WAGNER Paint Crew 770 Owner's Manual
Owner’s manual: Read this manual for complete instructions
1-800-328-8251
Wagner Technical Service
http://www.wagnerspraytech.com
Or visit us on the world wide web!
Ou visitez notre site Web!
¡O visitenos en Internet!
Guide d’utilisation : Ce manuel contient des instructions détaillées
Manual del propietario: Le este manual para obtener instrucciones completas
English - Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Components and Assembly . . . . . . . . . . . . . . . . . . . . . . . 4
Before you Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Purging and Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Spraying Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Inlet / Outlet Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Français - Table des matières
Sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Composants y assemblage . . . . . . . . . . . . . . . . . . . . . . 16
Avant de commencer . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Purge et amorçage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pulvérisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Problèmes potentiels . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Nettoyage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Soupapes d’entree / de sortie. . . . . . . . . . . . . . . . . . . . . 22
Rangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dépannage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Liste de pièces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Garantie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
du lundi au vendredi, de 8 h à 16:30 h, heure normale du Centre
Heures d’ouverture du Service Technique:
0308 • Form No. 0515801K
Need Help?
Call us first for answers
fast. Call Wagner toll-free if
you have any comments or
problems with this Wagner
product.
Technical service hours: Monday through Friday, 8:00 am
to 4:30 Central Time
Español - Tabla de Contenido
Información de seguridad . . . . . . . . . . . . . . . . . . . . . 26-27
Componentes y ensamblaje . . . . . . . . . . . . . . . . . . . . . . 28
Antes de comenzar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Purga y cebado. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Rociadora . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Solución de problemas de rociadora . . . . . . . . . . . . . . . 32
Limpieza . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34
Válvulas de entrada / salida . . . . . . . . . . . . . . . . . . . . . . 34
Almacenamiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Solución de problemas . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lista de piezas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Garantía . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
De lunes a viernes, de 8 a.m. a 4:30 p.m., Hora Central
Besoin d’aide?
Appelez-nous pour des
réponses rapidas.
Téléphonez à Wagner sans
frais d’appel si vous avez
des commentaires ou des
problèmes avec l’appareil.
Horario del servicio técnico:
¿Necesita Ayuda?
Llámenos primero para
obtener respuestas rápidas.
Llame a la línea gratuita de
Wagner si quiere hacer un
comentario o tiene problemas
con este producto de Wagner.
Important Safety Information • Read all safety information before
operating the equipment. Save these instructions
To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in
this manual. Be familiar with the controls and proper usage of the equipment.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. SEE A
PHYSICIAN IMMEDIATELY.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT!
Injection can lead to amputation. See a physician immediately.
The maximum operating range of the gun is 2800 PSI/193 BAR
fluid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the fluid stream. DO
NOT allow body to touch a leak in the fluid hose.
• NEVER put your hand in front of the gun. Gloves will not provide
protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and release all
pressure before servicing, cleaning the tip or guard, changing tip,
or leaving unattended. Pressure will not be released by turning off
the motor. The PRIME/SPRAY knob must be turned to PRIME to
relieve the pressure. Refer to the
described in the pump manual.
• ALWAYS keep the tip guard in place while spraying. The tip guard
provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before flushing or cleaning the
system.
• Paint hose can develop leaks from wear, kinking and abuse. A
leak can inject material into the skin. Inspect the hose before each
use. Do not use hose to lift or pull equipment.
• NEVER use a spray gun without a working trigger lock and trigger
guard in place.
• All accessories must be rated at or above 2800 PSI/193 BAR.
This includes spray tips, guns, extensions, and hose.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is important to treat
the injury as soon as possible. DO NOT delay treatment to
research toxicity. Toxicity is a concern with some coatings
injected directly into the blood stream. Consultation with a plastic
surgeon or reconstructive hand surgeon may be advisable.
Pressure Relief Procedure
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep the air
within the spray area free from accumulation of flammable vapors.
Solvent and paint fumes can explode or ignite.
• Do not spray in a confined area.
• Avoid all ignition sources such as static electric
sparks, open flames, pilot lights, electrical appliances,
and hot objects. Connecting or disconnecting power cords or
working light switches can make sparks. Paint or solvent flowing
through the equipment is able to result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Place paint pump in a well-ventilated area away from the spray
object. Flammable vapors are often heavier than air. Floor area
must be extremely well ventilated.
• The equipment and objects in and around the spray area must be
properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags and
other flammable materials.
• Use only conductive or grounded high pressure fluid hose. Gun
must be grounded through hose connections.
• Power cord must be connected to a grounded circuit.
• Always flush unit into a separate metal container with spray tip
removed. Hold gun firmly against side of container to ground
container and prevent static sparks.
• Follow the material and solvent manufacturer's warnings and
instructions. Know the contents of the paints and solvents being
sprayed. Read all Material Safety Data Sheets (MSDS) and
container labels provided with the paints and solvents. Follow the
paint and solvent manufacturer’s safety instructions.
• This product may be used only with water-based materials or
materials with a minimum flash point of 70ºF (21ºC) for spraying or
cleaning. Do not spray or clean with materials having a flash point
less than 70ºF (21ºC), such as solvent based lacquers, enamels,
and/or stain blockers. Flash point is the temperature at which a
fluid can produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose a
spray area. Do not use plastic drop cloths when spraying
flammable materials.
• Do not spray onto pump assembly.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled.
Read all instructions supplied with the mask to be
sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
English
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach,
mildewcide, methylene chloride and 1,1,1 - trichloroethane. They
are not compatible with aluminum.
• Contact your coating supplier about the compatibility of material
with aluminum.
2
Cord gauge Maximum cord length
12 150 feet
14 100 feet
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Important Safety Information • Read all safety information before
operating the equipment. Save these instructions
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before operating
equipment.
• Follow all appropriate local, state, and national codes governing
ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act (OSHA).
These standards, particularly part 1910 of the General Standards
and part 1926 of the Construction Standards should be consulted.
• Use only manufacturer authorized parts. User assumes all risks
and liabilities when using parts that do not meet the minimum
specifications and safety requirements of the pump manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace the hose if any of these conditions exist.
Never repair a paint hose. Replace it with another grounded highpressure hose.
• All hoses and fittings must be secured before operating spray
pump. Unsecured parts can eject at great force or leak a high
pressure fluid stream causing severe injury.
• All hoses, swivels, guns, and accessories must be pressure rated
at or above 2800 PSI/193 BAR.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children away from
the equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective
footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of
drugs or alcohol.
Grounding Instructions
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug. The
plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Improper installation of the grounding plug can
result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect
the green grounding wire to either flat blade terminal. The wire with
insulation having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as to
whether the product is properly grounded. Do not modify the plug
provided. If the plug will not fit the outlet, have the proper outlet
installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make sure that
the product is connected to an outlet having the same configuration as
the plug.
No adapter should be used with this product.
Important Electrical Information
NOTICE
Use only a 3-wire extension cord that has a 3-blade grounding plug and
a 3-slot receptacle that will accept the plug on the product. Make sure
your extension cord is in good condition. When using an extension
cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. A 14 or 12 gauge cord is
recommended (see chart below). If an extension cord is to be used
outdoors, it must be marked with the suffix W-A after the cord type
designation. For example, a designation of SJTW-A would indicate that
the cord would be appropriate for outdoor use.
Wagner Spray Tech accessory extension cords recommended:
P/N 0090241 20 foot extension cord.
P/N 0090242 35 foot extension cord.
Do not use more than 50 feet of spray hose. If you need to
spray further than 50 feet from your power source, use more
extension cord, not more spray hose.
Do not expose motor to solvents or water.
If you experience problems with your
sprayer at any time during assembly,
operation, or cleanup, please refer to
T
the
roubleshooting section of this
manual (page 12), or call customer
service at:
1-800-328-8251
3
English
Components and Assembly
Rear handle
Hopper lid
ON/OFF switch
Inlet valve tool
PRIME/SPRAY knob
Handle
Return tube
Outlet
valve
Tip storage
Inlet filter
(inside of
hopper)
Hopper
Spray guard
Spray gun
Spray hose
Spray tip
Specifications Controls and Functions
Weight..............................25 lbs.
Capacity ..........................2 gallon hopper
Power source..................3/8 Hp universal motor
Power requirement.........15 amp minimum circuit on 120 VAC,
60 Hz current.
Generator ........................8000 Watt.
Max. spraying pressure ...2800 PSI
Safety features: Spray gun trigger lock and pressure diffuser;
built-in tip safety guard; PRIME/SPRAY knob for safe pressure
release.
22.2 NO 68-92.
Capability:
preservatives and other nonabrasive materials, including
pesticides and liquid fertilizers.
flash points below 70°F (21°C).
This pump should not be used with textured materials, block filler, lacquers, industrial enamels, or asphalt sealer or
materials containing HHC. See coating supplier if flash point is not listed on the container.
Conforms to UL STD 1450. Certified to CAN/CSA C
Sprays a variety of paints, latex, primers, stains,
Do not use materials with
ON/OFF Switch:
The ON/OFF switch turns the power to the sprayer on and
off (O=OFF, l=ON).
Spray Gun:
The spray gun controls the delivery of the fluid being
pumped.
Spray Hose:
The spray hose connects the gun to the pump.
Return Tube:
Fluid is sent back out through the return tube to the original
container when PRIME/SPRAY knob is in PRIME position.
PRIME/SPRAY Knob:
The PRIME/SPRAY knob directs fluid to the spray hose
when set to SPRAY or the return tube when set to PRIME.
The PRIME/ SPRAY knob is also used to relieve pressure
built up in the spray hose (see Pressure Relief Procedure,
page 5).
Components / Assembly
Do not plug in the unit until setup is complete.
1. Place the handle over the unit
frame. Insert the bolts and tighten
the wing nuts over the lock washers.
English
2. Thread one end of the high pressure
spray hose to the outlet valve.
Tighten with an adjustable wrench.
4
3. Thread the other end of the hose to the
spray gun. Hold the gun with one
adjustable wrench, and tighten the hose
nut with the other.
O
SPRAY
PRIME
Before You Begin -
Front
corners
Top
handle
Rear
handle
This section contains instructions that
will be repeated throughout this manual.
Locking and Unlocking the Spray Gun:
Always lock the trigger off when attaching the spray tip or when the spray gun is not in use.
Locking the Spray Gun
The gun is secured when the
trigger lock is at a 90º angle
(perpendicular) to the trigger
in either direction.
Unlocking the Spray Gun
To unlock the gun, turn the
trigger lock to be in line with
the trigger.
Pressure Relief Procedure:
Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose. This procedure is
used to relieve pressure from the spray hose.
1. Lock the spray gun off (see
directions above)
ON/OFF switch to the OFF position.
. Flip the
2. Turn the PRIME/SPRAY knob to
PRIME.
3. Unlock the spray gun and trigger
spray gun into the side of the
material bucket. Lock the spray gun.
Emptying the Hopper:
NOTE - Follow these instructions if the hopper is filled with material and you finish your spraying project without using
all the material in the hopper.
1. Perform Pressure Relief Procedure (see above).
2. Remove the lid from the hopper.
3. Grab top handle of the sprayer with one hand, grab rear handle
with the other.
4. Lift and tilt the sprayer so that material will pour from one of the
front corners of the hopper and into its original container.
The unit, when filled with spraying material, can be heavy.
Make sure to lift with your legs and not your back in order to
reduce the risk of injury.
NOTE - Make sure your floors and furnishings are protected with
drop cloths to avoid property damage.
5
English
(a)
(b)
Begin
tightening
the tip at
this angle
to achieve
the desired
spray angle
when tight.
SPRAY
PRIME
Purging and Priming
1. Make sure the inlet filter is
in place inside the hopper.
If it is not, snap in place as
shown. Push the tab
on top of the filter down
once. This will ensure
proper operation of the
inlet valve.
3. Turn the PRIME/SPRAY knob to PRIME.
Plug in the sprayer.
Turn the ON/OFF switch to ON (l).
Any fluids remaining in the pump and the return tube
will flow out of the return tube. Let the pump run until
no fluid is coming from the return tube.
(a)
2. Pull the return tube from
the hopper and hold it
over a waste container.
4. Switch the pump to OFF.
Remove the return tube
from the waste container
and secure it to the
hopper.
5. Fill your hopper with the
material you plan to spray.
Do not exceed the fill line
(b) as shown. Replace
hopper lid.
7. Unlock the spray gun. PULL the trigger and aim the
spray gun at the side wall of a waste container. The
spray tip SHOULD NOT be
attached to the spray gun.
If using oil-based materials, the
spray gun must be grounded
while purging (see warning
below).
Keep hands clear from fluid stream.
Ground the gun by holding it against the edge of a metal container while flushing. Failure to do so may lead to a
static electric discharge which may cause a fire.
If the PRIME/SPRAY knob is still on SPRAY, there will be high pressure in the hose and spray gun until the
PRIME/SPRAY knob is turned to PRIME.
6. Leave the PRIME/SPRAY
knob on PRIME.
Switch your unit ON once
more and make sure that
material is flowing from
the return tube. Turn
pump OFF (O).
8. While pulling the trigger,
switch the pump ON (l),
AND turn the PRIME/
SPRAY knob to SPRAY.
Hold the trigger until all
air, water, or solvent is
purged from the spray
hose and material is
flowing freely.
9. Release trigger.
Turn the PRIME/SPRAY knob to PRIME.
Turn the pump OFF (O).
` Trigger the gun into the
waste container to be sure
that no pressure is left in
the hose.
English
10. Lock the spray gun off. Thread the spray tip guard
assembly onto the gun. Tighten by hand.
6
Loading...