Wagner Project Sprayer User Manual

Owner’s Manual
Wagner Technical Service
1770 Fernbrook Lane, Plymouth, MN 55447
http://www.wagnerspraytech.com
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Read this manual for complete instructions

Table of Contents

Safety Information ................................................... 2
What’s in the Box ....................................................3
Before you Begin .....................................................4
Selecting the proper spray tip............................. 4
Important preparation tips ..................................4
Setup ......................................................................5-6
Material container setup ..................................... 5
Remote suction set setup ................................... 6
Flow Control Knob / Practice Spraying ................. 7
Material thinning ................................................. 7
Usage ........................................................................ 8
Priming with remote suction set .........................8
Spraying (Overspray) ......................................... 8
Spray Technique...................................................... 9
Cleanup - Latex Materials ................................ 10-11
Cleaning the material container........................ 10
Cleaning the remote suction set ....................... 11
Cleanup - Oil-based Materials .............................. 12
Cleaning the material container........................ 12
Cleaning the remote suction set ....................... 13
Cleaning the Components .................................... 14
Reassembly............................................................ 14
Maintenance ........................................................... 15
Replacement parts ................................................15
Troubleshooting .................................................... 16
Product registration .......................................... 16
Parts List ........................................................... 50-51
Warranty ................................................................. 52
Need Help? Call us rst for answers fast.
Call Wagner Spray Tech toll-free if you have any comments or problems with this product.
Technical service hours: Monday through Friday, 8:00 am to 7:00 pm Central Time
0109 • Form No. 0525800B
English
Important Safety Information · Read all safety information before operating
Minimum gauge for extension cords
Cord length (feet)Voltage
Ampere
rating range
2 - 3
120V
25-50
100 150 200 250 300 400 500
18
16 14 14 12 12 10 10
the equipment. SAVE THESE INSTRUCTIONS.
To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in
this manual. Be familiar with the controls and proper usage of the equipment.
This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.
HAZARD: INJECTION INJURY
A high pressure stream of paint produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.
NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is important to treat
the injury surgically as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to come in contact with the uid
stream.
• NEVER put your hand in front of the gun. Wear gloves. Gloves will
not provide protection against an injection injury.
• Keep hands and other body parts away from the discharge. For
example, do not try to stop leaks with any part of the body.
• Always unplug the spray gun before servicing, cleaning tip guard,
changing tips, or leaving unattended.
• Always use the nozzle tip guard. Do not spray without nozzle tip
guard in place.The tip guard provides some protection against
injection injuries but is mainly a warning device. Only use a nozzle tip specied by Wagner.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite, causing property damage and/or severe injury.
PREVENTION:
• Exhaust and fresh air introduction must be provided
to keep the air within the spray area free from accumulation of
ammable vapors.
• Avoid all ignition sources such as static electricity sparks, open ames, pilot lights, hot objects,
cigarettes, and sparks from connecting and disconnecting power cords or working light switches.
• Fire extinguishing equipment must be present and in
good working order.
• Follow the material and solvent manufacturer’s safety precautions
and warnings.
• Do not spray ammable or combustable materials near an open ame or sources of ignition such as cigarettes, motors, and electrical
equipment.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
• Do not use bleach.
• Do not use halogenated hydrocarbon solvents such as methylene
chloride and 1,1,1 - trichloroethane. They are not compatible with aluminum and may cause an explosion. If you are unsure of a
material’s compatibility with aluminum, contact your coating supplier.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with the body. Vapors
can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled.
Read all instructions supplied with the mask to be sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions for equipment and
spray material before operating any equipment.
• Comply with all appropriate local, state, and national codes governing ventilation, re prevention, and operation.
• Keep sprayer out of the reach of children.
• Hearing protection is recommended for extended use.
• Always wear appropriate gloves, eye protection and a respirator or
mask when painting.
• Do not operate or spray near children. Keep children away from
equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective
footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of
drugs or alcohol.
HAZARD: ELECTRIC SHOCK HAZARD
May cause severe injury.
PREVENTION:
• Keep electrical cord plug and spray gun trigger free from paint and other liquids. Never hold cord at plug connections to support cord. Failure to observe may result in an electrical shock.
• Never immerse electrical parts in water or any other liquid. Wipe the
exterior of the sprayer with a damp cloth for cleaning. Always make sure the sprayer is unplugged before taking it apart for cleaning.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. For lengths less than 50 feet, use a No. 18 AWG extension cord. For lengths more than 50 feet, use a No. 14 or No. 16 AWG extension cord. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Wagner Spray Tech accessory extension cords recommended:
P/N 0090241 20 foot extension cord. P/N 0090242 35 foot extension cord.
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Important Safety Information · Read all safety information before operating
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
(e)
(f)
(g)
(a)
(6)
(5)
(4)
(3)
(2)(1)
(k)
(i)
(m)
(j)
(l)
(h)
the equipment. SAVE THESE INSTRUCTIONS.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary,
do not connect the green grounding wire to either at blade
terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
What’s in the Box
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same
conguration as the plug. No adapter should be used with this
product.
a) Sprayer assembly b) Spray tip
c) Suction tube with lter
d) Material container
e) Flow control knob
f) Trigger g) Pump assembly
1) Locking nut
2) Atomizer valve
3) Pump housing ring
4) Pump housing
5) Spring
6) Piston
h) Dual hose tting i) Quick Flush lid
j) Remote suction hoses k) Container clip l) Oil lubricant* m) Cleaning brush
* Included in some models.
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Before You Begin

(a)
(b)
Selecting the Proper Spray Tip:
It is important that you use the proper spray tip based on your type of spraying job and the type of material you plan to spray. Read below for details.
Optimus™ Spray Tip (included)
An Optimus™ spray tip produces a wide pattern that can be
adjusted horizontally or vertically.
To adjust:
1. Make sure the sprayer is unplugged and that spray tip is
sufciently hand-tightened.
2. Orient the spray tip to achieve your desired spray pattern.
a. If you plan to spray horizontally (side to side), orient
the spray tip as shown in (a).
b. If you plan to spray vertically (up and down), orient
the spray tip as shown in (b).
Round Tip (sold separately)
A round tip produces a round pattern. Use a round tip if the
surface you are spraying is too small for use with the wide angle tip.
A round tip is available at your local retailer.
Stain Tip (sold separately)
The stain tip has a specially designed opening for use with thin materials such as thin stains, sealers and waterproofers, and can be adjusted to reduce overspray. If you did not receive a stain tip and will be spraying one of these materials, the tip can be purchased at your local retailer.
The stain tip pattern is round with a ne spray. To adjust the spray pattern size and coarseness, turn the tip slightly
counterclockwise to narrow the pattern and make the spray more coarse. Turn the tip slightly clockwise to widen the
pattern and make the spray more ne.
IMPORTANT: Make sure to tighten all spray tips firmly by hand. If the spray tip is not tightened firmly enough, the sprayer could leak or the tip could be damaged. Do not use a tool to tighten the spray tip. If the tip is too tight, it may be damaged.
IMPORTANT: Use only Optimus™-labeled spray tips with this sprayer. Other tips are not compatible with this sprayer.
Important Preparation Tips:
• It is important to mix the material thoroughly before you begin. Do not shake the material to mix it. Always stir the material
gently but thoroughly before use.
• Remove any skin that has formed on the top of the material. Do not mix the skin into the material. The skin can break up
and clog the sprayer. Older paint may need to be strained.
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Material Container Setup
(a)
(b)
(c)(d)
1. Remove the material container from the pump housing by turning the pump housing ring counterclockwise.
3. Fill the container with the material to be used.
2. Remove the suction tube.
4. Place a few drops of household oil down the intake (a) and return openings (b) in the pump housing.
5. Insert the suction tube into the intake opening.
7. Twist the pump housing ring to thread the container onto the pump housing. Plug in the unit.
6. Line up the tab (c) on the pump housing with the notch (d) on the material container.
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Remote Suction Set Setup (optional)
(m)
(l)
(g)
(f)
(d)
(c)
(e)
(a)
(b)
(i)
(h)
(j)
(k)
1. Remove the material container from the pump housing by turning the pump housing ring counterclockwise.
3. Place a few drops of household oil down the intake (a) and return (b) openings in the pump housing.
2. Remove the suction tube.
4. Push the dual hose
tting (c) into the intake
and return openings on the bottom of the
housing. The tting
with the ridge (d) goes into the return opening. Twist the pump housing ring (e) clockwise to tighten the dual hose
tting into place.
5. Push the remote suction hose onto the intake and return
ports of the dual hose tting. The larger hose (f) goes
onto the intake port (g).
7. Submerge the suction tube assembly into the material container and attach the container clip (l) to the side to hold it securely. Make certain the return line (m) is inside the container.
6. Slide the intake hose [(h), the larger hose] through the container clip (i). You may need to pull the hoses slightly apart.
Push the intake hose onto
the suction tube so that it
is ush with the ridge (j).
Make certain that the intake
lter (k) is in place on the
suction tube.
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6
Flow Control Knob / Practice Spraying
a)
b)
Flow Control Knob:
The spray pattern is controlled by the Flow Control Knob on
the rear of the sprayer, and by the thickness of the material being sprayed.
Turning the ow knob counterclockwise increases the amount of material ow. Turning the ow knob clockwise decreases the amount of material ow.
Practice Spraying :
1. Turn the ow knob fully counterclockwise to maximum.
3. Turn the ow knob clockwise until you have a good
spray pattern.
2. Point the sprayer at a scrap piece of wood or cardboard, and pull the trigger to prime the sprayer. Release trigger when material sprays evenly from the spray gun.
4. A poor spray pattern (a) will concentrate the paint in the center of the spray pattern and go on blotchy. A good spray pattern (b) has an even amount of material throughout the pattern and will go on smoothly.
• Always practice spraying on a piece of scrap wood or cardboard to test your spray pattern.
• If you adjust the ow knob and still cannot get a good pattern, you may need to thin the material you are using.
Always test spraying without thinning the material. Thin as required to achieve optimum spraying performance (refer to #4).
• If you are spraying a material that needs to be thinned, make sure to follow the manufacturer’s recommendations.
Thinning the Material:
Always test spraying without thinning the material.
If you are spraying with a material that needs to be thinned, make sure to follow the manufacturer’s recommendations.
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Usage

Title
Priming with the Remote Suction Set:
• The time needed to prime will vary from 30 seconds to 3 minutes depending upon the thickness of the material you
are spraying.
• If your sprayer is properly cleaned and oiled and it takes longer than three minutes to prime, your piston and/or
pump housing may be worn and will need to be replaced before using your remote suction set.
• Using the remote suction set will decrease the material ow, so it will take longer to apply the same amount of
material to the surface being sprayed.
• A 75% duty cycle is recommended when using the remote suction set. For example, trigger the gun for 15
seconds, and then allow the gun to remain idle (untriggered) for 5 seconds.
1. If you are using the remote suction set, you will need to prime the sprayer by removing air from the system. To prime:
Make sure the sprayer is plugged in, and turn the ow
control knob counterclockwise to maximum.
3. Aim the sprayer at a piece of scrap wood or cardboard. Squeeze the trigger and hold until all air is out of the system and material is owing freely out of the sprayer tip. This could take up to three minutes.
2. Hold the sprayer below the level of the paint. This will
speed up the priming.
IMPORTANT: The suction tube must remain completely submerged in the material. If it is not completely submerged and air is sucked into the system, the piston could seize. If the piston seizes, the sound the gun makes will change to a low hum and the gun will quickly become hot to the touch. Never run the sprayer when the piston is seized. Should this happen, clean the piston and the pump housing thoroughly using the cleanup procedures found in this manual.
Overspray:
IMPORTANT
Some sprayed materials create a cloud of paint. Some of that cloud will spray past your intended object and also bounce off of it. Wind and air currents may cause this cloud to drift onto surfaces not intended to be sprayed. You can control the amount of
overspray and bounce-back by adjusting your ow and moving the sprayer closer to the work piece, but always make sure that
you have a good spray pattern. Always test your pattern on a scrap piece of wood or cardboard, and make sure that you have drop cloths protecting anything not being sprayed.
Anything you don’t want painted that is in the area of your spraying surface should be covered or removed.
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Spraying Technique
Keep stroke
even
End
stroke
Start
stroke
Pull
trigger
Release
trigger
Move steadily
Aproximately
10 to 14 inches
Heavy Coat
Do not flex wrist while spraying.
Light Coat Light Coat
1. Keep your arm moving at constant speed and keep the
sprayer at a constant distance from the surface. The sprayer should be triggered at the beginning of the stroke and released at the end of the stroke.
2. Keep the sprayer at right angles to the surface. This
means moving your entire arm back and forth rather
than just exing your wrist.
Never tip the sprayer at more than a 45º angle when spraying overhead. Material could get into the motor housing and cause an electric shock.
Title
IMPORTANT: If material is leaking from the threads of the spray tip, turn off the sprayer immediately or the sprayer could be damaged. The sprayer will leak from behind the spray tip if the atomizer valve is not seated properly. If you notice material leaking from this area:
3. Unplug the sprayer immediately. Remove the spray tip
by turning it counterclockwise.
5. Put the atomizer valve back in place, making sure it can
seat properly without any obstruction.
4. Remove the atomizer valve and see if it needs to be
cleaned or replaced (see page 15). Also check the pump housing opening for any dirt or other obstruction and clean if necessary.
6. Thread on the spray tip by turning it clockwise and
tighten rmly by hand.
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Using the Quick Flush Lid (latex materials only)
(a)
(a)
0
30
1545
Title
Cleaning the material container:
You will need a garden hose to complete the steps below. If you do not have a garden hose available, or if you used oil­based materials, follow the Cleanup for Oil-Based Materials instructions on page 12-13.
1. Unplug the sprayer. Pour the
remaining material back into the original container. Remove the suction tube.
4. Slide the pump housing assembly off the sprayer. Remove the piston and spring from the pump housing. Place all removed parts (except the pump housing) into the material container (see inset).
2. Turn the spray tip counterclockwise until it is
removed. Pull out the atomizer
valve, being careful not to lose it.
5. Snap Quick Flush lid into place on
the pump housing ring as shown.
3. Using the spray tip, turn the
locking nut counterclockwise until it is removed.
6. Thread the Quick Flush lid onto
the material container.
7. Thread a garden hose into the Quick Flush lid, and
place entire container and cap into an empty bucket.
IMPORTANT: An empty bucket is needed because water will flow from the side port (a) of the Quick Flush lid when the hose is turned on.
9. Depending on the thickness of
the material, some residue may remain on the sprayer parts. Remove any remaining residue with the cleaning brush and the appropriate cleaning solution.
10. IMPORTANT: Make sure to completely remove all material from the inside of the piston chamber by scrubbing with the brush. Even a small amount of material can dry like glue and keep the piston from moving, causing damage to the sprayer.
8. SLOWLY turn on the garden hose. Let the water run for
approximately 30 seconds. Turn the water off, remove
the garden hose and Quick Flush lid from the material
container, and properly dispose of the cleaning solution.
Be careful not to lose any of the parts that are still in the material container!
11. IMPORTANT: Make sure to keep the vent hole (a) on the pump housing clean and unblocked or a vacuum can build up in the container and cause damage to the sprayer. A toothpick or straightened paper clip can be used to clean it.
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English
Using the Quick Flush Lid (latex materials only)
(a)
(b)
(a)
Title
Cleaning the Remote Suction Set:
You will need a garden hose to complete the steps below. If you do not have a garden hose available, or if you used oil­based materials, follow the Cleanup for Oil-Based Materials instructions on page 12-13 .
1. To remove any remaining material that is left in the suction hose, remove the suction tube from the material container and place into a waste container.
4. Using the spray tip, turn the
locking nut counterclockwise until it is removed.
2. Point sprayer into the side of the waste container. Trigger the sprayer until nothing more comes from the spray tip.
5. Slide the pump housing assembly off the sprayer. Remove the piston and spring from the pump housing. Place all removed parts (except the pump housing) into the material container (see inset).
3. Unplug the sprayer. Turn the
spray tip counterclockwise until it
is removed. Pull out the atomizer
valve, being careful not to lose it.
6. Unlock dual hose tting (with
hoses still attached) from pump assembly ring.
7. Snap Quick Flush lid into place on
the pump housing ring as shown.
10. SLOWLY turn on the garden
hose. Let the water run for approximately 30 seconds. Turn the water off. Remove the dual
hose tting from the Quick Flush
lid.
8. Push the dual hose tting (a) into
the intake and return openings on
the bottom of the Quick Flush lid. The tting with the ridge (b) goes
into the return opening.
11. Remove the suction tube and
dual hose tting from the suction
hoses. Place suction tube into the material container.
9. Thread a garden hose into the
Quick Flush lid. Place hoses (with
suction tube attached) into an empty bucket.
12. Perform steps 6-11 in Cleaning the material container (previous page) in order to clean the remaining components of your sprayer.
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English
Cleaning the Material container:
Make sure you clean the sprayer in a well-ventilated area whenever cleaning with flammable solvents.

TitleCleanup - Oil-based Materials

1. Unplug the sprayer. Pour the remaining material back
into the original container.
3. Attach the container and plug in the sprayer. Squeeze
the trigger until the solution comes though the sprayer for several seconds.
2. Fill the container half full of the cleaning solution
appropriate to the type of material you sprayed (warm, soapy water for latex-based materials; mineral spirits for oil-based materials). Plug in the sprayer.
4. Unplug the sprayer. Remove the container and properly
dispose of the remaining solution.
5. Make certain the sprayer is unplugged. Remove the suction tube.
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English
6. Move on to Cleaning the Components, page 14.
Cleanup - Oil-based Materials
Cleaning the Remote Suction Set:
Make sure you clean the sprayer in a well-ventilated area whenever cleaning with flammable solvents.
1. Make sure the sprayer is unplugged. 2. Remove the suction tube from the material container
3. Plug in the sprayer, and squeeze the trigger and spray
into a second container until the solvent coming through
the sprayer is free of material. Unplug the sprayer.
and submerge into a container of the solvent appropriate to the type of material you sprayed (warm, soapy water for latex-based materials; mineral spirits for oil-based materials.
4. Remove the suction tube from the cleaning solution.
Unlock the pump housing locking collar (a) by turning it
counterclockwise.
5. Remove the suction tube and dual hose tting from the
suction hoses.
13
6. Move on to Cleaning the Components, page 14.
English
Cleaning the Components - Oil-based materials
(a)
Title
1. Turn the spray tip counterclockwise until it is
removed. Pull out the atomizer
valve, being careful not to lose it.
4. Remove all parts from the pump housing assembly. Clean all parts thoroughly with the brush provided using a solution appropriate to the type of material you sprayed.
2. Using the spray tip, turn the
locking nut counterclockwise until it is removed.
5. IMPORTANT: Make sure to completely remove all material from the inside of the piston chamber by scrubbing with the brush. Even a small amount of material can dry like glue and keep the piston from moving, causing damage to the sprayer.
3 Slide the pump housing assembly
off the sprayer.
6. IMPORTANT: Make sure to keep the vent hole (a) on the pump housing clean and unblocked or a vacuum can build up in the container and cause damage to the sprayer. A toothpick or straightened paper clip can be used to clean it.

Reassembly - all materials

1. Slide the spring onto the front end of the piston.
4. Place the locking nut onto the motor housing. Press in
while turning the locking nut clockwise. Tighten rmly
with the spray tip.
Do not cross-thread the locking nut. Make certain it is threaded correctly before tightening. Make certain that the pump housing is pushed far enough into the sprayer and the locking nut is screwed on tightly.
2. Insert the piston into the back of the pump housing.
3. Insert the pump housing assembly into the front of the sprayer.
5. Insert the atomizer valve into the front end of the pump
housing. Place the spray tip onto the pump housing and turn it clockwise until it is tightened securely.
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Maintenance

1
1
2 3
Front view of a good atomizer valve.
2
Front view of a atomizer valve after spraying 7-10 gallons of latex paint. Replace.
3
Front view of a atomizer valve after spraying 7-10 gallons of latex stain. Replace.
(a)
(b)
(c)(d)
Lubricating your sprayer prior to storage is important to prolong the life of the pump housing components.
1. Turn the sprayer upside-down while the material
container is removed. Squeeze a small amount of
standard household oil into both the intake (a) and return (b) openings on the pump housing.
3. Replace the suction tube.
2. Plug in the sprayer. Aim at piece of scrap wood or
cardboard and squeeze the trigger of the sprayer for 2 to
3 seconds while sprayer is still inverted.
4. Replace the material container.
• Parts of your sprayer wear out with use and require regular replacement. They include the atomizer valve, piston
and spring. These parts are not covered by your sprayer warranty.
• More abrasive materials such as latex paints and stains cause these parts to wear out faster than less abrasive
materials such as oil-based paints and stains, thin stains and sealers.
Atomizer valve:
The atomizer valve is shaped to cause the material to spin as it
comes out of the sprayer. The spinning breaks the material up
into a ne spray. As more material goes through the atomizer
valve, it wears out the valve and the shape of the valve changes. When it changes too much to produce a good spray pattern, the valve needs to be replaced.

Replacement Parts

Piston and Spring:
The average life of a piston and spring will vary depending on the types of material being sprayed.
Replace the piston if the sprayer takes longer than 15 seconds with the suction tube or 3 minutes with the remote suction set to prime when well lubricated, or if there is an excess amount of material leaking, refer to the troubleshooting suggestions listed in this manual. Replace the spring if you notice that it is broken when you clean the sprayer.
To replace either the atomizer valve or the piston and spring, follow steps 1-4 in Cleaning the Components (page 14), and replace the old parts with new ones. When replaced, follow steps 1-5 in Reassembly (page 14).
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Troubleshooting

Problem
A. Motor will not run.
B. Motor has a low hum and
does not spray.
C. Motor operates properly but
does not spray.
D. Material spitting or globbing.
E. Excessive fogging.
F. Runs and sags in paint.
G. Material drips from spray tip
guard.
H. Motor overheats.
I. Material leaking from between
spray tip and locking nut.
Cause
1. No power at wall outlet. Electrical problem
or defective motor.
1. Control knob turned in too far.
2. Seized piston.
1. Failure to prime with remote suction set.
2. Loose or damaged suction tube.
3. Plugged or worn atomizer valve.
4. Atomizer valve missing.
5. Material too thick.
6. Plugged spray tip.
7. Intake lter plugged.
8. Control knob needs adjusting.
9. Worn piston.
1. Low on paint.
2. Paint too thick.
3. Loose suction tube drawing in air.
4. Worn atomizer valve.
5. Worn spray tip.
6. Control knob needs adjusting.
7. Worn piston.
1. Pressure too high.
2. Holding sprayer too far from work surface.
1. Arm movement too slow, holding spray gun too close to work surface or applying too much paint at one time.
1. Guard is for safety and cannot be
removed. Some dripping is unavoidable with some paints.
1. Seized piston.
2. Extension cord too long.
3. Operating continously.
1. Spray tip is loose.
2. Atomizer valve not positioned properly.
3. Worn atomizer valve.
4. Eroded pump housing
Solution
1. Try new wall outlet. Take to Authorized Service
Center for repair.
1. Turn control knob counterclockwise.
2. Disassemble sprayer and clean.
1. Thin paint. Hold sprayer below level of paint can. Oil
intake opening.
2. Tighten or replace.
3. Clean or replace as needed.
4. Put in atomizer valve.
5. Thin material.
6. Clean tip.
7. Clean intake lter.
8. Adjust.
9. Clean and oil or replace.
1. Rell container.
2. Thin paint.
3. Clean and insert rmly in intake opening on pump
housing.
4. Replace atomizer valve.
5. Replace if worn.
6. Adjust.
7. Replace or clean and oil.
1. Turn ow control knob clockwise to reduce pressure and ow.
2. Hold sprayer closer to work surface.
1. See section on spraying (page 9).
1. Use a small brush on drips that fall on surface being sprayed. Use a drop cloth.
1. Clean piston.
2. Replace with proper size.
3. Release trigger at end of pass, allow to cool
1. Tighten securely.
2. Unplug the sprayer, remove the spray tip and reposition the atomizer valve.
3. Replace.
4. Replace pump housing
Any attempt to open the motor housing or repair any electrical parts within the unit by anyone other than an authorized repair technician could cause serious injury and will void the warranty.
Have you tried the recommendations above and are still having problems? In the United States, to speak to a customer service representative, call our Customer Service at 1-800-328-8251 Monday through Friday between 8:00 AM and 4:30 PM Central time.
Product Registration
Register your product online at www.wagnerspraytech.com. Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost.
16
English
Parts list • Liste de pièces • Lista de piezas
(i)
(a)
(g)
(h)
(j)
(p)
(q)
(r)
(m)
(b)
(c)
(d)
(e)
(f)
(k)
(l)
(n)
(o)
50
Parts list • Liste de pièces • Lista de piezas
Item
Article
Articulo
a) ---------- Sprayer assembly Pulvérisateur Rociador 1 b) 0525351 Pump housing ring Anneau du corps de pompe Anillo de la caja de la
c) 0525201 Pump housing Corps de pompe Caja de la bomba 1 d) 0524224 Atomizer valve Soupape atomiseur Válvula de atomización 1 e) 0525355 Lock nut Bague de blocage Tuerca del émbolo 1
f) 0525357 Spray tip Buse à pulvériser Punta de rociadora 1
g) 0199903 Piston Piston Émbolo 1 h) 0016101 Spring Ressort Resorte 1
i) 0525228 Suction tube with lter Tube d’aspiration avec ltre Tubo de succión con ltro 1 j) 0525220 Material container Réservoir de liquide Contenedor de uido 1
k) 0518428 Quick Flush lid Capuchon de nettoyage
l) 0525374 Dual hose tting Raccord pour tuyau souple
m) 0518361 Suction extension hoses Tuyau souple double Conjunto de dos mangueras 1
n) 0280353 Container clip Pince pour contenant Gancho de contenedor 1 o) 0514209 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1 p) 0500320 Oil lubricant (included in
q) 0525727 Warning label (English) Étiquette d’avertissement
r) 0525759 Warning label (Fra / Esp) Étiquette d’avertissement
Part No.
Nº de piéce
Pieza No.
English Description
some models)
Français Description
rapide
double
Lubriants (disponible dans
quelques modèles)
(English)
(Français / Español)
Español Descripción
bomba
Tapa de limpieza rápida 1
Conexiòn de dos mangueras
Lubricante (disponible en algunos modelos)
Etiqueta de advertencia (English)
Etiqueta de advertencia (Français / Español)
Quantity Quantite
Cantidad
1
1
1
1
1
Optional Accessories • Accessoires Optional • Accessorios Opciónal
Part No.
Nº de pièce
Pieza No.
0525118 Replacement atomizer valves (2) Soupapes atomiseur de
0500320 Oil lubricant Lubriants Lubricante 0525120 Piston repair kit Trousse de réparation de piston Juego de la reparación del émbolo
0525115 Optimus™ spray tip Buse à Optimus™ Punta de Optimus™ 0525116 Round tip Buse ronde Punta redonda 0525117 Stain tip Buse de teinture Punta para tinte
0525119 Remote suction set Rallonge d’aspiration Extensión de succión
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English Description
Français Description
remplacement (2)
Español Descripción
Válvula en atomización de repuesto
(2)
Warranty • Garantie • Garantía
This product, manufactured by Wagner Spray Tech Corporation (Wagner) is warranted against defects in material and workmanship for one year following date
of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center.
ANY IMPLIED WARRANTY OF MERCHANTABlLITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING DATE OF PURCHASE. THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.
If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid, to any
Wagner Authorized Service Center. (A listing of Service Center locations is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.
The spray tip you have purchased with your Wagner Power Painter is warranted against wear for the life of the Power Painter. The spray tip warranty does not
cover damage resulting from improper use, accidents or user’s negligence. If the spray tip fails due to wear, return it, postage prepaid, to Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fernbrook Lane, Plymouth, MN
55447. Please include your name, complete address and telephone number with the spray tip. Allow 6 to 8 weeks for delivery.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
Ce produit, fabriqué par Wagner Spray Tech Corporation (Wagner), est garantit contre les défauts de matériaux et de fabrication pendant un an suivant la date
d’achat, s’il est utilisé conformément aux recommandations et directives imprimées par Wagner. Cette garantie ne couvre pas les dégâts qui résulteraient d’une mauvaise utilisation, les accidents, la négligence de l’utilisateur ou l’usure normale. Cette garantie ne couvre aucun dégât dû des opérations de maintenance effectuées par tout autre qu’un réparateur appouvé par Wagner.
TOUTE GARANTIE IMPLICITE DE QUALITÉ MARCHANDE OU DE CONFORMITÉ À UN USAGE PARICULIER EST LIMITÉE À UN AN À PARTIR DE LA DATE D’ACHAT. CE PRODUIT N’EST CONÇU QUE POUR UNE UTILISATION PRIVÉE. DANS LE CAS DE LOCATION OU AUTRES APPLICATIONS PROFESSIONNELLES, CETTE GARANTIE SE LIMITE À 30 JOURS À PARTIR DE LA DATE D’ACHAT. WAGNER NE POURRA EN AUCUN CAS ÊTRE TENUE RESPONSABLE DE DOMMAGES-INTÉRÊTS INDIRECTS OU CONSÉCUTIFS, QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON. CETTE GARANTIE NE S’APPLIQUE PAS AUX ACCESSOIRES
Si un produit est défectueux, au niveau des matériaux ou de la fabrication, au cours de la durée applicable de la garantie, le renvoyer avec une preuve d’achat, port payé, à l’un des centres de service autorisé par Wagner. (Une liste des adresses de ces centres accompagne tous les produits). Le centre de service
autorisé réparera ou remplacera le produit (au choix de Wagner) et le renverra, port payé, et utilisateur.
L’embout livré avec ce produit Wagner est garanti contre l’usure pour toute la durée utile de l’appareil. Cette garantie ne couvre pas les dégâts résultant d’une mauvaise utilisation du produit, d’accidents ou d’une négligence de l’utilisateur.
Si l’embout du pulvérisateur s’use, le renvoyer, port payé, à Wagner Spray Tech Corporation, Spray Tip replacement, 1770 Fernbrook Lane Plymouth, Minnesota 55447 (USA). Prière de joindre le nom, l’adresse et le numéro de téléphone de l’utilisateur. Compter un délai de livraison de 6 à 8 semaines.
CERTAINS ÉTATS ou provinces NE PERMETTENT PAS LA LIMITATIONS DE LA DURÉE DE LA GARANTIE IMPLICITE OU L’EXCLUSION DES DOMMAGES-INTÉRÊTS INDIRECTS OU ACCESSOIRES, LES RESTRICTIONS APPARAISSANT AUX PRÉSENTES POURRAIT DONC NE PAS S’APPLIQUER À UTILISATEUR.
LA PRÉSENTE GARANTIE CONFÈRE DES DROITS PRÉCIS À UTLISATEUR, MAIS CELUI-CI POURRAIT AVOIR D’AUTRES DROITS EN VERTU DES LÉGISLATIONS LOCALES.
WAGNER ONE-YEAR LIMITED WARRANTY - Keep on File
Spray Tip Lifetime Warranty
GARANTIE LIMITÉE D’UN AN - À conserver
Garantie à vie de l’embout du pulvérisateur
GARANTíA LIMITADA POR UN AÑO - Manténgala archivada
Este producto, fabricado por Wagner Spray Tech Corporation (Wagner), está garantizado contra defectos de materiales y de mano de obra por un año a partir de la fecha de compra, si se utiliza de acuerdo con las instrucciones y recomendaciones especicadas por Wagner. Esta garantía no cubre daños producidos por uso indebido, accidentes, negligencia del usuario o desgaste normal del producto. Tampoco cubre defectos o daños producidos por reparaciones o mantenimiento no realizados por un Centro de servicio autorizado de Wagner.
CUALQUIER GARANTÍA IMPLÍCITA DE COMERCIALIZACIÓN O DE BUEN ESTADO PARA PROPÓSITOS ESPECÍFICOS ESTÁ LIMITADA POR UN AÑO A PARTIR DE LA FECHA DE COMPRA. ESTE PRODUCTO SÓLO HA SIDO DISEÑADO PARA USO DOMÉSTICO. SI SE LE DA USO PROFESIONAL Y DE RENTA, ESTA GARANTÍA TIENE UNA DURACIÓN DE 30 DÍAS A PARTIR DE LA FECHA DE COMPRA. BAJO NINGUNA CIRCUNSTANCIA WAGNER SE RESPONSABILIZARÁ POR CUALQUIER DAÑO ACCIDENTAL O COMO CONSECUENCIA DEL USO DEL PRODUCTO, YA SEA POR LA VIOLACIÓN DE ESTA GARANTÍA O POR CUALQUIER OTRA RAZÓN. ESTA GARANTÍA NO INCLUYE LOS ACCESORIOS.
Si cualquier producto presentara defectos de materiales y/o de mano de obra durante el período válido, devuélvalo con el recibo de compra y el ete pagado a cualquier Centro de servicio autorizado de Wagner (este producto viene con una lista de los Centros de servicio). El Centro de servicio autorizado de Wagner reparará o reemplazará el producto (de acuerdo a su criterio) y se lo devolverá haciendo uso de los gastos de ete ya pagados.
Garantía vitalicia de la punta rociadora
La punta rociadora que usted ha adquirido con su equipo rociador de pintura Wagner está garantizada contra desgaste por el tiempo que dure su rociador. La garantía de la punta no cubre daños producidos por uso indebido, accidentes o negligencia del usuario.
Si la punta falla, debido a desgaste, devuélvala con franqueo pagado a Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fernbrook Lane, Plymouth, Minnesota 55447. Por favor, junto con la punta, incluya su nombre, su dirección completa y su número de teléfono. La punta se le devolverá en de 6 a
8 semanas.
ALGUNOS ESTADOS NO PERMITEN LIMITACIONES DE TIEMPO A LAS GARANTÍAS IMPLÍCITAS NI TAMPOCO LA EXCLUSIÓN DE DAÑOS ACCIDENTALES O COMO CONSECUENCIA DEL USO DEL PRODUCTO, POR LO QUE es posible que la limitación anterior NO SE APLIQUE A SU CASO PARTICULAR.
ESTA GARANTÍA LE OTORGA CIERTOS DERECHOS LEGALES ESPECÍFICOS Y TAMBIÉN PUEDE ACCEDER A OTROS DERECHOS QUE VARÍAN DE UN ESTADO A OTRO.
Wagner Spray Tech Corporation
1770 Fernbrook Lane
Plymouth, Minnesota 55447
Copyright © Wagner Spray Tech Corporation. All
rights reserved, including right of reproduction in
whole or in part, in any form.
Telephone 1-800-328-8251
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