IMPORTANT SERVICE SAFETYINFORMATION---2
DISASSEMBLY INSTRUCTIONS--------------------- 3
ADJUSTMENTLOCATIONS----------------------------4
ALIGNMENTPROCEDURES-----------------------5 -11
VOLTAGECHARTS--------------------------------12 - 14
IC BLOCK DIAGRAMS----------------------------15 - 19
BLOCK DIAGRAM---------------------------------------20
WIRING DIAGRAM-------------------------------------21
SCHEMATICDIAGRAMS-------------------------22 - 28
PRINTED CIRCUIT BOARDS---------------------29-32
EXPLODED VIEW/PARTSLIST(CABINET)---33 -35
SERVICE PUBLICATION
NOTE: All the specifications and features are subject to change without notice.
7th Floor, Chung Mei Centre,
15A Hing Yip Street, Kwun Tong, Kowloon, Hong Kong.
Tel:(852)2790 3392 (12 Line), Fax: (852)2341 8874
Email Address: info@nelson.com.hk
IMPORTANT SERVICE SAFETY INFORMATION
1. SAFETY PRECAUTIONS
Before returning a unit to the customer, always make a safety
check of the entire unit, including, but not limited to the
following items:
a. Be sure that no built-in protective devices are defective
and/or have been defeated during servicing.
(1)protective shields are provided to protect both the
technician and the customer. Correctly replace all
missing protective shields including any removed for
servicing convenience.
(2)when reinstalling the chassis and/or other assemblies in
the cabinet, be sure to put back in place all protective
devices, including , but not limited to , nonmetallic
control knobs, insulating fishpapers. adjustment and
compartment covers/shields and isolating resistor/
capacitor networks. Do not operate this or permit it to be
operated Without all protective devices correctly
installed and functioning .
b. Be sure that there are no cabinet openings through which
an adult or child might be able to insert their fingers and
contact a hazardous voltage. Such openings include, but
are not limited to, excessively wide cabinet ventilation
slots, and an improperly fitted and/or incorrectly secured
cabinet back cover.
c. Leakage current hot check - with the unit completely
reassembled ,plug the AC line cord directly into a 120V
AC outlet. (Do not use an isolation transformer during this
test.) Use a leakage current tester or a metering system
that complies with American National standards Institute
(ANSI) C101.1 Leakage Current for Appliances and
Underwriters Laboratories(UL) 1410 (50.7). WITH THE
UNIT AC switch first in the ON position And then in the
OFF position, measure from a known earth ground (metal
water pipe, conduit, etc.) To all exposed metal parts of
the Unit (antennas, handle bracket, metal cabinet, screw
heads , metallic overlays, control shaft, etc.) Especially
any exposed metal parts that offer an electrical return
path to the chassis. Any current measured must not
exceed 0.5 milliamp, reverse the unit power cord plug in
the outlet and repeat test .
ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HERENING INDICATE A POTENTIAL SHOCK
HAZARD THAT MUST BE ELIMINATED
RETURNING THE
UNIT TO THE CUSTOMER.
AC LEAKAGETEST
DEVICE
UNDER
TEST
2-WIRE CORD
ALSO TESTWITH
PLUG REVERSED
(USING ACADAPTER
PLUG AS REQUIRED)
TEST ALL
EXPOSED METAL
SURFACES
(READING SHOULD
NOTBEABOVE
0.5mA)
LEAKAGE
CURRENT
TESTER
EARTH
GROUND
d. Insulation resistance test cold check:
unplug the power supply cord and connect a jumper wire
between the two prongs of the plug .
Turn on the power switch of the unit.
Measure the resistance with an ohmmeter between
jumpered AC PLUG AND EACH Exposed metallic cabinet
part on the unit, such as screw heads, antenna, control
shafts, handle brackets, etc. When the exposed metallic
part has a return path to the chassis , the reading should
be between 1 and 5.2 megohms. When there is no return
path to the chassis, the reading must be infiniteIf it is
not within the limits specified, there is the possibility of a
shock hazard, and the unit must be repaired and
rechecked before it is returned to the customer.
ANTENNA
TERMINAL
EXPOSED
METAL
PART
OM
OHMMETER
2. PRODUCT SAFETY NOTICE
some electrical and mechanical parts have special safety
related characteristics which are often not evident from
visual inspection. Nor can the protection they give
necessarily be obtained by replacing them with
components rated for higher voltage , wattage, etc. Parts
that have special safety characteristics are identified by
aon schematic and parts list. Use of a substitute
replacement that dose not have the same safety
characteristics as the recommended replacement part
might create shock, fire, and/or other hazards. Product
safety is under review continuously and new instructions are
issued whenever Appropriate.
3. Servicing precautions
CAUTION: before servicing the unit covered by this service
by this service manual and its supplements. Read and follow
the SAFETY PRECAUTIONS on this page.
NOTE: if unforeseen circumstances create a conflict
between the following servicing precautions and any of the
Safety precautions, always follow the safety precautions.
Remember: safety first.
General servicing precautions.
a. Always unplug the unit s AC power cord from the AC
power source Before:
(1)removing or reinstalling any component, circuit board,
module or any other unit assembly.
(2)disconnecting or reconnecting any unit electrical plug or
other Electrical connection.
(3)connecting a test substitute in parallel with an electrical
capacitor caution: a wrong part substitution or incorrect
polarity installation Of electrolytic capacitors may result in
an explosion hazard
b. Do not defeat any plug/socket b+ voltage interlocks with
which the unit covered by this service manual might be
equipped.
c. Do not apply AC power to this unit and/or any its electrical
assemblies unless all solid-state device heat sinks are
correctly installed.
d. Always connect a test unit instrument s ground lead to
the unit s chassis ground before connecting the test
instrument s positive lead always remove the test
instrument s ground lead last.
4. Laser precautions
Warning!
(1)When servicing.(Incase it isnecessary to confirm laser
Beam emission ) besure not toplace your eyes any
closer than1or 30cm from thesurface of the objective
lens on the optical pickup block.
HANDLING THE LASERPICKUP
( 2)Laser Diodesare Extremely Susceptibleto damage from
static electricity even if a static dischargedies not ruin
the diode, itcan shorten its lifeor cause itto work
improperly.When replacing the pickup, usea conductive
maton the floorand desk andwear a wrist band
connected to groundthrough a 1Mohm resistor
to protect the laserdiode from staticdamage. If thelens
should get dusty, blow off thedust carefully fromthe
object.
(3)There areno adjustable parts in the pickupassembly. If it
is defective, replace the wholepickup assembly.
CAUTION: USE OF CONTROLS, ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES HEREIN MAY
DANGER: IF INTERLOCK FAILS OR IS DEFEATED, THE LASER
RESULT IN HAZARDOUS RADIATION
LIGHT IS ABLE TO FUNCTION. THE LASER IS
INVISIBLE, AVOID DIRECT EXPOSURE TO BEAM.
SetupSetupsettingPoint
Unless otherwise specified set switches as follows:
FM Function: FM
Adjust generator frequency to a center of the FM band where no FM broadcast exists
IFConnect FM IFConnect Co19 and GNDFM in bandAdjust for straight and
4Tracking (2)106.1 MHz, 1 kHzHeadphone jack or 106.1 MHzCT101 Same as above.
+-22.5 MHz devspeaker terminal
5Repeat steps 3 and 4.
MW
IFConnect standard loopConnect input terminal MW in bandAdjust tor max. amplitude
1Adjustmentantenna to output ter-genescope to detector endT101 with symmetrical 450 kHz.
minal of genescopeoutput
2MWHeadphone jack or 522 kHzT102 Adjust L135 for max output
Bandspeaker terminal1620 kHzCT103 Adjust CT133 for max output
3Tracking (1)612 kHz 400 kHz,Headphone jack or 612 kHzT103 Adjust for max.output and
3% modspeaker terminalbest waveform
4Tracking (2)1404 kHz 400 kHz,Headphone jack or 1404 kHzCT102 Same as above.
3% modspeaker terminal
5Repeat steps 3 and 4.
Date: 12-Apr-04
TAPE SECTION
HEAD ADJUSTMENT (AZIMUTH)
10 kHz test tape (example:MTT-114N) must be used for this adjustment. Connect to VTVM or oscilloscope to the headphone JCK or speaker terminal Press the play button.
Adjust the azimuth by using a screw driver to maintain the maximum L & R output voltage. Adjust tape. Please secure the
azimuth position by using locking paint.
RECODING BIAS OSCILLATOR FREQUENCY ADJUSTMENT
Connect the frequency counter to of R601 two ends.
Press REC button of tape .
Adjust T201 obtain 60 kHz +-100 HZ
5
MODEL NE -566
MODEL: NE-566PLL+MP3 (5W) Date:
Band:FMBRAND: QUELSS
Supply Voltage:AC 230 VMeasured By:
Standard Output:50mw
Dummy Load:4ohmApproved By:
Modulation: 1 KHz 22.5 KHZ DEV
EQ or Tone at Flat Place Bass OFF Place
Frequency RangeLowMHz87.5+/-0.3
IF Frequency MHz10.7+/-0.2
30db Quieting 90.1 MHzdb1826
Sensitivity98.1 MHzdb1826
106.1 MHzdb1826
Auto Locked90.1 MHzdb2632
Sensitivity98.1 MHzdb2632
ACA+300 KHzdb2015
( 2-Signal )-300 KHzdb2015
Image RejectionAT 106.1 MHzdb2216
IF RejectionAT 90.1 MHzdb5040
-3db Limiting Sens .1mv I/Pdb1826
AM Suppression1mv I/Pdb3530
S/N (1mv input)Monodb4540
Stereo Sensdb2026
Stereo Lamp On Sens.db2026
Separation R/Ldb2520
Audio Freq.LowHz80≦100
Response-3dbHighKHz5≧3
Modulation Hum1 mv I/Pdb4035
Hum & Noise(min.vol.)mv13
Output (10% Dist) (MOD=40KHz)mW45004000
Total Harmonic Distortion 1 mv I/P%13
OSC Drop Out 1 mv I/PV
CurrentNo signalmA
ConsumptionMaxmA
ALIGNMENT PROCEDURES
NELSON ELECTRONICS LTD
FM RECEIVER PERFORMANCE DATA
Measuring ItemsUniteNormLimitSample1Sample2
HighMHz108+/-0.3
106.1 MHzdb2632
Stereodb3530
6
MODEL NE -566
MODEL: NE-566PLL+MP3 (5W) Date:
Band:MW
Supply Voltage: AC 230 V Measured By:
Standard Output:50mw
Dummy Load:4OhmApproved By:
Modulation: 1 KHz 30%
EQ or Tone at Flat Place Bass OFF Place
Frequency RangeLowKHz522+/-10
IF Frequency KHz450+/-2
ALIGNMENT PROCEDURES
NELSON ELECTRONICS LTD
MW RECEIVER PERFORMANCE DATA
Measuring ItemsUniteNormLimitSample1Sample2
HighKHz1620+/-10
20db Quieting 612 KHzdB/M6066
Sensitivity999 KHzdB/M6066
1404 KHzdB/M6066
Auto Locked 612 KHzdB/M6670
Sensitivity999 KHzdB/M6670
1404 KHzdB/M6670
S/N 5mv/MdB3530
ACA+9 KHzdB1812
-9 KHzdB1812
Band Width-6dB+SideKHz310
-SideKHz310
Image RejectionAT 1404 KHzdB3530
IF RejectionAT 612 KHzdB5040
Spuerious Response4-10MHzdB4035
10-30MHzdB5045
AGC FOM-10db 100mv/MdB4535
Audio Freq.LowHz80≦100
Response-6dbHighKHz2.4≧2.0
Modulation Hum100 mv/MdB3832
Hum (Volume At Min)mv13
Output (10% Dist) (MOD=80%)mW45004000
Total Harmonic Distortion 5mv/M%24
OSC Drop Out 5mv/MV
CurrentNo signalmA
ConsumptionMaxmA
7
MODEL NE -566
MODEL: NE-566PLL+MP3 (5W) Date:
Supply Voltage: AC 230 V
Standard Output:50mwMeasured By:
Dummy Load:4Ohm
0DB=1VApproved By:
EQ or Tone at Flat Place Bass OFF Place
Tape Speed 4.76cm/sec.1
Tape Speed Enorat 3 KHz%+3/-2
ALIGNMENT PROCEDURES
NELSON ELECTRONICS LTD
CASSETTE PLAYBACK PERFORMANCE DATA
7
/
I n
8
Measuring ItemsUniteNormLimitSample1Sample2
WOW & Flutterat 3 KHz%0.250.35
Play Freq Response at 125 HzdB+/-3+/-6
at 1 KHzdB00
at 10 KHzdB+/-3+/-6
P/B S/N (1K odB) DC Opetation dB
AC OptetaiondB4540
Hum & Noise Min Vol mv13
(AC Optetaion)Max Vol mv2030
10% THD Output (1KHz odB) RMSmw45004000
THD1KHz -10dB%12
Track CrosstalkdB4030
Channel SeparationR-LdB4030
L-RdB4030
Channel Balance -10dB 1KHzdB13
No Signal Current Min. Vol. Blank TapemA
Max Output Max. VolA
Play Torque g/cm
F.F Torqueg/cm
Rew Torqueg/cm
Time for PlayMin
Time for F.F Sec
Time for RewSec
8
MO DE L NE -566
Rec Blas System AC KH z5560
Erasing System Magnet6PA
Erasing RatiodB3833
ALC Compresion Time for 20dbdB
Stansatding up for -20db at 90%Sec
Recovery time for -20db at 90%Sec
ALIGNMENT PROCEDURES
CASSETTER REC/PLAY PERFORMANCE DATA
Measuring ItemsUniteNormLimitSample1Sample2
R/P Frep Responseat 100 HzdB+/-3+/-6
REC CD(-20dB)at 1 KHzdB0+/-3
at 10 KHzdB+/-3+/-6
R/P S/N Built MicdB
FM 1mv/indB3833
R/P THD at -10dB 1KHz%510
R/P Channal SeparatioL-R dB4030
(1KHB 0dB)R-L dB4030
Record Level Tape = -10dBdB00
CD 1KHz -20dBdB+/-2+/-4
Radio FM 1KHz 12.5KHzdB+/-2+/-4
Remote Control Sensitivitym75
Headphone Out Level (32 ohm)mW2015
Bass Tone Actionat HzdB
Power consumptiomW
9
MO DE L NE -566
MODEL: NE-566PLL+MP3 (5W) Date:
Supply Voltage:AC 230 V
Standard Output:50mwMeasured By:
Dummy Load:4Ohm
0dB=1VApproved By:
EQ or Tone at Flat Place Bass OFF Place
WOW & Flutter%
Play Freq Response at 40 HzdB- 2- 3
(0dB)at 61 HzdB- 1- 2
ALIGNMENT PROCEDURES
NELSON ELECTRONICS LTD
CD PLAYBACK PERFORMANCE DATA
Measuring ItemsUniteNormLimitSample1Sample2
at 127 HzdB0- 1
at 1 KHzdB00
at 10 KHzdB0- 1
at 20 KHzdB0- 3
P/B S/N (YEDS) DC Opetation dB
AC OptetaiondB5040
Hum & Noise Min Vol mv23
( AC Optetaion)Max Vol mv58
10% THD Output RMSmw45004000
THD (-20dB)at 1 KHz%13
Channel SeparationR-LdB4030
YEDS (0dB)L-RdB4030
Channel Balance (1KHz -10dB)dB13
Black SpotPHILIPS-444AUM800600
Finger PrintsPHILIPS-444ATRACK1918
InterruptionPHILIPS-444AUM800600
Deflection 731RAMM10.9
Eccentricity712RUM210140
Access OperationFirstSec5
TimeLastSec13
MP3 PLAYBACK PERFORMANCE DATA
MP3 Playback Transfer Ratekbps8~384
MP3 Max Readable Folder Folde200
MP3 Max Readable Files File500
MP3 Sampling FrequencyKHz32/44.1/48; 16/22.05/24; 8/11.025/12.
AUX/LINE PERFORMANCE DATA
10
MO DE L NE -566
MODEL: NE-566PLL+MP3 (5W) Date:
Supply Voltage:AC 230 V
Standard Output:50mwMeasured By:
Dummy Load:4Ohm
0DB=1VApproved By:
EQ or Tone at Center Place