Weider PRO POWER STACK Owner's Manual

Model No. WECCSY29830 Serial No.
The serial number is found in the location shown below. Write the serial number in the space above.
Serial
Number
Decal
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing parts, please call:
USER’S MANUAL
1-888-936-4266
Mon.–Fri. 8h00 until 18h30 EST (excluding holidays).
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manu­al for future reference.
Patent Pending
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
2
IMPORTANT PRECAUTIONS
!
!
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
9. The weight system is designed to support a a maximum user weight of 115 kg (250 lbs.).
12. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
13. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
15. The decal shown here has been placed on the weight system in the location shown on page 4. If the decal is missing or illegible, please call our cus­tomer service depart­ment (refer to the front cover of this manual) to order a free replace­ment decal. Apply the new decal in the indi­cated location.
Always stand on the foot plate when per
10. forming an exercise that could cause the weight system to tip.
-
11. Never release the press arm, butterfly arms, leg lever, press plate, lat bar, ab strap, or nylon strap while weights are raised; the weights will fall with great force.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the innovative and versatile WEIDER weight system offers a unique selection of weight sta­tions designed to develop every major muscle group of the body dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
®
PRO POWER STACK weight system. The
. Whether your goal is to tone your body, build
Warning
Butterfly Arm
Decal
reading this manual, call our Customer Service Department toll-free at 1-888-936-4266, Monday through Friday, 8h00 until 18h30 Eastern Time (exclud­ing holidays). To help us assist you, please note the product model number and serial number before call ing. The model number is WECCSY29830. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Please use the drawing below to familiarize your­self with the major parts and how they fit together.
ASSEMBLED DIMENSIONS: Height: 195.58 cm (77 in.) Width: 203.2 cm (80 in.) Depth: 139.7 cm (55 in.)
-
Ab Pulley Station
Backrest
Curl Pad
Seat
eight Stack
W
Leg Lever
Low Pulley Station
Foot Plate
Warning
Decal
High Pulley
Station
Lat Bar
Backrest
Arm
Press
Seat
Leg Press
Leg Press Lever
4
ASSEMBLY
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Assembly will be more convenient if you have
Note: a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
o make assembly as easy as possible, we have
T divided the assembly process into four stages. parts needed for each stage are found in individual bags. Important: W
to open the parts bag for that stage.
parts of the weight system in a cleared area and remove the packing materials. Do not dispose the packing materials until assembly is completed.
ait until you begin each stage
Place all
The
of
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step.
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
Note: Some small parts may have
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, call our Customer Service Department toll-free at 1-888-936-4266, Monday through Friday 8h00 until 18h30 Eastern Time (excluding holidays).
,
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
5
Frame Assembly
1. Before beginning, be sure that you have read and understood the information on page 5.
1
67
Locate and open the parts bag labeled “FRAME ASSEMBLY.”
Press a 2” Square Inner Cap (67) into each end of the Butterfly Base (1).
Insert four 5/16” x 2 1/2” Carriage Bolts (75) and a a 3/8” x 3 1/2” Carriage Bolt (95) up through the indicated holes in the Butterfly Base (1). Place the Butterfly Base flat on the floor. Note: If the Bolts
fall out, secure them by putting a small piece of tape over the head of each Bolt.
2. Press three 2” Square Inner Caps (67) into the Center Base (2). Insert a 3/8” x 3 1/2” Carriage Bolt (95) up through the indicated hole in the Center Base.
Attach the Center Base (2) to the Butterfly Base (1) with two 5/16” x 2 3/4” Bolts (89), a Medium Support Plate (109), and two 5/16” Nylon Locknuts
Do not tighten the Nylon Locknuts yet.
(86).
Note: There are three kinds of Support Plates. The main difference between them is the dis­tance between the holes. When you need a Support Plate, find the kind with holes that will fit over the bolts you are using.
1
95
75
75
67
2
89
109
86
86
1
2
95
67
3. Press a 2” Square Inner Cap (67) into the end of the Press Base (3).
Insert four 5/16” x 2 1/2” Carriage Bolts (75) up through the indicated holes in the Press Base (3). Insert a 3/8” x 2 1/2” Carriage Bolt (76) and a 3/8” x 4” Carriage Bolt (112) up through the indicated holes at the end of the Press Base.
Attach the Press Base (3) to the Center Base (2) with two 5/16” x 2 3/4” Bolts (89), a Medium Support Plate (109), and two 5/16” Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet.
3
86
2
86
3
75
75
76
67
109
89
12
1
6
4. Slide the Butterfly Upright (4) over the indicated 5/16” x 2 1/2” Carriage Bolts (75) in the Butterfly Base (1). Hand tighten two 5/16” Nylon (86) onto the Bolts.
Locknuts yet.
Do not tighten the Nylon
Locknuts
4
4
86
86
1
75
5. Press three 2” Square Inner Caps (67) into the Butterfly Top Frame (7). Press two Round Inner Caps (63) into the top of the Butterfly Top Frame.
Attach the Butterfly Top Frame (7) to the indicat­ed bracket at the top of the Butterfly Upright (4) with two 5/16” x 2 3/4” Bolts (89), a Medium Support Plate (109), and two 5/16” Nylon Locknuts (86).
6. Press a 2” Square Inner Cap (67) halfway into the Attach a Bumper (50)
top of the Butterfly Leg (1 to the Butterfly Leg with a 1” Tap Screw (80).
Attach the Butterfly Seat Frame (10) to the Butterfly Leg (1 (89), two 5/16” Washers (100), and two 5/16” Nylon Locknuts (86).
Locknuts yet.
1) with two 5/16” x 2 3/4” Bolts
1).
Do not tighten the Nylon
5
67
7
6
100
89
100
89
109
63
67
63
67
86
4
67
86
10
86
1
80
50
1
7
7. Slide the Butterfly Leg (11) onto the two 5/16” x
2 1/2” Carriage Bolts (75) in the Butterfly Base (1). Hand tighten two 5/16” Nylon Locknuts (86) onto the Bolts.
7
10
86
89
Attach the Butterfly Seat Frame (10) to the Butterfly Upright (4) with two 5/16” x 2 3/4” Bolts (89), two 5/16” Washers (100), and two 5/16” Nylon Locknuts (86).
Do not tighten the 5/16” Nylon Locknuts (86) yet.
8. Press a 1” Square Inner Cap (69) into the small
tube on the Press Upright (5).
Slide the Press Upright (5) over the indicated 5/16” x 2 1/2” Carriage Bolts (75) in the Press Base (3). Hand tighten two 5/16” Nylon Locknuts (86) onto the Bolts. Do not tighten the Nylon
Locknuts yet.
Slide the Upright Support (6) over the 3/8” x 2 1/2” Carriage Bolt (76) and the 3/8” x 4” Carriage Bolt (112) in the Press Base (3). Hand tighten a 3/8” Nylon Jamnut (92) onto the 3/8” x 2 1/2” Carriage Bolt. Do not tighten the Nylon
Jamnut yet. Note: Do not thread a Nylon Jamnut onto the 3/8” x 4” Carriage Bolt yet.
86
11
4
86
8
75
86
75
5
86
86
6
100
Attach the Upright Support (6) to the Press Upright (5) with two 5/16” x 2 1/2” Carriage Bolts (75) and two 5/16” Nylon Locknuts (86). Do not
tighten the Nylon Locknuts yet.
9. Press a 2” Square Inner Cap (67) into the Press
Seat Frame (12). Press Seat Frame with a 1” Tap Screw (80).
Slide the Press Seat Frame (12) onto the indicat ed 5/16” x 2 1/2” Carriage Bolts (75) in the Press Base (3). Hand tighten two 5/16” Nylon Locknuts (86) onto the Bolts. Do not tighten the Nylon
Locknuts yet.
Attach the Press Seat Frame (12) to the Press Upright (5) with two 5/16” x 2 3/4” Bolts (89), two 5/16” Washers (100), and two 5/16” Nylon Locknuts (86). Do not tighten the Nylon
Locknuts yet.
Attach a Bumper (50) to the
92
86
69
86
3
9
12
-
80
67
50
86
86
75
89
89
75
112
76
86
100
5
3
8
10. Press a 2” Square Inner Cap (67) into the Press
Top Frame (9).
10
89
Attach the Press Top Frame (9) to the indicated bracket at the top of the Press Upright (5) with two 5/16” x 2 3/4” Bolts (89), a Medium Support Plate (109), and two 5/16” Nylon Locknuts (86).
Do not tighten the Nylon Locknuts yet.
11. Identify the Left Weight Guides (27), which have
welded rings near the bottom. Slide two Weight Bumpers (46) onto the Left Weight Guides.
The wide end of the W on bottom. Insert the Left Weight Guides into the
indicated holes in the Center Base (2).
Set the other two Weight Bumpers (46) over the indicated holes in the Center Base (2).
wide end of the Weight Bumpers must be on bottom. Insert the Right Weight Guides (26)
through the Weight Bumpers and into the holes in the Center Base.
eight Bumpers must be
Note:
Note: The
67
109
9
5
86
11
Attach the indicated Weight Guides (26, 27) to
12.
the Center Base (2) with two 3/8” x 2 3/4” Bolts (82), four 3/8” Washers (97), and two 3/8” Nylon Locknuts (90).
12
26
82
27
Welded
Rings
46
2
26
27
90
97
97
2
82
90
9
13. Slide six Weights (41) onto the Right Weight
Guides (26). Make sure the Weights are turned
so the pin grooves are on the bottom.
13
Press a W end of the Short Weight Tube (44). Slide the Short Weight Tube into the center holes in the Weights (41).
Slide a Top Weight (42) onto the Right Weight Guides (26).
turned so the groove fits over the welded pin on the Short Weight Tube (44).
eight Tube Bumper (45) into the lower
Note: Make sure the Top Weight is
26
42
Welded
Pin
44
41
45
Pin
Grooves
14. Slide the Bottom Weight (47) and seven Weights
(41) onto the Left Weight Guides (27). Make sure
the Weights are turned so the pin grooves are on the bottom.
Press a Weight Tube Bumper (45) into the lower end of the Long Weight Tube (43). Slide the Long Weight Tube into the center holes in the Weights (41).
Slide the other Top Weight (42) onto the Left
eight Guides (27).
W
Weight is turned so the groove fits over the welded pin on the Long Weight Tube (43).
Note: Make sure the T
op
14
Pin
Groove
27
42
W
43
45
elded Pin
41
47
10
15. Press a 2” Square Inner Cap (67) into the Center
Top Frame (8). Place the Center Top Frame on the indicated brackets on the Uprights (4, 5).
Note: The tops of the four Weight Guides (26,
27) must be behind the Center T shown in step 16.
op Frame, as
15
82
28
90
82
67
90
Attach the Center Top Frame (8) to the Butterfly Top Frame (7) with two 3/8” x 2 3/4” Bolts (82), a Large Support Plate (29), and two 3/8” Nylon Locknuts (90). Do not tighten the Nylon
Locknuts yet.
Attach the Center Top Frame (8) to the bracket on the Butterfly Upright (4) with two 3/8” x 2 3/4” Bolts (82), a Small Support Plate (28), and two 3/8” Nylon Jamnuts (92).
Nylon Locknuts yet.
16. Attach the Center Top Frame (8) to the rear hole in
the Press Top Frame (9) with a 3/8” x 2 3/4” Bolt (82), a Large Support Plate (29), and a 3/8” Nylon Locknut (90). Do not tighten the Locknut yet.
Locate the parts bag labeled “PULLEY BAG
1.” Remove a 3 1/2” Pulley (35) from the bag.
Slide a 3 1/2” Pulley (35) and a Cable Trap (38) onto a 3/8” x 4” Bolt (78). Slide the Bolt through the Large Support Plate (29) and Press Top Frame (9), and hand tighten a 3/8” Nylon Locknut (90) onto it.
Attach the Center Top Frame (8) to the bracket on the Press Upright (5) with two 3/8” x 2 3/4” Bolts (82), a Small Support Plate (28), and two 3/8” Nylon Jamnuts (92).
Locknuts yet.
Do not tighten the
Do not tighten the
Nylon
16
29
7
90
8
92
4
26
8
9
82
28
5
90
27
92
29
38
5
82
35
78
Attach each set of Weight Guides (26, 27) to the
17.
op Frame (8) with two 3/8” x 3 3/4” Bolts
Center (101), two 3/8” SAE Washers (113), and two 3/8” Nylon Locknuts (90).
Tighten the 3/8” Nylon Locknuts (90), the 5/16” Nylon Locknuts (86), and the 3/8” Nylon Jamnut (92) used in steps 2–17.
T
11
17
101
101
26
27
90
1
90
13
8
Arm Assembly
18. Locate and open the parts bag labeled “ARM
ASSEMBLY.”
18
67
92
11
104
Press two 2” Square Inner Caps (67) into the ends of the Leg Lever (13).
Lubricate a 3/8” x 3 1/4” Bolt (104). Attach the Leg Lever (13) to the Butterfly Leg (11) with the Bolt and a 3/8” Nylon Jamnut (92).
tighten the Nylon Jamnut; the Leg Lever must be able to pivot easily.
19. Lubricate the 3/8” x 3” Bolt (88). Attach the Leg
Press Lever (14) to the Press Base (3) with the Bolt and a 3/8” Nylon Locknut (90). Do not over-
tighten the Nylon Locknut; the Leg Press Lever must pivot easily.
20. See the inset drawing. Press a Plastic Bushing
(60) onto each welded tube on the Press Frame (17). Slide the Press Frame into place on the Press Base (3). Note: This will be a tight fit.
The Plastic Bushings should fit onto each end of the welded tubes in the Base.
Do not over-
19
20
13
67
Lubricate
88
106
Lubricate
14
3
90
Lubricate the 3/8” x 8” Bolt (106). Attach the Press Frame (17) to the Press Base (3) with the Bolt and a 3/8” Nylon Jamnut (92). Do not over-
tighten the Nylon Jamnut; the Press Frame must pivot easily
Press a 1 3/4” Square Inner Cap (68) into the top
21.
of a Press (66) into the Press Arm.
Attach the Press (17) with two 5/16” x 2 1/2” Bolts (87) and two 5/16” Nylon Locknuts (86).
Repeat this step with the other Press
Arm (18). Press a 1” Round Inner Cap
.
Arm (18) to the Press Frame
Arm (18).
21
18
Lubricate
86
17
3
17
92
60
68
87
18
66
17
12
22. Identify the Right and Left Butterfly Arms (19, 20) by the positions of the welded brackets.
22
Bracket
7
Press a 1 3/4” Square Inner Cap (68) into each end of the Right Butterfly end of the Butterfly Arm with soapy water. Slide a Large Foam Pad (53) onto the lower end of the Butterfly Arm.
Lubricate the axles on the Butterfly Top Frame (7). Orient the Right Butterfly Arm (19) as shown and slide it onto the right axle. Have a second person secure the Butterfly Arm with two 1” Retainers (54) and a 1” Cover Cap (55).
Place the Retainers on top of the inverted Cover Cap. Make sure the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing. Gently tap the Cover Cap onto the axle with a hammer.
Repeat this step with the Left Butterfly Arm (20).
Arm (19). Wet the lower
Note:
Lubricate
Axles
19
68
Welded
Brackets
68
54
55
20
53
Axle
54
Teeth
Cable Assembly
23. Locate and open the parts bag labeled “CABLE ASSEMBLY.” For cable identification and routing during steps 23 to 61, refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 30 and 31.
Identify the Butterfly Cable (73). It is approxi-
mately 52” long and it has an eyelet on each end. Attach the Butterfly Cable to the bracket on the Left Butterfly Arm (20) with a 5/16” x 1” Shoulder Bolt (84) and a 5/16” Nylon Jamnut (77).
24. Locate and open the parts bag labeled
“PULLEY from the bag. Leave the remaining pulleys in the bag for identification of the Pro Pulleys.
rap the Butterfly Cable (73) around a “V”-Pulley
W (34) in the direction shown. Attach the Pulley and a Long Cable back of the Butterfly Upright (4) with a 3/8” x 2 1/2” Bolt (105) and a 3/8” Nylon Locknut (90).
Make sure the Long Cable Trap is oriented as shown.
BAG 2.”
Remove one “V”-Pulley (34)
Trap (37) to
the bracket on the
23
24
55
77 Bracket
20
73
84
37
34
90
4
73
105
13
25. Remove the 3 1/2” Pulleys (35) from the Double “U”-Bracket (31).
Wrap the Butterfly Cable (73) around a 3 1/2” Pulley (35). Bracket (31) with a 3/8” x 1 3/4” Bolt (94) and a 3/8” Nylon Locknut (90).
Attach the Pulley to the Double “U”-
25
73
94
31
90
35
26. Remove another “V”-Pulley (34) from the bag
labeled “PULLEY BAG 2.”
rap the Butterfly Cable (73) around the “V”-
W Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) to the bracket on the back of the Butterfly Upright (4) with a 3/8” x 2 1/2” Bolt (105) and a 3/8” Nylon Locknut
Make sure the Long Cable Trap is orient-
(90).
ed as shown.
27. Attach the Butterfly Cable (73) to the bracket on the Right Butterfly Arm (19) with a 5/16” x 1” Shoulder Bolt (84) and a 5/16” Nylon Jamnut (77).
26
27
73
105
34
37
90
4
77
19
73
28. Identify the Rear Cable (70). It is approximately 95 1/8” long, and it has an eyelet on one end and a threaded shaft on the other.
Attach the eyelet on the Rear Cable (70) inside
op Frame (8) with a 3/8” x 2 3/4” Bolt
the Center (82), two 3/8” Washers (97), and a 3/8” Nylon Locknut (90).
T
14
28
90
97
84
8
97
82
70
29. Remove the 3 1/2” Pulleys (35) from a pair of pre­assembled Pulley Plates (32).
Wrap the Rear Cable (70) around a 3 1/2” Pulley (35) in the direction shown. a Cable Trap (38) to the top hole in the pair of Pulley Plates (32) with a 3/8” x 2” Bolt (93) and a 3/8” Nylon Locknut (90). Make sure the Cable
Trap is positioned to hold the Cable in the groove of the Pulley.
Attach the Pulley and
29
90
32
70
38
35
93
32
30. Wrap the Rear Cable (70) around a 4 1/2” Pulley (36) in the direction shown. Attach the Pulley inside the indicated bracket on the Center Top Frame (8) with a 3/8” x 1 3/4” Bolt (94) and a 3/8” Nylon Locknut (90).
31. Attach the end of the Rear Cable (70) to a “U”-
Bracket (33) with a 1/4” Washer (99) and a 1/4” Nylon Locknut (103).
Attach the “U”-Bracket (33) to the Short Weight Tube (44) with a 5/16” x 1 3/4” Bolt (96) and a 5/16” Nylon Locknut (86).
30
31
Bracket
8
33
86
90
36
94
70
70
96
99
103
44
32. Identify the 226 1/2” long, and it has a ball on one end and an eyelet on the other.
rap the
W (35) as shown. Place two Pulley Covers (39) over the Pulley, so that the large tabs are on the side shown. Butterfly Upright (4) with a 3/8” x 3 3/4” Bolt (101), two 3/8” Washers (97), and a 3/8” Nylon Jamnut (92).
the Pulley and the pin on the Upright.
Ab Cable (74).
Ab Cable (74) around a 3 1/2” Pulley
Attach the Pulley and Pulley Covers to the
Make sure the Cable is between
It is approximately
15
32
92
Pin
4
97
39
35
Large tabs on this side
39
101
97
74
33. Remove the 3 1/2” Pulleys (35) from the other pair of pre-assembled Pulley Plates (32).
Wrap the Ab Cable (74) around a 3 1/2” Pulley (35) in the direction shown. a Cable Trap (38) to the top hole in the pair of Pulley Plates (32) with a 3/8” x 2” Bolt (93) and a 3/8” Nylon Locknut (90). Make sure the Cable
Trap is positioned to hold the Cable in the groove of the Pulley.
Attach the Pulley and
33
90
32
38
35
74
93
32
34. Wrap the Ab Cable (74) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley to the Double “U”-Bracket (31) with a 3/8” x 1 3/4” Bolt (94) and a 3/8” Nylon Locknut (90).
35. Wrap the Ab Cable (74) around a 3 1/2” Pulley
(35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the indicated bracket on the Butterfly Base (1) with a 3/8” x 2” Bolt (93) and a 3/8” Nylon Locknut (90). Make sure the Cable
Trap is positioned to hold the Cable in the groove of the Pulley.
34
94
31
90
35
74
35
74
93
35
38
36. Wrap the Ab Cable (74) around a 3 1/2” Pulley
(35) in the direction shown. Slide a Cable Trap (38) and the Pulley onto the 3/8” x 3 1/2” Carriage Bolt (95) in the Butterfly Base (1). Secure the Pulley with a 3/8” Nylon Jamnut (92).
the Cable Trap is positioned to hold the Cable in the groove of the Pulley.
Make sure
16
36
74
38
1
90
92
35
1
95
37. Wrap the Ab Cable (74) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley to the indicated bracket on the Center Base (2) with a 3/8” x 3 3/4” Bolt (101) and a 3/8” Nylon Locknut (90).
the direction shown.
Make sure the Cable is routed in
37
35
74
Note: The 3/8” x 3 3/4” Bolt (101) must be inserted through both brackets on the Center Frame (2). Tighten the 3/8” Nylon Locknut (90) only a few turns onto the Bolt; it will need to be removed in step 39.
38. Wrap the Ab Cable (74) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the forth set of holes from the bottom in the indicated pair of Pulley Plates (32) with a 3/8” x 2” Bolt (93) and a 3/8” Nylon Locknut (90).
tioned to hold the Cable in the groove of the Pulley.
39. Remove the 3/8” x 3 3/4” Bolt (101) and the 3/8” Nylon Locknut (90) used in step 37.
Make sure the Cable Trap is posi-
38
39
38
32
90
35
74
101
2
90
93
Wrap the Ab Cable (74) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley to the indi­cated bracket on the Center Base (2), and the 3 1/2” Pulley (35) used in step 37 to its bracket, with the 3/8” x 3 3/4” Bolt (101) and the 3/8” Nylon Locknut (90). Note: Make sure the Pulley used
in step 37 is attached as shown.
rap the
W (35) in the direction shown. Slide the Pulley and a Cable Trap (38) onto the 3/8” x 3 1/2” Carriage Bolt (95) in the Center Base (2). Secure the Pulley with a 3/8” Nylon Jamnut (92).
the Cable Trap is positioned to hold the Cable in the groove of the Pulley.
40. Lay the Ab Cable (74) inside the indicated bracket on the Center Base (2). (35) inside the bracket with a 3/8” x 1 3/4” Bolt (94) and a 3/8” Nylon Jamnut (92).
Ab Cable (74) around a 3 1/2” Pulley
Make sure
Attach a 3 1/2” Pulley
40
Bracket
92
74
90
35
2
35
74
35
95
94
101
92
35
38
2
17
41. Locate the Weight Plate (48) that is attached to the bottom of the Bottom Weight (47).
41
86
See the inset drawing.
Cable (74) to the bottom of the W with a 5/16” x 1 3/4” Bolt (96) and a 5/16” Nylon Locknut (86).
42. Remove a Pro Pulley (110) from the bag
labeled “PULLEY BAG 2.”
Identify the Low Cable (71). It is approximately
142 1/8” long and it has a ball on one end and an eyelet on the other. Route the eyelet end through the slot in the cable guide on the Butterfly Base (1).
Route the Low Cable (71) under the Pro Pulley (110). Attach the Pro Pulley and a Cable Trap (38) to the bracket on the Butterfly Base (1) with a 3/8” x 2” Bolt (93) and a 3/8” Nylon Locknut
Make sure the Cable Trap is positioned to
(90).
hold the Cable in the groove of the Pulley.
Attach the end of the Ab
eight Plate (48)
42
48
74
93
71
Cable Guide
110
96
47
38
90
1
43. Wrap the Low Cable (71) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the indicated hole in the Butterfly Upright (4) with a 3/8” x 4 3/4” Bolt (102) and a 3/8” Nylon Jamnut (92). Note: Thread the
Jamnut only two turns onto the Bolt, another Pulley will be attached to the Bolt in step 45. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley
Wrap the Low Cable (71) over a 3 1/2” Pulley
44. (35) in the direction shown. a Cable Trap (38) to the forth set of holes from the bottom in the Pulley Plates (32) with a 3/8” x 2” Bolt (93) and a 3/8” Nylon Locknut (90).
sure the Cable T Cable in the groove of the Pulley.
rap is positioned to hold the
Attach the Pulley and
.
Make
43
44
38
90
32
71
102
35
35
93
38
92
4
18
71
45. Remove the 3/8” Nylon Jamnut (92) from the 3/8” x 4 3/4” Bolt (102) inserted into the Butterfly Upright (4) in step 43.
rap the Low Cable (71) around a 3 1/2” Pulley
W (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the 3/8” x 4 3/4” Bolt (102) with the 3/8” Nylon Jamnut (92). Make sure the
Cable Trap is positioned to hold the Cable in the groove of the Pulley.
45
71
4
38
102
35
92
46. Attach the Low Cable (71) to the Leg Lever (13) with a 5/16” x 2 3/4” Shoulder Bolt (108), a 5/16” Washer (100), and a 5/16” Nylon Jamnut (77).
47. Remove a Pro Pulley (110) from the bag
labeled “PULLEY BAG 2.”
Identify the Press Cable (72). It is approximately
387 5/8” long and it has a ball on one end and a threaded shaft on the other.
Wrap the Press Cable (72) around the Pro Pulley
10) in the direction shown. Attach the Pulley to
(1 the Press Top Frame (9) with a 3/8” x 3 1/2” Bolt (111), a 3/8” Washer (97), and a 3/8” Nylon Jamnut (92). Make sure the Cable is between
the Pulley and the pin on the Press Top Frame.
46
47
77
13
100
92
97
Pin
72
71
108
9
1
1
1
10
1
48. Route the threaded end of the Press Cable (72) around the 3 1/2” Pulley (35) that was attached to the Press Top Frame (9) in step 16. Make sure
the Cable Trap (38) is positioned to hold the Cable in the groove of the Pulley. Properly
tighten the 3/8” Nylon Locknut (not shown) attached to the 3/8” x 4” Bolt (78).
19
48
38
9
35
78
72
49. Wrap the Press Cable (72) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley and a Cable Press Upright (5) with a 3/8” x 3 3/4” Bolt (101), a 3/8” W
Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.
Trap (38) to the indicated hole in the
asher (97) and a 3/8” Nylon Locknut (90).
49
90
97
35
38
5
101
50. Route the Press Cable (72) through the opening in the Press Frame (17) and wrap the Cable around a 3 1/2” Pulley (35) in the direction shown.
Attach the 3 1/2” Pulley (35) and a Cable Trap (38) to the indicated hole in the Press Frame (17) with a 3/8” x 3 1/4” Bolt (104), a 3/8” Washer (97) and a 3/8” Nylon Locknut (90).
Pulley is attached on the inside of the Press Frame. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.
51. Wrap the Press Cable (72) around a “V”-Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) to the small tube on the Press Upright (5) with a 3/8” x 3 1/4” Bolt (104), a 3/8” Washer (97) and a 3/8” Nylon Locknut (90).
Note: The small tube has four adjustment holes. Attach the “V”-Pulley in the hole far­thest from the Upright. Make sure the Cable
rap is oriented as shown.
T
Make sure the
50
51
90
35
72
38
97
72
104
90
17
34
97
104
5
37
Wrap the Press Cable (72) around a 3 1/2” Pulley
52. (35) in the direction shown. the indicated hole in the Press Frame (17) with a 3/8” x 3 1/4” Bolt (104), a 3/8” Washer (97), and a
Nylon Locknut (90).
3/8”
attached on the inside of the Press Frame. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley
Attach the Pulley to
Make sure the Pulley is
52
104
72
.
97
38
90
35
17
20
53. Wrap the Press Cable (72) around a 3 1/2” Pulley (35) in the direction shown. Attach the Pulley and a Cable right side of the Press Upright (5) with a 3/8” x 4 3/4” Bolt (102) and a 3/8”
Note: Thread the Jamnut only two turns onto the Bolt; another Pulley will be attached to the Bolt in step 57. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.
Trap (38) to the indicated hole on the
Nylon Jamnut (92).
53
102 72
35
92
5
38
54. Route the Press Cable (72) through the Press Frame (17) and around a 3 1/2” Pulley (35) as shown. Attach the Pulley and a Cable Trap (38) to the indicated hole Press Lever (14) with a 3/8” x 4 3/4” Bolt (102) and a 3/8” Nylon Jamnut (92).
Jamnut only two turns onto the Bolt; another Pulley will be attached to the Bolt in step 56. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.
55. Wrap the Press Cable (72) around a “V”-Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) underneath the Press Seat Frame (12) with a 3/8” x 4 1/4” Bolt (85), a 3/8” Washer (97), and a 3/8” Nylon Locknut (90).
Note: the Press Seat Frame has five adjust­ment holes. Attach the Pulley to the second hole from the Leg Press Lever (14). Make sure the Cable T in the groove of the Pulley.
on the right side of the Leg
Note: Thread the
rap is positioned to hold the Cable
54
55
102
35
14
14
12
72
72
92
38
85
97
38
34
90
Remove the 3/8” Nylon Jamnut (92) used in step
56.
54.
Wrap the Press Cable (72) around a 3 1/2” Pulley (35) in the direction shown. Slide a Cable (38) and the Pulley onto the (102) in the Leg Press Lever (14). Properly tight­en the 3/8”
Make sure the Cable T hold the Cable in the groove of the Pulley.
Nylon Jamnut (92) onto the Bolt.
3/8” x 4 3/4” Bolt
rap is positioned to
T
rap
21
56
102
14
38
35
92
72
57. Remove the 3/8” Nylon Jamnut (92) used in step
53. Route the Press Cable (72) through the Press Frame (17).
rap the Press Cable (72) around a 3 1/2” Pulley
W (35) in the direction shown. Slide a Cable Trap (38) and the Pulley onto the 3/8” x 4 3/4” Bolt (102) in the bottom of the Press Upright (5). Properly tighten the 3/8” Nylon Jamnut (92) onto the Bolt. Make sure the Cable Trap is posi-
tioned to hold the Cable in the groove of the Pulley.
57
17
38
72
5
35
92102
58. Wrap the Press Cable (72) around a 3 1/2” Pulley (35) in the direction shown. Slide a Cable Trap (38) and the Pulley onto the 3/8” x 4” Carriage Bolt (112) in the Press Base (3). Secure the Pulley with a 3/8” Nylon Jamnut (92). Make sure the
Cable Trap is positioned to hold the Cable in the groove of the Pulley.
59. Lay the Press Cable (72) in the bracket on the Center Base (2). Attach a 3 1/2” Pulley (35) inside the bracket with a 3/8” x 1 3/4” Bolt (94) and a 3/8” Nylon Jamnut (92).
58
59
72
72
35
92
35
38
112
3
94
92
2
Wrap the Press Cable (72) around a 4 1/2” Pulley
60. (36) in the direction shown. inside the indicated bracket on the Center Top Frame (8) with a 3/8” x 1 3/4” Bolt (94) and a 3/8” Nylon Locknut (90).
Attach the Pulley
22
60
8
36
94
72
90
61. Attach the Press Cable (72) to the remaining “U”­Bracket (33) with a 1/4” Washer (99) and a 1/4” Nylon Locknut (103).
tighten the Nylon Locknut; it should be threaded only two turns onto the end of the Cable, as shown in the inset drawing.
Attach the “U”-Bracket (33) to the Long Weight Tube (43) with a 5/16” x 1 3/4” Bolt (96) and a 5/16” Nylon Locknut (86).
Important: Follow all five cables from end to end and make sure that they rest in the grooves of all of the pulleys and that the cables and the pulleys move smoothly.
Note: Do not completely
61
86
43
72
96
33
99
103
72
103
Seat Assembly
62. Locate and open the parts bag labeled “SEAT ASSEMBLY.”
Attach the Butterfly Backrest (25) to the Butterfly Upright (4) with two 1/4” x 2 1/2” Bolts (79) and two 1/4” Washers (99).
63. Insert a 1/4” x 2 1/2” Carriage Bolt (91) through the center hole in a Seat Plate (30). Attach the Seat Plate to a Seat (23) with two 1/4” x 3/4” Bolt (98).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into the indicated hole in the Butterfly Seat Frame (10) and secure it with a 1/4” Washer (99) and a 1/4” Nylon Locknut (103). Secure the other end of the Seat (23) with a 1/4” x 2 1/2” Bolt (79) and a 1/4” Washer.
62
63
25
23
30
91
98
4
99
99
79
79
Attach the other Seat (23) to the Press Seat Frame (12, not shown) in the same manner.
Insert a 1/4” x 2 1/2” Carriage Bolt (91) through
64. the center hole in a Seat Plate (30). Seat Plate to the Press Backrest (24) with two 1/4” x 3/4” Bolt (98).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into the indicated hole in the Press Upright (5) and secure it with a 1/4” W Locknut (103). Secure the other end of the Press Backrest (24) with a 1/4” x 2 1/2” Bolt (79) and another 1/4” Washer.
asher (99) and a 1/4” Nylon
Attach the
23
64
24
30
91
98
99
103
79
79
99
5
103
99
65. Press a 1 3/4” Square Inner Cap (68) into the indicated end of the Adjustment Tube (15).
65
Attach the Adjustment Tube (15) to the bracket (not visible in the drawing) on the back of the Leg Press Plate (16) with a 5/16” x 2 1/2” Bolt (87), two 5/16” Washers (100), and a 5/16” Nylon Locknut (86).
Place the Adjustment Tube (15) in the bracket on top of the Leg Press Lever (14) and secure it with the Adjustment Pin (40).
Leg Press Plate (16) must be on the upper edge.
66. Press four 3/4” Round Inner Caps (64) into the ends of the two Pad Tubes (51).
Insert a Pad Tube (51) into the indicated hole in the Leg Lever (13). Slide two Foam Pads (52) onto the ends of the Pad Tube.
Insert a Pad Tube (51) into the indicated hole in the Butterfly Leg (11). Slide two Foam Pads (52) onto the ends of the Pad Tube.
Note: The lip on the
66
64
Lip
52
16
11
51
13
87
100
15
100
40
68
14
86
64
52
64
67. Attach the Curl Pad (22) to the Curl Post (21) with two 1/4” x 3/4” Bolts (98).
Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
68. ADJUST
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on pages 30 and 31 for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables; see TROUBLESHOOTING
28.
MENTS
, beginning on the following page.
67
22
21
, find and correct the problem.
AND MAINTENANCE on page
IMPORT
ANT
98
: If the
24
ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise.
TANT: When using an accessory, make sure it is in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
ATTACHING THE ACCESSORIES TO A PULLEY STATION
IMPOR-
Attach the Lat Bar (59) to the Low Cable (71) at the low pulley station with a Cable Clip (58). For some exercises, the Chain (57) should be attached between the Lat Bar and the Low Cable with two Cable Clips.
Adjust the length of the Chain between the Lat Bar and the Low Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (83) or Ab Strap (56) can be attached in the same manner. The accessories can be attached to the ab pulley station or high pulley station in the same manner.
ADJUSTING THE LEG PRESS PLATE
To adjust the position of the Leg Press Plate (16), pull out the Adjustment Pin (40) and slide the Adjustment Tube (15) either backward or forward in the bracket on the Leg Press Lever (14). Line up one of the adjustment holes in the Adjustment Tube with the hole in the bracket and re-insert the Adjustment Pin.
59
16
83
58
15
57
71
58
56
40
TTACHING THE CURL PAD
A
To use the Curl Pad (22), remove the 2” Square Inner Cap (67) from the Butterfly Leg (11). Slide the Curl Post (21) to the desired height in the Butterfly Leg. Tighten the Curl Knob (49) into the Butterfly Leg and an adjustment hole in the Curl Post.
25
22
1
1
67
21
14
49
CHANGING THE WEIGHT SETTING
41 To change the setting of a weight stack, insert a Weight Pin (81) under the desired Weight (41). Insert the Weight Pin so that the bent end touches the weight stack.
o use the Bottom Weight (47) with the press arms or
T the leg press, insert the Weight Pin (81) under the Bottom Weight. Remove the other Weight Pin from the small weight stack.
To use the small weight stack with the press arms or leg press, insert a Weight Pin (81) under the Bottom Weight (47). Then, insert the other Weight Pin under the desired Weight (41) in the right weight stack.
Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 27 to find the approximate amount of resistance at each weight station.
Turn the bent end down.
81
41
47
26
WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. “Left Top” and “Right Top” refer to the 6 lb. (2.72 kg) top weights. “Bottom” refers to the 12.5 lb. (5.68 kg) bottom weight. The other num­bers refer to the 12.5 lb. (5.68 kg) weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm.
weight plates as well as friction between the cables, pulleys, and weight guides.
Note: The actual resistance at each station may vary due to differences in individual
WEIGHT
Left Top
1
2
3
4
5
6
7
Bottom
Right Top
1
2
3
4
HIGH
PULLEY
(lbs.)
32
55
67
84
99
118
133
150
165
170
187
205
225
245
PRESS
ARM (lbs.)
35
59
77
104
124
144
164
180
205
210
230
250
280
320
LEG
PRESS
(lbs.)
34
70
105
140
172
208
243
278
307
315
350
385
425
470
BUTTER­FLY ARM
(lbs.)
-
-
-
-
-
-
-
-
-
25
40
55
71
87
AB
PULLEY
(lbs.)
-
-
-
-
-
-
-
-
-
25
41
55
70
85
LEG
LEVER
(lbs.)
-
-
-
-
-
-
-
-
-
30
48
65
84
100
LOW
PULLEY
(lbs.)
-
-
-
-
-
-
-
-
-
28
42
63
80
95
5
6
Note: 1 lb. = 0.454 kg
260
280
365
400
510
550
27
103
120
100
117
120
138
113
130
TROUBLESHOOTING AND MAINTENANCE
Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables in several different ways.
When you are tightening the cables, note that they are linked into two distinct groups. The Rear Cable (70), the Low Cable (71), the Butterfly Cable (73), and the Ab Cable (74) are all connected to the small weight stack. All three cables will be tightened by tightening the Rear Cable at the small weight stack, or by adjusting the 3 1/2” Pulleys (35) in either set of Pulley Plates (32).
The Press Cable (72) is attached to the large weight stack. The Press Cable can be tightened at the large weight stack or by moving the “V”-Pulleys (34) on the Press Upright (5) and the Press Seat Frame (12).
The Pulley Plates (32) have four sets of adjustment holes for each 3 1/2” Pulley (35). Slack can be removed from the cables by moving one or both Pulleys to a set of holes closer to the center of the Pulley Plates.
To move a 3 1/2” Pulley (35), remove the 3/8” Nylon Locknut (90) and the 3/8” x 2” Bolt (93) from the Pulley Plates (32), the Cable Trap (38), and Pulley. Re-attach the Pulley and Cable Trap to the next set of holes in the Pulley Plates with the Bolt and Nylon Locknut.
up one set of holes. If the cables are still too loose, move the top Pulley down one set of holes, until the slack in the cables has been removed.
Note: Begin by moving the bottom Pulley
Adjustment
Holes
90
38
32
93
35
-
The threaded ends on the Rear Cable (70) and the Press Cable (72) attached to the weight stacks can be used to tighten the cables.
o tighten the Rear Cable (70), remove the 5/16” x
T 1 3/4” Bolt (96) and the 5/16” Nylon Locknut (86) from the “U”-Bracket (33) and the Short Weight Tube (44).
ighten the 1/4” Nylon Locknut (103) at the end of the
T Rear Cable (70) a few turns. Re-attach the “U”­Bracket (33) to the Short Weight Tube (44) with the 5/16” x 1 3/4” Bolt (96) and the 5/16” Nylon Locknut (86).
The Press Cable (72) can be tightened in the same manner.
70
96
33
99
86
103
44
28
Slack can be removed from the Press Cable (72) by moving the “V”-Pulley (34) attached to the Press Seat Frame (12) closer to the Press Upright (5).
Remove the 3/8” x 4 1/4” Bolt (85), 3/8” W and 3/8” Nylon Locknut (90) from the Press Seat Frame (12), the “V”-Pulley (34), and the Long Cable Trap (37). Move the Pulley to a hole that is closer to the Press Upright (5), one hole at a time, until the slack is removed. Reattach the Pulley and Cable Trap to the hole with the Bolt, Washer, and Nylon Locknut.
If there is still slack in the Press Cable (72), move the “V”-Pulley (34) attached to the small tube on the Press Upright (5) to a hole that is closer to the Upright.
Remove the 3/8” x 3 1/4” Bolt (104), 3/8” Washer (97), and 3/8” Nylon Locknut (90) from the Press Upright (5), the “V”-Pulley (34), and the Long Cable Trap (37). Move the Pulley to a hole that is closer to the Press Upright, one hole at a time, until the slack is removed. Reattach the Pulley and Cable Trap to the hole with the Bolt, Washer, and Nylon Locknut.
asher (97),
12
72
34
90 97
72
85
97
37
34
90
5
104
If a cable slips off the pulleys often, the cable may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
29
CABLE DIAGRAMS
The Cable Diagrams below and on the next page show the proper routing of the Rear Cable (70), the Low Cable (71), the Press Cable (72), the Butterfly Cable (73), and the Ab Cable (74). The numbers show the correct route for each Cable.
the Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage the weight system.
Make sure that the Cables are routed correctly, that the Pulleys move smoothly, and that
CABLE ID CHART
73, 132 cm (52 in.)
70, 241.6 cm (95 1/8 in.)
71, 361 cm(142 1/8 in.)
74, 575 cm (226 1/2 in.)
72, 984.6 cm (387 5/8 in.)
Press Cable (72)
14
2
1
15
10
13
5
6
8
9
3
1
1
7
4
12
30
Low Cable (71)
Ab Cable (74)
2
1
Rear Cable (70)
3
4
5
3
6
1
1
2
5
4
6
7
8
9
10
11
3
Butterfly Cable (73)
2
4
4
5
2
1
3
31
ORDERING REPLACEMENT PARTS
To order replacement parts, call toll-free 1-888-936-4266, Monday through Friday 8h00 until 18h30 Eastern Time (excluding holidays). When ordering parts, please be prepared to give the following information:
• The MODEL NUMBER of the product (WECCSY29830)
• The NAME of the product (WEIDER®PRO POWER STACK weight system)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING in the
center of this manual)
LIMITED WARRANTY
ICON OF CANADA, INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of one (1) year from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis­use, improper or abnormal usage or repairs not provided by an ICON authorized service center, to prod­ucts used for commercial or rental purposes, or to products used as store display models. No other war­ranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con­nection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The war­ranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. province or so specified by the retailer of your equipment.
You may also have other rights which vary from province to
ICON OF CANADA, INC., 900 de l’Industrie, St. Jerôme, QC J7Y 4B8
Part No. 197804 R1103A Printed in Canada © 2003 ICON OF/DU CANADA, INC.
This chart is provided to help you identify the small parts used in assembly. The number in parenthesis below each part refers to the key number of the part from the PART LIST in the center of this manual. Important:
Some parts may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags, check to see if it has been pre-assembled.
Note: Assembly is divided into four stages: 1) frame assembly; 2) arm assembly; 3) cable assembly; and 4) seat assembly. The hardware for each assembly stage is packaged separately. Wait until you begin each stage to open that parts bag.
1” Retainer (54)
1" Cover Cap (55)
1" Square Inner Cap (69)
1 3/4" Square Inner Cap (68)
Round Inner Cap (63)
3/4" Round Inner Cap (64)
1" Round Inner Cap (66)
2" Square Inner Cap (67)
3/8" Nylon Locknut (90)
3/8" Nylon Jamnut (92)
1/4" x 2 1/2" Carriage Bolt (91)
5/16" x 2 1/2" Carriage Bolt (75)
3/8" x 2 1/2"Carriage Bolt (76)
5/16" Nylon Jamnut (77)
5/16" Nylon Locknut (86)
3/8" x 2 3/4" Bolt (82)
3/8" x 2" Bolt (93)
1/4" Washer (99)
3/8" Washer (97)
1/4" x 2 1/2" Bolt (79)
1/4" Nylon Locknut (103)
5/16" Washer (100)
5/16" x 2 1/2" Bolt (87)
5/16" x 2 3/4" Bolt (89)
3/8" x 1 3/4" Bolt (94)
3/8" x 2 1/2" Bolt (105)
3/8" SAE Washer (113)
PART IDENTIFICATION CHART—Model No. WECCSY29830
R1103A
3/8" x 3 1/2" Carriage Bolt (95)
5/16" x 1" Shoulder Bolt (84)
5/16" x 2 3/4" Shoulder Bolt (108)
3/8" x 3 1/2" Bolt (111)
3/8" x 4 3/4" Bolt (102)
1” Tap Screw (80)
5/16" x 1 3/4" Bolt (96)
1/4" x 3/4" Bolt (98)
3/8" x 3" Bolt (88)
3/8" x 3 3/4" Bolt (101)
3/8" x 8" Bolt (106)
3/8" x 3 1/4" Bolt (104)
3/8" x 4" Bolt (78)
3/8" x 4 1/4" Bolt (85)
5/16" x 3" Bolt (107)
3/8" x 4" Carriage Bolt (112)
81
REMOVE THIS PART LIST/EXPLODED DRAWING
FROM THE MANUAL.
SAVE THIS PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE
PART LIST—Model No. WECCSY29830 R1103A
Key No. Qty. Description Key No. Qty. Description
1 1 Butterfly Base 2 1 Center Base 3 4 1 Butterfly Upright 5 1 Press Upright 6 1 Upright Support 7 1 Butterfly Top Frame 8 1 Center Top Frame
9 1 Press Top Frame 10 1 Butterfly Seat Frame 11 1 Butterfly Leg 12 1 Press Seat Frame 13 1 Leg Lever 14 1 Leg Press Lever 15 1 Adjustment Tube 16 1 Leg Press Plate 17 18 2 Press Arm 19 1 Right Butterfly Arm 20 1 Left Butterfly Arm 21 1 Curl Post 22 1 Curl Pad 23 2 Seat 24 1 Press Backrest 25 1 Butterfly Backrest 26 2 Right Weight Guide 27 2 Left Weight Guide 28 2 Small Support Plate 29 2 Large Support Plate 30 3 Seat Plate 31 1 Double “U”-Bracket 32 4 Pulley Plate 33 2 “U”-Bracket 34 4 “V”-Pulley 35 25 3 1/2” Pulley 36 2 4 1/2” Pulley 37 4 Long Cable Trap 38 19 Cable Trap 39 40 1 Adjustment Pin 41 13 Weight 42 2 Top Weight 43 44 1 Short Weight Tube 45 2 Weight Tube Bumper 46 47 1 Bottom Weight 48 49 50 2 Bumper 51 2 Pad Tube 52 53 2 Large Foam Pad 54 4 1” Retainer 55 2 1” Cover Cap 56 1 Ab Strap 57 58
1 Press Base
1 Press Frame
2
1
4 Weight Bumper
1 1
4
1 Chain 3
Pulley Cover
Long W
Weight Plate Curl Knob
Foam Pad
Cable Clip
eight
T
ube
59 1 Lat Bar 60 2 Plastic Bushing 61 62 4 Handgrip 63 2 Round Inner Cap 64 4 3/4” Round Inner Cap 65 2 Butterfly Arm Bushing 66 2 1” Round Inner Cap 67 15 2” Square Inner Cap 68 7 1 3/4” Square Inner Cap 69 1 1” Square Inner Cap 70 1 Rear Cable 71 1 Low Cable 72 1 Press Cable 73 1 Butterfly Cable 74 1 Ab Cable 75 76 1 3/8” x 2 1/2” Carriage Bolt 77 3 5/16” Nylon Jamnut 78 1 3/8” x 4” Bolt 79 5 1/4” x 2 1/2” Bolt 80 2 1” Tap Screw 81 2 Weight Pin 82 10 3/8” x 2 3/4” Bolt 83 1 Nylon Strap 84 2 5/16” x 1” Shoulder Bolt 85 1 3/8” x 4 1/4” Bolt 86 36 5/16” Nylon Locknut 87 5 5/16” x 2 1/2” Bolt 88 1 3/8” x 3” Bolt 89 14 5/16” x 2 3/4” Bolt 90 30 3/8” Nylon Locknut 91 3 1/4” x 2 1/2” Carriage Bolt 92 16 3/8” Nylon Jamnut 93 6 3/8” x 2” Bolt 94 6 3/8” x 1 3/4” Bolt 95 2 3/8” x 3 1/2” Carriage Bolt 96 3 5/16” x 1 3/4” Bolt 97 98 8 1/4” x 3/4” Bolt
99 10 1/4” Washer 100 9 5/16” Washer 101 102 3 3/8” x 4 3/4” Bolt 103 5 1/4” Nylon Locknut 104 105 2 3/8” x 2 1/2” Bolt 106 107 108 1 109 4 Medium Support Plate
10
1 111 1 3/8” x 3 1/2” Bolt 112 1 3/8” x 4” Carriage Bolt 113 4 3/8” SAE Washer 114 1 3/8” Nut
# #
2 Large Bushing
10 5/16” x 2 1/2” Carriage Bolt
asher
18
7
4 3/8” x 3 1/4” Bolt
1 4
3/8” W
3/8” x 3 3/4” Bolt
3/8” x 8” Bolt 5/16 x 3” Bolt
5/16” x 2 3/4” Shoulder Bolt
2
1 User’s Manual 1
Pro Pulley
Exercise Guide
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
62
59
62
62
5
6
35
38
38
35
35
38
35
35
38
37
34
18
18
60
35
38
38
32
32
23
12
34
37
38
38
38
38
14
40
35
35
61
61
109
50
15
16
47
41
41
27
46
26
46
42
44
45
33
35
17
9
110
29
38
35
109
32
32
38
35
35
38
36
36
28
28
8
34
34
37
37
4
39
39
35
25
21
22
23
10
11
50
52
49
64
35
35
110
38
38
38
109
1
56
57
58
2
35
35
35
35
38
35
51
52
64
52
64
13
53
53
19
20
54
55
55
54
7
29
109
63
63
3
35
24
67
67
67
68
65
65
73
73
68
68
67
67
67
71
67
71
67
67
67
67
74
70
67
67
72
68
68
66
66
69
67
67
74
68
89
112
76
75
75
86
86
90
80
92
90
88
86
92
90
90
97
86
86
97
85
90
89
89
79
93
86
86
90
97
90
86
92
103
86
86
79
92
75
75
86
92
78
82
89
102
97
92
93
90
94
90
90
94
90
90
90
90
90
90
113
113
82
86
96
92
90
86
79
97
79
89
97
92
86
86
86
86
79
86
86
80
89
86
86
89
93
90
77
100
108
93
90
75
75
95
92
86
86
90
101
94
94
92
90
97
97
97
86
86
82
82
97
90
92
77
77
84
84
82
89
30
91
81
62
81
83
100
99
99
103
98
30
91
100
92
95
99
101
99
99
103
105
98
105
101
101
87
100
100
102
99
99
103
97
98
106
104
104
87
87
92
101
104
100
100
99
99
82
104
70
90
82
43
42
33
72
96
86
99
103
45
97
86
107
48
96
86
107
86
111
97
97
35
38
38
35
92
102
98
30
91
31
35
35
90
94
90
51
52
64
EXPLODED DRAWING—Model No. WECCSY29830 R1103A
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