Weider 8510 User Manual

USER’S MANUAL
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete sat­isfaction through our Customer Service Department.
Please CALL: 0345-089009
Or WRITE: ICON Fitness Lifestyle Ltd. Greenwich House 223 North Street Sheepscar Leeds LS7 2AA West Yorkshire
Model No. WESY87100 Serial No.
(Write the serial number in the space above for reference.)
Serial Number Decal
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
®
Class H C
Fitness Product
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www.weiderfitness.com
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2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a PART IDENTIFICATION CHART is attached to the centre of this manual. Remove the PART IDENTIFICA TION CHART before beginning assembly.
3
1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the home gym system.
3. If you feel pain or dizziness at any time whilst exercising, stop immediately and begin cooling down.
4. Use the home gym system only on a level surface. Cover the floor or carpet beneath the home gym system for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the home gym system at all times.
7. Always wear athletic shoes for foot protection.
8. Keep hands and feet away from moving parts.
9. Always stand on a foot plate when perform­ing an exercise that could cause the home gym system to tip.
10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap whilst weights are raised. The weights will fall with great force.
11. Inspect all cables before each use. Make sure that the cables remain on the pulleys at all times. If the cables bind whilst you are exercising, stop immediately and make sure that the cables are on all of the pulleys. Replace all cables every two years.
12. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar.
13. Always attach the lock pin and lock to the
weight guide when the home gym system is not in use (see page 18).
14. The home gym system is intended for home
use only. Do not use the home gym system in any commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
4
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 76 in. Width: 38 in. Length: 53 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stack
Seat
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®8510 Home Gym System. The WEIDER®8510 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER
®
8510 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before using the WEIDER
®
8510 Home Gym System. If you
have additional questions, please call our Customer Service Department at 0345-089009. To help us assist you, please note the product model number and serial number before calling. The model number is WESY87100. The serial number can be found on a decal attached to the WEIDER®8510 (see the front cover of this manual).
Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.
5
ASSEMBLY
1
56
High Side of
Bracket
3
5
51
51
14
1
27
4
Before beginning assembly, carefully read the following information and instructions:
Place all parts of the home gym system in a
cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.
• The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately.
• Wait until you begin each assembly stage to open that parts bag.
For help identifying the small parts used in assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
As you assemble the home gym system, be sure that all parts are oriented as shown in the drawings.
Tighten all parts as you assemble them, unless instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
• Two (2) adjustable spanners
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end spanners, or a set of ratchet spanners.
1. Before beginning assembly, be sure that
you have read and understand the infor­mation in the box above.
Press a 2” Square Outer Cap (51) onto each end of the Stabiliser (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14) up through the Stabiliser (5). Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Base (4).
Slide the indicated end of the Base (4) onto the 5/16” x 2 3/4” Carriage Bolts (14) in the Stabiliser (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt.
The high side of the bracket on the Rear Upright must be on the side shown. Do not tighten the Nylon Locknuts yet.
FRAME ASSEMBLY
6
FRAME ASSEMBLY
2. Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
Press a 1” Square Inner Cap (65) into the Front Upright (42).
3. Press a 2” Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1” Round Inner Caps (49) into the top of the crossbar.
Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16” x 2 3/4” Bolts (11), four 5/16” Flat Washers (8), and four 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps 1 through 3.
4. Set two Weight Bumpers (19) onto the brack­et on the Base (4) as shown.
Stack six Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the pin grooves are on the same side. Be careful not to tip the stack
of Weights.
4
2
3
42
65
3
1
4
11
11
49
8
44
44
27
27
55
56
42
3
Crossbar
25
Pin Groove
19
4—Bracket
3
8
7
FRAME ASSEMBLYARM ASSEMBLY
5. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight.
Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25).
Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the holes in
the Weight Guides are at the top, as shown.
6. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown.
7. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the pulleys are on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the 3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
7
5
6
55
76
63
64
25
62
Lubricate
60
20
62
3
4—Tube
Welded
Spacers
17
Lubricate
59
Pulleys
21
75
61
Holes
8
ARM ASSEMBLY
8. Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
9. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very
important for step 10.
Note: The “V”-Pulleys (6), Long Cable Traps (50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon Locknuts (21) are pre-attached. These have been shown disassembled for easy part iden­tification.
10. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner. Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with soapy water. Slide a 10” Pad (45) onto the lower end of each Arm.
10
50
50
46
3
22
46
49
49
44
17
7
44
49
Bracket Lubricate Axle
45
47
55
48
45
44
69
70
6
6
48
47
Welded Brackets
21
8
9
69
55
70
9
CABLE ASSEMBLY
11. During steps 11 through 25, refer to the CABLE DIAGRAM on page 21 of this manual to verify proper cable routing. Before begin­ning this section, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths and ends of the cables.
IMPORTANT: Whilst assembling the cables, do not overtighten the bolts and nuts securing the pulleys. The pulleys must be able to turn freely.
12. Locate the Long Cable (23). Route the Long Cable around the indicated 3 1/2” Pulley (15) attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook.
Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut (not shown).
13. Wrap the Long Cable (23) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold the Cable in place.
14. Route the Long Cable (23) around the “V”­Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and that the Long Cable Trap (50) is posi­tioned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not shown).
14
11
12
13
58
23
55
71
Hook
Ball
15
50
23
7
47
23
7
21
6
50
23
6
42
10
15. Route the Long Cable (23) around the “V”­Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”­Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not shown).
16. Route the Long Cable (23) around the 3 1/2” Pulley (15) attached to the Pulley Bracket (20). Be sure that the Cable is in the
groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown). Be sure that the 5/16” x 5” Bolt (68) is proper-
ly tightened and that the Pulley Bracket (20) can move freely.
17. Refer to the inset drawing. If the 3 1/2” Pulley (15) is pre-attached to the Long “U” Bracket (57), remove it. Wrap the Long Cable (23) around the 3 1/2” Pulley. Attach the Pulley and two Pulley Covers (78) to the indicated hole in the Long “U”-Bracket with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Make
sure that the Pulley Covers are turned so the wide tabs are on the indicated side.
Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
18. Note: The Pulley (15) in this drawing is pre-assembled. It is shown disassembled for easy part identification.
Route the Long Cable (23) around the 3 1/2” Pulley (15) attached to the bracket on the Top Frame (55). Tighten the 3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (21). Be sure that
the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
18
15
16
17
CABLE ASSEMBLY
48
50
7
6
23
66
15
12
20
68
12
15
23
Bracket
55
21
23
23
21
12
78 Wide Tabs
15
23
57
11
CABLE ASSEMBLY
19. Note: This assembly step shows how to
complete the assembly of several pre­attached parts.
The 5/8” x 9/16” Spacer (73) has been pre­attached on the outside of the 3 1/2” Low Pulley (77) for shipping purposes. Remove the 3/8” Nylon Locknut (21), the Spacer, and the Pulley from the 3/8” x 3 3/4” Bolt (71). Do
not remove the Bolt. The Bolt has been shown removed for part identification.
Reattach the 3 1/2” Low Pulley (77), with the 5/8” x 9/16” Spacer (73) between the Pulley and the Press Frame (17). Do not tighten
the 3/8” Nylon Locknut (21) yet. Be sure that the 3/8” x 3 3/4” Bolt (71), the 3/8” Flat Washer (9), the 5/8” x 9/16” Spacer (73), the 3 1/2” Low Pulley (77), and the 3/8” Nylon Locknut (21) are oriented as shown.
20. Locate the Short Cable (58). Route the Short Cable (58) under the 3 1/2” Low Pulley (77). Be sure that the end of the Cable with
the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the 3/8” Nylon
Locknut (21) and the 3/8” x 3 3/4” Bolt (not shown).
19
20
21
17
77
73
9
71
58
Crossbar
Ball
77
17
21
12
21. If the indicated 3 1/2” Pulley (15) is pre­attached to the Front Upright (42), remove it. Route the Short Cable (58) around the Pulley. Attach the Pulley and two Pulley Covers (78) to the lower hole in the Front Upright with the 3/8” Nylon Jam Nut (81), the 3/8” Flat Washer (9) and the 3/8” x 3 3/4” Bolt (71).
22. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the upper hole in the Press Frame (17). Be sure that the Cable
Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8” Nylon
Locknut (21) and the 3/8” x 3 1/2” Bolt (not shown).
23. If the indicated 3 1/2” Pulley (15) is pre­attached to the Front Upright (42), remove it. Route the Short Cable (58) around the Pulley. Attach the Pulley and two Pulley Covers (78) to the upper hole in the Front Upright with the 3/8” Nylon Jam Nut (81), the 3/8” Flat Washer (9) and the 3/8” x 3 3/4” Bolt (71).
23
21
22
CABLE ASSEMBLY
58
58
81
15
66
21
17
9
42
78
15
71
42
58
15
71
78
9
81
24. Attach the end of the Short Cable (58) to the Long “U”-Bracket (57) with a 1/4” Nylon Lock­nut (2) and a 1/4” Flat Washer (10). Do not
completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the nut, as shown in the inset drawing.
25. Attach the Long Cable (23) to the Small “U”­Bracket (67) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). Do not com-
pletely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing.
Attach the Small “U”-Bracket (67) to the Weight Tube (63) with the 5/16” x 1 1/2” Bolt (72) and a 5/16” Nylon Locknut (3).
24
25
CABLE ASSEMBLY
57
2
10
58
63
72
67
3
10
2
23
13
23
67
2
10
58
57
2
10
14
26. Attach the Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10).
27. Press a 1 1/2” Square Inner Cap (32) into the Seat Frame (36).
Insert the 1/4” x 2” Carriage Bolt (38) into the centre hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 3/4” Screws (18).
Insert the 1/4” x 2” Carriage Bolt (38) into the indicated hole in the Seat Frame (36). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the Seat Frame (36) with a 1/4” Flat Washer (10) and the 1/4” x 2” Screw (24).
28. Press a 1 1/2” Square Inner Cap (32) into the Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach the Leg Lever (29) to the Seat Frame (36) with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon Locknut (3). Do not overtighten the Nylon
Locknut. The Leg Lever must be able to pivot freely.
Insert the 5/16” x 2” Eyebolt (35) into the Leg Lever (29) from the direction shown. Tighten a 5/16” Nylon Locknut (3) with a 5/16” Flat Washer (8) onto the Eyebolt.
26
27
28
SEAT ASSEMBLY
41
42
10
2
24
36
36
3
Lubricate–33
29
8
3
32
35
13
38
37
32
18
10
43
15
29. Rest the Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Seat Frame to the Front Upright with a 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
30. Press 3/4” Round Inner Caps (34) into the ends of both 12 1/2” Pad Tubes (28).
Insert one 12 1/2” Pad Tube (28) into the Seat Frame (36). Slide a 5 1/2” Pad (30) onto each end of the Pad Tube.
Insert the other 12 1/2” Pad Tube (28) into the Leg Lever (29). Slide a 5 1/2” Pad (30) onto each end of the Pad Tube.
29
30
36
40
30
34
28
34
29
30
36
SEAT ASSEMBLY
Pin
42
14
16
31. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT, beginning on page 17 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM on page 21 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTE­NANCE on page 20.
17
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
54
53
52
23
25
26
54
58
52
53
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack, insert a Weight Pin (26) under the desired Weight (25). Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of the weight stack can be changed from 6,5 pounds to 81,5 pounds, in increments of 12,5 pounds. Note: Due to
the cables and pulleys, the actual amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 19 to find the actual amount of resistance at each weight station.
Note: 1 kg = 2.2 lbs
ATT ACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Long Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (39) (not shown) can be attached in the same manner.
ATT ACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Short Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Pulley Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (39) (not shown) can be attached in the same manner.
18
ATT ACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indi­cated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat (13) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the Seat Frame (36). Lift the Seat Frame off the Front Upright (42).
ATT ACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV­ING THE SEAT above).
Attach one end of the Chain (52) to the Short Cable (58) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip.
40
36
42
13
14
52
53
58
29
35
79
LOCKING THE WEIGHT STACK
When the home gym system is not in use, the Lock Pin (79) and Lock (80) should be attached. Insert the Lock Pin through a Weight Guide (62). Attach the Lock to the Lock Pin.
80
62
19
WEIGHT PRESS ARM BUTTERFLYARM LEG LEVER HIGH PULLEY LOW PULLEY
PLA TES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 20 10 15 14 24
145 22 3628 54 270 33 5444 82 399 42 7560115 4 128 48 96 72 147 5 153 60 115 90 175 6 184 69 137 103 209
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6,5 lb. top weight. The other numbers refer to the 12,5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm.
Note: 1 kg = 2.2 lbs
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.
20
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables by tightening the 1/4” Nuts (2) at the end of the Long Cable (23) (see drawing 1) and at the end of the Short Cable (58) (see drawing
2). To do this you may need to remove the Small “U”-
Bracket (67) from the Weight Tube (not shown) or remove the 3 1/2” Pulley (15) from the Long “U”­Bracket (57). Make sure that the cables are not too tight, or the Top Weight (76) will be lifted off the weight stack.
Additional slack can be removed by moving the 3 1/2” Pulley (15) to the other hole in the Long “U”-Bracket (57). Remove the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from the Pulley, Pulley Covers (78), and “U”-Bracket. Re-attach the Pulley and the Pulley Covers. Be sure that the Cable and Pulley move smoothly.
Note: Inspect all cables before each use. If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
Replace all cables every two years.
57
67
76
78
15
2
2
58
12
23
1
2
23
21
21
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labelled. Be sure that
the cable traps do not touch or bind the cables.
4
3
2
7
6
5
4
3
2
Weight Stack—8
1—Low Pulley
1—High Pulley
Long Cable (23)
5—Long “U”-Bracket
Short Cable (58)
TOP VIEW
22
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. WESY87100 R0200A
Key No. Qty. Description
1 2 5/16” x 2 1/2” Carriage Bolt 2 3 1/4” Nylon Locknut 3 17 5/16” Nylon Locknut 4 1 Base 5 1 Stabiliser 6 3 “V”-Pulley 7 3 3/8” x 2 1/2” Bolt 8 5 5/16” Flat Washer
9 4 3/8” Flat Washer 10 6 1/4” Flat Washer 11 4 5/16” x 2 3/4” Bolt 12 3 3/8” x 2” Bolt 13 1 Seat 14 3 5/16” x 2 3/4” Carriage Bolt 15 7 3 1/2” Pulley 16 1 3/8” x 3 1/2” Bolt 17 1 Press Frame 18 2 1/4” x 3/4” Screw 19 2 Weight Bumper 20 1 Pulley Bracket 21 10 3/8” Nylon Locknut 22 4 5/16” x 2 1/2” Bolt 23 1 Long Cable 24 1 1/4” x 2” Screw 25 6 Weight 26 1 Weight Pin 27 3 2” Square Inner Cap 28 2 12 1/2” Pad Tube 29 1 Leg Lever 30 4 5 1/2” Pad 31 2 Hand Grip 32 2 1 1/2” Square Inner Cap 33 1 5/16” x 2 1/4” Bolt 34 4 3/4” Round Inner Cap 35 1 5/16” x 2” Eyebolt 36 1 Seat Frame 37 1 Seat Plate 38 1 1/4” x 2” Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest
Key No. Qty. Description
42 1 Front Upright 43 2 1/4” x 2 1/2” Screw 44 6 1 3/4” Square Inner Cap 45 2 10” Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 6 1” Round Inner Cap 50 3 Long Cable Trap 51 2 2” Square Outer Cap 52 1 Chain 53 2 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Rear Upright 57 1 Long “U”-Bracket 58 1 Short Cable 59 1 3/8” x 8” Bolt 60 1 5/16” x 6” Bolt 61 2 1/2” x 3/4” Spacer 62 2 Weight Guide 63 1 Weight Tube 64 1 Weight Tube Bumper 65 1 1” Square Inner Cap 66 2 Cable Trap 67 1 Small “U”-Bracket 68 1 5/16” x 5” Bolt 69 4 1” Retainer 70 2 1” Round Cover Cap 71 4 3/8” x 3 3/4” Bolt 72 1 5/16” x 1 1/2” Bolt 73 1 5/8” x 9/16” Spacer 74 2 1 1/8” x 2 1/2” Plastic Bushing 75 2 1” x 7/8” Plastic Bushing 76 1 Top Weight 77 1 3 1/2” Low Pulley 78 6 Pulley Cover 79 1 Locking Pin 80 1 Lock 81 2 3/8” Nylon Jam Nut
# 1 User’s Manual
23
EXPLODED DRAWING—Model No. WESY87100 R0200A
51
2
39
10
21
57
78
31
75
74
69
70
47
44
45
34
30
44
49
34
30
28
3
3
21
46
9
15
66
59
49
16
71
73
77
58
45
38
34
2
35
13
22
21
7
50
30
6
33
17
21
32
28
32
3
29
8
11
12
56
3
78
3
53
8
55
21
60
20
12
3
67
80
76
10
2
62
25
14
54
52
27
15
58
5
15
11
8
61
6855
3
21
66
23
63
64
19
4
3
79
15
72
51
1
44
43
12
3
81
26
49
9
31
10
21
44
50
21
42
3
71
15
23
27
7
6
41
15
78
65
3
49
46
27
14
40
78
36
44
74
24
71
69
70
48
44
37
18
10
30
34
49
ORDERING REPLACEMENT PARTS
To order replacement parts, contact the ICON Fitness Lifestyle Ltd. office, or write: ICON Fitness Lifestyle Ltd.
Greenwich House 223 North Street Sheepscar Leeds LS7 2AA West Yorkshire
Tel: Country Code: 0345-089009 Fax: 0113-2411120
When ordering parts, please be prepared to give the following information:
1. The MODEL NUMBER OF THE PRODUCT (WESY87100).
2. The NAME OF THE PRODUCT (WEIDER
®
8510 Home Gym System).
3. The SERIAL NUMBER OF THE PRODUCT (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 22 of this manual.)
Part No. 142905 R0200A Weider is a registered trademark of ICON Health & Fitness, Inc. © 2000 Printed in Canada
REMOVE THIS PART IDENTIFICATION
Please Note: The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately. Wait until you begin each assembly stage to open that parts bag.
WESY87100 R0200A
CHART FROM THE MANUAL!
This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes; if you cannot find a part in the parts bags, check to see if it has been pre-assembled.
1/4” Nylon Locknut (2)–3
3/4
5/16” Nylon Locknut (3)–17
1/4” x 2” Screw (24)–1
3/8" Nylon Jam Nut (81)–2
3/8” Nylon Locknut (21)–10
1/4” Flat Washer (10)–6
5/16” Flat Washer (8)–5
3/8” Flat Washer (9)–4
1/4” x 2 1/2” Screw (43)–2
5/16” x 1 3/4” Bolt (72)–1
5/16” x 2 1/2” Bolt (22)–4
5/16” x 2 3/4” Bolt (11)–4
1/4” x 1/2” Screw (18)–2
1/4” x 2” Carriage Bolt (38)–1
5/16” x 2 1/2” Carriage Bolt (1)–2
5/16” x 2 3/4” Carriage Bolt (14)–3
5/16” x 5” Bolt (68)–1
5/16” x 6” Bolt (60)–1
1 1/8” x 2 1/2” Plastic Bushing (74)–2
1” x 7/8” Plastic Bushing (75)–2
3/8” x 2” Bolt (12)–3
1” Retainer (69)–4
3/8” x 8” Bolt (59)–1
3/8” x 2 1/2” Bolt (7)–3
5/16” x 2 1/4” Bolt (33)–1
3/8” x 3 1/2” Bolt (16)–1
3/8” x 3 3/4” Bolt (71)–4
Cable Clip (53)–2
3/4” Round Inner Cap (34)–4
5/8” x 9/16” Spacer (73)–1
5/16” x 2” Eyebolt (35)—1
1” Round Inner Cap (49)–6
1” Round Cover Cap (70)–2
1/2” x 3/4” Spacer (61)—2
1 1/2” Square Inner Cap (32)—2
2” Square Inner Cap (27)–3
1 3/4” Square Inner Cap (44)–6
2” Square Outer Cap (51)–2
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