Weed Eater BC2500LE TYPE 2, BC2500LE TYPE 1 Owner’s Manual

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• 1-800-554-6723

www.weedeater.com

Instruction Manual

Manual de Instrucciones

Manuel d'lnstructions

BC2500 LE

_Trademark

For Occasional Use Only

WARNING:

Read and follow all Safety Rules and Operating Instructions before using this product. Failure to do so can result in serious injury.

ADVERTENCIA: Lea el manual de instrucciones y siga todas tas advertendas e

instrucciones de seguddad. El no hacedo puede resultar en le- siones graves.

AVERTISSEMENT:

Life le manuel d'instructions et bien respecter tousles avertisse- ments et toutes les instructions de s6curit6. Tout d6faut de le

faire pourrait entraTner des blessures graves.

Electrolux Home Products, Inc.

250 Bobby Jones Expressway Augusta, GA 30907

[] From the E/ectro/ux C_m,LO.The world's NO.1 choice,

KtTC_ CLE,_N/NGANDOUTDOORap,°LtAN_ESCOt,'_N_D

WARNING: When using gardening

appliances, basic safety precautions must al- ways be followed to reduce the risk of fire and

serious injury. A

DANGER: This power tool can be

dangerous! This unit can cause serious injury including amputation or blindness to the op- erator and others. The warnings and safety

instructions in this manual must be followed to provide reasonable safety and efficiency in

using the unit. The operator is responsible for following the warnings and instructions in this

manual and on the unit. Read the entire in- struction manual before assembling and us-

ing the unit! Restrict the use of this unit to per- sons who read, understand, and follow the

warnings and instructions in this manual and on the unit. Never allow children to operate this unit.

iNSTRUCTION SAFETY iNFORMATION MANUAL ON THE UNIT

DANGER: Blade can thrust violently

away from material it does not cut. Blade thrust can cause amputation of arms or legs. Keep people and animals 50 feet (15 meters) away.

d Zone

,I_ WARNING: DOnotuse trimmerhead as a fastening device for the blade.

_WARNING: The blade continues to

spin after the throttle is released or, engine is turned off. The coasting blade can throw objects or seriously CL_if accidentally touched. Stop the

blade by contacting the right hand side of the

coasting blade with matedal already cut.

Stop coasting blade by contact

with cut material.

DWARNING: Trimmer line can throw

objects violently. You and others can be blinded or injured. Wear safety glasses and leg protection.

ALWAYS WEAR: I -'_mJ_"

Eye_I_ Thrown _r

Protection I 1";3 Objects mE

I! Leg Guards _D-°_,_ I

BootsEl

a_WARNING: Hazard zone for thrown

objects. Blade/trimmer line can throw objects violently. Others can be blinded or injured.

Keep people and animals 50 feet (15 meters) away.

OPERATOR SAFETY

• Dress properly. Always wear safety glasses or similar eye protection when op- erating, or performing maintenance on your unit. (Safety glasses are available.) Eye protection should be marked Z87.

• Always wear face or dust mask if operation is dusty.

• Always wear heavy, long pants, long sleeves, boots, and gloves. Wearing safety leg guards

is recommended.

• Always wear foot protection Do not go barefoot or wear sandals.

• Secure hair above shoulder length Secure or remove loose clothing andjewelry or cloth- ing with loosely hanging ties, straps, tassels, etc. They can be caught in moving parts.

• Being fully covered also helps protect you from debris and pieces of toxic plants

thrown by spinning line/blade.

• Stay alert. Do not operate unit when you are tired, ill, upset or under influence of alcohol,

drugs, or medication. Watch what you are do- ing; use common sense.

• Wear hearing protection.

• Never start or run the engine inside a closed room or building. Breathing exhaust fumes can kill.

• Keep handles free of oil and fuel.

• Always use the handlebar and a properly adjusted shoulder strap with a blade (see

ASSEMBLY).

UNIT/MAINTENANCE SAFETY

WARNING: Stop unit and disconnect

the spark plug before performing mainte- nance (except carburetor adjustments).

• Look for and replace damaged or loose parts before each use. Look for and repair

fuel leaks before use. Keep unit in good working condition.

• Throw away blades that are bent, warped, cracked, broken, or damaged in any other

way. Replace trimmer head parts that are

cracked, chipped, broken, or damaged in any other way before using the unit.

• Maintain unit according to recommended procedures. Keep blade sharp. Keep cut-

ting line at the proper length.

• Use only 0.080" (2 mm) diameter Weed Eater® brand replacement line. Never use

wire, rope, string, etc.

• Install required shield properly before using

the unit. Use the metal shield for all metal

blade use. Use the plastic shield for all line

tnmmer use.

• Use only specified blade or trimmer head; make sure it is properly installed and se- curely fastened.

• Never start engine with clutch shroud re- moved. The clutch can fly off and cause se- rious injury.

• Be sure blade or trimmer head stops turning

when engine idles.

• Make carburetor adjustments with the low- er end supported to prevent blade or trim-

mer line from contacting any object. Hold unit by hand; do not use the shoulder strap

for support.

• Keep others away when making carburetor adjustments.

• Use only recommended Weed Eater ® ac- cessories and replacement parts.

• Have all maintenance and service not ex- plained in this manual performed by your

authorized service dealer.

FUEL SAFETY

• Mix and pour fuel outdoors.

• Keep away from sparks or flames.

• Use a container approved for fuel

• Do not smoke or allow smoking near fuel or

the unit or while using the unit.

• Avoid spilling fuel or oil. Wipe up all fuel spills before starting engine.

• Move at least 10 feet (3 meters) away from

the fueling site before starting engine.

• Stop engine and allow it to cool before re- moving fuel cap.

• Empty the fuel tank before storing or trans- porting the unit. Use up fuel left in the car- buretor by starting the engine and letting it run until it stops.

• Store unit and fuel in area where fuel vapors cannot reach sparks or open flames from

water heaters, electric motors or switches, furnaces, etc.

• Always store gasoline in a container ap- proved for flammable liquids.

CUTTING SAFETY

_WARNING: Inspect the area to be

cut before each use. Remove objects rocks,

broken glass, nails, wire, string, etc.) which

can be thrown or become entangled in the

blade or trimmer head.

• Keep others including children, animals, bystanders, and helpers at least 50 feet (15 meters) away. Stop engine immediately if you are approached.

• Always keep engine on the right-hand side of your body.

• Hold the unit firmly with both hands.

• Keep firm footing and balance Do not overreach.

• Keep blade or trimmer head below waist level Do not raise engine above your waist.

• Keep all parts of your body away from blade, trimmer head, and muffler when en-

_rineis running. Keep all of your body away

om the muffler when it is hot. A hot muffler

can cause serious burns.

• Cut from your left to your right. Cutting on right side of the shield will throw debris away from the operator.

• Use only in daylight or good artificial light.

• Use only for jobs explained in this manual.

TRANSPORTING AND STORAGE

• Stop the unit before carrying.

• Keep muffer away from your body.

• Allow the engine to cool and secure the unit before storing or transporting it in a vehicle.

• Empty the fuel tank before storing or trans- porting the unit. Use up fuel left in the carbu- retor by starting the engine and letting it run until it stops.

• Store unit so the blade or line limiter blade cannot accidentally cause injury. The unit

can be hung by the tube.

• Store unit out of reach of children.

SAFETY NOTICE: Exposure to vibrations

through prolonged use of gasoline powered

hand tools could cause blood vessel or nerve

damage in the fingers, hands, and joints of

people prone to circulation disorders or abnor- mal swellings. Prolonged use in cold weather

has been linked to blood vessel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin Color or texture, or loss of feeling

in the fingers, hands, or joints, discontinue the

use of this tool and seek medical attention. An anti-vibration system does not guarantee the

avoidance of these problems. Users who oper- ate power tools on a continual and regular basis

must monitor closely their physical condition and the condition of this tool.

SPECIAL NOTICE: This unit is equipped with a temperature limiting muffler and spark arresting screen which meets the require-

ments of California Codes 4442 and 4443. All

U.S. forest land and the states of California,

idaho, Maine, Minnesota, New Jersey, Ore- gon, and Washington require by law that

many internal combustion engines be equipped with asparkarresting screen. Ifyoo

operate ina locale where such regulations ex- ist, you are legally responsible for maintaining the operating condition of these parts, Failure

to do so is a violation of the law, For normal homeowner use, the muffler and spark arrest-

ing screen will not require any service.

After 50 hours of use, we recommend that your muffler be serviced or replaced by your

authorized service dealer.

_WARNING: The muffler on this prod-

uct contains chemicals known to the State of California to cause cancer,

CARTON CONTENTS

Check carton contents against the following list:

Brushcutter Handlebar screws 2)

Blade shield screws 4) Cupped washer Large nut for installing blade Long hex wrench

Short hex wrench Bracket cover Metal shield Plastic shield

Shoulder strap with warning

4-point weed blade Trimmer head (assembled on unit)

Handlebar

Wing nut (screwed onto shield)

Container of oil

WARNING: Always stop unit and dis-

connect spark plug before performing any as- sembly procedures.

_WARNING: If received assembled,

repeat all steps to ensure your unit is properly assembled and all fasteners are secure.

Examine parts for damage. Do not use dam- aged parts.

NOTE: If you need assistance or find parts missing or damaged, call 1-800-554-6723.

It is normal for the fuel filter to rattle in the empty fuel tank. Finding fuel or oil residue on muffler is normal

due to carburetor adjustments and testing done by the manufacturer.

TOOLS REQUIRED

• 2 Hex wrenches (provided)

• Adjustable wrench or large pliers

• Phillips screwdriver ATTACHING THE HANDLEBAR

Z'A

aWARNING: During blade usage, the

barrier portion of the handlebar must be installed as shown to provide a barrier be- tween operator and the spinning blade.

1. Locate the decal on the handlebar. This decal includes two arrows. Position the

handlebar with the mounting bracket be-

tween these arrows.

2. Position the bracket cover over the han- dlebar. Again make sure the handlebar is

between the arrows.

3. Insert screws and hand tighten only. Be

sure the handlebar is installed correctly; then. tighten each screw securely with the short hex wrench.

Screw

et Cover

ASSEMBLY OF SHOULDER STRAP

_WARNING: Propershoulderstrap

and handlebar adjustments must be made with the engine completely stopped before using

unit.

1. Insert your right arm and head through the shoulder strap and allow it to rest on your left shoulder. Make sure the danger sign is on your back and the hook is to the right side of your waist.

NOTE: A one-half twist is built in the shoul-

der strap to allow the strap to rest flat on the shoulder.

2. Adjust the strap, allowing the hook to be about 6 inches below the waist.

3. Fasten the strap hook to the clamp located between the trigger handle and the handle- bar clamp base and lift the tool to the oper- ating position.

4. Try on shoulder strap and adjust for fit and balance before starting the engine or beginning a cutting operation.

NOTE: It may be necessary to relocate the

shoulder strap clamp on the shaft for proper

balancing of unit. TO RELOCATE SHOULDER STRAP CLAMP:

1. Loosen and remove both clamp screws.

2. Place the upper shoulder strap clamp

over the tube.

3. Position the lower shoulder strap clamp under the tube and align the upper and lower clamp screw holes.

Upper Shoulder

Clamp

Lower Shoulder n Strap Clamp A Screws

4. Insert two screws into the screw holes.

5. Secure shoulder strap clamp by tighten- ing screws with a hex wrench.

HARNESS

ADJUSTMENT

FOR BALANCE

betow 4 - 12 waist inches

30inches

above

.. "_round

blade nut by turning clockwise. Remove the

screwdriver. Remove both washers and blade. To remove metal shield, loosen and remove the four mounting screws. See ATTACHING THE

METAL SHIELD and INSTALLATION OF THE METAL BLADE for illustrations. Be sure to store

all parts and instructions for future use.

ATTACHING THE PLASTIC SHIELD AND TRIMMER HEAD

WARNING: The shield must be prop-

erly installed. The shield provides partial

protection to the operator and others from the risk of thrown objects, and is equipped with a

line Iimiter blade which cuts excess line to the proper length. The line limiter blade (on un-

derside of shield) is sharp and can cut you.

1. Remove wing nut from shield.

2. Insert bracket into slot on shield.

3. Pivot shield until bolt passes through hole in bracket.

4. Tighten the wing nut securely. NOTE: Ifyour unit has a plastic cover over the

threads on the threaded shaft, remove the cov- ering to expose the threads. Before installing the trimmer head, make sure the dust cup and

retaining washer are positioned on the gearbox

as shown below.

Bracket

"_.\ "_)_ Wing Nut

CONFIGURING YOUR UNIT You can configure your unit using a cutting

head for grass and light weeds, or a weed blade for cutting grass, weeds, and brush up to 1/2 inch in diameter. To assemble your unit, go to the section for the desired configuration

and follow the instructions. ASSEMBLY INFORMATION -

TRIMMER HEAD

NOTE: Remove the blade and metal shield before attaching the plastic shield and tnmmer

head. To remove blade, align hole in the dust cup with the hole in the side of the gearbox by

rotating the blade. Insert a small screwdriver into aligned holes. This will keep the shaft from

turning while loosening the blade nut. Remove

Shield

Retaining

NOTE: Make sure all parts are properly installed as shown in the illustration before

installing the trimmer head.

5. Align hole in the dust cup with the hole in

the side of the gearbox by rotating the dust cup.

6. Insert a small screwdriver into aligned

holes. This will keep the shaft from turn- ing while tightening trimmer head.

Screwdriver

7. While holding the screwdriver in position,

thread trimmer head onto the shaft in the direction shown on the decal (counter-

clockwise). Tighten until secure.

NOTE: The retaining washer must be posi-

tioned with the raised section facing toward the gearbox.

ASSEMBLY INFORMATION - WEED

BLADE

NOTE: Remove the trimmer head and plastic

shield before attaching the metal shield and installing the weed blade. To remove the tdm- mer head, align hole in the dust cup with the hole in the side of the gearbox by rotating the dust

cup. insert a small screwdriver into aligned holes. This will keep the shaft from turning while loosening the trimmer head. Remove the trim- mer head by turning clockwise. Remove the screwdriver. To remove the plastic shield, loos- en and remove wing nut. Pivot shield to release

bracket from slot. See INSTALLATION OF THE CUTTING HEAD and ATTACHING THE PLASTIC SHIELD forillustrations. Besureto

store all parts and instructions for future use. Never use the trimmer head with the metal

blade installed. ATTACHING THE METAL SHIELD

aWARNING: The metal shield must

be properly installed on the tool anytime the tool is used with a blade. The forward tip of the metal shield helps to reduce the occurrence of blade thrust which can cause serious injury such as amputation to the operator or by-

standers. Failure to install the shield in the position shown can result in serious injury to

the operator. The length of the shield must be aligned with the length of the tube.

1. Place the metal shield under the gearbox, and align the screw holes.

INSTALLATION OF THE METAL

BLADE

aWARNING: Wear protective gloves

when handling or performing maintenance on the blade to avoid injury. The blade is sharp and can CL_yOUeven when it is not moving.

WARNI NG: Donotuseanyblades,or

fastening hardware other than the washers and

nL_Sshown in the following illustrations. These parts must be provided by Poulan/VVeed Eater

and installed as shown below. Failure to use

proper parts can cause the blade to fly off and

sedously hurt you or others.

NOTE: The dust cup and retaining washer are located on the gearbox shaft and not in the parts bag. All other fasteners mentioned inthe follow- ing assembly steps are in the parts bag.

1. Remove the retaining washer from the threaded shaft of the gearbox. Leave the

dust cup on the shaft.

2. Install the blade and the retaining washer over the threaded shaft.

3. Make sure the raised part of the retaining washer is facing the gearbox and the

raised area fits into the hole in the center of the blade.

4. Slide the blade and retaining washer onto the shaft of the gearbox.

5. Place the cupped washer onto the shaft. Make sure the cupped side of the washer

is toward the blade.

6. Install the blade nut by threading onto the shaft counterclockwise.

Gearbox

Shield

Threaded Shaft

Gearbox

Shield

2. Insert and thread the 4 mounting screws through the holes of the gearbox and the

metal shield. Tighten evenly and secure- ly with the hex wrench provided.

Retaining Washer ---_

Cupped__

Washer

@-4_ Nut

NOTE: Make sure all parts are in place as il-

lustrated, and the blade is sandwiched between the dust cup and the retaining washer. There should be no space between the blade and the

dust cup or the retaining washer.

7. Align hole in dust cup with hole in side of

gearbox by rotating the blade.

8. Insert a small screwdriver into aligned holes. This will keep the shaft from turn- ing while tightening the blade nut.

Screwdriver

9. Tighten blade nut firmly with a wrench while holding screwdriver in position.

10. Remove the screwdriver.

11. Turn blade by hand. If the blade binds against the shield, or appears to be uneven, the blade is not centered, and you must re-

install.

NOTE: To remove blade, insert screwddver into aligned holes. Unthread the nut and re-

move parts. Be sure to store parts and instruc-

tions for future use.

KNOW YOUR BRUSHWACKER

READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.

Compare the illustrations with your unit to familiarize yourself with the location of the various controls

and adjustments. Save this manual for future reference.

Trigger Handle ON/OFF

" Switch

Handlebar

Trimmer head

Lever

Starter Handle

ONIOFF SWITCH The ON/OFF switch is used to stop the engine.

To stop the engine, move the ON/OFF switch to the OFF position.

PRIMER BULB The PRIMER BULB removes air from the car- buretor and fuel lines and fills them with fuel.

This allows you to start the engine with fewer pulls on the starter rope. Activate the primer bulb by pressing it and allowing it to return to its original form.

BEFORE STARTING ENGINE

WARNING: Be sure to read the fuel

information in the safety rules before you be- gin. If you do not understand the safety rules, do not attempt to fuel your unit. Call

1-800-554-6723.

FUELING ENGINE

_ WARNING: Remove fuel cap slowly

when refueling. This engine is certified to operate on un-

leaded gasoline. Before operation, gasoline must be mixed with a good quality synthetic 2-cycle air-cooled engine oil. We recommend Poulan/Weed Eater brand synthetic oil. Mix gasoline and oil at a ratio of 40:1. A40:1 ratio

Primer Bulb CHOKE The CHOKE helps to supply fuel to the engine

to aid in cold starting. Activate the choke by

moving the choke lever to the FULL CHOKE position. After the engine attempts to start, move

the choke lever to the HALF CHOKE position. Once engine has started, move the choke lever

to the OFF CHOKE position.

is obtained by mixing 3.2 ounces 95 ml of oil

with 1 gallon (4 liters) of unleaded gasoline.

DO NOT USE automotive oil or boat oil.

These oils will cause engine damage. When

mixing fuel, follow instructions printed on con- tainer. Once oil is added to gasoline, shake container momentarily to assure that the fuel

is thoroughly mixed. Always read and follow the safety rules relating to fuel before fueling your unit.

IMPORTANT

Experience indicates that alcohol blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during stor- age. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, empty the fuel sys- tem before storage for 30 days or longer. Drain the gas tank, start the engine and let it

run until the fuel lines and carburetor are empty. Use fresh fuel next season. Never use engine or carburetor cleaner prod-

ucts in the fuel tank or permanent damage may occur.

See the STORAGE section for additional in- formation.

HOW TO STOP YOUR UNIT

• To stop the engine, move the ON/OFF switch to the OFF position.

• If engine does not stop, move choke lever

to FULL CHOKE position.

F Switch

Throttle Trigger _

HOW TO START YOUR UNIT

_WARNING: The trimmer head will

turn while starting the engine. Avoid any con- tact with the muffler. A hot muffler can cause

serious burns.

STARTING A COLD ENGINE (or a warm engine after running out of fuel)

Position

Handle

Muffler

1. Set unit on a flat surface.

2. Move the ON/OFF switch to the ON posi-

tion.

3. Slowly press the primer bulb 6 times.

4. Move choke lever to the FULL CHOKE

position.

5. Squeeze the throttle trigger fully and hold

through al! remaining steps,

6. Pull starter rope handle sharply until en-

gine sounds as if it is trying to start, but do

not pull rope more than 6 times.

7. As soon as engine soueds as if it is trying

to start, move choke lever to the HALF

CHOKE position.

8. Pull starter rope sharply until engine runs,

but no more than 6 pulls. If the engine

doesn't start after 6 pulls (at the HALF

CHOKE position), move the choke lever to

the FULL CHOKE position and press the primer bulb 6 times. Squeeze and hold the throttle tdgger and pull the starter rope 2

more times. Move the choke lever to the HALF CHOKE position and pull the starter

rope until the engine runs, but no more than 6 pulls. NOTE: ifengine still doesn't start, it is probably flooded. Proceed to START-

iNG A FLOODED ENGINE.

9. Once the engine starts, allow itto run t0 se- coeds, then move the choke lever to the OFF CHOKE position. Allow the unit to run

for 30 more seconds at OFF CHOKE be- fore releasing the throttle trigger. NOTE: if

engine dies with the choke lever in the OFF CHOKE position, move the choke lever to the HALF CHOKE position and pull the rope until engine runs, but no more than 6 pulis.

STARTING A WARM ENGINE 1, Move ON/OFF switch to the ON position.

2, Move the choke lever to the HALF

CHOKE position.

3. Squeeze and hold the throttle trigger. Keep throttle trigger fully squeezed until

the engine runs smoothly.

4. Pull starter rope sharply until engine runs, bL_no more than 5 pulls.

5. Allow engine to run 15 seconds, then move the choke lever to the OFF CHOKE

position.

NOTE: If engine has not started, pull starter rope 5 morepulls. If engine still does not run, it

is probably flooded. STARTING A FLOODED ENGINE

Flooded engines can be started by placing the choke lever in the OFF CHOKE position; then, pull the rope to clear the engine of ex- cess fuel. This could require pulling the starter

handle many times depending on how badly the unit is flooded.

If the unit still doesn't start, refer to TROUBLESHOOTING TABLE or call

1-800-554-6723. OPERATING INSTRUCTIONS

It is recommended that the engine not be operated for longer than 1 minute at full

throttle. OPERATING POSITION

ALWAYS WEAR

Long Pants

Beds

Cut from your left to your right.

When operating unit, clip shoulder strap onto clamp, stand as shown and check for the fol- lowing:

• Wear eye protection and heavy clothing.

• Extend your left arm and hold handlebar grip with your left hand.

• Hold throttle grip with your right hand with finger on throttle trigger.

• Keep unit below waist level.

• Keep shoulder strap pad centered on your

left shoulder and danger sign centered on

your back.

• Maintain full weight of tool on your left

shoulder.

• WithoL_ bending over, keep the blade or trimmer head near and parallel to the ground

and not crowded into material being cut.

OPERATING INSTRUCTIONS FOR

USE WITH TRIMMER HEAD

_ WARNING: Always wear eye protec-

tion. Never lean over the trimmer head. Rocks or debris can ricochet or be thrown into eyes

and face and cause blindness or other serious injury. Before trimming, bring engine to a speed suffi-

cient to cut material to be trimmed. Do not run the engine at a higher speed than

necessary. The CL_ting line will CL_efficiently when the engine is run at less than full throttle. At lower speeds, there is less engine noise and

vibration. The cutting line will last longer and will be less likely to "weld" onto the spool

Always release the throttle trigger and allow the engine to return to idle speed when not cutting.

To stop engine:

• Release the throttle trigger.

• Move the ON/OFF switch to the ON posi- tion.

TRIMMER LINE ADVANCE The trimmer line will advance approximately 2

in. (5 cm) each time the bottom of the trimmer head is tapped on the ground with the engine running at full throttle.

The most efficient line length is the maximum length allowed by the line limiter.AIways keep the shield in place when the tool is being oper-

ated. To advance line:

• Operate the engine at full throttle.

• Hold the trimmer head parallel to and above the grassy area.

• Tap the bottom of the trimmer head lightly on the ground one time. Approximately 2 in. (5

cm) of line will be advanced with each tap. Always tap the trimmer head on a grassy area. Tapping on surfaces such as concrete or asphalt can cause excessive wear to the

trimmer heed.if the line is worn down to 2 inches (5 cm) or less, more than one tap will

be required to obtain the most efficient line length.

_WARNING: Useonly0.080"(2mm)

diameter line. Other sizes of line will not ad- vance properly and can cause serious injury.

Do not use other materials such as wire, string, rope, etc. Wire can break off during cutting and become a dangerous missile that can cause serious injury. CUTTING METHODS

_WARNING: Use minimumspeed

and do not crowd the line when cutting around

hard objects (rock, gravel, fence posts, etc.), which can damage the trimmer head, become entangled in the line, or be thrown causing a

serious hazard.

• The tip of the line does the cutting. You will

achieve the best performance and mini- mum line wear by not crowding the line into the cutting area. The right and wrong ways

are shown below.

Right W

• The line will easily remove grass and

weeds from around walls, fences, trees and flower beds, but it also can cut the tender bark of trees or shrubs and scar fences.

• For trimming or scalping, use less than full

throttle to increase line life and decrease head wear, especially:

• During light duty cutting.

• Near objects around which the line can wrap such as small posts, trees or fence

wire.

• For mowing or sweeping, use full throttle for a good clean job.

TRIMMING - Hold the bottom of the trimmer

head about 3 in. (8 cm) above the ground and

at an angle. Allow only the tip of the line to

make contact. Do not force trimmer line into

work area.

Trimming

3 in. (8 cm)

Above Gro_lrl

SCALPING - The scalping technique removes

unwanted vegetation down to the ground. Hold the bottom of the trimmer head about 3 in. (8 cm) above the ground and at an angle. Allow the tip of the line to strike the ground around trees,

posts, monuments, etc. This technique in- creases line wear.

Lirte Crowded I,,l_ WOrkAres

Scalping

MOWING - Your trimmer is ideal for mowing

in places conventional lawn mowers cannot reach. In the mowing position, keep the line parallel to the ground. Avoid pressing the head into the ground as this can scalp the ground and damage the tool.

Mowing

SWEEPING - The fanning action of the rotating

line can be used to blow away loose debris from an area. Keep the line parallel to and above the

area surface and swing the tool from side to side.

Sw°ep,ng

°'\.

OPERATING INSTRUCTIONS FOR

USE WiTH WEED BLADE

• Blade Thrust is a reaction that only occurs when using a bladed unit. This reaction can

cause serious injury such as amputation.

Carefully study this section. It is important that

you understand what causes blade thrust,

how you con reduce the chance of its

occurring, and how you can remain incontrol of unit if blade thrust occurs.

• WHAT CAUSES BLADE THRUST - Blade Thrust can occur when the spinning blade

contacts an object that it does not cut. This contact causes the blade to stop for an instant

and then suddenly move or 'thrust" away

from the object that was hit. The 'thrusting"

reaction can be violent enough to cause the

operator to be propelled in any direction and

lose control of the unit. The uncontrolled unit can cause serious injury ifthe blade contacts

the operator or others.

• WHEN BLADE THRUST OCCURS - Blade Thrust can occur without warning if

the blade snags, stalls, or binds. This is more likely to occur in areas where it is

difficult to see the material being cut. By using the unit properly, the occurrence of

blade thrust will be reduced and the operator will be less likely to lose control.

• Cut only grass, weeds, and weedy brush up to 1/2 inch in diameter with the weed blade.

Do not let the blade contact material it cannot cut such as stumps, rocks, fences,

metal, etc., or clusters of hard, woody brush having a diameter greater than 1/2 inch.

• Keep the blade sharp. A dull blade is more likely to snag and thrust.

• Cut only at full throttle. The blade will have maximum cutting power and is less likely to

bind or stall.

• "Feed" the blade deliberately and not too rapidly. The blade can thrust away if it isfed too rapidly.

• Cut only frem your leftto your right. Cutting on right side of the shield will throw debris away from the operator.

• Use the shoulder strap and keep a firm grip on the unit with both hands. A properly adjusted shoulder strap will support the weight of the unit, freeing your arms and hands to control and guide the cutting motion.

• Keep feet comfortably spread apart and braced for a possible sudden, rapid thrust of unit. Do not overreach. Keep firm footing and

balance.

• Keep blade below waist level; it will be easier to maintain control of unit.

• Do not raise the engine above your waist as the blade can come dangerously close to your body.

• Do not swing unit with such force that you are in danger of losing your balance.

Bring the engine to cutting speed before en-

tering the material to be cotJf the blade does

not turn when you squeeze the throttle trigger, make sure tube is fully inserted into the en-

gine. Always release the throttle trigger and allow

engine to return to idle speed when not cut- ting. The blade should not turn while the en- gine is running at idle. If the blade turns at idle,

do not use your unit. Refer to the CARBURE- TOR ADJUSTMENT section or contact your

authorized service dealer.

• Maintain good firm footing while using the unit. Do this by planting feet firmly in a

comfortable apart position.

• Cut while swinging the upper part of your body from left to right.

• As you move forward to the next area to cut, be sure to maintain your balance and

footing.

RECOMMENDED CUTTING POSITION

Cut using the 2 ii o'clock to 4 o'clock

position of the 4 o'clock blade

_2 o'clock

aWARNING: The operator or others

must not try to clear away cut material with the engine running or the blade turning to avoid serious injury. Stop engine and blade before

removing materials wrapped around blade or tube.

It _

IIIWARNIN_: Disconnect the spark

plug before performing maintenance except for carburetor adjustments.

CHECK FOR LOOSE

FASTENERS AND PARTS

• Spark Plug Boot

• Air Filter

• Housing Screws

• Assist Handle Screw

• Debris Shield CHECK FOR DAMAGED OR

WORN PARTS Contact an authorized service dealer for re-

placement of damaged or worn parts.

• ON/OFF Switch - Ensure ON/OFF switch functions properly by moving the switch to the OFF position. Make sure engine stops;

then restart engine and continue.

• Fuel Tank - Discontinue use of unit if fuel tank shows signs of damage or leaks.

• Debris Shield - Discontinue use of unit if debris shield is damaged.

INSPECT AND CLEAN UNIT AND DE- CALS

• After each use, inspect complete unit for

loose or damaged parts. Clean the unit and

decals using a damp cloth with a mild deter- gent.

• Wipe Off unit with a clean dry cloth.

CLEAN AIR FILTER A dirty air filter decreases engine perform-

ance and increases fuel consumption and harmful emissions. Always clean after every 5 hours of operation.

1. Clean the cover and the area around it to keep dirt from falling into the carburetor

chamber when the cover is removed.

2. Remove parts as illustrated. NOTE: To avoid creating a fire hazard or producing harmful evaporative emissions, do not clean filter in gasoline or other flammable

solvent.

3. Wash the filter in soap and water.

4. Allow filter to dry.

5. Add a few drops of oil to the filter; squeeze the filter to distribute oil.

6. Replace parts.

Air filter

SCOWS

Air filter

INSPECT MUFFLER AND SPARK

ARRESTING SCREEN

_WARNING: The muffler on this prod-

uct contains chemicals known to the State of

California to cause cancer. A

WARNING: Muffler is very hot during

and after use. Do not touch the muffler or al-

low combustible material such asdry grass or

fuel to do so. As your unit is used, carbon deposits build up

on the muffler and spark arresting screen.

For normal homeowner use, however, the

muffler and spark arresting screen will not re- quire any service. After 50 hours of use, we recommend that

your muffler be serviced or replaced by your authorized service dealer.

REPLACE SPARK PLUG

Replace the spark plug each year to ensure the engine starts easier and runs better. Set spark plug gap at 0.025 inch. Ignition timing is fixed and nonadjustable.

1. Twist, then pull off spark plug boot.

2. Remove spark plug from cylinder and

discard.

3. Replace with Champion RCJ-CY spark plug and tighten securely with a 3/4 in.

socket wrench.

4. Reinstall the spark plug boot.

REPLACING THE LINE f. Remove spool by firmly pulling on tap

button.

2. Clean entire surface of hub and spool.

3. Replace with a pre-wound spool, or CL_two lengthsof 12-1/2 feet of O.OSO"(2 ram) dia-

meter Weed Eater ® brand line.

_I_WARNING: Never use wire, rope,

string, etc., which can break offand become a dangerous missile.

4. Insert ends of the lines about 1/2 inch (1 cm) into the small holes on the inside of spool.

Line exit holes Line in Notch

Line in Notch

5. Wind the line evenly and tightly onto the spool. Wind in the direction of the arrows

found on the spool.

6. Push the lines into the notches, leaving 3

to 5 inches (7 - 12 cm) unwound.

7. Insert the lines into the the exit holes in

the hub as shown in the illustration.

8. Align the notches with the line exit holes.

9. Push spool into hub until it snaps into place.

10. Pull the lines extending outside of the hub to release the lines from the notches.

BLADE REPLACEMENT

Refer to the ASSEMBLY section for blade re- placement instructions and illustrations.

CARBURETOR ADJUSTMENT

_.WARNING: Keep others away when

making idle speed adjustments. The trimmer head or blade will be spinning during most of

this procedure. Wear your protective equip-

ment and observe all safety precautions. Af-

ter making adjustments, the trimmer head or

Made must not move/spin at idle speed.

The carburetor has been carefully set at the factory. Adjustments may be necessary if you

notice any of the following conditions:

• Engine will not idle when the throttle is released.

• The trimmer head or blade moves/spins at idle.

Make adjustments with the unit supported so

the cutting attachment is off the ground and will not make contact with any object. Hold

the unit by hand while running and making ad- justments. Keep all parts of your body away

from the cutting attachment and muffler.

Idle Speed Adjustment

Allow engine to idle. Adjust speed until engine

runs without trimmer head or blade moving or spinning (idle too fast or stalling (idle speed too slow).

• Turn idle speed screw clockwise to

increase engine speed if engine stalls or dies.

• Turn idle speed screw counterclockwise to

decrease engine speed if trimmer head or blade moves or spins at idle.

_.WARNING: Recheck the idle speed

after each adjustmenL The trimmer head or

blade must not move or spin at idle speed to avoid serious injury to the operator or others.

_l_dle Speed

Screw

q_- Cover

Ifyou require further assistance orare unsure about performing this procedure, contact an authorized service dealer or call

1-800-554-6723.

Air Filter

aWARNING: Perform the following

steps after each use:

• Allow engine to cool before storing or trans- porting.

• Store unit and fuel in a well ventilated area

where fuel vapors cannot reach sparks or open fames from water heaters, electric

motors or switches, furnaces, etc.

• Store unit with all guards in place. Position unit so that any sharp object cannot acci- dentally cause injury.

• Store unit and fuel well out of the reach of children.

SEASONAL STORAGE

Prepare unit for storage at end of season or if it will not be used for 30 days or more.

If your unit is to be stored for a period of time:

• Clean the entire unit before lengthy storage.

• Store in a clean dry area•

• Lightly oil external metal surfaces.

FUEL SYSTEM

Under FUELING ENGINE in the OPERA- TION section of this manual, see message la-

beled IMPORTANT regarding the use of ga- sohol in your engine. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to the gasoline in the fuel tank or fuel storage container. Fol-

low the mix instructions found on stabilizer container• Run engine at least 5 minutes after

adding stabilizer.

TROUBLESHOOTING TABLE

ENGINE

• Remove spark plug and pour 1 teaspoon of 40:1, 2-cycle engine oil (air cooled) through

the spark plug opening. Slowly pull the starter rope 8 to 10 times to distribute oil.

• Replace spark plug with new one of recom-

mended type and heat range.

• Clean air filter.

• Check entire unit for loose screws, nuts,

and bolts. Replace any damaged, broken, or worn parts.

• At the beginning of the next season, use

only flesh fuel having the proper gasoline to oil ratio.

OTHER

• Do not store gasoline from one season to

another.

• Replace your gasoline can if it starts to rust.

WARNING: Always stop unit and disconnect spark plug before performing all ofthe

recommended remedies below except remedies that require operation of the unit.

TROUBLE CAUSE REMEDY

Engine will not 1• Engine flooded. 1. See "Starting e Flooded Engine" in start. Operation Section,

Engine will 1. Carburetor requires not idle adjustment.

properly. 2. Crankshaft seals worn.

Engine will not accelerate,

lacks power, or dies under a load.

Engine smokes

_=xcessively.

Engine runs hot.

2• Fuel tank empty. 2. Fill tank with correct fuel mixture.

3• Spark plug not firing. 3. Install new spark plug.

4• Fuel not reaching 4. Check for dirty fuel filter; replace,

carburetor. Check for kinked or split fuel line;

5• Carburetor requires 5. Contact an authodzed service dealer.

adjustment,

3. Compression low.

1. Air filter dirty.

2. Spark plug fouled,

3. Carburetor requires adjustment.

4. Carbon build-up on muffler outlet screen.

5. Compression low.

1. Choke partially on.

2. Fuel mixture incorrect.

3. Air filter dirfy.

4. Carburetor requires adjustment.

1• Fuel mixture incorrect.

2• Spark plug incorrect•

3• Carburetor requires

adjustment.

4• Carbon build-up on

muffler outlet screen.

repair or replace.

1• See "Carburetor Adjustment" in

Service and Adjustments Section. 2• Contact an authorized service dealer. 3• Contact an authorized service dealer.

1• Clean or replace air filter.

2• Clean or replace plug

end regap. 3• Contact an authorized service dealer.

4• Contact an authorized service dealer. 5• Contact an authorized service dealer.

1. Adjust choke.

2. Empty fuel tank and refill with correct fuel mixture.

3. Clean or replace air filter.

4. Contact an authorized service dealer.

1. See "Fueling Engine" in Operation section,

2. Replace with correct spark plug.

3. Contact an authorized service dealer

4. Contact an authorized service dealer.

ELECTROLUX HOME PRODUCTS, INC.,

warrants to the original purchaser that each new Weed Eater® brand gasoline tool or at-

tachment is free from defects in material and workmanship and agrees to repair or replace

under this warranty any defective gasoline product or attachment as follows from the original date of purchase. 2 YEARS- Parts and Labor, when used for household purposes. 98 DAYS - Parts and Labor, when used for

commercial, professional, or income produc- ing purposes. 36 DAYS - Parts and Labor, if used for rental

purposes. This warranty is not transferable and does not cover damage or liability caused by improper handling, improper maintenance, or the use of accessories and/or attachments not spe- cifically recommended by ELECTROLUX

HOMEPRODUCTS, INC., for this tool. Addi- tionally, this warranty does not cover tune-

ups, spark plugs, filters, cutting line, or rotat- ing head parts that will wear and require replacement with reasonable use during the warranty period. This warranty does not cov-

er predelivery setup or normal adjustments explained in the instruction manual. THIS WARRANTY GIVES YOU SPECIFIC

LEGAL RIGHTS, AND YOU MAY HAVE

OTHER RIGHTS WHICH VARY FROM STATE TO STATE.NO CLAIMS FOR CON-

SEQUENTIAL OR OTHER DAMAGES WILL

BE ALLOWED, AND THERE ARE NO OTHER EXPRESS WARRANTIES EX- CEPT THOSE EXPRESSLY STIPULATED

HEREIN. SOME STATES DO NOT ALLOW LIMITA-

TIONS ON HOW LONG AN IMPLIED WAR-

RANTY LASTS OR THE EXCLUSION OR

LIMITATIONS OF INCIDENTAL OR CON- SEQUENTIAL DAMAGES, SO THE ABOVE

LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU.

The policy of ELECTROLUX HOME PROD-

UCTS, INC., is to continuously improve its

products. Therefore, ELECTROLUX HOME

PRODUCTS, INC., reserves the right to change, modify, or discontinue models, de- signs, specifications, and accessories of all

products at any time without notice or obliga- tion to any purchaser.

YOUR WARRANTY RIGHTS AND OB- LIGATIONS: The U.S. Environmental

Protection Agency/California Air Resources Board and POULAN/WEED EATER, DIVI- SION OF WCI OUTDOOR PRODUCTS are

pleased to explain the emissions control sys- tem warranty on your year 2001-2004 small off-road engine. In California, all new small off-road engines must be designed, built, and equipped to meet the State's stringent anti- smog standards. POULAN/WEED EATER must warrant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road engine. Your emission control system includes parts such as the carburetor and the ignition system. Where a

warrantable condition exists, POULAN/ WEED EATER will repair your small off-road

engine at no cost to you. Expenses covered under warranty include diagnosis, parts and

labor. MANUFACTURER'S WARRANTY COVERAGE: If any emissions related part

on your engine (as listed under Emissions Control Warranty Parts List) is defective or a

defect in the materials or workmanship of the engine causes the failure of such an emission related part, the part will be repaired or re- placed by POULAN/WEED EATER. OWN-

ER'S WARRANTY RESPONSIBILITIES:

As the small off-rood engine owner, you are responsible for the performance of the re- quired maintenance listed in your instruction

manual. POULAN/WEED EATER recom- mends that you retain all receipts covering

maintenance on your small off-road engine,

but POULAN/WEED EATER cannot deny warranty solely for the lack of receipts or for

your failure to ensure the performance of all scheduled maintenance. As the small off-

road engine owner, you should be aware that

POULAN/WEED EATER may deny you war-

ranty coverage if your small off-road engine or a part of it has failed due to abuse, neglect,

improper maintenance, unapproved modifi- cations, or the use of parts not made or ap-

proved by the original equipment manufactur- er. You are responsible for presenting your small off-road engine to a POULAN/WEED

EATER authorized repair center as soon as a

problem exists. Warranty repairs should be completed in a reasonable amount of time,

not to exceed 30 days. Ifyou have any ques- tions regarding your warranty rights and re- sponsibilities, you should contact your near-

est authorized service center or call

POULAN/WEED EATER at

1-800-554-6723. WARRANTY COM-

MENCEMENT DATE: The warranty period

begins on the date the small off-road engine

is purchased. LENGTH OF COVERAGE: This warranty shall be for a period of two

years from the initial date of purchase. WHAT

IS COVERED: REPAIR OR REPLACE-

MENT OF PARTS. Repair or replacement of

any warranted part will be performed at no charge to the owner at an approved POU-

LAN/WEED EATER servicing center. If you

have any questions regarding your warranty

rights and responsibilities, you should contact your nearest authorized service center or call

POULANIWEED EATER at

1-800-554-6723WARRANTY PERIOD:

Any warranted part which is not scheduled for replacement as required maintenance, or

which is scheduled only for regular inspection to the effect of "repair or replace as neces- sary" shall be warranted for 2years. Any war-

ranted part which is scheduled for replace- ment as required maintenance shall be

warranted for the period of time up to the first scheduled replacement point for that part.

DIAGNOSIS: The owner shall not be charged for diagnostic labor which leads to

the determination that a warranted part is de- fective if the diagnostic work is performed at an approved POULAN/WEED EATER serv- icing center. CONSEQUENTIAL DAM- AGES: POULAN/WEED EATER may be li- able for damages to other engine components caused by the failure of a war- ranted part still under warranty. WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance are

not covered. ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts can be ,qrounds for disallowing a warranty

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours) [] Intermediate (125 hours) [] Extended (300 hours)

claim. POULAN/WEED EATER is not liable to cover failures of warranted parts caused by

the use of add -on or modified parts. HOW TO

FILE A CLAIM: If you have any questions re- garding your warranty dghts and responsibili- ties, you should contact your nearest autho-

rized service center or call POULAN/WEED

EATER at 1-800-554-6723. WHERE TO GET WARRANTY SERVICE: Warranty ser-

vices or repairs shall be provided at all POU-

LAN/WEED EATER service centers, call:

1-800-554-6723 MAINTENANCE, RE-

PLACEMENT AND REPAIR OF EMISSION

RELATED PARTS: Any POULAN/WEED

EATER approved replacement part used in the performance of any warranty mainte-

nance or repair on emission related parts will

be provided without charge to the owner ifthe

part is under warranty. EMISSION CON- TROL WARRANTY PARTS LIST: Carbure-

tor, Ignition System: Spark Plug (covered up to maintenance schedule), Ignition Module,

Muffler including catalyst. MAINTENANCE STATEMENT: The owner is responsible for the performance of all required maintenance

as defined in the instruction manual.

Weed Eater BC2500LE TYPE 2, BC2500LE TYPE 1 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual