WARN ZEON 10-S User Manual [en, es, fr]

ZEON 10-S

MULTI-MOUNT WINCH

Part Number: 90360
Rated Line Pull: 10,000 lbs. (4536 kgs)
Motor: 12V DC, Series Wound
Controls: Remote switch, 12’ (3.7m) Lead
Gear train: 3-Stage Planetary
Gear Ratio: 216:1
Clutch (Freespool): Rotating Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/length: 3.15”/9.3” (8.0cm/23.6cm)
Kit Shipping Weight: 103 lbs (46.7 kgs)
Rope: Synthetic, Ø 3/8” x 100’ (Ø 9.5mm x 30.5m)
Fairlead: Hawse
Recommended Battery: 650CCA Minimum for winching
Duty Cycle: Intermittent
Battery leads: 2 GA, 90” (2.2m)
Finish: Black Powder Coat
Warranty: Limited Lifetime
Mounting Bolt Pattern: 10.0” x 4.5” (254mm x 114.3mm)
Winch Dimensions: 24.25 L x 7.14” D x 10.52” H (615.9mm L x

181.6mm D x 267.1mmH)

SERVICE INSTRUCTIONS

Should you encounter a problem during installation or operation of your winch, please
follow these steps toward resolving the problem:

1. Refer to your operator’s guide and installation instructions. It has illustrations and
detailed information on the installation and safe and proper operation of your
winch. It also includes a replacement parts list and assembly diagrams. If you are
unable to resolve the problem, then go to step 2.

2. Contact your dealer where you purchased your winch. If, after discussing the
problem with their parts and service sta , you are still unable to resolve the
problem then go to step 3.

3. Call an Authorized WARN Service center from the list provided on the back of
the warranty sheet included with the product. When calling, please have the
following information available: winch model number and purchase date, make,
model and year of vehicle.

4. If you are unable to resolve the problem to your satisfaction, please call Warn
Industries Customer Service at: 1-800-543-9276. When calling, please have the
following information available: winch model number and purchase date, make,
model and year of vehicle. You may also contact Warn Industries by visiting our
website: www.warn.com

SERVICE/UPGRADE KITS

PN# ITEM QTY DESCRIPTION

KIT 1 89304 S/P, TRANSMISSION 216, ASSY
8 1 ROTATING RING GEAR
9 1 RETAINING RING
(2) 1 S/P, END HOUSING, ASSEMBLY
(3) 1 S/P, END CAP
(4) 1 S/P, DRUM SUPPORT, GEARTRAIN
10 1 SUN GEAR, 12T
11 1 CARRIER ASSY, STAGE 1
21 1 DRIVE SHAFT
12 1 CARRIER ASSY, STAGE 2
13 1 WASHER, THRUST
14 1 CARRIER ASSY, STAGE 3
15 1 RING GEAR, 75T
20 1 DRIVE SPLINE
43 1 DRUM DRIVER

KIT 2 89237 S/P, END HOUSING, ASSEMBLY
6 1 CLUTCH LEVER
5 1 SEAL, O-RING
7 1 DETENT, M5 SCREW
8 1 ROTATING RING GEAR
9 1 RETAINING RING
2 1 GASKET, END CAP
6 1 GEARTRAIN GASKET
3 10 TORX, PAN HEAD, M5-0.8 x 25

WARN Industries, Inc. 987956A2

WARN Industries, Inc. 987956A2

KIT 3 89238 S/P, END CAP
1 1 END CAP
2 1 GASKET, END CAP
3 5 TORX, PAN HEAD, M5-0.8 x 25

KIT 4 89239 1 S/P, DRUM SUPPORT, GEARTRAIN
17 1 DRUM SUPPORT, GEARTRAIN
18 1 DRUM BUSHING
19 1 DRUM SEAL
16 1 GEARTRAIN GASKET
3 5 TORX, PAN HEAD, M5-0.8 x 25

KIT 5 89240 S/P, BRAKE ASSY
22 1 BRAKE ASSY
21 1 DRIVE SHAFT
23 1 CASTING,MOTOR COUPLER
24 1 DRUM

KIT 6 89930 S/P, MOTOR 3 TURN
27 1 MOTOR 3 TURN
25 1 DRUM BUSHING, MOTOR
19 1 DRUM SEAL

KIT 7 90364 S/P, CONTROL PACK, 2GA
30 1 S/P 12VDC CONTACTOR PLATE ASSEMBLY
28 1 S/P CONTROL PACK COVER ASSEMBLY
26 1 POWER CABLE 2GA, 2.2m
37 1 POWER CABLE 2GA, 71cm

KIT 8 89627 S/P BUS BARS
33 1 BUS BARS
35 1 TOP, BUSS BAR COVER
34 1 BASE, BUSS BAR COVER
36 1 TORX, PAN HEAD, M6-1.0 x 25
INDIVIDUAL ITEMS
13874 10 1 SUN GEAR, 12T
88636 11 1 CARRIER ASSY, STAGE 1
88251 21 1 DRIVE SHAFT
88606 12 1 CARRIER ASSY, STAGE 2
88543 13 1 WASHER, THRUST
88521 14 1 CARRIER ASSY, STAGE 3
88252 15 1 RING GEAR, 75T
90281 20 1 DRIVE SPLINE
13824 43 1 DRUM DRIVER
90052 41 1 ANCHOR PUCK
89242 32 1 S/P, TIE PLATE
87915 38 1 S/P, SYNTHETIC ROPE ASSY, 3/8x100’
84308 39 1 S/P, FAIRLEAD, HAWSE
81400 29 1 S/P 12VDC CONTACTOR
89626 30 1 S/P 12VDC CONTACTOR PLATE ASSEMBLY
89244 28 1 S/P CONTROL PACK COVER ASSEMBLY
83665 40 1 S/P REMOTE CONTROL
26405 26 1 POWER CABLE 2GA, 2.2m
36080 37 1 POWER CABLE 2GA, 71cm
88371 3 10 TORX, PAN HEAD, M5-0.8 x 25
88682 26 1 TORX, PAN HEAD, M6-1.0 x 25
83475 31 4 TORX, PAN HEAD, M8-1.25 x 25
90343 42 1 BRACKET, MULTI-MOUNT

TREUIL MULTI-MOUNT

ZEON 10-S

Référence : 90360
Effort en 1ère couche : 4536 kg (10 000 livres)
Moteur : 12 V CC, à enroulements série
Commandes : Interrupteur à distance, fi l de 3,7 m (12')
Train d’engrenages : Planétaire à 3 étages
Rapport de démultiplication : 216:1
Embrayage (déroulement en roue libre) : Couronne dentée rotative
Frein : Automatique, à came excentrée
Longueur/Diamètre du tambour : 8,0 cm/23,6 cm (3,15 po/9,3 po)
Poids d’expédition du kit : 46,7 kg (103 livres)
Câble : Câble synthétique, Ø 9,5 mm x 30,5m (3/8 po x 100 pieds)
Guide-câble : Écubier
Batterie conseillée : 650 A (démarrage à froid) minimum pour le halage
Cycle d’utilisation : Intermittent
Fils de batterie : 2 GA, 2,2 m (90 po)
Finition : Revêtement époxy noir
Garantie : À vie limitée
Entraxe de fi xation : 254 mm x 114,3 mm (10,0 po x 4,5 po)
Dimensions du treuil : L x P x H 615,9 mm x 181,6 mm x 267,1 mm

(24,25 po x 7,14 po x 10,52 po)

WARN Industries, Inc. 987956A2

WARN Industries, Inc. 987956A2