Page 1
USER'S MANUAL
QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you
have questions, or find that there
are missing or damaged parts,
we will guarantee you complete
satisfaction through our
Customer Service Department.
Please CALL:
0345-089009
Or WRITE:
ICON Fitness Lifestyle Ltd.
Greenwich House
223 North Street
Sheepscar
West Yorkshire
Leeds LS7 2AA
Model No. WESY87080
Serial No.
Write the serial number in the space
above for future reference.
Patent Pending
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
Serial Number Decal (Under Seat)
ORDERING REPLACEMENT PARTS
To order replacement parts, contact the ICON Fitness Lifestyle Ltd. office, or write:
ICON Fitness Lifestyle Ltd.
Greenwich House
223 North Street
Sheepscar
West Yorkshire
Leeds LS7 2AA
Tel: Country Code:0345-089009
Fax: 113-241-1120
Please provide the following information when ordering replacement parts:
1. The MODEL NUMBER of the product (WESY87080).
2. The NAME of the product (WEIDER
®
8507 Training System).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 20 of this manual).
Part No. 146041 R0498A WEIDER is a registered trademark of ICON Health & Fitness, Inc. © 1998 Printed in Canada
CLASS H C Fitness Product
Page 2
232
TABLE OF CONTENTS
IMPORTANTPRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PARTLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APARTIDENTIFICATION CHARTis attached to the center of this manual. Remove the PART IDENTIFICATION CHARTbefore beginning assembly.
NOTES
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. Use the home gym system only on a level
surface. Place a mat beneath the home gym
system to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under 12 and pets away from
the home gym system at all times.
6. Never release the arms, leg lever, lat bar, or
nylon strap while weights are raised. The
weights will fall with great force.
7. Keep hands and feet away from moving
parts. Always wear athletic shoes for foot
protection.
8. Always stand on the foot plate when per-
forming an exercise that could cause the
home gym system to tip.
9. The home gym system is intended for use by
only one person at a time; the maximum user
weight is 250 pounds (115 kg).
10. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
11. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
12. Always lock the weight stack when the home
gym system is not in use.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
14. The home gym system is intended for home
use only. Do not use the home gym system
in any commercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
Page 3
322
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 77 in.
Width: 39 in.
Length: 48 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Arms
Weight Stack
Backrest
Weight Pin
Weight Stack Lock
CABLE DIAGRAMS
The cable diagrams below show the proper routing of the Short Cable (23) and the Long Cable (66). Use the
diagrams to make sure that the two cables are assembled correctly. The numbers show the routing of each cable.
* Note: For clarity, some pulley covers have not been shown.
Thank you for selecting the versatile WEIDER®8507
Training System. The WEIDER 8507 offers an impressive array of weight stations designed to develop
every major muscle group of the body. Whether your
goal is to tone your body, build dramatic muscle size
and strength, or improve your cardiovascular system,
the WEIDER 8507 will help you to achieve the specific
results you want.
For your safety and benefit, read this manual carefully before using the WEIDER
®
8507 Training
System. If you have additional questions, please call
our Customer Service Department. To help us assist
you, please note the product model number and serial
number before calling. The model number is
WESY87080. The serial number can be found on a
decal attached to the WEIDER 8507 (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
Short Cable (23)Long Cable (66)
Weight Stack—1
Low Pulley—3
2
High Pulley
1
Top Frame
8
3
2
6*
7*
5*
4
Page 4
4
ASSEMBLY
39
56
21
58
15
5
89
89
15
15
78
78
21
88
71
4
19
1
27
34
34
32
34
29
3
33
7
30
10
28
34
32
36
13
38
90
18
40
14
23
87
8
22
16
15
3
3
8
3
5
9
26
88
42
41
10
43
25
79
80
85
84
83
45
44
8
33
49
51
47
8
3
54
55
46
9
70
55
54
3
8
49
47
33
45
44
51
9
70
46
44
53
53
44
44
49
52
60
49
57
8
3
3
11
8
3
64
24
63
3
72
73
3
74
86
9
70
66
66
48
27
67
11
6
15
31
17
69
68
81
9
21
27
82
76
50
15
48
5
35
75
8
3
91
65
2
2
8
8
30
1
3
61
12
12
3
62
88
88
3
11
8
8
65
65
24
3
23
5
77
32
30
28
30
33
3
56
58
48
21
8
89
89
89
89
48
15
5
7
20
59
37
12
12
Assembly requires two people. Due to the size
and weight of the home gym system, assemble it in
the location where it will be used.
• Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• Before beginning, read each assembly step and
look at each drawing carefully.
• For help identifying small parts used in assembly,
refer to the PART IDENTIFICATION CHART
attached to the center of this manual.
• During assembly, be sure that all parts are oriented as shown in the drawings.
• Tighten all parts as you attach them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water are also required.
To simplify assembly, the following tools are recommended: Asocket set, open or closed wrenches, or
ratchet wrenches.
1. Before you begin, make sure that you have
carefully read the instructions at the top of
this page.
Press a 2” Square Outer Cap (88) onto each end
of the Stabilizer (71). Press a 2” Square Outer
Cap onto each side of the Base (4). Press a 2”
Square Inner Cap (27) into the end of the Base.
Insert two 5/16” x 2 1/2” Carriage Bolts (1) up
through the Stabilizer (71). Insert two 5/16” x
2 1/2” Carriage Bolts up through the Base (4).
Slide the indicated end of the Base (4) onto the
5/16” x 2 1/2” Carriage Bolts (1) in the Stabilizer
(71). Tighten a 5/16” Nylon Locknut (3) onto each
Carriage Bolt.
2. Set two Weight Bumpers (19) on the Base (4) as
shown.
Insert the Weight Guides (72) into the Weight
Bumpers (19) and the Base (4), making sure
that the indicated holes are on the ends
shown. Attach each Weight Guide to the Base
with a 5/16” x 2 3/4” Bolt (11), two 5/16” Washers
(8), two 1/2” x 1/2” Spacers (65), and a 5/16”
Nylon Locknut (3).
1
88
88
88
88
4
1
19
3
8
8
8
11
65
65
72
71
3
1
27
2
21
EXPLODED DRAWING—Model No. WESY87080 R0498A
4
These holes must
be on this end
Page 5
5
3. Slide six Weights (25) onto the Weight Guides (72).
Be sure that all of the Weights are turned so the pin
grooves are on the indicated side.
4. Press the 1 1/4” Square Inner Cap (57) into the
Front Upright (42).
Attach the 1” Plastic Stop (64) to the centre hole in
the Stop Bracket (63) with a 5/16” x 1 1/2” Bolt (24)
and 5/16” Nylon Locknut (3).
Attach the Stop Bracket (63) to the Front Upright
(42) with a 5/16” x 2” Bolt (61), 5/16” Flat Washer
(8), and 5/16” Nylon Locknut (3).
Slide the Front Upright (42) onto the two 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Thread
two 5/16” Nylon Locknuts (3) onto the Carriage
Bolts. Do not tighten the Nylon Locknuts yet.
3
4
20
Key No. Qty. Description
1 4 5/16” x 2 1/2” Carriage Bolt
2 2 5/16” Nylon Jam Nut
3 21 5/16” Nylon Locknut
4 1 Base
5 6 3/8” Nylon Jam Nut
6 1 Support Plate
7 2 1/4” Nylon Locknut
8 16 5/16” Flat Washer
9 5 3/8” Flat Washer
10 4 1/4” Flat Washer
11 5 5/16” x 2 3/4” Bolt
12 4 Handgrip
13 1 Seat
14 1 5/16” x 2 3/4” Carriage Bolt
15 7 3 1/2” Pulley
16 1 3/8” x 3 1/2” Bolt
17 1 5/16” x 3” Bolt
18 4 1/4” x 3/4” Screw
19 2 Weight Bumper
20 1 Lock Pin
21 5 3/8” Nylon Locknut
22 1 1” Metal Spacer
23 1 Short Cable
24 2 5/16” x 1 1/2” Bolt
25 6 Weight
26 1 Weight Pin
27 3 2” Square Inner Cap
28 2 Pad Tube
29 1 Leg Lever
30 4 Pad
31 4 1/4” x 1/2” Screw
32 4 1 1/2” Square Inner Cap
33 5 5/16” x 2 1/4” Bolt
34 4 3/4” Round Inner Cap
35 1 5/16” x 3 1/4” Bolt
36 1 Seat Frame
37 1 6” Seat Plate
38 2 1/4” x 2” Carriage Bolt
39 1 Nylon Strap
40 1 Seat Knob
41 1 Backrest
42 1 Front Upright
43 2 1/4” x 2 1/2” Screw
44 6 1 3/4” Square Inner Cap
45 2 7 3/4” Pad
46 2 Arm
Key No. Qty. Description
47 2 7” Handle
48 4 3/8” x 1 3/4” Bolt
49 4 1” Round Inner Cap
50 1 3/8” x 2 1/4” Bolt
51 2 1/2” x 3/8” Spacer
52 1 Arm Frame
53 2 Plastic Bushing
54 4 1” Retainer
55 2 1” Round Cover Cap
56 2 Large “U” Bracket
57 1 1 1/4” Square Inner Cap
58 2 Swivel Bracket
59 1 Lock/Key
60 2 4 1/2” “L” Pin
61 1 5/16” x 2” Bolt
62 1 5/16” x 2” Eyebolt
63 1 Stop Bracket
64 1 1” Plastic Stop
65 6 1/2” x 1/2” Spacer
66 1 Long Cable
67 1 Top Frame
68 2 Arm Frame Bushing
69 1 Arm Frame Bracket
70 3 3/8” x 2 3/4” Bolt
71 1 Stabiliser
72 2 Weight Guide
73 2 1/2” x 3/4” Spacer
74 1 5/16” x 6” Bolt
75 1 Adjustment “U” Bracket
76 1 “V” Pulley
77 1 Top Weight
78 2 “I”-Plate
79 1 Weight Tube Bumper
80 1 Weight Tube
81 1 4 1/2” Pulley
82 1 Large Cable Trap
83 3 Cable Clip
84 1 Chain
85 1 Lat Bar
86 4 1/4” Nylon Jam Nut
87 1 5/16” x 3 1/2” Bolt
88 4 2” Square Outer Cap
89 10 Pulley Cover
90 1 10” Seat Plate
91 2 3/8” x 2” Bolt
# 1 User’s Manual
PART LIST—Model No. WESY87080 R0498A
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the user’s manual for information about ordering replacement parts.
25
72
Pin Grooves
42
1
4
3
61
8
57
64
24
63
3
Page 6
6
5. Press the Weight Tube Bumper (79) into the end of
the Weight Tube (80). Slide the Top Weight (77)
onto the Weight Tube. Be sure that the pins on the
Weight Tube are resting in the pin grooves under
the Top Weight.
Locate the Short Cable (23). Attach the Short
Cable to the Weight Tube (80) with a 5/16” x 1 1/2”
Bolt (24) and a 5/16” Nylon Locknut (3).
6. Lubricate the insides of the holes in the Top Weight
(77). Slide the Top Weight onto the stack of
Weights (25).
7. Press two 2”
Square
Inner Caps (27) into the Top
Frame (67).
Attach the Top Frame (67) to the Front Upright (42)
with two 5/16” x 2 3/4” Bolts (11), the Support Plate
(6), and two 5/16” Nylon Locknuts (3). Do not tight-
en the Nylon Locknuts yet.
Attach the Top Frame (67) to the Stop Bracket (63)
with a 5/16” x 2 3/4” Bolt (11), 5/16” Flat Washer
(8), and 5/16” Nylon Locknut (3). Do not tighten
the Nylon Locknut yet.
7
5
6
19
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home gym
system, can stretch slightly when it is first used. If there
is slack in the cables before resistance is felt, the
cables should be tightened. Locate the adjustment
sleeve and adjustment screw near the lower end of the
Short Cable (23). Loosen the adjustment screw. Pull
the end of the Short Cable until there is no slack. Slide
the adjustment sleeve and the ball against the indicated 3 1/2” Pulley (15). Retighten the adjustment screw.
Make sure that the cables are not too tight, or the top
weight will be lifted off the weight stack.
23
15
Adjustment
Screw
Adjustment
Sleeve
Ball
23
77
3
80
79
Lubricate
24
Pins
77
25
8
42
63
3
3
6
11
11
67
27
27
Page 7
18 7
8. Attach the upper ends of the Weight Guides (72) to
the Top Frame (67) with the 5/16” x 6” Bolt (74), two
1/2” x 3/4” Spacers (73), and a 5/16” Nylon Locknut
(3).
Tighten all Nylon Locknuts used in steps 4
through 8.
9. Press two 1 3/4”
Square
Inner Caps (44), two 1 1/2”
Square
Inner Caps (32), and two 1” Round Inner
Caps (49) into the Arm Frame (52).
10. Lubricate the upper axle on the Arm Frame (52).
Hold the axle between the two Arm Frame
Bushings (68). Set the Arm Frame Bushings and
the Arm Frame on the welded plate on the Top
Frame (67). Make sure that the Arm Frame is
turned so the bracket is on the side shown.
Place the Arm Frame Bracket (69) over the Arm
Frame Bushings. Attach the Arm Frame Bracket to
the Top Frame with four 1/4” x 1/2” Screws (31) and
1/4” Nylon Jam Nuts (86).
8
9
10
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (85) to the Short Cable (23) with a
Cable Clip (83). For some exercises, the Chain (84)
should be attached between the Lat Bar and the Short
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Short Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
LOCKING THE WEIGHT STACK
When the home gym system is not in use, the Lock
Pin (20) and Lock (59) should be attached. Insert the
Lock Pin through a Weight Guide (72). Attach the
Lock to the Lock Pin.
39
85
23
83
84
83
20
59
72
67
74
3
73
69
68
Lubricate
67
31
86
Bracket
52
49
52
32
44
72
Page 8
17
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) on the indicated
pin on the Front Upright (42). Attach the Seat Frame to
the Front Upright with the 5/16” x 2 3/4” Carriage Bolt
(14) and Seat Knob (40).
For some exercises, the Seat (13) must be removed.
First, make sure that the chain is not attached to the leg
lever. Next, remove the Seat Knob (40) and 5/16” x
2.3/4” Carriage Bolt (14) from the Seat Frame (36). Lift
the Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached to
the front upright (see ATTACHING AND REMOVING
THE SEAT on page 13). Attach the Chain (84) between
the Short Cable (23) and the 5/16” x 2” Eyebolt (35) on
the Leg Lever with two Cable Clips (83).
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (85) to the Long Cable (66) with a
Cable Clip (83). For some exercises, the Chain (84)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for the
exercise to be performed.
The Nylon Strap (39) can be attached in the same manner.
8
11. Press a 1 3/4” Square Inner Cap (44) into each end
of an Arm (46).
Apply lubricant to the lower axles on the Arm Frame
(52). Slide an Arm (46) onto one of the axles. Hold
two 1” Retainers (54) and a 1” Round Cover Cap
(55) against the lower end of the axle. The teeth
on the Retainers must bend toward the Round
Cover Cap (see the inset drawing). Tap the
Retainers and Round Cover Cap onto the axle.
Assemble the other Arm (46) to the Arm Frame (52)
in the same manner.
12. Insert the two 4 1/2” “L” Pins (60) down through the
indicated holes in the Arm Frame (52) and the Arms
(46).
13. Wet both Arms (46) with soapy water. Slide a 7 3/4”
Pad (45) onto each Arm.
Slide a Handgrip (12) into the indicated end of a 7”
Handle (47). Insert the Handle into one of the Arms
(46). Attach the Handle with a 5/16” x 2.1/4” Bolt
(33), two 5/16” Flat Washers (8), a 1/2” x 3/8”
Spacer (51), and a 5/16” Nylon Locknut (3).
Attach a 7” Handle (47) to the other Arm (46) in the
same manner.
13
12
11
39
66
83
84
85
84
23
62
29
52
33
45
45
3
8
8
46
46
47
47
12
49
46
52
60
Bracket
Lubricate Axle
54
55
46
44
44
Axle
54
55
51
14
40
36
42
Pin
83
Page 9
16
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the
EXERCISE GUIDE accompanying this user's manual to see how the home gym system should be set up for
each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments
are in the correct starting position for the exercise to be performed. If there is any slack in the cable or
chain as an exercise is performed, the effectiveness of the exercise will be reduced.
52
46
60
25
26
9
14. Attach a Large “U” Bracket (56) to one of the Arms
(46) with a 3/8” x 2 3/4” Bolt (70), 3/8” Flat Washer
(9), and 3/8” Nylon Locknut (21). Be sure that the
Swivel Bracket (58) is on the inside as shown.
Do not overtighten the 3/8” Nylon Locknut.
Attach a Large “U” Bracket (56) to the other Arm
(46) in the same manner.
15. IMPORTANT: As you assemble the Long Cable
(66) and the Short Cable (23), refer to the CABLE
DIAGRAMS on page 22 of this manual to make
sure that the Cables are properly routed.
Find the end of the Long Cable (66) that does not
have a rubber ball. Insert that end of the Long
Cable up through the indicated opening in the Top
Frame (67).
Lay the Long Cable (66) over a 4 1/2” Pulley (81).
Attach the Pulley inside the Top Frame (67) with a
3/8” x 2 3/4” Bolt (70), two 3/8” Flat Washers (9),
the two 1/2” x 1/2” Spacers (65), and a 3/8” Nylon
Locknut (21).
CHANGING THE WEIGHT SETTING
To change the weight setting, insert the Weight Pin (26)
under one of the Weights (25). Make sure to insert the
Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The
weight setting can be changed from 6 pounds to 81
pounds, in increments of 12,5 pounds (2,2 pounds =
1 kg). Note: Due to the cables and pulleys, the actual
amount of resistance at each exercise station will
vary from the weight setting.
SWITCHING THE ARMS TO THE PRESS MODE OR
THE BUTTERFLYMODE
To perform the BENCH PRESS exercise, switch the
Arms (46) to the press mode by inserting the two 4 1/2”
“L” Pins (60) down through the indicated holes in the
Arm Frame (52) and the Arms.
To perform the BUTTERFLY exercise, switch the Arms
(46) to the butterfly mode by inserting one of the 4 1/2”
“L” Pins (60) down through the hole in the center of the
Arm Frame (52) and the Stop Bracket (not shown). Set
the other “L” Pin aside.
14
15
67
66
70
23
21
9
9
65
81
9
70
46
21
56
56
58
46
9
70
21
Page 10
15
29. Slide a Handgrip (12) onto each end of the Lat
Bar (85).
29
85
12
12
30. Make sure that all parts are properly tightened. The use of all remaining parts will be explained in ADJUSTMENT, beginning on page 16 of this manual. Before using the home gym system, pull each cable a few
times to make sure that the cable moves smoothly over the pulleys. If one of the cables does not move
smoothly, locate and correct the problem before using the home gym system. IMPORTANT: If the cables
are not properly routed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS
on page 22 of this manual.
10
16. Remove the 3/8” x 1 3/4” Bolt (48), 3/8” Nylon Jam
Nut (5), and 3 1/2” Pulley (15) from the indicated
bracket on the Top Frame (67). Insert the end of the
Long Cable (66) through the bracket and down
through the indicated hole.
Re-attach the 3 1/2” Pulley (15) to the bracket on
the Top Frame (67) with the 3/8” x 1 3/4” Bolt (48)
and 3/8” Nylon Jam Nut (5). Be sure that the Long
Cable is between the Pulley and the top of the
bracket.
17. Wrap the Long Cable (66) around the “V” Pulley
(76). Attach the Pulley and a Large Cable Trap (82)
to the welded bracket on the Top Frame (67) with a
3/8” x 2 1/4” Bolt (50) and 3/8” Nylon Jam Nut (5).
Be sure that the Large Cable Trap is turned to
the indicated position.
18. Note: The 3 1/2” Pulley (15) used in this step is
pre-assembled.
Remove the 3/8” x 1 3/4” Bolt (48), the 3/8” Nylon
Jam Nut (5), the two Pulley Covers (89), and the
3.1/2” Pulley (15) from the Swivel Bracket (58) on
the left Arm (46).
Wrap the Long Cable (66) around the 3 1/2” Pulley
(15). Re-attach the Pulley and the two Pulley
Covers (89) to the Swivel Bracket (58) with the 3/8”
Nylon Jam Nut (5) and 3/8” x 1 3/4” Bolt (48). Be
sure that the Pulley Covers are oriented as
shown.
16
17
18
66
15
48
58
89
5
66
50
82
76
5
67
66
67
48
Hole
5
15
89
46
The Wide
Tabs must
be on this
side
Page 11
14
26. Press a 1 1/2”
Square
Inner Cap (32) into the Leg
Lever (29).
Attach the 5/16” x 2” Eyebolt (62) to the Leg Lever
(29) with a 5/16” Flat Washer (8) and a 5/16” Nylon
Locknut (3).
Lubricate a 5/16” x 2 1/4” Bolt (33). Attach the Leg
Lever (29) to the Seat Frame (36) with the Bolt and
a 5/16” Nylon Locknut (3). Do not overtighten the
Nylon Locknut; the Leg Lever must be able to
pivot freely.
27. Set the bracket on the Seat Frame (36) onto the
indicated pin on the Front Upright (42). Attach the
Seat Frame with a 5/16” x 2 3/4” Carriage Bolt (14)
and the Seat Knob (40).
28. Press 3/4” Round Inner Caps (34) into the ends of
a Pad Tube (28). Insert the Pad Tube into the Seat
Frame (36). Slide a Pad (30) onto each end of the
Pad Tube.
Press 3/4” Round Inner Caps (34) into the ends of
the other Pad Tube (28). Insert the Pad Tube into
the Leg Lever (29). Slide a Pad (30) onto each end
of the Pad Tube.
26
27
28
11
19. Note: The 3 1/2” Pulley (15) shown in this step
is pre-attached to the Adjustment “U” Bracket
(75).
Remove the 3/8” x 1 3/4” Bolt (48), 3/8” Nylon Jam
Nut (5), two Pulley Covers (89), and the 3 1/2”
Pulley (15) from the Adjustment “U” Bracket (75).
Attach the Adjustment “U” Bracket (75) to the Front
Upright (42) with the 5/16” x 3 1/4” Bolt (35), a 5/16”
Flat Washer (8), and a 5/16” Nylon Locknut (3).
Thread the Nylon Locknut onto the Bolt until the
first two threads of the Bolt are through the
Nylon Locknut.
Wrap the Long Cable (66) around the 3 1/2” Pulley
(15) as shown. Re-attach the Pulley and the Pulley
Covers (89) to the Adjustment “U” Bracket (75) with
the 3/8” x 1 3/4” Bolt (48) and 3/8” Nylon Jam Nut
(5). The Pulley Covers must be oriented as
shown.
20. Note: The 3 1/2” Pulley (15) used in this step is
pre-assembled.
Remove the 3/8” x 1 3/4” Bolt (48), the 3/8” Nylon
Jam Nut (5), the two Pulley Covers (89), and the
3.1/2” Pulley (15) from the Swivel Bracket (58) on
the right Arm (46).
Wrap the Long Cable (66) around the 3 1/2” Pulley
(15). Re-attach the Pulley and the two Pulley
Covers (89) to the Swivel Bracket (58) with the 3/8”
Nylon Jam Nut (5) and 3/8” x 1 3/4” Bolt (48). Be
sure that the Pulley Covers are oriented as
shown.
19
20
42
35
48
75
8
3
15
36
29
14
40
32
8
62
36
42
Pin
3
3
33
29
36
34
30
34
30
28
5
66
89
89
The Narrow
Tabs must
be on this
side
66
15
48
58
5
89
46
The Wide
Tabs must
be on this
side
Page 12
13
23. Attach the 5/16” x 3 1/2” Bolt (87), two 5/16” Flat
Washers (8), the 1” Metal Spacer (22), and a 5/16”
Nylon Locknut (3) to the Front Upright as shown.
Wrap the Short Cable (23) around a 3 1/2” Pulley
(15). Attach the Pulley to the Front Upright (42) with
a 3/8” x 3 1/2” Bolt (16), a 3/8” Washer (9), and a
3/8” Nylon Jam Nut (5). Be sure that the Short
Cable is between the Pulley and the Metal
Spacer.
24. Attach the Backrest (41) to the Front Upright (42)
with two 1/4” x 2 1/2” Screws (43) and 1/4” Flat
Washers (10).
25. Press a 1 1/2” Square Inner Cap (32) into the Seat
Frame (36).
Insert a 1/4” x 2” Carriage Bolt (38) into the center
hole in the 6” Seat Plate (37). Attach the Seat Plate
to the narrow end of the Seat (13) with two 1/4” x
1/2” Screws (18).
Insert a 1/4” x 2” Carriage Bolt (38) into the center
hole in the 10” Seat Plate (37). Attach the Seat
Plate to the wide end of the Seat (13) with two 1/4”
x 1/2” Screws (18).
Insert the 1/4” x 2” Carriage Bolts (38) into the holes
in the Seat Frame (36). The Seat must be turned
as shown. Tighten a 1/4” Nylon Locknut (7) with a
1/4” Flat Washer (10) onto each Carriage Bolt.
12
21. Attach the 5/16” x 3” Bolt (17), two 5/16” Flat
Washers (8), and a 5/16” Nylon Jam Nut (2) to the
indicated hole in the Top Frame (67).
Slide the end of the Long Cable (66) onto the 5/16”
x 3” Bolt (17). Tighten another 5/16” Nylon Jam Nut
(2) onto the Bolt. Note: The 5/16” Nylon Jam Nut
should not be fully tightened against the end of
the Cable. There must be enough room between
the Nylon Jam Nuts for the end of the Cable to
pivot.
22. See the inset drawing. Assemble the two “I” Plates
(78), two 3 1/2” Pulleys (15), four Pulley Covers
(89), the Long Cable (66), and the Short Cable (23)
with the two 3/8” x 2” Bolts (91) and two 3/8” Nylon
Locknuts (21) as shown. The Pulley Covers must
be oriented as shown.
24
22
23
25
21
67
8
17
2
66
36
32
7
13
Wide End
38
90
37
18
42
43
10
41
42
9
3
15
16
87
8
22
23
5
18
38
8
10
78
23
66
15
15
91
21
78
89
89
The Wide
Tabs must
be in this
position
89
Page 13
1" Round Inner Cap (49)
1" Round Cover Cap (55)
3/4" Round Inner Cap (34)
5/16" x 2" Eyebolt (62)
1 1/4" Square Inner Cap (57)
1 1/2" Square Inner Cap (32)
1 3/4" Square Inner Cap (44)
2" Square Inner Cap (27)
2" Square Outer Cap (88)
WESY87080 R0498A
This chart is provided to help you identify the small parts used in assembly. Important: Some parts
may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags,
check to see if it has been pre-assembled. The number in parenthesis below each part refers to the
key number of the part.
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL
Page 14
1/2" x 3/8" Spacer (51)
5/16" Nylon Locknut (3)
1/4" Flat Washer (10)
5/16" Flat Washer (8)
1" Retainer (54)
3/8" Flat Washer (9)
5/16" Jam Nut (2)
1" Plastic Stop (64)
1/4" Nylon Locknut (7)
1/2" x 1/2" Spacer (65)
3/8" Nylon Locknut (21)
1/2" x 3/4" Spacer (73)
1/4" Nylon Jam Nut (86)
3/8" Nylon Jam Nut (5)
1" Metal Spacer (22)
1/4" x 1/2" Screw (31)
1/4" x 3/4" Screw (18)
1/4" x 2 1/2" Screw (43)
5/16" x 1 1/2" Bolt (24)
3/8" x 1 3/4" Bolt (48)
1/4" x 2" Carriage Bolt (38)
5/16" x 2" Bolt (61)
5/16" x 2 1/4" Bolt (33)
5/16" x 2 1/2" Carriage Bolt (1)
3/8" x 2 1/4" Bolt (50)
5/16" x 2 3/4" Carriage Bolt (14)
5/16" x 2 3/4" Bolt (11)
3/8" x 2 3/4" Bolt (70)
5/16" x 3" Bolt (17)
5/16" x 3 1/4" Bolt (35)
5/16" x 3 1/2" Bolt (87)
3/8" x 3 1/2" Bolt (16)
5/16" x 6" Bolt (74)
3/8" x 2" Bolt (91)
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