallyincrease bladetension.
4.
Spanbetweenthetwo
4.
Movebladeguidebarcloser to
bladeguidestoowide.
work.
5.
Dullblade.
5.
Replaceblade.
6.
Incorrectblade speed.
6.
Checkblade speed (see Figure 3).
7.
Bladeguideassembly
7.
Tightenbladeguideassembly.
loose.
8.
Bladeguide bearing
8.
Tightenbladeguidebearing
assemblyloose.
assembly
9.
Guide bearingworn.
9.
Replaceworn bearing.
Unusualwear on side/backof
1.
Bladeguidesworn.
1.
Replacebladeguides.
blade 2.
Bladeguide bearingsnot
2.
Adjustbladeguidebearings.
adjusted.
Teethmissing/rippedfrom blade
1.
Bladetooth pitchtoo
1.
Useblade withfinertooth pitch.
coarse for work piece.
2.
Gulletsloadingupwith
2a. Use bladewitha coarsetooth
chips.
pitch-reduce feed pressure.
2b. Brushbladeto removechips.
Excessivespeedreducer
1.
V-belt istoo tight.
1.
ResetV-belttension.
noise/vibration
Page 15
Replacement Parts
This section provides exploded view illustrations that show the replacement parts for the Models 8020 and 8120
Vertical Band Saw. Also provided are parts listings that provide part number and description. The item num- bers shown on the illustration relate the item number in the facing parts listing.
Order replacementpartsfrom:
Wilton Corporation
300 South Hicks Road Palatine, IL 60067
TEL: 1-888-594-5866
FAX: 1-800-626-9676
Identifythe replacementpart by the part numbershown inthe parts listing. Besureto includethe model numberandserial number ofyour machinewhenorderingreplacementparts to assurethat you will receivethe correct part.
17
Page 16
Exploded View - Enclosure
0
(er,
47
40 41
~l
4
4:J
51
..
,.,--- €
Iro,r 1
.s
10
18
A8 -46
Page 17
Parts List - Enclosure
19
Ref. Part No. Number
Description
Qty.
1
Box, Electrical
1
5683741
220V
5516262
440 V
2 5680091
Work Lamp
1
3 5516269
Screw, Cap
2
4 5680081
Block, Mtg., Lamp
1
5 5515283
LED Readout,SFPM
1
6 5516271
Bolt, Hex
10
7 5516272
Washer, Flat
10
9
.5680101
Cover,Rear
1
10
5516273
Label,GearboxSpeed
1
11 5680031
Bracket, Door
2
12 5516274
Washer, Flat
6
13 5516275
Bolt, Hex
6
14 5680111
Guard,Blade
1
15
5516276
Washer, Flat
3
16 5516277
Bolt, Hex
3
17 5516278
Bolt, Stop
1
18
5516279
Nut,Jam
1
19
5516280 Washer Flat
1
20 5516281
Bolt, Hex
1
21 5516282
Washer, Flat
1
22 5516283
Support,Threaded
1
23 5516284
Support,Stop
1
27 5516285
Screw,Cap
2
28
5516286
Washer, Flat
4
30
5516287
Screw, Cap
2
31 5681411
Plate,Mtg.
1
34 5516288
Screw, Cap
1
35 5516289
Guide/Rest
1
36 5516290
Screw,Cap
2
37 5681401
Blade,Lower
1
39
5516291
Nut,Hex
2
40 5516292
Box, Switch
1
41 5516293
Switch, ON/OFF
1
42 5516294
Switch, E-Stop
1
43 5516295
Label,VariableSpeed
1
44 5516296
Enclosure,Bandsaw
1
45 5680051
Pan,Chip
1
46 5516297
Pin,Hinge
4
47 5683751
Door,Upper
1
48 5683771
Door,Lower
1
49 5516298
Knob, Door
2
50 5681392
Assy.,Cutter Edge
1
51 5518151
Switch, Jog
1
Page 18
Exploded View - Saw Table
'~~ rn-,
,;~r! ~~
1:)9.
/
II
I~-
" .~
~:
I j \i;I i
::~ ;.r
"-K
20
,~ 2a
I
~"'~
f~
, 10
<~
-16
17
116
I
..
JJ
J'8 J1
Page 19
Parts List - Saw Table
21
Ref.
Part
No. Number
Description
Qty.
1
5681221
Support,UpperGuide
1
2
5681271
Guard,Blade Upper
1
3 5516300
Screw,Cap
2
4
5516301
Screw,Cap
1
5 5516310
Washer, Flat
1
6 5681311
Rod,LowerGuide
1
7 5681291
Support,BladeGuide
1
8
5681121
Guide,Tungsten
2
9
5516311
Washer, Flat
4
10
5516302
Screw,Cap
4
11 5681051 Table
1
12 5681061
Plate,Table
1
13 5681071
Washer, Flat
2
14
5516315
Washer, Lock
2
15
5681081
Screw,Plate
2
16 5516309
Screw,Drive
8
17 5681191
Pointer
2
18 5681091
Seat,Table
1
19 5681171
Screw,TiltAdj.
1
20 5681101
Seat,Tilting (UR)
1
21
5516303
Screw,Cap
4
22 5681181
DialIndicator(UR)
1
24
5516304
Screw,Cap
2
25 5516312
Washer, Flat
2
28
5681131
Screw,Adjustment
1
29 5516305
Screw,Cap
2
30 5681111
Bracket,Adj. Screw
1
31 5516313
Washer, Flat
1
32 5516299
Nut,Jam
1
33 5681201
Seat,Tilting (FIR)
1
35
5516314
Washer, Flat
4
36 5516306
Screw,Cap
4
37
5681141
Support,LowerGuide
1
38 5516307
Screw,Cap
1
39 5516308
Screw,Cap
2
40 5681161
Support,BladeGuide
1
41 5681211
Dial Indicator (FIR)
1
42 5681811
Gauge,Miter
1
Page 20
Exploded View- Blade Tensioning Mechanism
55'
~
t=-~
36JS~
1
I-.
J.',1\ I
~a39I
I
\
1
I I I
64
~
--t6
Z9 --,.- n
3~ ~e
$&
',f'--,-
"-
~
- '-
. ,'.;-,.. ~--1 l -
I
22
"hi~
69 "
~~
82
65
Page 21
* Noted Items not illustrated.
23
Parts List- Blade Tensioning Mechanism
Ref.
Part
Ref. Part
No. Number
Description
Oty.
No. Number
Description Oty.
1
5680941
Rod,Adjustment
1
51 5516343
Bearing
1
2
5516316
Bearing
1
52 5516344
Ring,Retaining
1
3 5681021 IndicateNeedle
1
53 5680911
Shaft, BladeWheel
1
4
5680921
Spring
1
54
5516345
Screw,Set
2
5 5680991
Housing
1
55 5681041
RubberRing
2
6
5680891
Handwheel
2
56 9108391
Blade,Saw 10Teeth
1
7
5681251
Shaft, Screw
1
57 5680041
Brush
1
8 5516317
Screw,Set
2
58
5516347
Washer, Flat
1
9
5516318
Pin,Spring
1
59
5516348
Screw,Cap
1
10 5516319
Washer, Flat
1
60 5516349
Washer, Flat
2
11 5516320
Bolt, Hex
1
61 5516350
Screw,Cap
2
12 5681261
Pin,Spring
2
62 5680071
Chute,Chip
1
13 5516321
Washer, Flat
1
63 5681351
Support,WormGear
1
14
5516322
Bolt, Hex
1
64 5681001
Wheel, Blade
1
15 5681331
Screw,WormGear
1
65 5680831
Wheel, Lower
1
16
5681341
Gear,Worm
1
66
5516376
Bracket, Prox. Sensor
1
17 5516323
Plate 1
67 5515226
Prox.Sensor,SFPM
1
18
5681321 Wormshaft
1
68 5516377
Screw,Cap
2
19 5681231
Block, Fixed
1
69 5516378
Bolt,Hex
1
20 5516324
Screw,Cap
2
*
5681031
Label,TensionGage
1
21
5516325
Pin,Spring
1
22
5516326 Collar 1
23
5516327
Screw,Set
1
24 5681281
Handwheel 1
25
5516328 Handle 1
26
5680901
Bearing,Thrust
1
27
5680931 Collar 1
28
5680951 Handwheel 1
29
5516329
Pin,Spring
1
30
5516330
Screw,Set
1
31
5516331
Washer, Flat
2
32
5516332
Spacer
2
33
5516333
Screw,Cap
2
34 5516334
Bolt, Hex
1
35
5516335
Washer, Flat
4
36
5516336
Spacer
4
37 5516337
Bolt, Hex
4
38
5681011 Plate 1
39
5516338
Washer, Flat
4
40
5516339
Screw,Cap
4
41
5680871
Ring,Retaining
1
42
5680861
Bearing
1
43 5680961
Trunnion
1
44
5516340
Washer, Flat
2
45 5516341
Spacer
2
46 5680981
Leadscrew 2
47
5680881
Rod,Adjustment
1
48
5680971
Key,Square
1
49 5516342
Pin, Pivot
2
50
5680851
Support,Bearing
1
Page 22
Exploded View- DriveComponents
24
18
/
.1
It
n
u
I'
~/
:K
Page 23
25
Parts List- DriveComponents
Ref. Part Ref. Part
Number
Description
Oty.
No. Number
Description
Oty.
No.
51
5680131
Pulley,Motor
1
1 5680451
Handle, Plastic
1
52
Motor,Drive
1
2 5516351
Screw,Cap
4
5680151
8020, 2 HP
3
5516352
Washer, Flat
4
5514798
8120,3 HP
4
5516353
Screw,Set
1
53 5516374
Plate,Mounting
1
5 5516354
Screw,Cap
3
54
5516375
Bolt, Hex
4
6 5516355
Screw,Cap
2
55 5517495 Washer, Flat
4
7 5516356
Washer, Flat
2
56 5517496
Bolt,Hex
4
8
5680461
Handle,SpeedAdj.
1
57 5517497
Washer, Flat
4
9 5680471
Hub
1
58 5680171
Belt
1
10
5680481
Seat,Handwheel
1
59 5516379
Pulley
1
11 5516357
Label,Speed
1
60 5683471
Compressor,Air
1
12
5680441
Housing
1
61
5516380
Nut,Hex
4
13
5680501
Ring,Retaining
1
62
5516381
Washer, Lock
4
14 5516358 Washer
1
63 5516382
Washer, Flat
4
15
5710391
Bearing,6203 ZZ
1
64
5516383
Screw
4
16
5682511
Shaft, SteplessAdj.
1
65 5516384
Tubing,Clear
1
17 5680521
Pin,Spring
1
66
5516385
Line, Flexible
1
18 5682521
Pulley,SteplessAdj. (R)
1
67
5516386
Bracket
1
19
5682541
Pulley,Stepless Adj. (L)
1
68
5516387 Nozzle,Air
1
20 5683691
Belt,Toothed
1
69 5680121
Assy.,Handwheel
1
21 5516359
Ring,Retaining
1
22 5711911
Bearing, 6005
2
23
5682551
Support Mtg.,Bearing
1
24 5516361
Washer, Flat
4
25 5516362
Washer, Lock
4
26 5516363
Bolt, Hex
4
27 5682561
Shaft, Stepless
1
28 5516364
Ring,Retaining
1
29 5680321
Bolt, Fixed
1
30 5516365
Washer, Lock
1
31
5516366
Washer, Flat
1
,
,
32
5680331
Plate,SpringGuard
1
33 5680341
Spring
1
34 5680361
Pulley,Stepless (R)
1
35 5682421
Pulley,Stepless (L)
1
36 5680381
Ring,Retaining
1
37 5680391
Bearing
1
38 5680411
SupportMtg.,Bearing
1
39 5516367
Bearing
1
40 5680421
Shaft, Stepless
1
41 5516368
Ring,Retaining
1
42 5516369
Screw,Set
1 43 5680161 Belt 2 44 5516370
Bolt, Set
1 45 5680181 Wheel
1 46 5682311
Pulley
1 47 5516371
Bolt, Set
1 48 5680211 Belt
2
49 5516372
Bolt, Set
1 50 5680281 Wheel
1
Page 24
Exploded View -Two-Speed Gearbox
11
II
18
20
21
22
3D
l. 25
26
38
39
40
26
19
"2
.3
(}-Z1
Page 25
PartsList-Two-Speed Gearbox
27
Two SDeed Gearbox Complete:
5680261 A
Ref. Part No. Number
Description
Qty.
1
5516389
Bolt, Hex
4
2
5516390
Washer, Flat
4
3 5680641
Cover,Top
1
4
5680651
Ring,Retaining
1
5 5680631
Gear,Output(Small)
1
6 5680611
Gear,Output(Large)
1
7 5680791
Ring,Retaining
1
8 5680771
Lever,Shift(Internal)
1
9 5680781
Shifter,Speed
1
10
5680721
Gear,Input(Large)
1
11 5680821
Pin,Spring
2
12
5516391
Screw,Cap
1
13
5516392
Spacer
1
14 5516393
Washer, Flat
1
15
5680291
Lever
1
16
5680811
Spring
1
17 5680801
Ball,Steel
1
18 5680661
Cover,Bearing(Rear)
1
19 5680751
O-Ring
4
20
5680681
Seal, Oil
1
21 9100321
Bearing
1
22 5516394
Bearing
1
23 5680671
Shaft, Input
1 24 5680241 Hub 1 25
5516395
Nut,Jam
1 26
5680301 Handle 1
27 5680311 Knob
1 28
5516396
Screw,Cap
1 29 5683501
Shaft, Var.Speed
1 30 5683511
Housing,Gearbox
1 31
5516397
Screw,Cap
4
32
5516398
Washer, Flat
4
33
5516399
Bolt, Hex
4
34 5516400
Screw,Cap
1 35 5680621
Key
1 36 5680841
Key
1 37 5680581
Shaft, Output
1 38
5629151
Bearing(6206ZZ)
1 39 5516401
Bearing
1 40
5680591
Seal, Oil
1 41
5680731
Gear,Input(Small)
1 42
5680761
Cover,Bearing(Front)
1 43 5516402
Screw,Cap
12
Page 26
Exploded View -Three-Speed Gearbox
2
28
~33
'f' $-3~
"-fj;tJ. . .~
29 ~~
Page 27
PartsList- Three-Speed Gearbox
29
56802618
Ref. Part No.
Number
Description
Qty.
1 5511448
Screw,Cap
3
2 5511449
Retainer,Bearing
1
3 5680751
O-Ring
1
4 5680591
Seal,Oil
2
5 5629151
Bearing(6206ZZ)
4
6 5511453
Key (8 x 8 x 50)
2
7 5511454
Screw,Cap
2
8
5511455
Key (10 x 10 x 105)
2
9 5511456
Shaft, Output
1
10 5511457
Screw,Cap
3
11 5511458
Cover
1
12 5511459
Bearing
2
13 5511460
Shaft
1
14
5511461
Ring,Retaining
2
15 5511462
Screw,Cap
3
16 5511463
Cover
1
17 5511464
Ring,Retaining
4
18
5511465
Housing
1
19A 5680611
Gear,Large, Output
1
19C 5680611
Gear,Large, Output
1
20
5511468
Gear 2
21
5511469
Gear (BoreB)
1
22 5516391
Screw, Cap
1
23
5516392
Spacer
1
24 5680291 Lever
1
25 5580811
Spring
1
26 5680801
Ball,Steel
1
27
5580771
Arm, Shifter
1
28
5511476
Dog,Shifter
1
29
5511477
Ring,Retaining
2
30
5511478 Shaft 1
31 5680311
Knob 1
32 5680301 Handle
1
33
5516395
Nut,Jam
1
34
5511482
Washer, Flat
1
35
5516396
Screw, Cap
1
36 5680241 Hub
1
37
5511485
Screw,Cap
4
38
5511486
Cover,Gearbox
1
39
5511487
Retainer,Bearing
1
40
5511488
Screw,Cap
3
41
5511489
Retainer,Bearing
1
42 5511490
Screw,Cap
3
43
5511491
Retainer,Bearing
1
44
5511492
Screw,Cap
3
45 5680791
Ring,Retaining
1
Three!=:DeedGearbox l;omplete:
Page 28
Exploded View - Welder
30
,~~
CJ ~
-~ f'\
45 ~ //-"
~
.
J
./~/--:/ "V
r-: / "
J
38 ',~-{ ~.~,.// .//\)'. /'
/// -'ft 11''1
/.//J~ ::
~
/ / ~{~~,
.. ,,---{t(~ .' r .'
~
C) 47./
l
" /" .
~
" ~.." ~ ~ .;)~:~
53 ~ \i. t/'l
\ ,,' /,'r:P' /
51 55,/ C) II
--0 v' . / ' "
;/k;~r:~~
63 ~ ' 10
62 1 9
44
39
15
13
12
Page 29
PartsList- Welder
31
* Noted items not illustrated.
BI;ld~ W~ld~r§ Compl~t~:
5680021 A
5680021B
Blade Welder, 220V Blade Welder, 440V
Ref.
Part
Ref.
Part
No.
Number
Description
Qty.
No.
Number
Description
Qty
1 5507917
Bolt,Hex
1
35
5507939
Nut,Hex
2
3
5507919
Washer, Flat
1
36 5507940
Screw,Cap
2
4 5683151
Wheel,Grinding
1
37
5507941
Button,Weld
1
5 5507920
Spacer
1
38
5507942
Button,Anneal
1
6 5507921
Screw,Cap
4
39 5683171
Support,CamShaft
1
7 5507922
Washer, Flat
4
40 5681691
Pad, Sliding
1
8 5681451 Name Plate
1
41
5507943
Screw,Cap
4
9
5507923
Screw,Cap
6
42 5597944
Washer, Flat
4
10 5507924
Washer, Flat
6
43 5507945
Screw,Flat Head
5
11 5681661
Panel,Welding
1
44 5683081
WorkLamp
1
12
Motor,Grinder
1
45
5681511 Bulb
1
5681711 115Volts
46 5681531
Knob,ClampPressure
1
5681711A 220 Volts
47 5681541
Plate, B Insulating
1
5681711B
440 Volts
48 5681461
Base,AWelding
1
13 5681701
Switch,On/Off
1
49 5683001
Base, BWelding
1
14 5507925
Bracket,Transformer
2
50 5681561
Shaft,CenterlessHandle
2
15 Transformer
1
51 5681491
Handle,ACenterless
1
5681631C 220 V/2 KVA
52
5681431
Handle,BCenterless
1
56816310 440 V/2 KVA
53 5683131
Ring,Retaining
2
16 5681671
Block, Sliding
1
54 5681441
Knob,Handle
2
17 5683191
Switch, Limit
1
55 5507946
Screw,Set
2
18 5681601
Base, Limit Switch
1
56
5507950
Screw,Cap
1
19 5607926
Nut, Hex
4
57
5507951
Screw,PanHead
1
20 5507927
Screw,Cap
2
58
5507952
Washer,Lock
2
21 5681681
Spring
2
59 5507953
Washer, Flat
2
24 5507929
Screw,Pan Head
1
60 5681481
Assy., Welding Pad
2
25 5507930
Washer, Lock
1
61 5681581
Guard, GrindingWheel
1
26 5507931
Washer, Flat
1
62 5517498 Guide/Rest 1
27 5681741
Screw,PressureCross
1
63 5517499
Screw, Cap
2
28 5507934
Nut, Hex
1
*
5507529
Relay
3
29 5507935
Washer, Flat
1
*
5507947
Transformer,Control
1
30
5681731
Cam,Pressure
1
*
5597948
Strip,Terminal
1
31 5681721
Shaft, Cam
1
32 5681751
Plate, PressureCross
1
33
5507937
Screw, Cap
4
34 5507938
Screw,Slotted
1
Page 30
WIClN'
CORPORATION
MACHINERY PRODUCTS
OUR NEW PHONE # IS 888-594-5866
300 SOUTH HICKS ROAD
PALATINE, IL 60067 U.S.A.
847-934-6000
FAX 800/626-9676
WILTON - THE SINGLE SOURCE FOR INNOVATIVE MACHINERY PRODUCTS
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