Weider 8510 User Manual
USER’S MANUAL
QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete satisfaction through our Customer
Service Department.
Please CALL:
0345-089009
Or WRITE:
ICON Fitness Lifestyle Ltd.
Greenwich House
223 North Street
Sheepscar
Leeds LS7 2AA
West Yorkshire
Model No. WESY87100
Serial No.
(Write the serial number in the space
above for reference.)
Serial Number Decal
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
®
Class H C
Fitness Product
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a PART IDENTIFICATION CHART is attached to the centre of this manual. Remove the PART
IDENTIFICA TION CHART before beginning assembly.
3
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. If you feel pain or dizziness at any time
whilst exercising, stop immediately and
begin cooling down.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep children under 12 and pets away from
the home gym system at all times.
7. Always wear athletic shoes for foot
protection.
8. Keep hands and feet away from moving parts.
9. Always stand on a foot plate when performing an exercise that could cause the home
gym system to tip.
10. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap whilst
weights are raised. The weights will fall with
great force.
11. Inspect all cables before each use. Make
sure that the cables remain on the pulleys at
all times. If the cables bind whilst you are
exercising, stop immediately and make sure
that the cables are on all of the pulleys.
Replace all cables every two years.
12. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
13. Always attach the lock pin and lock to the
weight guide when the home gym system is
not in use (see page 18).
14. The home gym system is intended for home
use only. Do not use the home gym system in
any commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 53 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stack
Seat
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®8510
Home Gym System. The WEIDER®8510 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER
®
8510 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the WEIDER
®
8510 Home Gym System. If you
have additional questions, please call our Customer
Service Department at 0345-089009. To help us assist
you, please note the product model number and serial
number before calling. The model number is
WESY87100. The serial number can be found on a
decal attached to the WEIDER®8510 (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
5
ASSEMBLY
1
56
High Side of
Bracket
3
5
51
51
14
1
27
4
Before beginning assembly, carefully read the
following information and instructions:
• Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1)
frame assembly, 2) press and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
• As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable spanners
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end spanners, or a set of ratchet spanners.
1. Before beginning assembly, be sure that
you have read and understand the information in the box above.
Press a 2” Square Outer Cap (51) onto each
end of the Stabiliser (5). Press a 2” Square
Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14)
up through the Stabiliser (5). Insert two 5/16”
x 2 1/2” Carriage Bolts (1) up through the
Base (4).
Slide the indicated end of the Base (4) onto
the 5/16” x 2 3/4” Carriage Bolts (14) in the
Stabiliser (5). Slide the Rear Upright (56)
onto the Carriage Bolts. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
The high side of the bracket on the Rear
Upright must be on the side shown. Do
not tighten the Nylon Locknuts yet.
FRAME ASSEMBLY
6
FRAME ASSEMBLY
2. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4).
Hand tighten a 5/16” Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
Press a 1” Square Inner Cap (65) into the
Front Upright (42).
3. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps 1
through 3.
4. Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown.
Stack six Weights (25) on the Weight
Bumpers (19). Be sure that all of the Weights
are turned so the pin grooves are on the
same side. Be careful not to tip the stack
of Weights.
4
2
3
42
65
3
1
4
11
11
49
8
44
44
27
27
55
56
42
3
Crossbar
25
Pin Groove
19
4—Bracket
3
8
7
FRAME ASSEMBLYARM ASSEMBLY
5. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights (25).
Be sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.
Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight onto the
stack of Weights (25).
Insert both Weight Guides (62) into the stack
of Weights (25). Be sure that the holes in
the Weight Guides are at the top, as
shown.
6. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in
front of the right Weight Guide (62) as
shown.
7. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the pulleys are on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
7
5
6
55
76
63
64
25
62
Lubricate
60
20
62
3
4—Tube
Welded
Spacers
17
Lubricate
59
Pulleys
21
75
61
Holes
8
ARM ASSEMBLY
8. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” Round
Inner Cap (49) into each end of the handle on
the Press Arm. Attach the Press Arm to one
side of the Press Frame (17) with two 5/16” x
2 1/2” Bolts (22) and two 5/16” Nylon
Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
9. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 10.
Note: The “V”-Pulleys (6), Long Cable Traps
(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon
Locknuts (21) are pre-attached. These have
been shown disassembled for easy part identification.
10. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 9
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
10
50
50
46
3
22
46
49
49
44
17
7
44
49
Bracket
Lubricate Axle
45
47
55
48
45
44
69
70
6
6
48
47
Welded
Brackets
21
8
9
69
55
70
9
CABLE ASSEMBLY
11. During steps 11 through 25, refer to the
CABLE DIAGRAM on page 21 of this manual
to verify proper cable routing. Before beginning this section, identify the Long Cable (23)
and the Short Cable (58) by comparing the
lengths and ends of the cables.
IMPORTANT: Whilst assembling the
cables, do not overtighten the bolts and
nuts securing the pulleys. The pulleys
must be able to turn freely.
12. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/2” Pulley (15)
attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the
indicated side of the Pulley and that the
Cable is between the Pulley and the hook.
Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”
Nylon Locknut (not shown).
13. Wrap the Long Cable (23) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.
14. Route the Long Cable (23) around the “V”Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley
and that the Long Cable Trap (50) is positioned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
14
11
12
13
58
23
55
71
Hook
Ball
15
50
23
7
47
23
7
21
6
50
23
6
42
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