Weed Eater BC2400-TYPE 5, BC2400-TYPE 4, BC2400-TYPE 3, BC2400-TYPE 1,2 Owner’s Manual

Por favor, no devuelva el aparato al lugar de compra.

_1_ Please do not return unit to retailer.

Veuillez ne pas retourner I'outil au ddtaillant.

• 1-800-554-6723

www.weedeater.com

Instruction Manual

Manual de Instrucciones

Manuel d'lnstructions

_Trademark

BC2400

A

For Occasional Use Only

DANGER:

Read and follow all Safety Rules and Operating InstnJctions before
using this product. Failure to do so can result in serious injury.

PELIGRO:
Lea el manual del operador y siga todas las advertencias e instnJc-

dories de segundad. El no hacerto puede resultar en lesiones graves.
DANGER:

Lire le manuel de I'utilisateur et bien respecter tousles avertisse-
ments et toutes les instructions de s6curit6. Tout d6faut de lefaire

pourrait entraTner des blessures graves.

Electrolux Home Products, Inc.
250 Bobby Jones Expressway
Augusta, GA 30907

[] From the E/ectro/ux C_m,LO. The world's NO.1 choice,

Copyright _2002 Etectrolux Home Products, Inc. 530163429 12/4/02

KtTC_ CLE,_N/NGANDOUTDOORap,°LtAN_ESCOt,'_N_D

®

A

WARNING: When using gardening

appliances, basic safety precautions must al-
ways be followed to reduce the risk of fire and

serious injury.
A

DANGER: This power tool can be

dangerous! This unit can cause serious injury
including amputation or blindness to the op-
erator and others. The warnings and safety

instructions in this manual must be followed to
provide reasonable safety and efficiency in

using the unit. The operator is responsible for
following the warnings and instructions in this

manual and on the unit. Read the entire in-
struction manual before assembling and us-

ing the unit! Restrict the use of this unit to per-
sons who read, understand, and follow the

warnings and instructions in this manual and
on the unit. Never allow children to operate
this unit.

iNSTRUCTION SAFETY iNFORMATION
MANUAL ON THE UNIT

DANGER: Blade can thrust violently

away from material it does not cut. Blade
thrust can cause amputation of arms or legs.
Keep people and animals 50 feet (15 meters)
away.

d Zone

,I_ WARNING: DOnotuse trimmer head
as a fastening device for the blade.

a_WARNING: The blade continues to

spin after the throttle is released or, engine is
turned off. The coasting blade can throw objects
or seriously CL_if accidentally touched. Stop the

blade by contacting the right hand side of the

coasting blade with matedal already cut.

Stop coasting
blade by contact

with cut material

®

,A

a_WARNING: Trimmer line can throw

objects violently. You and others can be
blinded or injured. Wear safety glasses and
leg protection.

ALWAYS WEAR: I -'_J_"

Eye_I_ Thrown _r

Protection I 1";3 Objects mE

I! Leg Guards _D-°_,_ I

BootsEl

,A

4m_WARNING: Hazard zone for thrown

objects. Blade/T nmmer line can throw objects
violently. Others can be blinded or injured.

Keep people and animals 50 feet (15 meters)
away.

OPERATOR SAFETY

• Dress properly. Always wear safety
glasses or similar eye protection when op-
erating, or performing maintenance on your
unit. (Safety glasses are available.) Eye
protection should be marked Z87.

• Always wear face or dust mask if operation
is dusty.

• Always wear heavy, long pants, long sleeves,
boots, and gloves. Wearing safety leg guards

is recommended.

• Always wear foot protection Do not go
barefoot or wear sandals.

• Secure hair above shoulder length Secure
or remove loose clothing and jewelry or cloth-
ing with loosely hanging ties, straps, tassels,
etc. They can be caught in moving parts.

• Being fully covered also helps protect you
from debris and pieces of toxic plants

thrown by spinning line/blade.

• Stay Alert. Do not operate unit when you are
tired, ill, upset or under influence of alcohol,

drugs, or medication. Watch what you are do-
ing; use common sense.

• Wear hearing protection.

• Never start or run the engine inside a
closed room or building. Breathing exhaust
fumes can kill.

2

• Keep handles free of oil and fuel

• Always use the handlebar and a properly
adjusted shoulder strap with a blade (see

ASSEMBLY).

UNIT/MAINTENANCE SAFETY

WARNING: Stop unit and disconnect

the spark plug before performing mainte-
nance (except carburetor adjustments).

• Look for and replace damaged or loose
parts before each use. Look for and repair

fuel leaks before use. Keep unit in good
working condition.

• Throw away blades that are bent, warped,
cracked, broken, or damaged in any other

way. Replace trimmer head parts that are

cracked, chipped, broken, or damaged in
any other way before using the unit.

• Maintain unit according to recommended
procedures. Keep blade sharp. Keep cut-

ting line at the p,roper length.

• Use only 0.080 (2 mm) diameter Weed Eat-
er® brand replacement line. Never use

wire, rope, string, etc.

• Install required shield propedy before using

the unit. Use the metal shield for all metal

blade use. Use the plastic shield for all line

trimmer use.

• Use only specified blade or trimmer head;
make sure it is properly installed and se-
curely fastened.

• Never start engine with clutch shroud re-
moved. The clutch can fly off and cause se-
rious injury.

• Be sure blade or trimmer head stops turning

when engine idles.

• Make carburetor adjustments with the low-
er end supported to prevent blade or trim-

mer line from contacting any object. Hold
unit by hand; do not use the shoulder strap

for support.

• Keep others away when making carburetor
adjustments.

• Use only recommended Weed Eater ® ac-
cessories and replacement parts.

• Have all maintenance and service not ex-
plained in this manual performed by your au-

thodzed service dealer.

FUEL SAFETY

• Mix and pour fuel outdoors.

• Keep away from sparks or flames.

• Use a container approved for fuel

• Do not smoke or allow smoking near fuel or

the unit or while using the unit.

• Avoid spilling fuel or oil. Wipe up all fuel
spills before starting engine.

• Move at least 10 feet (3 meters) away from

fueling site before starting engine.

• Stop engine and allow it to cool before re-
moving fuel cap.

• Empty the fuel tank before storing or trans-
porting the unit. Use up fuel left in the car-
buretor by starting the engine and letting it
run until it stops.

• Store unit and fuel in area where fuel vapors
cannot reach sparks or open flames from

water heaters, electric motors or switches,
furnaces, etc.

• Always store gasoline in a container ap-
proved for flammable liquids.

CUTTING SAFETY

_WARNING: Inspect the area to be

cut before each use. Remove objects rocks,

broken glass, nails, wire, string, etc.) which

can be thrown or become entangled in the

blade or trimmer head.

• Keep others including children, animals,
bystanders, and helpers at least 50 feet (15
meters) away. Stop engine immediately if
you are approached.

• Always keep engine on the right-hand side
of your body.

• Hold the unit firmly with both hands.

• Keep firm footing and balance. Do not over-
reach.

• Keep blade or trimmer head below waist
level. Do not raise engine above your waist.

• Keep all parts of your body away from
blade, trimmer head, and mumer when en-
gine is running. A hot muffler cen cause se-

rious burns.

• Cutonlyfromyourlefttoyourright. Cutting
on right side of the shield will throw debris
away from the operator.

• Use only in daylight or good artificial light.

• Use only for jobs explained in this manual.

TRANSPORTING AND STORAGE

• Stop the unit before carrying.

• Keep muffler away from your body.

• Allow the engine to cool and secure the unit
before storing or transporting it in a vehicle.

• Empty the fuel tank before storing or trans-
porting the unit. Use up fuel left in the carbu-
retor by starting the engine and letting it run
until it stops.

• Store unit so the blade or line limiter blade
cannot accidentally cause injury. The unit

can be hung by the tube.

• Store unit out of reach of children.

SAFETY NOTICE: Exposure to vibrations

through prolonged use of gasoline powered

hand tools could cause blood vessel or nerve

damage in the fingers, hands, and joints of

people prone to circulation disorders or ab-
normal swellings. Prolonged use in cold

weather has been linked to blood vessel dam-
age inotherwise healthy people. If symptoms

occur such as numbness, pain, loss of
strength, change in skin color or texture, or

loss of feeling in the fingers, hands, or joints,

discontinue the use of this tool and seek med-

ical attention. An anti-vibration system does
not guarantee the avoidance of these prob-
lems. Users who operate power tools on a

continua[ and regular basis must monitor
closely their physical condition and the condi-

tion of this too{.

SPECIAL NOTICE: This unit is equipped
with a temperature limiting muffler and spark
arresting screen which meets the require-

ments of California Codes 4442 and 4443. All

U.S. forest land and the states of California,

Idaho, Maine, Minnesota, New Jersey, Ore-
gon, and Washington require by law that

many internal combustion engines be
equipped with asparkarresting screen. Ifyoo

3

operate in a locale where such regulations ex-
ist, you are legally responsible for maintaining
the operating condition of these parts. Failure

to do so is a violation of the law. For normal
homeowner use, the muffler and spark arrest-

ing screen will not require any service. After
50 hours of use, we recommend that your

muffler be serviced or replaced by your autho-

rized service dealer.

CARTON CONTENTS
Check carton contents against the following

list:

Brushcutter
Handlebar screws 2)

Blade shield screws 4)
Cupped washer
Large nut for installing blade
Long hex wrench

Short hex wrench
Bracket cover

Metal shield
Plastic shield

Shoulder strap with warning
4-point weed blade
Trimmer head (assembled on unit)

Handlebar
Wing nut (screwed onto shield)

Container of oil

WARNING: Always stop unit and dis-

connect spark plug before performing any as-
sembly procedures.

,&

41_,WARNING: If received assembled,
repeat all steps to ensure your unit is properly

assembled and all fasteners are secure.
Examine parts for damage. Do not use dam-

aged parts.
NOTE: If you need assistance or find parts

missing or damaged, call 1-800-554-6723.

It is normal for the fuel filter to rattle in the

empty fuel tank.
Finding fuel or oil residue on muffler is normal

due to carburetor adjustments and testing
done by the manufacturer.

TOOLS REQUIRED

• 2 hex wrenches (provided)

• Adjustable wrench or large pliers

• Phillips screwdriver

ATTACHING THE HANDLEBAR

A

DANGER: During blade usage, the

barrier portion of the handlebar must be
installed as shown to provide a barrier be-
tween operator and the spinning blade.

1. Locate the decal on the handlebar. This
decal includes two arrows. Position the

handlebar with the mounting bracket be-

tween these arrows.

2. Position the bracket cover over the han-
dlebar. Again make sure the handlebar is

between the arrows.

3. Insert screws and hand tighten only. Be

sure the handlebar is installed correctly;
then, tighten each screw securely with
the short hex wrench.

Screw

Handlebar

Mounting
Bracket

ASSEMBLY OF SHOULDER STRAP

_WARNING: Proper shoulder strap

and handlebar adjustments must be made
with the engine completely stopped before

using unit.

1. Insert your right arm and head through
the shoulder strap and allow it to rest on
your left shoulder. Make sure the danger
sign is on your back and the hook is to the
right side of your waist.

NOTE: A one-half twist is built in the shoul-

der strap to allow the strap to rest flat on the
shoulder.

2. Adjust the strap, allowing the hook to be
about 6 inches below the waist.

3. Fasten the strap hook to the clamp located
between the trigger handle and the handle-
bar clamp base and lift the tool to the oper-
ating position.

4. Try on shoulder strap and adjust for fit
and balance before starting the engine or
beginning a cutting operation.

NOTE: It may be necessary to relocate the

shoulder strap clamp on the shaft for proper

balancing of unit.

TO RELOCATE SHOULDER STRAP
CLAMP:

1. Loosen and remove both clamp screws.

2. Place the upper shoulder strap clamp
over the tube.

3. Position the lower shoulder strap clamp
under the tube and align the upper and
lower clamp screw holes.

Upper Shoulder

Clamp

7

Lower Shoulder !
Strap Clamp

4. insert two screws into the screw holes.

4

Screws

5. Secure shoulder strap clamp by tighten-
ing screws with a hex wrench.

HARNESS

ADJUSTMENT

FOR BALANCE

betow 4 - 12
waist inches

30inches

above

.. "_round

screwdriver. Remove both washers and blade.
To remove metal shield, loosen and remove the

four mounting screws. See ATTACHING THE

METAL SHIELD and INSTALLATION OF THE
METAL BLADE for illustrations. Be sure to store

all parts and instructions for future use.

ATTACHING THE PLASTIC SHIELD
AND TRIMMER HEAD

A

_II WARNING: The shield must be prop-

erly installed. The shield provides partial

protection to the operator and others from the
risk of thrown objects, and is equipped with a

line limiter blade which cuts excess line to the
proper length. The line limiter blade (on un-

derside of shield) is sharp and can cut you.

1. Remove wing nut from shield.

2. Insert bracket into slot on shield.

3. Pivot shield until bolt passes through hole
in bracket.

4. Tighten the wing nut securely.
NOTE: If your unit has a plastic cover over

the threads on the threaded shaft, remove the
covering to expose the threads. Before

installing the trimmer head, make sure the

dust cup and retaining washer are positioned
on the gearbox as shown below.

CONFIGURING YOUR UNIT

You can configure your unit using a cutting
head for grass and light weeds, or a weed

blade for cutting grass, weeds, and brush up
to 1/2 inch in diameter. To assemble your unit,

go to the section for the desired configuration
and follow the instructions.

ASSEMBLY INFORMATION -
TRIMMER HEAD

NOTE: Remove the blade and metal shield
before attaching the plastic shield and trimmer

head. To remove blade, align hole in the dust
cup with the hole in the side of the gearbox by
rotating the blade. Insert a small screwdriver

into aligned holes. This will keep the shaft from
turning while loosening the blade nut. Remove

blade nut by turning clockwise. Remove the

Retaining

NOTE: Make sure all parts are properly
installed as shown in the illustration before

installing the trimmer head.

5. Align hole in the dust cup with the hole in

the side of the gearbox by rotating the
dust cup.

6. Insert a small screwdriver into aligned

holes. This will keep the shaft from turn-
ing while tightening trimmer head.

Screwdriver

7. While holding the screwdriver in position,

thread trimmer head onto the shaft in the
direction shown on the decal. Tighten un-

til secure.

NOTE: The retaining washer must be posi-

tioned with the raised section facing toward the
gearbox.

5

ASSEMBLY INFORMATION - WEED

BLADE

NOTE: Remove the trimmer head and plastic

shield before attaching the metal shield and
installing the weed blade. To remove the trim-
mer head, align hole inthe dust cup with the hole
in the side of the gearbox by rotating the dust

cup. Insert a small screwdriver into aligned
holes. This will keep the shaft from turning while
loosening the trimmer head. Remove the trim-
mer head by turning clockwise. Remove the
screwdriver. To remove the plastic shield, loos-
en and remove wing nut. Pivot shield to release

bracket from slot. See INSTALLATION OF
THE CUTTING HEAD and ATTACHING THE
PLASTIC SHIELD forillustrations. Besureto

store all parts and instructions for future use.
Never use the trimmer head with the metal

blade installed.
ATTACHING THE METAL SHIELD

INSTALLATION OF THE METAL

BLADE

I_WARNIN_: Wear protective gloves

when handling or performing maintenance on
the blade to avoid injury. The blade is sharp and
can CL_yOUeven when it is not moving.

WARNING: Do not use any blades, or

fastening hardware other than the washers and

nL_Sshown in the following illustrations. These
parts must be provided by Poulan/VVeed Eater

and installed as shown below. Failure to use

proper parts can cause the blade to fly off and

seriously hurt you or others.

NOTE: The dust cup and retaining washer are
located on the gearbox shaft and not in the parts

bag. All other fasteners mentioned inthe follow-
ing assembly steps are in the parts bag.

1. Remove the retaining washer from the

threaded shaft of the gearbox. Leave the
dust cup on the shaft.

2. Install the blade and the retaining washer

over the threaded shaft.

3. Make sure the raised part of the retaining

washer is facing the gearbox and the
raised area fits into the hole in the center

of the blade.

4. Slide the blade and retaining washer onto

the shaft of the gearbox.

5. Place the cupped washer onto the shaft.

Make sure the cupped side of the washer
is toward the blade.

6. Install the blade nut by threading onto the

shaft counterclockwise.

DWARNING: The metal shield must

be properly installed on the tool anytime the
tool is used with a blade. The forward tip of the
metal shield helps to reduce the occurrence
of blade thrust which can cause serious injury
such as amputation to the operator or by-

standers. Failure to install the shield in the
position shown can result in serious injury to

the operator. The length of the shield must be
aligned with the length of the tube.

1. Place the metal shield under the gearbox,
and align the screw holes.

Gearbox

Shield

2. Insert and thread the 4 mounting screws
through the holes of the gearbox and the

metal shield. Tighten evenly and secure-
ly with the hex wrench provided.

Gearbox

Shield

Threaded Shaft

Retaining
Washer

Cupped_

Washer

I_Nut

NOTE: Make sure all parts are in place as il-
lustrated, and the blade is sandwiched between

the dust cup and the retaining washer. There
should be no space between the blade and the

dust cup or the retaining washer.

7. Align hole in dust cup with hole in side of
gearbox by rotating the blade,

8. Insert a small screwdriver into aligned
holes. This will keep the shaft from turn-

ing while tightening the blade nut.

6

10. Remove the screwdriver.

11. Turn blade by hand. If the blade binds
against the shield, or appears to be un-

even, the blade is not centered, and you
must reinstall.

NOTE: To remove blade, insert screwdriver

9. Tighten blade nut firmly With a wrench while
holding screwdriver in position.

into aligned holes. Un4hread the nut and re-
move parts. Be sure to store parts and instruc-

tions for future use.

KNOW YOUR BRUSHCUTTER

READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.
Compare the illustrations with your unit to familiarize yourself with the location of the various controls

and adjustments, Save this manual for future reference.

Trigger Handle

Handlebar

Trimmer head

ONIOFF SWITCH
The ON/OFF switch is used to stop the engine.

To stop the engine, move the switch to the OFF
position.

PRIMER BULB

The PRIMER BULB removes air from the car-
buretor and fuel lines and fills them with fuel.

This allows you to start the engine with fewer
pulls on the starter rope. Activate the primer
bulb by pressing it and allowing it to return to
its original form.

BEFORE STARTING ENGINE

WARNING: Be sure to read the fuel

information in the safety rules before you be-
gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Call

1-800-554-6723.
FUELING ENGINE

_ WARNING: Remove fuel cap slowly

when refueling.
This engine is certified to operate on unleaded

gasoline. Before operation, gasoline must be
mixed with a good quality synthetic 2-cycle air-

cooled engine oil designed to be mixed at e ratio
of 40:1. Poulan/Weed Eater brand synthetic oil

is recommended. Mix gasoline and oil at a ratio
of 40:1. A40:l ratio is obtained by mixing 3.2

ounces (95 ml) of oil with 1gallon (4 liters) of un-
leaded gasoline.

Starter Handle

Muffler

Primer Bulb

Blade

CHOKE
The CHOKE helps to supply fuel to the engine

to aid in cold starting. Activate the choke by

moving the choke lever to the FULL CHOKE

position. After the engine attempts to start, move
the choke lever to the HALF CHOKE position.
Once engine has started, move the choke lever
to the OFF CHOKE position.

DO NOT USE automotive oil or boat oil.
These oils will cause engine damage. When

mixing fuel, follow instructions printed on con-
tainer. Once oil is added to gasoline, shake
container momentarily to assure that the fuel

is thoroughly mixed. Always read and follow
the safety rules relating to fuel before fueling
your unit.

IMPORTANT

Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to
separation and formation of acids during stor-

age. Acidic gas can damage the fuel system
of an engine while in storage.

To avoid engine problems, empty the fuel sys-
tem before storage for 30 days or longer.

Drain the gas tank, start the engine and let it

run until the fuel lines and carburetor are
empty. Use fresh fuel next season.

7

Never use engine or carburetor cleaner prod-
ucts in the fuel tank or permanent damage
may occur.

See the STORAGE section for additional in-
formation.

HOW TO STOP YOUR UNIT

• To stop the engine, move the ON/OFF
switch to the OFF position.

• If engine does not stop, move choke lever

to FULL CHOKE position.

_-_p_4,...._...._- ON/OFF

Throttle Trigger I[

HOW TO START YOUR UNIT

_WARNING: The trimmer head will

turn while starting the engine. Avoid any con-
tact with the muffler. A hot muffler can cause

serious burns.

STARTING A COLD ENGINE (or a
warm engine after running out of

fuel)

Position

1. Set unit on a flat surface.

2. Move the ON/OFF switch to the ON posi-

tion.

3. Slowly press the primer bulb 6 times.

4. Move choke lever to the FULL CHOKE

position.

Starter

more times. Move the choke lever to the
HALF CHOKE position and pull the starter

rope until the engine runs, but no more than
6 pulls. NOTE: ifengine still doesn't start,
it is probably flooded. Proceed to START-

iNG A FLOODED ENGINE.

9. Once the engine starts, allow it to run 10 se-
coeds, then move the choke lever to the

OFF CHOKE position. Allow the unit to run
for 30 more seconds at OFF CHOKE be-

fore releasing the throttle trigger. NOTE: if
engine dies with the choke lever in the OFF
CHOKE position, move the choke lever to
the HALF CHOKE position and pull the
rope until engine runs, but no more than 6
pulls.

STARTING A WARM ENGINE

1. Move the choke lever to the HALF
CHOKE position.

2. Squeeze and hold the throttle trigger.
Keep throttle trigger fully squeezed until
the engine runs smoothly.

3. Pull starter rope sharply until engine runs,
bL_no more than 5 pulis.

4. Allow engine to run 15 seconds, then
move the choke lever to the OFF CHOKE

position.

NOTE: If engine has not started, pull starter
rope 5 morepulls, if engine still does not run, it

is probably flooded.
STARTING A FLOODED ENGINE

Flooded engines can be started by placing
the choke lever in the OFF CHOKE position;
then, pull the rope to clear the engine of ex-
cess fuel. This could require pulling the starter

handle many times depending on how badly
the unit is flooded.

if the unit still doesn't start, refer to
TROUBLESHOOTING TABLE or call

1-800-554-6723.
OPERATING POSITION

ALWAYS WEAR:

Choke
Lever

Muffler

5. Squeeze the throttle trigger fully and hold
through al! remaining steps.

6. Pull starter rope handle sharply until en-
gine sounds as if it is trying to start, but do

not pull rope more than 6 times.

7. As soon as engine sounds as if it is trying
to start, move choke lever to the HALF

CHOKE position shown on decal (see il-
lustration below.

8. Pull starter rope sharply until engine runs,

but no more than 6 pulis. If the engine

doesn't start after 6 pulis (at the HALF

CHOKE position), move the choke lever to

the FULL CHOKE position and press the

primer bulb 6 times. Squeeze and hold the

throttle trigger and pull the starter rope 2

Long Pants

Boots

Cut only from your left to your right.

When operating unit, clip shoulder strap onto
clamp, stand as shown and check for the fol-

lowing:

• Wear eye protection and heavy clothing.

• Extend your left arm and hold handlebar
grip with your )eft hand.

• Hold throttle grip with your right hand with
finger on throttle trigger.

8

• Keepunitbelowwaistlevel.

• Keepshoulderstrappadcenteredonyour
leftshoulderanddangersigncenteredon

yourback.

• Maintainfullweightoftoolonyourleft

shoulder.

• WithoL_bendingover,keepthebladeor

trimmerheadnearandparalleltotheground

andnotcrowdedintomaterialbeingcut.

OPERATING INSTRUCTIONS FOR

USE WITH TRIMMER HEAD

_ WARNING: Always wear eye protec-

tion. Never lean over the trimmer head. Rocks
or debris can ricochet or be thrown into eyes

and face and cause blindness or other serious
injury.

Before trimming, bring engine to a speed suffi-
cient to cut material to be trimmed.

Do not run the engine at a higher speed than
necessary. The CL_ting line will CL_ efficiently
when the engine is run at less than full throttle.
At lower speeds, there is less engine noise and

vibration. The cutting line will last longer and will
be less likely to "weld" onto the spool

Always release the throttle trigger and allow
the engine to return to idle speed when not
cutting.

To stop engine:

• Release the throttle trigger.

• Move the ON/OFF switch to the OFF posi-

tion.
TRIMMER LINE ADVANCE
The trimmer line will advance approximately 2

in. (5 cm) each time the bottom of the trimmer
head is tapped on the ground with the engine
running at full throttle.

The most efficient line length is the maximum
length allowed by the line limiter.Always keep
the shield in place when the tool is being oper-

ated.
To advance line:

• Operate the engine at full throttle.

• Hold the trimmer head parallel to and above

the grassy area.

• Tap the bottom of the trimmer head lightly on

the ground one time. Approximately 2 in. (5

cm) of line will be advanced with each tap.

Always tap the trimmer head on a grassy area.
Tapping on surfaces such as concrete or as-
phalt can cause excessive wear to the trimmer
heed.If the line is worn down to 2 inches (5 cm)
or less, more than one tap will be required to ob-
tain the most efficient line length.

_ WARNING: Use only 0.080" (2 mm)

diameter line. Other sizes of line will not ad-
vance properly and can cause serious injury.

Do not use other materials such as wire,
string, rope, etc. Wire can break off during

cutting and become a dangerous missile that
can cause serious injury.

CUTTING METHODS

hard objects (rock, gravel, fence posts, etc.),
which can damage the trimmer head, become
entangled in the line, or be thrown causing a

serious hazard.

• The tip of the line does the cutting. You will

achieve the best performance and mini-
mum line wear by not crowding the line into
the cutting area. The right and wrong ways

are shown below.

Li_ Oow_ed Into
WOrkAre_

Right

• The line will easily remove grass and

weeds from around walls, fences, trees and
flower beds, but it also can cut the tender

bark of trees or shrubs and scar fences.

• For trimming or scalping, use less than full

throttle to increase line life and decrease
head wear, especially:

• During light duty cutting.

• Near objects around which the line can
wrap such as small posts, trees or fence

wire.

• For mowing or sweeping, use full throttle for
a good clean job.

TRIMMING - Hold the bottom of the trimmer

head about 3 in. (8 cm) above the ground and

at an angle. Allow only the tip of the line to

make contact. Do not force trimmer line into

work area.

Trimming

SCALPING - The scalping technique removes

unwanted vegetation down to the ground. Hold
the bottom of the trimmer head about 3 in. (8
cm) above the ground and at an angle. Allow the
tip of the line to strike the ground around trees,

posts, monuments, etc. This technique in-
creases line wear.

W

Scalping

DWARNING: Use minimum speed

and do not crowd the line when cutting around

9

MOWING - Your trimmer is ideal for mowing
in places conventional lawn mowers cannot
reach. In the mowing position, keep the line

parallel to the ground. Avoid pressing the
head into the ground as this can scalp the
ground and damage the tool.

Mowing

SWEEPING - The fanning action of the rotating

line can be used to blow away loose debris from
an area. Keep the line parallel to and above the
area surface and swing the tool from side to

side.

Sweeping

OPERATING INSTRUCTIONS FOR

USE WITH WEED BLADE

• Blade Thrust is a reaction that only occurs

when using a bladed unit. This reaction can

cause serious injury such as amputation.
Carefully study this section. It is important that

you understand what causes blade thrust,

how you can reduce the chance of its

occurring, and how you can remain in control
of unit if blade thrust occurs.

• WHAT CAUSES BLADE THRUST - Blade
Thrust can occur when the spinning blade

contacts an object that it does not cut. This
contact causes the blade to stop for an instant
and then suddenly move or 'thrust" away

from the object that was hit. The 'thrusting"

reaction can be violent enough to cause the

operator to be propelled in any direction and

lose control of the unit. The uncontrolled unit
can cause serious injury ifthe blade contacts

the operator or others.

• WHEN BLADE THRUST OCCURS -

Blade Thrust can occur without warning if

the blade snags, stalls, or binds. This is

more likely to occur in areas where it is

difficult to see the material being cut. By

using the unit properly, the occurrence of
blade thrust will be reduced and the

operator will be less likely to lose control.

• Cut only grass, weeds, and woody brush up
to 1/2 inch in diameter with the weed blade.

Do not let the blade contact material it
cannot cut such as stumps, rocks, fences,

metal, etc., or clusters of hard, woody brush
having a diameter greater than 1/2 inch.

• Keep the blade sharp. A dull Made is more
likely to snag and thrust.

• Cut only at full throttle. The blade will have
maximum cutting power and is less likely to

bind or stall

• "Feed" the blade deliberately and not too
rapidly. The blade can thrust away if it is fed

too rapidly.

• Cut only from your left to your right. Cutting on
right side of the shield will throw debris away
from the operator.

• Use the shoulder strap and keep a firm grip
on the unit with both hands. A properly

adjusted shoulder strap will support the
weight of the unit, freeing your arms and
hands to control and guide the cutting motion.

• Keep feet comfortably spread apart and
braced for a possible sudden, rapid thrust of
unit. Do not overreach. Keep firm footing and

balance.

• Keep blade below waist level; it will be
easier to maintain control of unit.

• Do not raise the engine above your waist as
the blade can come dangerously close to
your body.

• Do not swing unit with such force that you
are in danger of losing your balance.

Bring the engine to cutting speed before en-

tering the material to be cotJf the blade does

not turn when you squeeze the throttle trigger,

make sure tube is fully inserted into the en-
gine.
Always release the throttle trigger and allow
engine to return to idle speed when not cut-
ting. The blade should not turn while the en-
gine is running at idle. If the blade turns at idle,
do not use your unit. Refer to the CARBURE-
TOR ADJUSTMENT section or contact your

authorized service dealer.

• Maintain good firm footing while using the

unit. Do this by planting feet firmly in a
comfortable apart position.

• Cut while swinging the upper part of your

body from left to right.

• As you move forward to the next area to cut,

be sure to maintain your balance and
footing.

lO

RECOMMENDED CUTTING POSITION

Cut using the 2 i)
o'clock to 4 o'clock

position of the 4 o'clock
blade

_2 o'clock

DWARNING: Disconnect the spark

plug before performing maintenance except
for carburetor adjustments.
CHECK FOR LOOSE

FASTENERS AND PARTS

• Spark Plug Boot

• Air Filter

• Housing Screws

• Assist Handle Screw

• Debris Shield
CHECK FOR DAMAGED OR

WORN PARTS
Contact an authorized service dealer for re-
placement of damaged or worn parts.

• ON/OFF Switch - Ensure ON/OFF switch
functions properly by moving the switch to

the OFF position. Make sure engine stops;
then restart engine and continue.

• Fuel Tank - Discontinue use of unit if fuel
tank shows signs of damage or leaks.

• Debris Shield - Discontinue use of unit if
debris shield is damaged.

INSPECT AND CLEAN UNIT AND DE-
CALS

• After each use. inspect complete unit for

loose or damaged parts. Clean the unit and
decals using a damp cloth with a mild deter-
gent.

• Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER

A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean after every

5 hours of operation.

A

4tbWARNING: The operator or others

must not try to clear away cut material with the
engine running or the blade turning to avoid
serious injury. Stop engine and blade before

removing materials wrapped around blade or
tube,

1. Clean the cover and the area around it to
keep dirt from falling into the carburetor

chamber when the cover is removed.

2. Remove parts as illustrated.
NOTE: To avoid creating a fire hazard or
producing harmful evaporative emissions, do
not clean filter in gasoline or other flammable

solvent.

3. Wash the filter in soap and water.

4. Allow filter to dry.

5. Add a few drops of oil to the filter;

squeeze the filter to distribute oil.

6. Replace parts.

Air filter

J

Screws

Air filter

REPLACE SPARK PLUG
Replace the spark plug each year to ensure

the engine starts easier and runs better. Set
spark plug gap at 0.025 in. Ignition timing is

fixed and nonadjustable.

1. Twist, then pull off spark plug boot.

2. Remove spark plug from cylinder and

discard.

3. Replace with Champion RCJ-6Y spark

plug and tighten securely with a 3/4 in.
socket wrench..

4. Reinstall the spark plug boot.

REPLACING THE LINE

1. Remove spool by firmly pulling on tap
button.

2. Clean entire surface of hub and spool.

3. Replace with a pre-wound spool, or CL_two
lengths of 12-1/2 feet of 0.080" (2 mm) di-

ameter Weed Eater® brand line.

_WARNING: Never use wire, rope,

string, etc., which can break offand become a
dangerous missile.

4, Insert ends of the lines about 1/2 inch (1

cm) into the small holes on the inside of
spool.

11

Line exit holes Line in Notch

\

Hub

5. Wind the line evenly and tightly onto the
spool. Wind in the direction of the arrows

found on the spool.

6. Push the lines into the notches, leaving 3

to 5 inches (7 - 12 cm) unwound.

7. Insert the lines into the the exit holes in

the hub as shown in the illustration.

8. Align the notches with the line exit holes.

9. Push spool into hub until it snaps into
place.

10. Pull the lines extending outside of the hub
to release the lines from the notches.

BLADE REPLACEMENT

Refer to the ASSEMBLY section for blade re-
placement instructions and illustrations.

CARBURETOR ADJUSTMENT

WARNING: Keep others away when

making idle speed adjustments. The trimmer
head or blade will be spinning during most of
this procedure. Wear your protective equip-
ment and observe all safety precautions. Af-
ter making adjustments, the trimmer head or
blade must not move/spin at idle speed.

The carburetor has been carefully set at the
factory. Adjustments may be necessary if you
notice any of the following conditions:

Line in Notch

• Engine will not idle when the throttle is
released.

• The trimmer head or blade moves/spins at
idle.

Make adjustments with the unit supported so
the cutting attachment is off the ground and
will not make contact with any object. Hold
the unit by hand while running and making ad-
iustments. Keep all parts of your body away

rom the cutting attachment and muffler.

Idle Speed Adjustment
Allow engine to idle. Adjust speed until engine

runs without trimmer head or blade moving or
spinning (idle too fast or stalling (idle speed
too slow).

• Turn idle speed screw clockwise to

increase engine speed if engine stalls or
dies.

• Turn idle speed screw counterclockwise to

decrease engine speed if trimmer head or
blade moves or spins at idle.

_ WARNING: Recheck the idle speed

after each adjustment. The trimmer head or

blade must not move or spin at idle speed to
avoid serious injury to the operator or others.

_dle Speed

Screw

_'_ Cover

Ifyou require further assistance orare unsure
about performing this procedure, contact an

authorized service dealer or call

1-800-554-6723.

Air Filter

I_WARNINL_: Perform the following

steps after each use:

• Allow engine to cool before storing or trans-
porting.

• Store unit and fuel in a well ventilated area

where fuel vapors cannot reach sparks or
open flames from water heaters, electric

motors or switches, furnaces, etc.

• Store unit with all guards in place. Position
unit so that any sharp object cannot acci-

dentally cause injury.

• Store unit and fuel well out of the reach of
children.

SEASONAL STORAGE
Prepare unit for storage at end of season or if

it will not be used for 30 days or more.

If your unit is to be stored for a period of time:

• Clean the entire unit before lengthy
storage.

• Store in a clean dry area.

• Lightly oil external metal surfaces.

FUEL SYSTEM
Under FUELING ENGINE in the OPERA-

TION section of this manual, see message la-

beled IMPORTANT regarding the use of ga-

sohol in your engine.

Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits

during storage. Add stabilizer to the gasoline

in the fuel tank or fuel storage container. Fol-
low the mix instructions found on stabilizer

container. Run engine at least 5 minutes after
adding stabilizer.

ENGINE

• Remove spark plug and pour 1teaspoon of
40:1, 2-cycle engine oil (air cooled) through

the spark plug opening. Slowly pull the
starter rope 8 to 10 times to distribute oil.

• Replace spark plug with new one of recom-

mended type and heat range.

• Clean air filter.

• Check entire unit for loose screws, nuts,

and bolts. Replace any damaged, broken,
or worn parts.

12

• At the beginning of the next season, use
only fresh fuel having the proper gasoline to

oil ratio•

TROUBLESHOOTING TABLE

OTHER

• Do not store gasoline from one season to
another.

• Replace your gasoline can if it starts to rust.

WARNING: Always stop unit and disconnect spark plug before performing all of the

recommended remedies below except remedies that require operation of the unit.

TROUBLE

Engine will not
start.

Engine will 1. Carburetor requires
not idle adjustment.

properly. 2. Crankshaft seals worn.

Engine will not
accelerate,

lacks power,
or dies under

a load.

Engine
smokes

_=xeessively.

Engine runs
hot.

CAUSE

1. ON/OFF switch in OFF

position.

2.Engine flooded.

3. Fuel tank empty.

4. Spark plug not firing.

5. Fuel not reaching
carburetor.

6. Carburetor requires
adjustment.

3. Compression low.

1. Air filter dirty.

2. Spark plug fouled•

3. Carburetor requires
adjustment.

4. Carbon build-up on
muffler outlet screen.

5. Compression low.

1. Choke partially on.

2. Fuel mixture incorrect.

3. Air filter dirfy.

4. Carburetor requires
adjustment.

1• Fuel mixture incorrect.

2• Spark plug incorrect•

3• Carburetor requires

adjustment.

4• Carbon build-up on

muffler outlet screen.

REMEDY

1.Move ON/OFF switch to ON position.

2. See "Starting a Flooded Engine" in
Operation Section.

3. Fill tank with correct fuel mixture.

4. Install new spark plug.

5. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;

repair or replace.

6. Contact an authorized service dealer.

1• See "Carburetor Adjustment" in

Service and Adjustments Section.

2• Contact an authorized service dealer.
3• Contact an authorized service dealer.

1• Clean or replace air filter.

2• Clean or replace plug

and regap.

3• Contact an authorized service dealer.
4• Contact an authorized service dealer.
5• Contact an authorized service dealer.

1. Adjust choke.

2. Empty fuel tank and refill with
correct fuel mixture.

3. Clean or replace air filter.

4. Contact an authorized service dealer.

1. See "Fueling Engine" in Operation
section•

2. Replace with correct spark plug.

3. Contact an authorized service dealer

4. Contact an authorized service dealer.

13

ELECTROLUX HOME PRODUCTS, INC.,

warrants to the original purchaser that each
new Weed Eater® brand gasoline tool or at-

tachment is free from defects in material and
workmanship and agrees to repair or replace

under this warranty any defective gasoline
product or attachment as follows from the

original date of purchase.
2 YEARS- Parts and Labor, when used for

household purposes.
98 DAYS - Parts and Labor, when used for

commercial, professional, or income produc-
ing purposes.
36 DAYS - Parts and Labor, if used for rental

purposes.
This warranty is not transferable and does not
cover damage or liability caused by improper

handling, improper maintenance, or the use
of accessories and/or attachments not spe-

cifically recommended by ELECTROLUX
HOME PRODUCTS, INC., for this tool. Addi-
tionally, this warranty does not cover tune-

ups, spark plugs, filters, cutting line, or rotat-
ing head parts that will wear and require

replacement with reasonable use during the
warranty pedod. This warranty does not cow

er predelivery setup or normal adjustments
explained in the instruction manual.

THIS WARRANTY GIVES YOU SPECIFIC

LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.NO CLAIMS FOR CON-
SEQUENTIAL OR OTHER DAMAGES WILL

BE ALLOWED, AND THERE ARE NO
OTHER EXPRESS WARRANTIES EX-

CEPT THOSE EXPRESSLY STIPULATED

HEREIN.
SOME STATES DO NOT ALLOW LIMITA-

TIONS ON HOW LONG AN IMPLIED WAR-

RANTY LASTS OR THE EXCLUSION OR

LIMITATIONS OF INCIDENTAL OR CON-
SEQUENTIAL DAMAGES, SO THE ABOVE

LIMITATIONS OR EXCLUSION MAY NOT
APPLY TO YOU.

The policy of ELECTROLUX HOME PROD-

UCTS, INC., is to continuously improve its

products. Therefore, ELECTROLUX HOME

PRODUCTS, INC., reserves the right to
change, modify, or discontinue models, de-

signs, specifications, and accessories of all

products at any time without notice or obliga-
tion to any purchaser.

YOUR WARRANTY RIGHTS AND OBLIGA-
TIONS: The U. S. Environmental Protection

Agency and ELECTROLUX HOME PROD-
UCTS, INC., are pleased to explain the emis-

sions control system warranty on your year
2002-2004 small off-road engine. ELECTRO-

LUX HOME PRODUCTS, INC., must warrant
the emission control system on your small off-

road engine for the periods of time listed below
provided there has been no abuse, neglect, or
improper maintenance of your small off-road
engine. Your emission control system includes
parts such as the carburetor and the ignition
system. Where a warrantable condition exists,

ELECTROLUX HOME PRODUCTS, INC., will
repair your small off-road engine at no cost to

you. Expenses covered under warranty include
diagnosis, parts and labor. MANUFACTUR-

ER S WARRANTY COVERAGE: If any emis-
sions related part on your engine (as listed un-
der Emissions Control Warranty Parts List) is

defective or a defect in the materials or work-
manship of the engine causes the failure of such

an emission related part, the part will be repaired
or replaced by ELECTROLUX HOME PROD-

UCTS, INC. OWNER'S WARRANTY RE-
SPONSIBILITIES: AS the small off-road en-

gine owner, you are responsible for the
performance of the required maintenance listed

in your instruction manual. ELECTROLUX
HOME PRODUCTS, INC., recommends that

you retain all receipts covedng maintenance on
your small off-road engine, but ELECTROLUX

HOME PRODUCTS, INC., cannot deny war-
ranty solely for the lack of receipts or for your

failure to ensure the performance of all sched-

uled maintenance. As the small off-road en-
gine owner, you should be aware that ELEC-

TROLUX HOME PRODUCTS, INC., may deny
you warranty coverage if your small off-road
engine or a part of ithas failed doe to abuse, ne-
glect, improper maintenance, unapproved mod-

ificetions, or the use of parts not made or ap-

proved by the original equipment manufacturer.
You are responsible for presenting your small
off-road engine to an ELECTROLUX HOME

PRODUCTS, INC., authorized repair center as
soon as a problem exists. Warranty repairs
should be completed in a reasonable amount of
time, not to exceed 30 days. If you have any
questions regarding your warranty dghts and re-
sponsibilities, you should contact your nearest

aL_hodzed service center or call ELECTRO-

LUX HOME PRODUCTS, INC., at

1-800-554-6723. WARRANTY COM-

MENCEMENT DATE: The warranty period be-
gins on the date the small off-road engine is

purchased. LENGTH OF COVERAGE: This
warranty shall be for a pedod of two years from

the initial date of purchase. WHAT IS COV-

ERED: REPAIR OR REPLACEMENT OF

PARTS. Repair or replacement of any war-

ranted part willbe performed at no charge to the
owner at an approved ELECTROLUX HOME

PRODUCTS, INC. servicing center. If you

have any questions regarding your warranty

rights and responsibilities, you should contact
your nearest aL_hodzed service center or call

ELECTROLUX HOME PRODUCTS, INC., at

1-800-554-6723. WARRANTY PERIOD: Any

14

warranted part which is not scheduled for re-
placement as required maintenance, or which is
scheduled only for regular inspection to the ef-

fect of "repair or replace as necessary" shall be
warranted for 2 years. Any warranted part which
is scheduled for replacement as required main-
tenance shall be warranted for the period of time

up to the first scheduled replacement point for
that part. DIAGNOSIS: The owner shall not be

charged for diagnostic labor which leads to the
determination that a warranted part is defective
if the diagnostic work is performed at an ap-
proved ELECTROLUX HOME PRODUCTS,

INC., servicing center. CONSEQUENTIAL

DAMAGES: ELECTROLUX HOME PROD-
UCTS, INC., may be liable for damages to other

engine components caused by the failure of a
warranted part still under warranty. WHAT IS
NOT COVERED: All failures caused by abuse,
neglect, or improper maintenance are not cov-

ered. ADD-ON OR MODIFIED PARTS: The
use of add-on or modified parts can be grounds

for disallowing a warranty claim. ELECTRO-
LUX HOME PRODUCTS, iNC., is not liable to

cover failures of warranted parts caused by the

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours)
[] Intermediate (125 hours)

[] Extended (300 hours)

use of add -on ormodified parts. HOW TO FILE
A CLAIM: if you have any questions regarding
your warranty rights and responsibilities, you

should contact your nearest aL_hedzed service
center or cell ELECTROLUX HOME PROD-

UCTS, INC., at 1-800-554-6723. WHERE TO
GET WARRANTY SERVICE: Warranty ser-

vices or repairs shall be provided at all ELEC-
TROLUX HOME PRODUCTS, INC., service
centers. Call 1-800-554-6723. MAINTE-

NANCE, REPLACEMENT AND REPAIR OF

EMISSION RELATED PARTS: Any ELEC-

TROLUX HOME PRODUCTS, iNC., approved

replacement part used in the performance of
any warranty maintenance or repair on emis-
sion related parts will be provided withoL_
charge tothe owner ifthe part is under warranty.

EMISSION CONTROL WARRANTY PARTS

LIST: Carburetor, ignition System: Spark Plug
(covered up to maintenance schedule), Ignition

Module. MAINTENANCE STATEMENT: The
owner is responsible for the performance of all

required maintenance as defined in the in-
struction manual.

15