Wilton 7015 User Manual
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Owner's Manual
8-in x 13-in Horizontal Cut-Off Bandsaw
Model: 7015
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60124 Part No. M-7015
Ph.: 800-274-6848 Revision B 02/07
www.wmhtoolgroup.com Copyright © WMH Tool Group
Warranty and Service
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of
these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your WILTON
in your area call 1-800-274-6848.
MORE INFORMATION
Group distributor, or visit wiltontool.com.
WARRANTY
WILTON products carry a limited warranty which varies in duration based upon the product. (MW = Metalworking)
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general WILTON warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal
wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no
defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your
direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the handling and shipping costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR
EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not
binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings,
and accessory equipment which they may deem necessary for any reason whatsoever.
® tools. For the name of an Authorized Service Center
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Table of Contents
Warranty and Service.................................................................................................................................... 2
Table of Contents.......................................................................................................................................... 3
Warnings .......................................................................................................................................................4
Introduction ...................................................................................................................................................6
Specifications ................................................................................................................................................6
Machine Features .........................................................................................................................................7
Unpacking and Assembly..............................................................................................................................8
Electrical Connection ....................................................................................................................................8
Controls and Indicators ................................................................................................................................. 9
Blade Selection ........................................................................................................................................... 10
Operations................................................................................................................................................... 10
Adjustments ................................................................................................................................................14
Maintenance................................................................................................................................................ 18
Cleaning ......................................................................................................................................................20
Lubrication................................................................................................................................................... 20
Coolant........................................................................................................................................................ 20
Troubleshooting ..........................................................................................................................................21
Parts ............................................................................................................................................................ 23
Saw Stand and Bed................................................................................................................................. 23
Saw Stand and Bed – Parts Breakdown .................................................................................................25
Saw Head ................................................................................................................................................26
Saw Head – Parts Breakdown ................................................................................................................29
Electric Assembly -- Parts and Breakdown .............................................................................................30
Wiring Diagram ...........................................................................................................................................31
Ordering Replacement Parts.......................................................................................................................32
The specifications in this manual are given as general information and are not binding. WMH Tool Group
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings,
and accessory equipment deemed necessary for any reason whatsoever.
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Warnings
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. The bandsaw is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a bandsaw, do not use until proper training
and knowledge have been obtained.
5. Do not use this bandsaw for other than its intended use. If used for other purposes, WMH Tool Group
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this bandsaw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating the bandsaw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
x Lead from lead based paint.
x Crystalline silica from bricks, cement and other masonry products.
x Arsenic and chromium from chemically treated lumber.
10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
12. Make certain the switch is in the OFF position before connecting the machine to the power supply.
13. Make certain the machine is properly grounded.
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
17. Make sure the bandsaw is firmly placed on a secure foundation.
18. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
19. Provide for adequate space surrounding work area and non-glare, overhead lighting.
20. Keep the floor around the machine clean and free of scrap material, oil and grease.
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21. Keep visitors a safe distance from the work area. Keep children away.
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do
not overreach or use excessive force to perform any machine operation.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
26. Use recommended accessories; improper accessories may be hazardous.
27. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance.
Follow instructions for lubricating and changing accessories.
28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
29. Do not stand on the machine. Serious injury could occur if the machine tips over.
30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
31. Remove loose items and unnecessary work pieces from the area before starting the machine.
32. Always wear leather gloves when handling saw blade. The operator shall not wear gloves when
operating the machine.
33. All doors shall be closed, all panels replaced, and other safety guards in place prior to the machine
being started or operated.
34. Be sure that the blade is not in contact with the workpiece when the motor is started. The motor shall
be started and you should allow the saw to come up to full speed before bringing the saw blade into
contact with the workpiece.
35. Keep hands away from the blade area. See Figure A.
36. Remove any cut off piece carefully while keeping your hands free of the blade area.
37. Saw must be stopped and electrical supply must be cut off before any blade replacement or
adjustment of blade support mechanism is done, or before any attempt is made to change the drive
belts or before any periodic service or maintenance is performed on the saw.
38. Remove loose items and unnecessary workpieces from area before starting machine.
39. Bring adjustable saw guides and guards as close as possible to the workpiece.
40. Always wear protective eye wear when operating, servicing, or adjusting machinery. Eyewear shall be
impact resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifications.
Use of eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury
from breakage of eye protection. See Figure B.
41. Nonslip footwear and safety shoes are recommended. See Figure C.
42. The workpiece, or part being sawed, must be securely clamped before the saw blade enters the
workpiece.
43. Saw must be stopped and electrical supply cut off or machine unplugged before reaching into cutting
area.
44. Avoid contact with coolant, especially guarding your eyes.
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Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
Introduction
The Wilton Model 7015 Horizontal Cut-off Bandsaw is designed for high production cut-off work. Four
cutting speeds and a hydraulic feed control allow the efficient cutting of virtually any material.
The Model 7015 Horizontal Cut-off Bandsaw is equipped with a coolant system that can greatly extend
blade life and speed the cutting of a variety of materials that are best cut with cutting fluids and coolants.
Specifications
Model Number ........................................................................................................................................ 7015
Capacity
Rectangular Stock .............................................................................................................8 x 12.9 Inches
Round Stock.............................................................................................................................. 8.9 Inches
Flat Stock ..............................................................................................................................8 x 10 Inches
At 45 Degrees .........................................................................................................................8 x 8 Inches
Speeds ....................................................................................................................... 82, 132, 170, 235 FPM
Motor ................................................... 1 1/2 Horsepower, Capacitor Start, 1725 RPM, 1 Phase, 115 /220V
Blade Size ...............................................................................................................1 x 0.035 x 114.5" inches
Blade Guides..................................................................Tungsten carbide tip & ball bearing, eccentric shaft
Material.................................................................................................................... Tungsten carbide inserts
Sides ............................................................................................................Eccentric shaft, ball bearings
Blade Wheel...................................................................................................... 12 inches diameter, cast iron
Dimensions (LWH)
Length .....................................................................................................................................62.5 inches
Width .......................................................................................................................................22.4 inches
Height ............................................................................................................48.4 inches (cutoff position)
Weight ................................................................................................................. Approximately 551 pounds
Vise ........................................................................................................ Rapid acting, screw tightening vise
Coolant Pump .........................................................................................1/8 Horsepower, 1Phase 115/220V
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Machine Features
Saw Head
Figures 1 and 2 depict the main features of the
Model 7015 Horizontal Cut-Off Bandsaw. The
machine consists of a machine base onto which
is installed a saw head.
Figure 1
The saw head (Figure 2) consists of a drive
motor, drive pulleys, gearbox, blade wheels,
blade guides and supports, control panel, blade
tension/blade tracking mechanism, wire brush,
and the saw blade.
The drive motor is mounted on a pivoting plate
that swings outward to provide V-belt tension.
The motor is fitted with a step pulley; the V-belt
connects to a second step pulley that is
mounted on the input shaft of the gearbox.
A speed-reducing gearbox is mounted on the
back side of the blade wheel box on the right
side of the machine. The blade wheel (drive
wheel) is installed on the output shaft of the
gearbox.
A second blade wheel is located in a blade
wheel box on the left of the machine. The blade
wheel (driven wheel) is mounted on a shaft that
is part of the blade tension/tracking mechanism.
The blade tension mechanism is used to tighten
the saw blade on the blade wheels.
Machine Base
The machine base consists of a coolant
collection pan mounted on two panels that form
the legs of the machine. A shelf is provided
under the collection pan that supports a coolant
tank.
The machine bed mounts on the top of the
collection pan. The bed supports the vise and
the vise-tightening lead screw.
The coolant tank is equipped with a pump/motor
assembly. The pump/motor circulates coolant
through tubing to cool and lubricate the saw
blade, the blade guides, and the workpiece.
A drainpipe is provided to connect the collection
pan to the coolant tank. A screen is provided in
the collection pan to screen-out cutting debris as
the coolant drains into the coolant tank. Coolant
is added to the tank by pouring coolant into the
collection pan. The tank is easily removed from
its shelf for cleaning and maintenance.
Figure 2
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The mechanism also has adjustment screws
that enable the saw blade to “track” evenly on
the blade wheels. The adjustment screws
change the angle of the driven blade wheel shaft
so the wheels are aligned. Tracking adjustments
are generally made after the saw blade is
changed but may be required periodically due to
wear over time.
An electrical enclosure is attached to the leg
panel on the right side of the machine. The
enclosure contains the switches and fuses
required for operation and protection of the drive
motor (Figure 3).
Remove the saw from the shipping skid; discard
any hold-down devices. Place the saw on the
shop floor; secure the saw to the floor using
mounting anchors secured through four holes in
the machine base. If the saw will be used to cut
long pieces of stock, allow plenty of room for the
length of the stock.
Minimal assembly is required (see to Fig. 4),
consisting of mounting the control box, motor,
pulley guard/cover assembly and motor drive
belt. The mounting hardware is already in place
on the saw head. Loosen or remove the
hardware, placing the components (listed above)
in place and secure. For the drive belt, refer to
the Drive Belt section on page 19.
Figure 3
Work Stop
A work stop is provided with the machine to
allow cutting multiple pieces of identical length
(refer to Figure 12). The stop consists of a rod
onto which is installed a stop bracket, a tapered
stop, a clamping knob and a locking handle. The
rod is installed in a bore in the front of the saw
bed. The stop bracket is positioned on the rod
with the tapered stop toward the end of the
workpiece. The bracket is moved in or out on the
rod to establish the length of the workpiece.
Control Panel
The control panel is mounted on the top of the
saw head. Refer to the Controls and Indicators
section (page 9) for a description of the controls.
Unpacking and Assembly
Machine Setup
The cut-off saw has been pre-adjusted at the
factory and several test pieces have been cut to
verify cutting accuracy.
Figure 4
Electrical Connection
Electrical connection must
be made by a licensed electrician. The wiring
methods and practices must comply with
local electrical codes.
The machine uses high
voltage electrical power that poses a
significant risk of serious injury or death if
proper precautions are not observed
Connect the machine to the electrical power
branch circuit (refer to the Wiring section on
page 31). Observe the following guidelines when
connecting the saw to the power source.
1. Make sure the saw is disconnected from
the electrical power branch circuit (trip the
required circuit breakers or remove the
required fuses).
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2. Place a warning placard or tag on the
service panel to prevent accidental
electrical shock.
3. When installing the motor power cord into a
receptacle, make sure the plug is
compatible with the receptacle.
4. When using hard-wired connections,
connect the wires as shown in the Wiring
Data section.
5. Install the fuses or reset the breakers.
Check operation of the saw.
Controls and Indicators
Control Panel
The operating controls for the cut-off saw are
located on the control panel (Figure 5) and
consist of the following controls and indicators:
Coolant Pump Switch – turns the coolant pump
on and off.
Emergency Stop Switch – press to stop the drive
motor. Note: A micro switch also stops the
motor when the workpiece is cut and the saw
head is completely down.
4. Loosen the drive motor locking handle.
Pivot the motor inward to slacken the belt.
5. Select the speed using the placard on the
cover. Put the V-belt in the pulley grooves
of the pulley for the desired speed. Refer to
Figure 6 for belt locations and the speeds
available.
Figure 5
Belt Speed
Material to Be Cut
60Hz 50Hz
fpm mpm fpm mpm
Belt Position
Start Switch – press to start the drive motor. The
saw head must be in the raised position.
Power Light – indicates that machine is plugged
in and the outlet circuit breaker is turned on. The
machine does not need to be running for the
power light to be on.
Feed Rate Control – this knob is used to set the
amount of downward force that is applied to the
saw blade. The feed rate is proportional to the
opening of the valve. When set to zero, the saw
head is locked in the raised position. Increasing
the valve opening (counterclockwise adjustment)
increases the feed rate; decreasing the valve
opening (clockwise adjustment) reduces the
feed rate.
Blade Speeds
The Model 7015 horizontal cut-off bandsaw has
four blade speeds. The different speeds are
obtained by changing the position of the motor
drive V-belt on step pulleys. Change blade
speeds as follows:
1. Disconnect the electrical power from the
cut-off saw branch circuit to prevent
accidental motor start-up
2. Set the saw head at the fully down position.
3. Remove the knob from the drive belt cover.
Swing cover out and downward to expose
the V-belt and pulleys.
Tool Steel, Stainless
Steel, Alloy Steel,
Phosphor Bronze, Hard
Bonze, Hard Cast Iron,
Malleable Iron
Mild Steel, Soft Cast Iron,
Medium Hard Brass,
Medium Hard Bronze
Soft Brasses and
Bronzes, Hard Aluminum,
Plastics
Plastics, Soft and Medium
Aluminum, Wood, Other
Light Materials
82 25 68 21
132 40 110 33
170 51 142 43
235 71 196 60
A
B
C
D
Note: Belt position A shown below
Figure 6
6. Pivot the motor outward to tighten the
V-belt. Tighten the locking handle.
7. Check V-belt tension by pushing the V-belt
firmly downward; press down about midway
between the pulleys. When properly tightened, the V-belt should depress no more
than the width of the belt.
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Blade Selection
The cut-off saw is delivered with a saw blade
that is adequate for a variety of cut-off jobs on a
variety of common materials. A 10-tooth,
general-purpose blade is provided as standard
equipment with the machine.
An optional 8-tooth blade and an optional
14-tooth blade are available from Wilton. (Refer
to the Parts section for saw blade part numbers.)
Refer to Figure 5 for the speeds recommended
for various materials. These speeds, while
appropriate for many common shop cutting
needs, do not encompass the wide variety of
special blade configurations (tooth pitch and set)
and special alloys for cutting unusual or exotic
materials.
A coarse blade could be used for a solid steel
bar, but a finer tooth blade would be used on a
thin-wall steel tube. In general, the blade choice
is determined by the thickness of the material;
the thinner the materials; the finer the tooth
pitch.
A minimum of three teeth should be on the
workpiece at all times for proper cutting. The
blade and workpiece can be damaged if the
teeth are so far apart that they straddle the
workpiece.
For very high production on cutting of special
materials, or to cut hard-to-cut materials such as
stainless steel, tool steel, or titanium, you can
ask your industrial distributor for more specific
blade recommendations. The supplier that
provides the workpiece material should be able
to provide you with very specific instructions
regarding the best blade (and coolant or cutting
fluid, if needed) for the material or shape
supplied.
3. When the saw has completed 1/3 of the cut,
increase the feed rate slightly and allow the
saw to complete the cut.
4. Keep the hydraulic cylinder needle valve in
the same position and begin a second cut
on the same or similar workpiece.
5. When the blade has completed about 1/3 of
the cut, increase the feed rate.
Watch the chip formation until cutting is at its
most efficient rate and allow the saw to
complete the cut (refer to Evaluating Blade
Efficiency on page 10). The blade is now
considered ready for use.
Operations
Hydraulic Feed Control
The weight of the saw head provides the force
needed to cut through the workpiece. The cut-off
saw has a hydraulic cylinder that controls the
feed rate of the saw.
The hydraulic feed control circuit consists of a
single acting hydraulic cylinder (Figure 7) and a
feed rate control (Figure 5). The feed control
cylinder resists motion in the downward direction
to control the feed rate. The control cylinder
offers no resistance when raised upward.
The feed rate control knob (Figure 5) controls
the rate at which the saw head is lowered. The
control knob (needle valve) controls the rate at
which the hydraulic fluid is released from the
hydraulic cylinder. When the needle valve is
closed, the cylinder is locked. With the needle
valve slightly open, the cylinder permits slow, or
light, downward force. Opening the needle valve
further increases the feed rate and applies more
weight to the saw blade and workpiece.
Blade Break-in Procedures
New blades are very sharp and, therefore, have
a tooth geometry that is easily damaged if a
careful break-in procedure is not followed.
Consult the blade manufacturer’s literature for
break-in of specific blades on specific materials.
However, the following procedure will be
adequate for break-in of Wilton-supplied blades
on lower alloy ferrous materials.
1. Clamp a section of round stock in the vise.
The stock should be 2 inches or larger in
diameter.
2. Operate the saw at low speed. Start the cut
with a very light feed rate.
The needle valve is adjusted until the saw is
operating efficiently. The efficiency of operation
is usually evaluated by observing chip formation.
Blade efficiency is further described below.
Figure 7
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