Volvo COUPE 1991 Owner Manual
1991 Volvo Coupe
pg. 102 Automatic transmission
Automatic transmission oil
Capacity: See "Specifications" section
Fluid type: Automatic Transmission Fluid type Dexron IID.
Replace: Every 20,000 miles (32,000 km).
WARNING!
Oil spilled on a hot exhaust pipe constitutes a fire
risk.
A Cold transmission: oil temperature = + 105°F (+40°C).
This is a normal temperature for the transmission after idling for about 10 minutes.
At oil temperature below + 105°F (+40°C), the level may be below the MIN mark.
B Warm transmission: oil temperature = + 190°F (+90°C).
This temperature is reached after driving for about 30 minutes.
At oil temperature above +190°F (+90°C), the level may be above the MAX mark.
Note: The engine should be idling when checking transmission fluid
level.
Check the oil level as follows:
Park the car on level surface with the engine idling.
Slowly move the selector lever through all gear positions and then to position P. Wait 2 minutes before checking the oil level.
As the illustration shows, the dipstick has a "Cold" and a "Warm" side. The oil level should be between the MIN and MAX
marks. Wipe the dipstick with a clean cloth.
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WARNING! The oil may be very
hot
Do not use rags that could leave lint on the dipstick.
The transmission is topped up via the dipstick tube.
The space between the MIN and MAX marks on the dipstick corresponds to 0.5 US qt (0.5 liter). Do not fill the transmission
with too much oil, since this can result in oil being ejected from the transmission.
Too little oil, on the other hand, can negatively affect transmission operation, particularly in very cold weather.
pg. 103 Cooling system
Check coolant level
The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level when
filling fuel. The level should be between the "Max" and "Min" marks on the expansion tank. The check should be made with
particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping-up with coolant. Frequent removal may prevent coolant circulations
between the engine tank during engine warm-up and cooling.
Changing coolant
Every two years or 30,000 miles (48,000 km) the cooling system should be drained, flushed and refilled.
Remove the expansion tank cap. Open the drain cock on the right side of the engine block and disconnect the lower radiator
hose.
Fill coolant through the expansion tank. The heater controls should be fully open when draining and filling.
Add coolant until the level is up to the MAX mark or slightly above.
Start the engine and run until hot. Check the cooling system connections for tightness. Also re-check the coolant level.
Capacity: See "Specifications"
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Coolant: Volvo Coolant type C (blue/green)
CAUTION!
The cooling system must always be kept filled to correct level.
If it is not kept filled, there can be high local temperatures in the engine which could result in
damage.
Different types of anti-freeze/coolant may not be mixed.
Top up with coolant
Top up with coolant by filling the expansion tank when level is at the "Min" mark. Use a mixture of 50 percent anti-freeze/
summer coolant and 50 percent water all the year round. Top up to the "Max" mark.
WARNING! If the engine is warm and you are going to top up coolant, unscrew the cap slowly in order to allow any excess
pressure to escape.
NOTE: Do not top up with water only. Water by itself reduces the rust-protective and anti-freeze qualities of the coolant and
has a lower boiling point. It can also cause damage to the cooling system if it should freeze.
pg. 104 Lubrication
No. Lubricating hint Lubricant
1 Hood lock and latch Oil
2 Hood hinges Oil
3 Door stop and hinges Oil
4 Sun roof wind deflector Oil
5 Door lock catch plate Paraffin wax
6 Trunk lid lock Low temperature
keyhole and hinges grease
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7 Front seat slide rail
and latch Oil
8 Door lock keyhole Low temperature grease
To avoid rattles and unnecessary wear, the body should be lubricated a few times per year.
pg. 105 Drive belts
Checking the belt tension
The belt tension can be checked by depressing the fan belt (engine not running!) at a point midway between the alternator and
fan. It should be possible to press down the belt about 1/8" (1-3 mm). This also applies to other drive belts on the engine.
WARNING!
The engine must not be running when this check is
performed.
Belt check
Check the belt regularly to make sure it is in good condition and is clean. Worn or dirty belts can cause poor cooling and low
generator output as well as impair the operation of the power steering and the air conditioning unit.
Belt adjustment and replacement
The belts can be difficult to reach and it is advisable to let your Volvo dealer adjust the tension of the belts or replace them, if
necessary.
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pg. 106 Washer nozzles
Adjusting washer nozzles
The washer jets should spray the windshield as shown. Use the edge of a small screwdriver to adjust the nozzles, if necessary.
Washer fluid reservoir
The washer fluid reservoir is located in the engine compartment and holds approx. 0.5 US gal. (2.0 liters). See section
"Engine compartment".
During cold weather, the reservoir should be filled with windshield washer solvent.
pg. 107 Label information
The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle with the
dealer and when ordering parts.
1 Vehicle identification number (VIN)
VIN plate is located on top left surface of dashboard. The VIN is also stamped on the right hand door pillar.
2 Vehicle emission control information
Your Volvo is designed to meet all applicable safety and emissions standards, as evidenced by the certification label on the
panel above the right headlight. For further information regarding these regulations, please consult your Volvo dealer.
3 Model plate
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Vehicle Identification Number (VIN). Codes for color and upholstery etc. This plate is located on panel above the right
headlight.
4 Loads and tire pressures
5 Federal motor vehicle safety standards (FMVSS) specifications
This label is located on the rear-facing side of the driver's door.
Contents | Top of Page
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Specifications
pg. 108 Specifications
Specifications
108
Dimensions and weights
109
Label information
110
Oil specifications
111
Electrical system specifications
113
Capacities
Dimensions and weights
Length 188.6" 479 cm
Width 68.9" 175 cm
Height 55.1" 140 cm
Wheelbase 109" 277 cm
Track:
front 57.9" 147 cm
rear 59.8" 152 cm
Turning circle, between curbs 32.5 ft 9.9 m
Trunk capacity 14.3 cu. ft. 0.406 m
*The maximum Permissible axle loads must not be exceeded
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight
capacity of the vehicle must not be exceeded.
Consult your Volvo dealer for information.
All specifications as subject to change without notice.
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pg. 109 Specifications
Engine
Liquid-cooled, gasoline, 4-cylinder in-line engine. Cast-iron cylinder block with cylinders bored directly
in block. Aluminum-alloy cylinder head with single overhead camshaft and separate intake and outlet
channels. Engine lubrication is provided by a gear pump driven from the crankshaft. Full-flow type oil
filter. Exhaust emission control accomplished by fuel injections, Lambda-sond system and catalytic
converter.
Exhaust-gas-driven turbo-compressor with intercooler.
Electronic wastegate-control optimization.
Type designation Volvo B 230 F-Turbo
Output (SAE J 1349) 188 hp at 5100 rpm (140 kW at 85 rps)
Max. torque (SAE J 1349)at rpm 206 ft. lbs. (280 Nm) at 3900 rpm
Number of cylinders 4
Bore 3.78" (96 mm)
Stroke 3.15" (80 mm)
Displacement 2.32 Liters
Compression ratio 8.7:1
Adjusting Checking
Valve clearance, cold engine 0.014-0.016" 0.012-0.016"
inlet and exhaust (0.35-0.40 mm) (0.30-0.40 mm)
Valve clearance, warm engine 0.016-0.018" 0.014-0.018"
inlet and exhaust (0.35-0.45 mm) (0.35-0.45 mm)
Cooling system
Type Positive pressure, Closed system
Thermostat: begins to open at: 198°F (92°C)
Fan belts, designation: HC47cog x 1000
Coolant: Volvo coolant type C (blue-green)
Capacity: 10 US qts (9.5 liters)
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Ignition System
Firing order 1-3-4-2
Ignition setting: 12° B.T.D.C. at 750 rpm
Spark plugs: Volvo P/N270746-1
Spark plug gap 0.028-0.032" (0.7-0.8 mm)
Tightening torque 15-22 ft. lbs. (20-30 Nm)
Distributor, direction of rotation Clockwise
pg. 110 Specifications (cont.)
Engine oil
According to API SG
Oil with designation SG/CD complies with these demands.
Synthetic or semi-synthetic oils may be used if their specifications comply with the above.
Volvo recommends the use of fuel economy improving oils. Look for the API label.
Volvo does not recommend oil additives as they can adversely affect the engine.
Capacity: (incl. oil filter)
4.0 US qts. (3.85 liters)
4.7 US qts. (4.45 liters) if oil cooler is drained.
SAE 15 W/40 oil is recommended for use in severe driving conditions which involve high oil
temperatures or excessive oil consumption (e.g. mountain driving with frequent deceleration, or highspeed driving.)
Automatic
transmission
Quality : ATF Dexron IID Capacity : 7.9 US qts. (7.5 liters)
Rear axle oil
Quality : API-GL-5 (MIL-L-2105 B or C)
SAE 90
Capacity : 1.7 US qts (1.6 liters)
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Power steering fluid Quality : ATF type F
Capacity : 1.05 US qts. (1.0
liters)
Brake fluid Brake fluid type : DOT 4
Capacity : 0.63 US qts. (0.6
liters)
Viscosity (stable ambient temperatures)
All specifications are subject to change without notice.
pg. 111 Specifications (cont.)
ELECTRICAL SYSTEM
12 V, negative ground.
Voltage-controlled alternator. Single-wire system with chassis and engine used as conductors.
Voltage 12 V
Battery, type Maintenance free
Capacity
all except Calif. 520 A/100 min
Calif. 440A/85 min
Electrolyte, specific gravity 1.28
Recharge at 1.23
Alternator, rated output 1400 W
max. current 100 A
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The following bulbs may be obtained from your nearest Volvo dealer:
Lights, 12 V
US bulb
No.
Power Socket
Headlights 9004/HB1
Halogen
65/45 W
Semisealed
Parking lights,front 4 W Ba 9 s
Turn signals, front 1157
21/5 W/24/3
cp
Bay 15 d
Turn signals, rear 1156 21W/32cp Ba 15s
Tail lights 67 5 W/4cp Ba 15s
Brake light 1156 21 W/32cp Ba 15s
High-mounted brake
light
20 W Ba 9 s
Back-up lights 1156 21 W/32cp Ba 15s
Rear fog light 1156 21 W/32cp Ba 15s
License plate light 5 W Ba 9 s
Door warning lights 3 W W 2.1x9.5d
Interior light 10 W SV8.5
Reading lights 5 W W 2.1x9.5d
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Trunk light 10 W SV8.5
Glove box light 2 W Ba 9 s
Instrument lighting 3 W W 2.1x9.5d
Lighting, control
panel
1.2
W
W2x4.6d
A/T selector
1.2
W
W2x4.6d
Ashtray, rear
1.2
W
W2x4.6d
Warning lights/
Indicator lights
1.2
W
Volvo P/N
966326
pg. 112 Specifications (cont.)
POWER TRANSMISSION
Automatic transmission AW71
Reduction ratios:
1st gear 2.45:1
2nd gear 1.45:1
3rd gear 1:1
4th gear 0.69:1
Reverse 2.21:1
Rear axle
Reduction ratios 3.73:1
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All specifications are subject to change without notice.
Front suspension
McPherson-type spring and strut suspension. Shock absorbers housed in strut casing. Rack-and-pinion
steering.
Safety-type steering column.
The alignment specifications apply to an unladen car, but include fuel, coolant, and spare wheel.
Toe-in, measured on the wheel rim: 0.09" +/- 0.02" (2.3 =/- 0.5 mm)
tire sides: 0.11" +/- 0.031 (2.8 +/- 0.8 mm)
Rear Suspension
Sedans: Multi-link rear wheel suspension consisting of four elements per side: a trailing support arm
with coil spring and load leveling shock absorber, and upper L-shaped link, a lower transverse link, and
an angled rear track rod to control wheel toe-in.
Toe-in, measured at the wheel rim: 0.016" +/- 0.024" (0.4 +/- 0.5 mm)
tire sides: 0.02" +/- 0.031" (0.5 +/- 0.8 mm)
pg. 113 Specifications (cont.)
Vehicle Loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as
recommended on the tire information label. The label is located on the rear-facing edge of the right-front
door. This label lists both tire and vehicle design limits. Do not load your car beyond the load limits
indicated.
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WARNING!
Improperly inflated tire will reduce tire life, adversely affect vehicle handling and can possibly lead to
failure resulting in loss of vehicle control prior warning.
Tool kit
Wheel nut wrench.
Screwdriver
Tommy bar.
2 open end wrenches.
Capacities
Fuel tank (approx.) 21 US gal.
80 liters
Cooling System 10 US qts.
9.5 liters
Engine 4.0 US qts. *
at oil change 3.85 liters
Engine 3.5 US qts.*
excl. oil filter 3.35 liters
Automatic transmission 7.9 US qts.
(AW71) 7.5 liters
Rear axle 1.7 US qts.
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1.6 liters
Power steering gear 0.7 US qts.
0.7 liter
* If oil cooler is drained, add 0.7 US qts (0.6 liter)
All specifications are subject to change without notice.
pg. 114 Service manuals, Road assistance
Service Manuals for your Volvo are available for purchase. These are the same manuals used by
competent Volvo technicians.
Major sections within the Service Manual System include: 0-General Information; 1- Lubrication and
Service; 2- Engine; 3- Electrical System; 4- Power Transmission; 5-Brakes; 6- Suspension and Steering;
7- Springs Shock Absorbers and Wheels; 8- Body and Interior.
A Literature Catalog Request Card was placed in the car prior to delivery from the dealer to you.
Complete ordering information is provided.
Volvo supports Voluntary Mechanic Certification by the N.I.A.S.E. Certified mechanics have
demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must
also have worked in the field for two or more years before a certificate is issued. These professional
mechanics are fully able to analyze vehicle problems and perform the necessary service procedures to
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keep your Volvo at peak operating condition.
Note that the above pertains to USA only.
Your new Volvo comes with a four year road assistance program named ON-CALL. Additional
information, features, and benefits are described in a separate information package in your glove
compartment.
Contents | Top of Page
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pg. 115 Audio system
The following pages describe the use of your CR-814 cassette radio and CD remote control.
1.
● ON/OFF
● Volume
● Balance left-right (push)
2. Loudness selector
3. Bass control
4. Treble control
5. Fader front/rear
6. Waveband selector
7.
● Frequency tuning
● Pause/Mute (press)
● CD - Track no. selector
8. Scanning
9.
● Autostore
● CD - Random play
10.
● Preset buttons
● CD - Disk no. selector
11. Display
12. DNR selector
13.
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● CD mode selector
● Anti-theft indicator
14. Cassette slot
15. Tape direction (REV)
16.
● Lockable fast winding (ff-rev)
● CD - Disk no. selector (ff=up)
● CD - Disk no. selector (rew=down)
17. DOLBY B selector
18.
● Next selector
● CD - Track no. selector (up)
19. Tuner recall
20. Cassette eject
CD =applicable only when set is in
CD mode and connected to a CD changer
pg. 116 Anti-theft code
The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery power is
disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card
supplied with your vehicle or ask your dealer for the correct code or ask your dealer for the correct
code .
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To enter the code
When the set has been disconnected from power the set displays "cod" after being switched on. the "cd"
indicator lamp (13) flashes. Enter the 6-digit code using the preset buttons (10). Please note that only 4
digits will be seen in the display. Press the "aut" button (9). Do not press "aut" until you have entered the
correct code. If the correct code is entered "on" is displayed and the set is now ready for use. If you enter
an incorrect code you must enter the correct code from the beginning again.
Incorrect code
If an incorrect code is entered "rpE" is displayed. Enter the correct code.
Once you have attempted to enter an incorrect code three times the set will lock and remains locked for
1 hour.
"OFF" is displayed. The unit must be connected and turned on during this time. Enter the code again
once this time has elapsed.
pg. 117 Radio
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On/off switch and volume control
Turn the button clockwise to switch on and to increase the volume.
Waveband selector
The desired waveband is set by turning the inner knob. The set waveband and frequency is displayed.
NOTE! There are three FM positions and one AM position which make it possible to store 3 x 6 FM
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stations and 6 AM stations.
Manual tuning
Turn the outer knob counter-clockwise to tune to lower frequencies and clockwise to tune to higher
frequencies. The tuned frequency is displayed.
pg. 118 Radio
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Scan tuning
Depress the "scn" button. The radio scans the entire waveband and stops at every audible station for 8
seconds. Scanning is then resumed. If you want to retain the station press the "scn" button a second time
within the 8 seconds.
Seek tuning
Depress the "ff" button to seek for higher frequencies and "rew" to seek for lower frequencies. The radio
seeks the next audible station and stops there. If you wish to continue the seek tuning press the "ff" or
"rew" button once more.
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Preset programming
1. Tune to the desired frequency.
2. Depress and hold a preset button. The audio will cut out. Keep the button depressed until the audio
comes on again (approx 2 seconds).
3. The frequency is now stored on this preset button.
pg. 119 Radio (cont.)
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Preset buttons
Depress the preset button to tune in to the programmed frequency. The set frequency is displayed.
Automatic programming
(Autostore )
(Automatically seeks and stores up to 6 strong AM or FM stations)
This feature works on both wavebands, but if you change waveband and use the autostore function on
this new waveband, the autostored stations on the previous waveband will be cancelled.
1. Depress and hold the "aut"button for at least 1 second. The indicator lamp is lit. A number of strong
stations (maximum six) on the chosen waveband are now automatically stored in the memory. The
lowest frequency is heard. If there are no audible stations, "no" is displayed.
2. Press the "aut" button to obtain another autostored station. A new station will be selected each time
the "aut" button is pressed.
pg. 120 Radio (cont.)
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Balance control
Depress the control knob and turn clockwise/counter-clockwise to adjust right/left speaker balance. A
"detent" indicates the "equalized" left/right balance position.
LOUDNESS selector
When "Loudness" is engaged, bass and treble are enhanced at low volumes.
"LOUD" is displayed when this function is engaged.
Bass control
Adjust the bass by sliding the control up or down.
pg. 121 Radio (cont.)
Treble control
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Adjust the treble by sliding the control up or down.
Fader control
Adjust front/rear speaker balance by sliding the control up or down.
Mute function
Press the tuning knob to temporarily mute the sound. "PAU" is displayed.
pg. 122 Radio (cont.)
Display
The display shows the set waveband (AM, FM) radio frequency, ST (stereo) LOUD (loudness), tape
direction, compact disc number and track number when these functions are engaged.
pg. 123 Cassette deck
Cassette insert
Insert the cassette with the open side to the left and with the A side upwards. The unit automatically
loads the cassette, the radio is disconnected and the tape starts playing. A or B is displayed, indicating
which side of the tape is being played.
To re-enter Radio mode
There are three alternative ways to re-enter radio mode:
● turn the manual tuning knob
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● push the "aut" button
● push any preset button. The cassette remains in place and is not ejected.
To re-enter Tape mode
If the tape player has been disconnected, but the cassette has not been ejected, the tape mode can be reentered by pressing the "rev" button.
pg. 124 Cassette deck (cont.)
Tape direction (REV)
Press the button to play the other side of the tape. The side being played is displayed.
Fast winding
The tape is advanced with "ff" and rewound with "rew". The button flashes during fast winding. Stop
fast winding by pushing the button once more.
DOLBY B selector
This set has a DOLBY B noise reduction system for tape playback. Depress the DOLBY selector when
playing a DOLBY pre-recorded tape. This function should not be engaged for non-DOLBY tapes. The
indicator lamp is lit when this function is engaged.
pg. 125 Cassette deck (cont.)
DNR selector
This is a noise reduction system for tape playback and radio reception. It is effective even if the tape has
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not previously been recorded with DNR. The indicator lamp is lit when this function is engaged.
Scanning
Depress the "scn" button. The tape player scans the entire tape and stops at every song for 8 seconds.
Scanning is then resumed. If you want to retain the song press the "scn" button once more within the 8
seconds.
NXT (next) selector
Press "nxt" and the indicator lamp is lit. If you press "ff" the tape will be advanced to the next song. If
you press "rew" the tape will be rewound to the beginning of the song you just listened to. There must be
a pause of approx. 5 seconds between the songs for this function to operate.
pg. 126 Cassette deck (cont.)
Tuner recall
If the "ff", "rew", "scn" or "nxt" buttons are used, the radio is normally muted. However, if you depress
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the "tr" button the radio is tuned in while the tape is being wound. The last station listened to is
automatically tuned. Once the tape starts to play again, the radio cuts out. This function can be
permanently engaged. The "tr" indicator is then lit.
Pause
If you press the tuning knob the tape is stopped and the set is silent. To start the tape press the knob
again. "PAU" is displayed.
Cassette eject
When this button is depressed the tape stops and the cassette is ejected. The radio automatically cuts in.
Automatic Cleaning indicator
After approx. 10 - 15 hours operation, "CLN" is displayed, indicating that the tape heads should be
cleaned!
We recommend the use of a Volvo Cleaning Cassette. Regular use maintains sound quality, cleans vital
parts and prevents tape tangle.
pg. 127 CD - Remote
The functions described below are only applicable if the set has been connected to the Volvo CD
changer.
CD mode selector
Press "cd" to actuate the CD mode.
The indicator is lit.
The disc/track last listened to will continue to play.
If the CD-changer cartridge is empty, "---" is displayed.
If a selected disc does not exist, the disc no. and "5--"is displayed, and the next disc is automatically
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selected.
To re-enter radio mode
Press the "cd" button. The indicator light turns off.
To re-enter tape mode
If a cassette is already inserted, the tape player will re-engage if the "rev" button is pressed
pg. 128 CD - Remote (cont.)
Disc no. selector
Depress one of the preset buttons (1-6) to select the disc number required. The selected disc no. and
track no. is displayed.
Changing selected Disc no.
Press another preset button to change to another disc number. Press "ff" for forward selection or "rew"
for backward selection. The chosen disc no. and track no. is displayed.
Track no. selector
Turn the outer knob to select the track number required.
Changing selected track no.
Turn the outer knob to change the selected track number or press "nxt" for forward selection.
file:///K|/ownersdocs/1991/1991_COUPE/91coupe_115.html (14 of 20)12/30/2006 9:00:38 AM
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