Weider 8510 User Manual

Model No. WESY85101 Serial No.
(Write the serial number in the space above for reference.)
Serial Number Decal
¨
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete sat­isfaction through our Customer Service Department.
Please CALL: 0345-089009
Or WRITE: ICON Fitness Lifestyle Ltd. Greenwich House 223 North Street Sheepscar West Yorkshire Leeds LS7 2AA
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
USERÕS MANUAL
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a PART IDENTIFICATION CHART is attached to the centre of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly.
2
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.
1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the home gym system.
3. If you feel pain or dizziness at any time whilst exercising, stop immediately and begin cooling down.
4. Use the home gym system only on a level surface. Cover the floor or carpet beneath the home gym system for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the home gym system at all times.
7. Always wear athletic shoes for foot protection.
8. Keep hands and feet away from moving parts.
9. Always stand on a foot plate when perform­ing an exercise that could cause the home gym system to tip.
10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap whilst weights are raised. The weights will fall with great force.
11. Inspect all cables before each use. Make sure that the cables remain on the pulleys at all times. If the cables bind whilst you are exercising, stop immediately and make sure that the cables are on all of the pulleys. Replace all cables every two years.
12. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar.
13. The home gym system is intended for home
use only. Do not use the home gym system in any commercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER¨8510 Home Gym System. The WEIDER¨8510 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER¨8510 will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the WEIDER¨8510 Home Gym System. If you
ASSEMBLED DIMENSIONS: Height: 76 in. Width: 38 in. Length: 53 in.
have additional questions, please call our Customer Service Department at 0345-089009. To help us assist you, please note the product model number and serial number before calling. The model number is WESY85101. The serial number can be found on a decal attached to the WEIDER¨8510 (see the front cover of this manual).
Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.
High Pulley Station
Lat Bar
Butterfly Arms
Backrest
Press Arm
Leg Lever
Foot Plate
Seat
Weight Stack
Weight Pin
Low Pulley Station
4
ASSEMBLY
Before beginning assembly, carefully read the following information and instructions:
¥ Place all parts of the home gym system in a
cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.
¥ The assembly is divided into four stages: 1)
frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately.
¥ Wait until you begin each assembly stage to open
that parts bag.
¥ For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
¥ As you assemble the home gym system, be sure
that all parts are oriented as shown in the drawings.
¥ Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
¥ Two (2) adjustable spanners
¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end spanners, or a set of ratchet spanners.
1. Before beginning assembly, be sure that
you have read and understand the infor­mation in the box above.
Press a 2Ó Square Outer Cap (51) onto each end of the Stabiliser (5). Press a 2Ó Square Inner Cap (27) into the end of the Base (4).
Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up through the Stabiliser (5). Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up through the Base (4).
Slide the indicated end of the Base (4) onto the 5/16Ó x 2 3/4Ó Carriage Bolts (14) in the Stabiliser (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt.
The high side of the bracket on the Rear Upright must be on the side shown. Do
FRAME ASSEMBLY
not tighten the Nylon Locknuts yet.
1
High Side of
Bracket
56
3
51
5
4
51
14
1
27
5
2. Slide the Front Upright (42) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Base (4). Hand tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
Press a 1Ó Square Inner Cap (65) into the Front Upright (42).
2
42
65
3
3. Press a 2Ó Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4Ó Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1Ó Round Inner Caps (49) into the top of the
FRAME ASSEMBLY
crossbar.
Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16Ó x 2 3/4Ó Bolts (11), four 5/16Ó Flat Washers (8), and four 5/16Ó Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps 1 through 3.
4. Set two Weight Bumpers (19) onto the brack­et on the Base (4) as shown.
Stack six Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the pin grooves are on the same side. Be careful not to tip the stack
of Weights.
4
1
3
27
3
56
4
19
11
55
8
44
11
8
Crossbar
3
25
42
44
27
49
Pin Groove
4ÑBracket
6
5. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight.
5
Holes
Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25).
Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the holes in
the Weight Guides are at the top, as shown.
FRAME ASSEMBLYARM ASSEMBLY
6. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers (61), and a Nylon Locknut (3).
62
76
Lubricate
63
64
25
6
61
3
55
Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown.
7. Press a 1Ó x 7/8Ó Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the pulleys are on the indicated side.
Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the Press Frame (17) to the Base (4) with the 3/8Ó x 8Ó Bolt and a 3/8Ó Nylon Locknut (21).
7
4ÑTube
60
20
62
Pulleys
17
Lubricate
59
21
Welded
Spacers
75
7
8. Press a 1 3/4Ó Square Inner Cap (44) into the top of a Press Arm (46). Press a 1Ó Round Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm to one side of the Press Frame (17) with two 5/16Ó x 2 1/2Ó Bolts (22) and two 5/16Ó Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
9. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very
important for step 10.
Note: The ÒVÓ-Pulleys (6), Long Cable Traps (50), 3/8Ó x 2 1/2Ó Bolts (7), and 3/8Ó Nylon Locknuts (21) are pre-attached. These have been shown disassembled for easy part iden­tification.
8
44
49 46
9
Welded Brackets
48
50
6
49
22
3
17
7
50
6
21
44
49
46
47
10. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
ARM ASSEMBLY
Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).
Tap two 1Ó Retainers (69) and a 1Ó Round Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4Ó Square Inner Caps (44) into the lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with soapy water. Slide a 10Ó Pad (45) onto the lower end of each Arm.
10
45
48
44
55
Bracket
Lubricate Axle
69
70
45
55
47
69
70
8
11. During steps 11 through 25, refer to the CABLE DIAGRAM on page 20 of this manual to verify proper cable routing. Before begin­ning this section, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths and ends of the cables.
IMPORTANT: Whilst assembling the cables, do not overtighten the bolts and nuts securing the pulleys. The pulleys must be able to turn freely.
11
23
58
12. Locate the Long Cable (23). Route the Long Cable around the indicated 3 1/2Ó Pulley (15) attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook.
Tighten the 3/8Ó x 3 3/4Ó Bolt (71) and the 3/8Ó Nylon Locknut (not shown).
13. Wrap the Long Cable (23) around a ÒVÓ-Pulley (6). Attach the ÒVÓ-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a 3/8Ó x 2 1/2Ó Bolt (7)
CABLE ASSEMBLY
and a 3/8Ó Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place.
12
13
Ball
Hook
55
71
15
6
23
7
50
42
14. Route the Long Cable (23) around the ÒVÓ­Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and that the Long Cable Trap (50) is posi­tioned to hold the Cable in place. Tighten
the 3/8Ó x 2 1/2Ó Bolt (7) and the 3/8Ó Nylon Locknut (not shown).
23
21
14
6
47
23
50
7
9
15. Route the Long Cable (23) around the ÒVÓ­Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the ÒVÓ­Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten
the 3/8Ó x 2 1/2Ó Bolt (7) and the 3/8Ó Nylon Locknut (not shown).
15
23
50
7
48
6
16. Route the Long Cable (23) around the 3 1/2Ó Pulley (15) attached to the Pulley Bracket (20). Be sure that the Cable is in the
groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Tighten the 3/8Ó x 2Ó Bolt (12) and the
3/8Ó Nylon Locknut (not shown).
Be sure that the 5/16Ó x 5Ó Bolt (68) is proper­ly tightened and that the Pulley Bracket (20) can move freely.
17. See the inset drawing. Attach a 3 1/2Ó Pulley (15) and a Cable Trap (66) to the indicated hole in the Long ÒUÓ-Bracket (57) with a 3/8Ó x 2Ó Bolt (12) and a 3/8Ó Nylon Locknut (21). Be
sure that the Cable Trap is inside the ÒUÓ-
CABLE ASSEMBLY
Bracket. Note: This may come pre-assem­bled.
Route the Long Cable (23) around the 3 1/2Ó Pulley (15) and through the Long ÒUÓ-Bracket (57). Be sure that the Cable is in the
groove of the Pulley and that the Cable and Pulley move smoothly.
16
17
23
66
21
20
57
12
23
68
66
15
23
15
12
18. Note: The Pulley (15) in this drawing is
pre-assembled. It is shown disassembled for easy part identification.
Route the Long Cable (23) around the 3 1/2Ó Pulley (15) attached to the bracket on the Top Frame (55). Tighten the 3/8Ó x 2Ó Bolt (12) and the 3/8Ó Nylon Locknut (21). Be sure that
the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
10
18
55
21
Bracket
23
15
12
19. Note: This assembly step shows how to
complete the assembly of several pre­attached parts.
The 5/8Ó x 9/16Ó Spacer (73) has been pre­attached on the outside of the 3 1/2Ó Low Pulley (77) for shipping purposes. Remove the 3/8Ó Nylon Locknut (21), the Spacer, and the Pulley from the 3/8Ó x 3 3/4Ó Bolt (71). Do
not remove the Bolt. The Bolt has been shown removed for part identification.
Reattach the 3 1/2Ó Low Pulley (77), with the 5/8Ó x 9/16Ó Spacer (73) between the Pulley and the Press Frame (17). Do not tighten
the 3/8Ó Nylon Locknut (21) yet. Be sure that the 3/8Ó x 3 3/4Ó Bolt (71), the 3/8Ó Flat Washer (9), the 5/8Ó x 9/16Ó Spacer (73), the 3 1/2Ó Low Pulley (77), and the 3/8Ó Nylon Locknut (21) are oriented as shown.
19
9
71
73
20. Locate the Short Cable (58). Route the Short Cable (58) under the 3 1/2Ó Low Pulley (77). Be sure that the end of the Cable with
the ball is on the indicated side of the
CABLE ASSEMBLY
Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the 3/8Ó Nylon
Locknut (21) and the 3/8Ó x 3 3/4Ó Bolt (not shown).
20
17
77
21
11
21
17
77
Ball
Crossbar
58
21. Route the Short Cable (58) around the 3 1/2Ó Pulley (15) attached to the lower hole in the Front Upright (42). See the inset drawing.
Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8Ó Nylon Locknut (21)
and the 3/8Ó x 3 3/4Ó Bolt (71).
21
42
15
58
42
15
71
66
58
22. Route the Short Cable (58) around the 3 1/2Ó Pulley (15) attached to the upper hole in the Press Frame (17). Be sure that the Cable
Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8Ó Nylon
Locknut (21) and the 3/8Ó x 3 1/2Ó Bolt (not shown).
CABLE ASSEMBLY
21
22
Inset shows view
from other side
58
15
66
21
17
23. Route the Short Cable (58) around the 3 1/2Ó Pulley (15) attached to the upper hole in the Front Upright (42). See the inset drawing.
Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8Ó Nylon Locknut (21)
and the 3/8Ó x 3 3/4Ó Bolt (71).
12
23
42
21
15
58
42
15
71
66
58
Inset shows view
from other side
24. Attach the end of the Short Cable (58) to the Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon Lock­nut (2) and a 1/4Ó Flat Washer (10). Do not
completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the nut, as shown in the inset drawing.
24
2
57
10
58
2
25. Attach the Long Cable (23) to the Small ÒUÓ­Bracket (67) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat Washer (10). Do not com-
pletely tighten the Nylon Locknut. It
CABLE ASSEMBLY
should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing.
Attach the Small ÒUÓ-Bracket (67) to the Weight Tube (63) with the 5/16Ó x 1 1/2Ó Bolt (72) and a 5/16Ó Nylon Locknut (3).
57
25
10
58
23
67
72
3
63
10
2
13
23
10
2
67
26. Attach the Backrest (41) to the Front Upright (42) with two 1/4Ó x 2 1/2Ó Screws (43) and two 1/4Ó Flat Washers (10).
26
43
42
41
10
27. Press a 1 1/2Ó Square Inner Cap (32) into the Seat Frame (36).
Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the centre hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4Ó x
SEAT ASSEMBLY
1/2Ó Screws (18).
Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the indicated hole in the Seat Frame (36). Tighten a 1/4Ó Nylon Locknut (2) with a 1/4Ó Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the Seat Frame (36) with a 1/4Ó Flat Washer (10) and the 1/4Ó x 2Ó Screw (24).
28. Press a 1 1/2Ó Square Inner Cap (32) into the Leg Lever (29).
Lubricate the 5/16Ó x 2 1/4Ó Bolt (33). Attach the Leg Lever (29) to the Seat Frame (36) with the 5/16Ó x 2 1/4Ó Bolt and a 5/16Ó Nylon Locknut (3). Do not overtighten the Nylon
Locknut. The Leg Lever must be able to pivot freely.
Insert the 5/16Ó x 2Ó Eyebolt (35) into the Leg Lever (29) from the direction shown. Tighten a 5/16Ó Nylon Locknut (3) with a 5/16Ó Flat Washer (8) onto the Eyebolt.
27
28
36
24
2
LubricateÐ33
35
38
37
10
32
36
13
18
2
29
32
3
8
3
14
29. Rest the Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Seat Frame to the Front Upright with a 5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat Knob (40).
29
40
36
14
Pin
42
30. Press 3/4Ó Round Inner Caps (34) into the ends of both 12 1/2Ó Pad Tubes (28).
Insert one 12 1/2Ó Pad Tube (28) into the
SEAT ASSEMBLY
Seat Frame (36). Slide a 5 1/2Ó Pad (30) onto each end of the Pad Tube.
Insert the other 12 1/2Ó Pad Tube (28) into the Leg Lever (29). Slide a 5 1/2Ó Pad (30) onto each end of the Pad Tube.
30
36
30
34
28
34
30
29
15
31. Remove the decals from the decal sheet (not shown) and apply them to the home gym system in the loca­tions shown below.
31
HIGH PULLEY
BUTTERFLY
8510
BENCH PRESS
LEG EXTENSION
LEG CURL
LOW PULLEY
32. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT, beginning on page 17 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM on page 20 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTE­NANCE on page 19.
16
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack, insert a Weight Pin (26) under the desired Weight (25). Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of the weight stack can be changed from 6,5 pounds to 81,5 pounds, in increments of 12,5 pounds. Note: Due to
the cables and pulleys, the actual amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 18 to find the actual amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Long Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (39) (not shown) can be attached in the same manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION
25
26
53
23
52
54
Attach the Lat Bar (54) to the Short Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Pulley Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (39) (not shown) can be attached in the same manner.
58
53
52
54
17
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indi­cated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat (13) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (40) and the 5/16Ó x 2 3/4Ó Carriage Bolt (14) from the Seat Frame (36). Lift the Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW PUL­LEY STATION
To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV­ING THE SEAT above).
Attach one end of the Chain (52) to the Short Cable (58) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip.
58
42
14
40
52
36
13
29
53
35
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 6,5 lb. top weight. The other numbers refer to the 12,5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm.
WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 20 10 15 14 2 4
145 22 36 28 54
270 33 54 44 82
399 42 75 60 115
4 128 48 96 72 147
5 153 60 115 90 175
6 184 69 137 103 209
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.
18
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables by tightening the 1/4Ó Nuts (2) at the end of the Long Cable (23) (see drawing 1) and at the end of the Short Cable (58) (see drawing
2). To do this you may need to remove the Small ÒUÓ-
Bracket (67) from the Weight Tube (not shown) or remove the 3 1/2Ó Pulley (15) from the Long ÒUÓ­Bracket (57). Make sure that the cables are not too tight, or the Top Weight (76) will be lifted off the weight stack.
Additional slack can be removed by moving the 3 1/2Ó Pulley (15) to the other hole in the Long ÒUÓ-Bracket (57). Remove the 3/8Ó Nylon Locknut (21) and the 3/8Ó x 2Ó Bolt (12) from the Cable Trap (66), Pulley, and ÒUÓ-Bracket. Re-attach the Pulley and Cable Trap. Be sure that the Cable trap is in the proper posi­tion and that the Cable and Pulley move smoothly.
Note: Inspect all cables before each use. If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re­install it.
1
23
67
2
76
2
23
66
21
15
57
12
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual. Replace all cables every two years.
19
2
58
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labelled. Be sure that
the cable traps do not touch or bind the cables.
2
1ÑHigh Pulley
7
3
5
4
Weight StackÑ8
Long Cable (23)
6
5ÑLong ÒUÓ-Bracket
Short Cable (58)
4
TOP VIEW
2
3
1ÑLow Pulley
20
PART LISTÑModel No. WESY85101 R1197A
Key No. Qty. Description
1 2 5/16Ó x 2 1/2Ó Carriage Bolt 2 3 1/4Ó Nylon Locknut 3 17 5/16Ó Nylon Locknut 4 1 Base 5 1 Stabiliser 6 3 ÒVÓ-Pulley 7 3 3/8Ó x 2 1/2Ó Bolt 8 5 5/16Ó Flat Washer
9 4 3/8Ó Flat Washer 10 6 1/4Ó Flat Washer 11 4 5/16Ó x 2 3/4Ó Bolt 12 3 3/8Ó x 2Ó Bolt 13 1 Seat 14 3 5/16Ó x 2 3/4Ó Carriage Bolt 15 7 3 1/2Ó Pulley 16 1 3/8Ó x 3 1/2Ó Bolt 17 1 Press Frame 18 2 1/4Ó x 1/2Ó Screw 19 2 Weight Bumper 20 1 Pulley Bracket 21 12 3/8Ó Nylon Locknut 22 4 5/16Ó x 2 1/2Ó Bolt 23 1 Long Cable 24 1 1/4Ó x 2Ó Screw 25 6 Weight 26 1 Weight Pin 27 3 2Ó Square Inner Cap 28 2 12 1/2Ó Pad Tube 29 1 Leg Lever 30 4 5 1/2Ó Pad 31 2 Hand Grip 32 2 1 1/2Ó Square Inner Cap 33 1 5/16Ó x 2 1/4Ó Bolt 34 4 3/4Ó Round Inner Cap 35 1 5/16Ó x 2Ó Eyebolt 36 1 Seat Frame 37 1 Seat Plate 38 1 1/4Ó x 2Ó Carriage Bolt 39 1 Nylon Strap
Key No. Qty. Description
40 1 Seat Knob 41 1 Backrest 42 1 Front Upright 43 2 1/4Ó x 2 1/2Ó Screw 44 6 1 3/4Ó Square Inner Cap 45 2 10Ó Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 6 1Ó Round Inner Cap 50 3 Long Cable Trap 51 2 2Ó Square Outer Cap 52 1 Chain 53 2 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Rear Upright 57 1 Long ÒUÓ-Bracket 58 1 Short Cable 59 1 3/8Ó x 8Ó Bolt 60 1 5/16Ó x 6Ó Bolt 61 2 1/2Ó x 3/4Ó Spacer 62 2 Weight Guide 63 1 Weight Tube 64 1 Weight Tube Bumper 65 1 1Ó Square Inner Cap 66 5 Cable Trap 67 1 Small ÒUÓ-Bracket 68 1 5/16Ó x 5Ó Bolt 69 4 1Ó Retainer 70 2 1Ó Round Cover Cap 71 4 3/8Ó x 3 3/4Ó Bolt 72 1 5/16Ó x 1 1/2Ó Bolt 73 1 5/8Ó x 9/16Ó Spacer 74 2 1 1/8Ó x 2 1/2Ó Plastic Bushing 75 2 1Ó x 7/8Ó Plastic Bushing 76 1 Top Weight 77 1 3 1/2Ó Low Pulley
# 1 UserÕs Manual
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.
22
EXPLODED DRAWINGÑModel No. WESY85101 R1197A
51
2
39
10
21
57
66
31
75
74
69
70
47
44
45
34
30
44
49
34
30
28
3
3
21
46
9
15
66
59
49
16
71
73
77
58
45
38
34
2
35
13
22
21
7
50
33
30
6
21
28
32
3
29
8
32
17
11
12
56
3
3
53
8
55
21
60
20
12
3
67
76
10
2
62
14
54
52
27
15
58
5
15
11
8
61
6855
3
21
66
23
63
64
19
4
12
15
44
3
3
72
43
51
25
21
26
1
49
9
31
10
21
44
50
21
42
3
71
15
23
27
7
6
41
66
15
65
3
49
46
27
14
40
44
74
36
24
71
69
70
48
44
37
18
10
30
34
49
23
1/4Ó Nylon Locknut (2)Ð3
5/16Ó Nylon Locknut (3)Ð17
3/8Ó Nylon Locknut (21)Ð12
1/4Ó Flat Washer (10)Ð6
5/16Ó Flat Washer (8)Ð5
1/4Ó x 2Ó Screw (24)Ð1
1/4Ó x 2 1/2Ó Screw (43)Ð2
5/16Ó x 1 3/4Ó Bolt (72)Ð1
5/16Ó x 2 1/2Ó Bolt (22)Ð4
3/8Ó Flat Washer (9)Ð4
1/4Ó x 1/2Ó Screw (18)Ð2
1/4Ó x 2Ó Carriage Bolt (38)Ð1
5/16Ó x 2 3/4Ó Bolt (11)Ð4
5/16Ó x 2 1/2Ó Carriage Bolt (1)Ð2
5/16Ó x 2 3/4Ó Carriage Bolt (14)Ð3
5/16Ó x 5Ó Bolt (68)Ð1
5/16Ó x 6Ó Bolt (60)Ð1
3/4Ó Round Inner Cap (34)Ð4
5/8Ó x 9/16Ó Spacer (73)Ð1
5/16Ó x 2Ó Eyebolt (35)Ñ1
1Ó Round Inner Cap (49)Ð6
1Ó Round Cover Cap (70)Ð2
1/2Ó x 3/4Ó Spacer (61)Ñ2
1 1/2Ó Square Inner Cap (32)Ñ2
2Ó Square Inner Cap (27)Ð3
1 3/4Ó Square Inner Cap (44)Ð6
2Ó Square Outer Cap (51)Ð2
ORDERING REPLACEMENT PARTS
If you encounter any difficulties or problems with this product, contact the ICON Fitness Lifestyle Ltd. office, or write:
ICON Fitness Lifestyle Ltd. Greenwich House 223 North Street Sheepscar West Yorkshire Leeds LS7 2AA
Tel: Country Code: 0345-089009 Fax: 0113-2411120
To help us assist you, please be prepared to give the following information:
1. The MODEL NUMBER of the product (WESY85101).
2. The NAME of the product (WEIDER¨8510 Home Gym System).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 22 of this manual.)
Part No. 137293 R0997A Weider is a registered trademark of ICON Health & Fitness, Inc. © 1997 Printed in USA
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