Weider 8510 User Manual

Model No. WESY85101 Serial No.

(Write the serial number in the space above for reference.)

Serial Number Decal

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through our Customer Service Department.

Please CALL: 0345-089009

Or WRITE: ICON Fitness Lifestyle Ltd. Greenwich House 223 North Street Sheepscar West Yorkshire Leeds LS7 2AA

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

USERÕS MANUAL

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: a PART IDENTIFICATION CHART is attached to the centre of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.

1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.

2. Read all instructions in this manual and in the accompanying literature before using the home gym system.

3. If you feel pain or dizziness at any time whilst exercising, stop immediately and begin cooling down.

4. Use the home gym system only on a level surface. Cover the floor or carpet beneath the home gym system for protection.

5. Inspect and tighten all parts often. Replace any worn parts immediately.

6. Keep children under 12 and pets away from the home gym system at all times.

7. Always wear athletic shoes for foot protection.

8. Keep hands and feet away from moving parts.

9. Always stand on a foot plate when performing an exercise that could cause the home gym system to tip.

10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap whilst weights are raised. The weights will fall with great force.

11. Inspect all cables before each use. Make sure that the cables remain on the pulleys at all times. If the cables bind whilst you are exercising, stop immediately and make sure that the cables are on all of the pulleys. Replace all cables every two years.

12. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar.

13. The home gym system is intended for home

use only. Do not use the home gym system in any commercial, rental, or institutional setting.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER¨8510 Home Gym System. The WEIDER¨8510 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER¨8510 will help you to achieve the specific results you want.

For your benefit, read this manual carefully before using the WEIDER¨8510 Home Gym System. If you

ASSEMBLED DIMENSIONS: Height: 76 in. Width: 38 in. Length: 53 in.

have additional questions, please call our Customer Service Department at 0345-089009. To help us assist you, please note the product model number and serial number before calling. The model number is WESY85101. The serial number can be found on a decal attached to the WEIDER¨8510 (see the front cover of this manual).

Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.

High Pulley Station

Lat Bar

Butterfly Arms

Backrest

Press Arm

Leg Lever

Foot Plate

Seat

Weight Stack

Weight Pin

Low Pulley Station

ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

¥ Place all parts of the home gym system in a

cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.

¥ The assembly is divided into four stages: 1)

frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately.

¥ Wait until you begin each assembly stage to open

that parts bag.

¥ For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the centre of this manual.

Note: Some small parts may have been preattached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.

¥ As you assemble the home gym system, be sure

that all parts are oriented as shown in the drawings.

¥ Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:

¥ Two (2) adjustable spanners

¥ One (1) standard screwdriver

¥ One (1) phillips screwdriver

¥ One (1) rubber mallet

¥ Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end spanners, or a set of ratchet spanners.

1. Before beginning assembly, be sure that

you have read and understand the information in the box above.

Press a 2Ó Square Outer Cap (51) onto each end of the Stabiliser (5). Press a 2Ó Square Inner Cap (27) into the end of the Base (4).

Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up through the Stabiliser (5). Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up through the Base (4).

Slide the indicated end of the Base (4) onto the 5/16Ó x 2 3/4Ó Carriage Bolts (14) in the Stabiliser (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt.

The high side of the bracket on the Rear Upright must be on the side shown. Do

FRAME ASSEMBLY

not tighten the Nylon Locknuts yet.

High Side of

Bracket

2. Slide the Front Upright (42) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Base (4). Hand tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the

Nylon Locknuts yet.

Press a 1Ó Square Inner Cap (65) into the Front Upright (42).

3. Press a 2Ó Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4Ó Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1Ó Round Inner Caps (49) into the top of the

FRAME ASSEMBLY

crossbar.

Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16Ó x 2 3/4Ó Bolts (11), four 5/16Ó Flat Washers (8), and four 5/16Ó Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1 through 3.

4. Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown.

Stack six Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the pin grooves are on the same side. Be careful not to tip the stack

of Weights.

Crossbar

Pin Groove

4ÑBracket

5. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight.

Holes

Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25).

Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the holes in

the Weight Guides are at the top, as shown.

FRAME ASSEMBLYARM ASSEMBLY

6. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers (61), and a Nylon Locknut (3).

Lubricate

Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown.

7. Press a 1Ó x 7/8Ó Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note: This will be a tight fit. The

Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the pulleys are on the indicated side.

Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the Press Frame (17) to the Base (4) with the 3/8Ó x 8Ó Bolt and a 3/8Ó Nylon Locknut (21).

4ÑTube

Pulleys

Lubricate

Welded

Spacers

8. Press a 1 3/4Ó Square Inner Cap (44) into the top of a Press Arm (46). Press a 1Ó Round Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm to one side of the Press Frame (17) with two 5/16Ó x 2 1/2Ó Bolts (22) and two 5/16Ó Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same manner.

9. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very

important for step 10.

Note: The ÒVÓ-Pulleys (6), Long Cable Traps (50), 3/8Ó x 2 1/2Ó Bolts (7), and 3/8Ó Nylon Locknuts (21) are pre-attached. These have been shown disassembled for easy part identification.

49 46

Welded Brackets

10. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

ARM ASSEMBLY

Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).

Tap two 1Ó Retainers (69) and a 1Ó Round Cover Cap (70) onto the right axle. Be sure

that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4Ó Square Inner Caps (44) into the lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with soapy water. Slide a 10Ó Pad (45) onto the lower end of each Arm.

Bracket

Lubricate Axle

+ 17 hidden pages