Wagner paint sprayer User Manual [en, es, fr]

English

Printed in China

PAINT CREW

HIGH PERFORMANCE AIRLESS SPRAYER

TABLE OF CONTENTS:

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

BEFORE YOU BEGIN SPRAYING . . . . . . . . . . . . . . . . . . . . 5

PURGING AND PRIMING. . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SPRAYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SPRAYING TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . 8

CLEANUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

INLET/OUTLET VALVES. . . . . . . . . . . . . . . . . . . . . . . . . . . 10

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38

SERVICE CENTER LIST . . . . . . . . . . . . . . . . . . . . . . . . 39-43

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

OWNER’S MANUAL • READ THIS MANUAL FOR COMPLETE INSTRUCTIONS

0503 • Form No. 0515801D

PECIFICATIONS:

Weight .............................. 25 lbs.

Capacity ........................... 2 gallon hopper

Power source ...................3/8 Hp universal motor

Power requirement...........15 amp minimum circuit on 120 VAC,

60 Hz current

Generator .........................8000 W

Spraying pressure............2800 PSI

Safety features.................Spray gun trigger lock and guard;

built-in tip safety guard; priming knob for safe pressure release.

Conforms to UL STD 1450. Certified to CAN/CSA C 22.2 NO 68-92.

Capability..........................Sprays a variety of paints, oil

base, latex, primers, stains, preservatives and other nonabrasive materials.

Do not use materials with flash points below 70°F (21°C).

This pump should not be used with textured materials, block filler, lacquers, industrial enamels, or asphalt sealer or materials containing HHC. See coating supplier if flash point is not listed on the container.

Need help? Call us first for answers fast.

Call Wagner Spray Tech toll-free if you have any comments or problems with this product.

1-800-328-8251

Wagner Technical Service

Visit us on the world wide web!

http://www.wagnerspraytech.com

1770 Fernbrook Lane, Minneapolis, MN 55447

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. SEE APHYSICIAN IMMEDIATELY.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the gun is 2800 PSI/193BAR fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• NEVER allow any part of the body to touch the fluid stream.

DO NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY knob must be turned to PRIME to relieve the pressure. Refer to the PRESSURE RELIEF PROCEDURE (page 5) described in the pump manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above 2800 PSI/193 BAR. This includes spray tips, guns, extensions, and hose.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating

manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.

• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place paint pump at least 20 feet from the spray object in a well ventilated area. Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The paint pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Use only conductive or grounded high pressure fluid hose. Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.

• Always flush unit into a separate metal container, at low

pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer's warnings and instructions.

• Do not use materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

English

SAFETY INFORMATION • READ ALL SAFETY

INFORMATION BEFORE OPERATING THE EQUIPMENT

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.

• All hoses, swivels, guns, and accessories must be pressure rated at or above 2800PSI/193 BAR.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

MPORTANT ELECTRICAL INFORMATION

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A14 or 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-Aafter the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

• Always disconnect the motor from the power supply and relieve hose pressure before working on the equipment.

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

PRODUCT REGISTRATION CARD

Send in your product registration card or register online at www.wagnerspraytech.com. Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost. Returning this card will expedite the processing of your warranty. Be sure you write your unit’s date code on the card before sending it. The date code is located underneath the base of your unit (for example, S087R). The additional information will also help us to develop new products that best meet your needs and desires. If you have any questions or concerns regarding your registration card, please call our registration card center at 1-303-394-9077.

IF YOU EXPERIENCE PROBLEMS WITH YOUR

SPRA YER AT ANY TIME DURING ASSEMBLY

OPERA TION OR CLEANUP, PLEASE REFER TO

THE TROUBLESHOOTING

SECTION OF THIS

MANUAL

(PAGE 12), OR CALL CUSTOMER

SERVICE A T

1-800-328-8251

WARNING

English

SAFETY INFORMATION • READ ALL SAFETY

INFORMATION BEFORE OPERATING THE EQUIPMENT

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

English

COMPONENTS AND ASSEMBLY

COMPONENTS

• Spray gun with filter

• Spray tip assembly

• 25 foot long, 1/4 inch diameter high pressure hose.

TOOLS NEEDED FOR ASSEMBLY

• Two adjustable wrenches.

• Extension cord (refer to Important Electrical Information

(page 3).

Do not plug in the unit until setup is complete.

WARNING

CONTROLS AND FUNCTIONS

ON/OFF switch .................The ON/OFF switch turns the unit on

and off (O = OFF, l = ON)

Spray Gun........................The spray gun controls the delivery of

the fluid being pumped.

Spray Hose.......................The spray hose connects the gun to

the pump.

Return Tube.......................Fluid is sent back out through the return

tube to the hopper when priming.

PRIME/SPRAY knob ........The PRIME/SPRAY knob directs fluid

to the spray hose when set to SPRAY, or the return tube when set to PRIME.

ASSEMBLY

Place the handle over the unit frame. Insert the bolts and tighten the wing nuts over the lock washers.

Thread one end of the high pressure spray hose to the outlet valve. Tighten with an adjustable wrench. Attach return tube to hopper.

Thread the other end of the hose to the spray gun. Hold the gun with one adjustable wrench, and tighten the hose nut with the other.

Spray

hose

Rear handle

Motor housing

ON/OFF switch

Inlet valve tool

PRIME/SPRAY knob

Hopper lid

Spray tip assembly

Trigger lock Trigger

Handle

Inlet filter

(inside of hopper)

Return

tube

Frame

Outlet

valve

Tip

storage

Spray

gun

Hopper

TipTip

guard

ON/OFF Switch

= ON

= OFF

PRIME/SPRAY

knob

SPRAY

PRIME

position

SPRAY

PRIME

SPRAY position

English

LOCKING

AND UNLOCKING THE GUN

Always lock the trigger off when attaching the spray tip or when the spray gun is not in use.

PLUGGING IN THE SPRAYER

1. Check that the ON/OFF switch is in the OFF postion.

2. Plug the sprayer into a heavy duty grounded extension cord (refer to

Important Electrical Information, page 3).

PRESSURE RELIEF PROCEDURE

Be sure to follow the pressure relief procedure when shutting the unit off FOR ANY PURPOSE. This procedure is used to relieve pressure from the spray hose.

1. Lock the spray gun off and flip the ON/OFF switch to the OFF position.

2. Turn the PRIME/SPRAY knob to PRIME.

3. Unlock the spray gun and then trigger it onto a scrap piece of wood or cardboard.

4. Lock the spray gun.

WARNING

The spray tip SHOULD NOT be attached until after the sprayer and spray hose has been purged and primed.

UNLOCKING THE GUN

To unlock the gun, turn the trigger lock to be in line with the trigger.

LOCKING THE GUN

The gun is secured when the trigger lock is at a 90° angle (perpendicular) to the trigger in either direction.

WARNING

EMPTYING

THE HOPPER

1. Perform all the steps of the Pressure Relief Procedure (page 5).

2. Remove the lid from the hopper.

3. Grab top handle of the sprayer with one hand, grab rear handle with the other.

4. Lift and tilt the sprayer so that material will pour from one of the front corners of the hopper and into its original container.

PAINT STRAINING

It is recommended that in order to avoid premature tip and filter clogging you should strain your paint before spraying. Follow manufacturer’s recommendations.

HOOSING THE CORRECT SPRAY GUN FILTER

Use the proper gun filter based on the tip size being used.

Make sure your floors and

furnishings are protected

with drop cloths to avoid

property damage.

The unit, when filled with spraying material, can be

heavy. Make sure to lift

with your legs and not your

back in order to reduce the

risk of injury.

WARNING

Follow these instructions if the hopper is filled with material and 1) your sprayer malfunctions or 2) you finish your spraying project without using all the material in the hopper.

BEFORE YOU BEGIN --

THIS PAGE CONTAINS INFORMATION THAT WILL BE

REPEATED THROUGHOUT THE MANUAL

Top

handle

Rear handle

PRIME

SPRAY

Front

corners

CAUTION

Part No. Tip Size Filter

Type

0154918 .011 Extrafine

0154675 .013 - .015 Fine

Mesh Number

180 mesh

0.084 mm

100 mesh

0.140 mm

Filter Body

red

yellow

Qty.Color of

2 pack

PURGING

AND PRIMING THE PUMP

1. Make sure the inlet filter is in place inside the hopper. If it is not, snap in place as shown.

2. Push the tab on top of the filter down once. This will ensure proper operation of the inlet valve.

3. Pull the return tube from the hopper and hold it over a waste container.

4. Turn the PRIME/SPRAY knob to PRIME.

5. Plug in the sprayer, and move the ON/OFF switch to the ON position.

6. Switch the pump to OFF. Remove the return tube from the waste container and secure it to the hopper.

7. Fill your hopper with the material you plan to spray. Do not exceed the fill line as shown. Replace the hopper lid.

8. Leave the PRIME/SPRAY knob on PRIME and switch your unit ON once more and make sure that material is flowing from the return tube.

Your sprayer is now purged. Move to Purging and Priming the Spray Hose.

Any fluids remaining in the pump and the return tube will flow out of the return tube. Let the pump run until no fluid is coming from the return tube.

PURGING

AND PRIMING THE SPRA Y HOSE

1. Unlock the spray gun and turn the PRIME/SPRAYknob to PRIME.

2. Trigger and HOLD the spray gun into a waste container

(see warnings below).

3. While holding the trigger, switch the pump ON.

4. While holding the trigger, turn the PRIME/SPRAYknob to SPRAY. Hold the trigger until all air, water, or solvent is purged from the spray hose and paint is flowing freely (read warnings below).

Keep hands clear from fluid stream.

Using a metal container, ground the gun by holding it against the edge of the container while flushing. Failure to do so may lead to a static electric discharge which may cause a fire.

If the PRIME/SPRAY knob is still on SPRAY, there will be high pressure in the hose and spray gun until the PRIME/SPRAY knob is turned to PRIME.

5. Release trigger, turn the PRIME/SPRAY knob to PRIME and turn pump OFF .

6. Trigger the gun into the waste container once more to be sure that no pressure is left in the hose.

7. Lock the spray gun off.

8. Thread the spray tip assembly onto the gun. Tighten by hand.

Your hose is now purged and primed.

WARNING

Your spray tip SHOULD NOT be attached to your spray gun when purging your spray hose.

English

PURGING AND PRIMING

PRIME

Tab

SPRAY

PRIME

SPRAY

PRIME

Fill line

SPRAY

PRIME

Begin

tightening

the tip at

this angle

to achieve

the desired

spray angle

when tight.

PRIME

SPRAY

English

PRACTICE

Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

1. Switch the pump ON and turn the PRIME/SPRAY knob to SPRAY.

2. When the motor shuts off, unlock the spray gun and spray a test area to check the spray pattern.

SPRAYING TECHNIQUE

The key to a good paint job is an even coating over the entire surface. This is done by using even strokes. Follow the TIPS, below.

Keep stroke smooth and at an even speed.

Even coat throughout

Approximately

10 to 12 inches

TIP: Keep your arm moving at a constant speed and

keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.

If your pattern is tailing, your spray tip might have an obstruction, your spray gun filter might be clogged or your spray tip might be worn. Refer to Spraying Troubleshooting on the next page.

Good spray pattern

Bad spray pattern (tailing)

When enough pressure has built up in the hose, the motor will shut off automatically. The motor will cycle on and off automatically as it needs pressure.

ADDITIONAL TIPS

Overlap each stroke by about 30%. This will ensure an even coating.

When you stop painting, follow PRESSURE RELIEF PROCEDURE and unplug electrical cord.

Keep the hopper lid placed on the hopper during spraying. This will prevent debris from falling into your spray material.

IF YOU EXPECT TO BE AWAY FROM YOUR SPRAYER FOR MORE THAN ONE HOUR, FOLLOW THE SHORT

-TERM

ORAGE PROCEDURE DESCRIBED IN THE STORAGE

SECTION OF THIS MANUAL (page 11).

Proper way to trigger the spray gun

Approximately

10 to 12 inches

Keep stroke

even

Start stroke End strokePull trigger Release triggerKeep steady

TIP: The spray gun should be triggered by turning it on

and off with each stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy coverage.

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

TIP: Keep the spray gun at right angles to the surface.

This means moving your entire arm back and forth rather than just flexing your wrist.

Right way

TIP: Keep the spray gun perpendicular to the surface,

otherwise one end of the pattern will be thicker than the other.

SPRAYING

CAUTION

SPRAY

PRIME

Approximately

10 to 12 inches

Wrong way

Right way

UNCLOGGING THE

SPRAY TIP

Do not attempt to unclog or clean the tip with your finger.

Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide can chip.

If the spray pattern becomes distorted or stops completely while the gun is triggered, follow these steps:

1. Turn the pump off, and release the trigger and lock the gun off.

2. Rotate the reversible tip arrow 180° so that the point of the arrow is toward the rear of the gun (CLEAN position).

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Unlock the gun and squeeze the trigger, pointing the gun at a scrap piece of wood or cardboard. This allows pressure in the spray hose to blow out the obstruction. When the nozzle is clean, paint will come out in a high pressure stream.

5. Release the trigger and lock the gun off.

6. Reverse the tip so the arrow points foward again (SPRAY position).

7. Unlock the gun and resume spraying.

If paint still will not spray from the spray tip, follow the steps on the next column.

Under pressure, the spray tip may be very difficult to turn. Turn the PRIME/SPRAY knob to PRIME and trigger the gun. This will relieve pressure and the tip will turn more easily.

WARNING

The following is a short list of minor difficulties you might encounter while spraying. If any of these occur, it will reduce the flow of material, making your spray pattern poor, or material will fail to spray from the gun.

• Clogged spray tip

• Clogged gun filter

• Clogged inlet filter

Follow the guidelines on this page to correct any one of these problems.

English

SPRAYING TROUBLESHOOTING

UNCLOGGING

THE SPRAY GUN FILTER

1. Perform Pressure Relief Procedure (page 5).

2. Unclip the trigger guard from the filter housing by pulling outward from the filter housing. Unscrew the housing.

3. Remove the filter from the spray gun housing and clean with the appropriate cleaning solution (warm, soapy water for latex paints, mineral spirits for oil-based materials).

4. Inspect the filter for holes (see Hole picture, above). Replace if holes are found.

NEVER POKE THE FILTER WITH A SHARP INSTRUMENT!

5. Replace the cleaned filter, tapered end first, into the gun housing.

6. Replace the housing and spring and snap the trigger guard back into the housing.

UNCLOGGING THE INLET FILTER

1. Perform Pressure Relief Procedure, (page 5).

2. Empty the hopper of all spraying material (see Emptying the Hopper, page 5).

3. Remove the inlet filter from the hopper. You may need to use a screwdriver to pry the filter loose.

4. Clean the inlet filter using the appropriate cleaning solution (warm, soapy water with latex paints, mineral spirits with oil-based paints or stains).

5. Replace filter.

If after having completed all of the steps on this page you are still experiencing problems spraying, refer to the TROUBLESHOOTING page (page 12).

The tapered end of the filter must be loaded properly into the gun. Improper assembly will result in a plugged tip or no flow from the gun.

When cleaning filter, look for sediments in the spraying material you are using. Refer to Paint Straining, (page 5).

This filter must be cleaned every time you use your sprayer. When using thicker paints, the filter might need to be cleaned more often.

CAUTION

rigger guard

Filter

Housing

Filter top (tapered end)

Hole

CAUTION

Inlet filter

English

CLEANUP

IMPORTANT CLEANING

NOTES!

READ THESE NOTES AND

WARNINGS BEFORE YOU

START TO CLEAN YOUR

SPRAYER

• When using latex paints, clean your sprayer and components using warm, soapy water. When using oil-based paints, use mineral spirits.

• Do not use mineral spirits on latex paint, or the mixture will turn into a jelly-like substance which is difficult to remove.

• No matter which cleaning solution you use, make sure to dispose of it properly when finished cleaning your sprayer.

• Thorough cleaning and lubrication of the sprayer is the most important step you can take to ensure proper operation after storage.

CALL 1-800-328-8251

IF YOU HAVE ANY QUESTIONS

REGARDING THE CLEANUP OF

YOUR SPRAYER

PURGING THE PAINT HOSE

1. Lock the gun, remove spray tip assembly, and turn the PRIME/SPRAY knob to PRIME.

2. Dump out any remaining spray material from the hopper back into its container (see Emptying the Hopper, page 5).

3. Fill the hopper with the appropriate cleaning solution.

4. Hold the spray gun against the side of the paint can and hold the trigger.

5. While holding the trigger, turn the pump ON, and turn the PRIME/SPRAYknob to SPRAY.

6. Release the trigger and turn the PRIME/SPRAYknob to PRIME.

7. Hold the spray gun against the side of a separate container and hold the trigger.

8. Turn the PRIME/SPRAY knob to SPRAYand trigger the gun until the fluid coming out of the gun is clear.

9. Turn the PRIME/SPRAY knob to PRIME and trigger gun once more to relieve pressure.

10. Move on to Rinsing the Hopper.

You might need to add more cleaning solution to the hopper.

Let the pump run until all paint is purged from the hose and cleaning solution is coming out of the gun.

These steps will allow you to recover excess paint left over in the paint hose.

RINSING THE HOPPER

1. Thoroughly rinse out the hopper using the appropriate cleaning solution.

2. Remove the inlet filter from the bottom of the hopper and clean. You may need to use a screwdriver to pry the filter loose.

3. Replace the filter and properly dispose of the cleaning solution.

FLUSHING THE SPRAYER

1. Fill the hopper with NEW cleaning solution.

2. Turn the PRIME/SPRAY knob to PRIME, turn the pump to ON .

3. Let the pump circulate the cleaning solution out the return tube for 2-3 minutes.

4. Turn the pump OFF .

5. Properly dispose of cleaning solution and move on to Cleaning the Spray

Gun Components, next page.

Make sure you do not drip any cleaning solution into the motor housing.

Special cleanup instructions for use with flammable solvents:

• ALWAYS FLUSH SPRAY GUN

ONE FULL HOSE LENGTH AWAY FROM SPRAY PUMP.

• If collecting flushed solvents in one gallon metal container, place it into an empty five gallon container, then flush.

• Area must be free from vapors.

• Follow all cleanup instructions.

WARNING

SPRAY

PRIME

SPRAY

Inlet filter

SPRAY

PRIME

CLEANING

THE SPRAY GUN COMPONENTS

1. Perform Pressure Relief Procedure, page 5.

2. Remove spray gun from the paint hose using adjustable wrenches.

3. Remove filter from spray gun (refer to Unclogging the Spray Gun Filter, page 8).

4. Remove spray tip from spray guard assembly.

5. Clean spray tip and filter with a soft-bristled brush and the appropriate cleaning solution. Be sure to remove and clean the washer and saddle seat located in the rear of the spray tip assembly.

6. Pour a few drops of household oil inside the gun housing (see area indicated below by arrow).

7. Reassemble spray gun:

• install gun filter tapered-end first, and,

• install spray tip, saddle seat and washer, and replace spray guard assembly.

8. Thread the paint hose back onto the spray gun. Tighten with a wrench.

IMPORTANT!

If you cleaned your pump using mineral spirits, it is recommended that you flush the pump again using warm, soapy water to prepare it for storage. Repeat Flushing the Pump

instructions.

English

CLEANUP (CONTINUED)

CLEANING

THE INLET VALVE

1. Remove the inlet filter from the bottom of the hopper. You may need to use a screwdriver to pry the filter loose.

2. Insert the inlet valve tool into the inlet fitting. Twist counter-clockwise and remove from its housing.

3. Inspect the three inlet fitting O-rings on the inlet fitting. Clean or replace, and lubricate with household oil.

4. Retrieve the inlet valve and the inlet valve O-ring from the inlet fitting housing. Clean or replace and lubricate the O-ring with a light household oil.

5. Set the inlet valve O-ring back into the housing, and set the inlet valve on top of it.

6. Replace inlet fitting into the housing. Tighten with the inlet valve tool and ratchet.

REPLACING THE OUTLET VALVE

1. Unscrew the outlet valve from the outlet valve housing using an adjustable wrench.

2. Inspect the inside of the outlet valve housing. Remove any accumulated paint.

3. Replace with a new outlet valve. Tighten into outlet valve housing with an adjustable wrench.

Replacement of the outlet valve may be necessary if your spray performance remains poor after having performed all the steps contained in the Spraying Troubleshooting section of this manual. Replacement valves are available by calling customer service.

DO NOT remove the O-rings on the inlet fitting to clean them. Remove ONLY if you plan to replace them.

You willl need to attach the inlet valve tool to a ratchet wrench extension in order to remove it.

Cleaning or servicing the inlet valve may be required if the unit has priming problems. This may be caused by improper cleaning and/or storage. Replacement kits may be ordered by calling customer service.

INLET/OUTLET VALVES

Filter

Housing

Saddle

seat

Washe

Inlet fitting O-ring

Inlet fitting

Inlet fitting O-ring

Inlet valve

Inlet valve O-ring

Filter

Housing

English

SHORT

-TERM STORAGE (UP TO 16 HOURS)

SHUTDOWN

1. Perform all the steps of the PRESSURE RELIEF PROCEDURE (page 5).

2. Pour 1/2 cup water slowly on top of the paint to prevent it from drying. Replace the hopper lid.

3. Wrap the spray gun assembly in a damp cloth and place it in a plastic bag. Seal the bag shut.

4. Unplug the sprayer.

5. Place the sprayer in a safe place out of the sun for shortterm storage.

STARTUP

1. Remove the gun from the plastic bag and stir the water into the paint.

2. Check to be sure the PRIME/SPRAY knob is set to PRIME.

3. Plug sprayer in and turn the switch to ON.

4. Turn the PRIME/SPRAY knob to SPRAY.

5. Test the sprayer on a practice piece and begin spraying.

Follow these steps when using LATEX PAINTS ONL Y. If using materials that are oil-based, follow the long-term storage steps.

PREP

ARING THE SPRAYER FOR LONG-

TERM STORAGE

1. Make sure you have already completed the Cleanup steps on pages 9-10.

2. Remove the inlet filter. You may need to use a screwdriver to pry it loose.

3. Pour approximately two ounces of light household oil into the inlet valve.

4. Remove hose from outlet valve, place a rag over the outlet valve, and turn the switch ON. Let the unit run for five seconds.

5. Switch the pump OFF.

6. Replace the inlet filter and push the tab on the filter.

7. Wipe the entire unit, hose and gun with a damp cloth to remove accumulated paint.

8. Replace the high pressure hose to the outlet valve and replace the hopper lid.

STORAGE

SPRAY

PRIME

Inlet filter

Inlet

valve

SPRAY

PRIME

SPRAY

Tab

PRIME

DAIL

Y MAINTENANCE

The only daily maintenance necessary is thorough cleaning. Follow the cleaning procedures in this manual.

EXTENDED MAINTENANCE

Some pump parts eventually wear out from use and must be

English

MAINTENANCE

replaced. The following is a list of available repair kits. Pump performance is the only reliable indicator of when to replace wear parts. Refer to the Troubleshooting section for more information on when to use these kits.

Kit Part #

Description

0515221 Inlet valve seal kit 0515205 Outlet valve kit

TROUBLESHOOTING

PROBLEM

A. The sprayer does not start.

B. The sprayer starts but does

not draw in paint when the PRIME/SPRAY knob is set to PRIME.

C. The sprayer draws up paint

but the pressure drops when the gun is triggered.

D. The PRIME/SPRAY valve is

on SPRAY and there is flow through the return tube.

E. The spray gun leaks.

F. The tip assembly leaks.

G. The spray gun will not spray.

H. The paint pattern is tailing.

CAUSE

1. The sprayer is not plugged in.

2. The ON/OFF switch is set to OFF.

3. The sprayer shuts off while still under pressure.

4. No voltage is coming from the wall plug.

5. The extension cord is damaged or has too low a capacity.

6. There is a problem with the motor.

1. The unit will not prime properly or has lost prime.

2. The hopper is empty.

3. The unit is not on level ground.

4. The inlet filter is clogged.

5. The inlet or outlet valve is stuck.

6. The inlet valve is worn or damaged.

7. The PRIME/SPRAY valve is plugged.

1. The spray tip is worn.

2. The inlet filter is clogged.

3. The gun or spray tip filter is plugged.

4. The paint is too heavy or coarse.

5. The outlet valve assembly is dirty or worn.

6. The inlet valve assembly is damaged or worn.

1. The PRIME/SPRAY valve is dirty or worn.

1. Internal parts of the gun are worn or dirty.

1. The tip was assembled incorrectly.

2. A seal is worn.

1. The spray tip or the gun filter is plugged.

2. The spray tip is in the CLEAN position.

3. PRIME/SPRAY knob not set on SPRAY.

1. The gun, the tip, or the inlet filter is plugged.

2. The tip is worn.

3. The paint is too thick.

4. Pressure loss.

SOLUTION

1. Plug the sprayer in.

2. Turn the ON/OFF switch to ON.

3. Motor will cycle ON and OFF while spraying as it needs pressure. This is normal. Resume painting.

4. Properly test the power supply voltage.

5. Replace the extension cord.

6. Take sprayer to Wagner Authorized Service Center.

1. Try to prime the unit again.

2. Refill the hopper.

3. Relocate unit to level ground.

4. Clean the inlet filter.

5. Clean the inlet and outlet valves and replace any worn parts.* Inlet may be stuck from old paint. Push inlet filter tab to release.

6. Replace the inlet valve.*

7. Take sprayer to Wagner Authorized Service Center.

1. Replace the spray tip with a new tip.**

2. Clean the inlet filter.

3. Clean or replace the proper filter. Always keep extra filters on hand.

4. Thin or strain the paint.

5. Clean or replace the outlet valve assembly.*

6. Replace the inlet valve.*

1. Take sprayer to Wagner Authorized Service Center.

1. Take the sprayer to a Wagner Authorized Service Center.

1. Check the tip assembly and assemble properly.

2. Replace the seal.*

1. Clean the spray tip or gun filter. Review Unclogging

the Spray Tip.

2. Put the tip in the SPRAY position.

3. Turn the PRIME/SPRAY knob to SPRAY.

1. Clean the filters and strain the paint.

2. Replace the spray tip.

3. Thin the paint.

4. Refer to Causes and Solutions for problem C.

* Special repair kits with instructions are available for these procedures. Refer to the Maintenance (page 12) section of this

manual for a list of the kits and their part numbers.

** Additional parts are available for this procedure. Refer to the Accessories (page 37) section of this manual for a list of the

parts and their part numbers.

Before servicing, always release system pressure by following PRESSURE RELIEF PROCEDURE (page 5).

WARNING

Français

Impression aux Chine

PAINT CREW

PULVÉRISATEUR SANS AIR PERFORMANT

TABLE DES MATIÈRES :

SÉCURITÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

COMPOSANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ASSEMBLAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

AVANT DE COMMENCER . . . . . . . . . . . . . . . . . . . . . . . . . 17

PURGE ET AMORÇAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PULVÉRISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PROBLÈMES POTENTIELS. . . . . . . . . . . . . . . . . . . . . . . . 20

NETTOYAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

SOUPAPES D’ENTRÉE/DE SORTIE . . . . . . . . . . . . . . . . . 22

RANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DÉPANNAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LISTE DE PIÈCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38

CENTRES DE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . 39-43

GARANTIE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

MANUEL DE L’UTILISATEUR • LIRE CE MANUEL POUR OBTENIR DES DIRECTIVES COMPLÈTES

SPECIFICATIONS:

Poids ................................ 11,3 Kg

Capacité ........................... distributeur de 7,5 litres (2 gallons)

Source de puissance........Moteur universel de 3/8 ch

Exigences d’alimentation..Circuit d’au moins 15 A, à courant de

120 V c.a./60 Hz

Génératrice.......................8 000 W

Pression de pulvérisation. ..Jusqu’à 2800 PSI/193 bar

Caractéristiques de sécurité.Serrure et garde de déclenchement de

pistolet de pulvérisation; protège-embout

intégré; bouton d’amorçage permettant la décompression en toute sécurité.

Possibilitiés.......................Pulvérisation de divers types de

peintures (au latex ou à huile), d’apprêts, de teintures, d’agent d’imprégnation et d’autres substances non abrasives.

Ne pas employer de matériaux avec un point d’éclair au-dessous de 70°F (21°C).

Cette pompe ne devrait pas être utilisée avec les matériaux à grain, les blocs de remplissage, les laques, les émaux industriels, l'asphalte scellant ou les matériaux contenant du HHC. Vérifier le point d’éclair énuméré par le fournisseur d’enduit sur le récipient.

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www.wagnerspraytech.com

1770 Fernbrook Lane, Minneapolis, MN 55447 - USA

DANGER : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sousjacents, causant des blessures graves pouvant aller jusqu’à l’amputation.

NE PAS TRAITER CE TYPE DE BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON DOIT CONSULTER UN MÉDICIN SUR-LE-CHAMP.

La pression maximale de ce pulvérisateur est d’environ 2800 PSI/193 bar

MESURES PRÉVENTIVES :

• NE JAMAIS pointer le pistolet vers une partie du corps.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du flexible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet

(les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protègeembout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY(se reporter à la section DÉCOMPRESSION, page 17 du présent manuel).

• TOUJOURS s'assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• TOUJOURS inspecter le flexible avant de procéder; celui-ci peut présenter des fuites attribuables à l’usure, à une flexion excessive ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-doigts.

• Tous les accessoires (pistolets, embouts, rallonges, flexibles etc.) doivent pouvoir subir une pression nominale de 2800 PSI/193 bar ou plus.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérifier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructrice de la main.

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs afin de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enflammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inflammables

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/débranchement d’appareils ou la commutation d’interrupteurs, appareils eléctriques, flammes nues, veilleuses, objets chauds, etc.).

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 6 mètres entre le pompe et l’objet à

pulvériser s’ils sont dans la même pièce bien ventilée. Les vapeurs inflammables étant souvent plus lourdes que l’air, l’espace audessus du plancher doit être particulièrement bien aéré. Cet appareil est doté de composants susceptibles de former des arcs

électriques pouvant enflammer les émanations présentes.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de

travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Les flexibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux flexibles.

• Le cordon d’alimentation doit être branché à un circuit trifilaire.

• L’appareil doit toujours être vidangé à basse pression,

embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés.

• Ne pas employer de matériaux avec un point d’éclair audessous de 70°F (21°C) (le point d’éclair correspond à la température à laquelle un liquide peut produire suffisamment d’émanations pour s’enflammer).

• Le plastique est générateur de décharges électrostatiques; ne jamais en suspendre pour fermer une aire de travail ou en utiliser en guise de toile de protection lorsqu’on pulvérise un produit inflammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

CONSIGNES DE SÉCURITE • LIRE TOUTES CES

CONSIGNES AVANT D

’UTILISER L’APPAREIL

Français

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