VEGA SON64 User Manual
Ope
rating Instructions
VEGASON 64
Foundation F
ieldbus
Ultraso
nic
Contents
Conten
1 About this document
2 For your safety
3 Product description
4 Mounting
5 Connecting to power supply
ts
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . .
2.4 General safety instructions . . . . . . . . . . . . . . . . . . . .
2.5 Safety approval markings and safety tips . . . . . . . . . .
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Fulfillment of NAMUR recommendations . . . . . . . . . .
2.8 Safety instructions for Ex areas . . . . . . . . . . . . . . . . .
2.9 Environmental instructions. . . . . . . . . . . . . . . . . . . . .
3.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Packaging, transport and storage . . . . . . . . . . . . . . .
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Mounting preparations . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . ..
5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . . .
5.3 Wiring plan, double chamber housing . . . . . . . . . . . .
5.4 Switch on phase. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
4
5
5
5
5
6
6
6
6
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8
9
10
10
11
13
18
23
24
26
27
6 Set up with the indicating and adjustment module P LICSCOM
6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Insert indicating and adjustment module. . . . . . . . . . .
6.3 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Setup procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Menu schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Saving the parameter adjustment data . . . . . . . . . . . .
7 Setup with PACTware and other adjustment programs
7.1 Connect the PC via VEGACONNECT . . . . . . . . . . . .
7.2 Parameter adjustment with PACTware . . . . . . . . . . ..
7.3 Parameter adjustment with AMS™ . . . . . . . . . . . . . .
7.4 Saving the parameter adjustment data . . . . . . . . . . . .
2 VE
29
29
31
32
37
39
40
41
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41
GASON 64 • Foundation Fieldbus
28793-EN-081127
Contents
8 Maint
enance and fault rectification
8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Remove interferences . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Exchanging the electronics module . . . . . . . . . . . . . .
8.4 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Dismounting
9.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Supplement
10.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Foundation Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Industrial property rights . . . . . . . . . . . . . . . . . . . . . .
10.5 Trademark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
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44
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46
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48
53
58
61
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28793-EN-081127
VEGASON 64 • Foun
Supplementary documentation
tion:
Informa
Supplementary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product
description".
Instructions manuals for accessories and replacement parts
p:
Ti
To ensure reliable setup and operation of your VEGASON 64, we offer
accessories and replacement parts. The associated documents are:
l 27835 - Indicating and adjustment module PLICSCOM
l 32628 - Interface adapter VEGACONNECT
l 27720 - External indication VEGADIS 61
l 34296 - Protective cover
l 30176 - Electronics module VEGASON series 60
l 30205 - Emitting electronics VEGASON 64, 65, 66
dation Fieldbus 3
1 Abou
t this document
1 Abou
t this document
1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Inform
ation, tip, note
This symbol indicates helpful additional information.
Cauti
on: If this warning is ignored, faults or malfunctions can
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
applications
Ex
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
Th
is arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
4 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
your safety
2 For
or your safety
2 F
2.1 Authorised personnel
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGASON 64 is a sensor for continuous level measurement.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on t he device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
28793-EN-081127
VEGASON 64 • Foun
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
dation Fieldbus 5
2 For
your safety
2.5 Safety
The safety approval markings and safety tips on the device must be
observed.
approval markings and safety tips
2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of
2.7 Fulfillmen
With respect to compatibility, the NAMUR recommendation NE 53 is
fulfilled. This applies also to the corresponding indicating and
adjustment components. VEGA instruments are generally upward and
downward compatible.
l Sensor software for DTM VEGASON 64 HART, PA or FF
l DTM VEGASON 64 for adjustment software PACTware
l Indicating and adjustment module for sensor software
The parameter adjustment of the basic sensor functions is independent of the software version. The range of available functions depends
on the respective software version of the individual components.
The software version of VEGASON 64 can be determined as follows:
l via PACTware
l on the type label of the electronics
l via the indicating and adjustment module
You can view all software histories on our website
e use of this advantage and get registered for update information
Mak
via e-mail.
www.vega.com.
t of NAMUR recommendations
www.vega.com.
2.8 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.9 Environmental instructions
Protection of the environment is one of our most important duties. That
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
6 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
2 For
your safety
l Chapte
l Chapter "Disposal"
r "Packaging, transport and storage"
28793-EN-081127
VEGASON 64 • Foun
dation Fieldbus 7
1
2
3
4
3 Produc
t description
Scope of delivery
Components
3 Produc
t description
3.1 Configuration
The scope of delivery encompasses:
l VEGASON 64 ultrasonic sensor
l Unassembled cable gland
l Documentation
- this operating instructions manual
- Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM" (optional)
- Ex-specific "Safety instructions" (with Ex-versions)
- if necessary, further certificates
VEGASON 64 consists of the following components:
l transducer with process fitting (depending on version flange,
swivelling holder or thread)
l housing with electronics (depending on version, separate)
l Housing cover, optionally available with indicating and adjustment
module PLICSCOM
The components are available in different versions.
l Version A: compact in flange version
l Version B: compact with swivelling holder
l Version C: separately with swivelling holder
l Version D: separately with thread
with swivelling holder
Type label
Fig. 1: VEGASON 64 compact
1 Housing cover with integrated PLICSCOM (optional)
2 Housing with electronics
3 Swivelling holder with flange
4 Transducer
The type label contains the most important data for identification and
use of the instrument:
l Sensor type
l Article and serial number device
l Article numbers documentation
8 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
3 Produc
hnical data: For example approvals, process temperature,
l Tec
process fitting/material, signal output, power supply, protection
With the serial number, you can access the delivery data of the
instrument via
search". In addition to the type label outside, you can also find the
serial number on the inside of the instrument.
www.vega.com, "VEGA Tools" and "serial number
t description
3.2 Principle of operation
Application area
Functional principle
Power supply and bus
communication
VEGASON 64 is an ultrasonic sensor for continuous level measure-
ment. It is particularly suitable for solids, but also good for liquids.
The transducer of the ultrasonic sensor transmits short ultrasonic
pulses to the measured product. These pulses are reflected by
product surface and received again by the transducer as echoes. The
running time of the ultrasonic pulses from emission to reception is
proportional to the distance and hence the level. The determined level
is converted into an appropriate output signal and outputted as
measured value.
Four-wire electronics with separate power supply.
Power for the signal output is supplied via the H1 Fieldbus. A two-wire
cable according to Fieldbus specification serves as carrier of both
power and digital data transmission for multiple sensors. This cable
can be operated in two versions:
l via an H1 interface card in the control system and additional power
supply
l via a Linking device
with HSE (High speed
Ethernet) and addition-
al power supply ac-
DD/CFF
28793-EN-081127
VEGASON 64 • Foun
cording to IEC 61158-2
The DD (Device Descriptions) and CFF (capability files) necessary for
planning and configuration of your FF (Foundation Fieldbus) communication network are available in the download area of the VEGA
homepage
Foundation Fieldbus". The appropriate certificates are also available
there. A CD with the appropriate files and certificates can be ordered
via e-mail under info@de.vega.com or by phone from one of the VEGA
agencies under the order number "DRIVER.S".
dation Fieldbus 9
www.vega.com under "Services - Downloads - Software -
3 Produc
t description
Packaging
Transport
Transport inspection
3.3 Operatio
n
VEGASON 64 can be adjusted with different adjustment media:
l with indicating and adjustment module
l with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
l a configuration tool
The entered parameters are generally saved in VEGASON 64,
optionally also in the indicating and adjustment module or in
PACTware.
3.4 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.
Storage
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
Storage and transport
temperature
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
10 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
4 M
ounting
Suitability for process
conditions
Mounting position
Moisture
4 Moun
ting
4.1 General instructions
Make sure that all parts of the instrument in contact with the measured
product, especially the sensor element, process seal and process
fitting, are suitable for the existing process conditions such as process
pressure, process temperature as well as the chemical properties of
the medium.
You can find the specifications in chapter "Technical data" in the or on
the type label.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your VEGASON 64 additional protection against
moisture penetration by leading the connection cable downward in
front of the cable entry. Rain and condensation water can thus drain
off. This applies mainly to outdoor mounting as well as installation in
areas where high humidity is expected (e.g. through cleaning
processes) or on cooled or heated vessels.
28793-EN-081127
VEGASON 64 • Foun
Fig. 2: Measures
dation Fieldbus 11
against moisture penetration
1 32
100%
0%
4
ounting
4 M
Measuring range
e reference plane for the measuring range (version A) is the lower
Th
edge of the flange. The reference plane for versions B, C and D is the
lower edge of the transducer.
Remember that with all versions there is a minimum distance below
the reference plane - the so-called dead band - in which measurement
is not possible; this distance from reference plane to medium must not
be underrun. The exact value of the dead band is stated in chapter
"Technical data".
Informa
tion:
If the medium reaches the transducer, buildup can form on it and
cause faulty measurements later on.
Fig. 3: Version A - Measuring
distance
1 full (dead band)
2 empty (max. measuring distance)
3 Measuring range
4 Reference plane
range (operating range) and max. measuring
12 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
1 32
100%
0%
4
4 M
ounting
Pressure/Vacuum
Mounting - Version B
Fig. 4: Version B, C, D - Measuring
distance
1 full (dead band)
2 empty (max. measuring distance)
3 Measuring range
4 Reference plane
range (operating range) and max. measuring
Gauge pressure in the vessel does not influence VEGASON 64. Low
pressure or vacuum does, however, damp the ultrasonic pulses. This
influences the measuring result, particularly if the level is very low.
With pressures under -0.2 bar (-20 kPa) you should use a different
measuring principle, e.g. radar or guided microwave.
4.2 Mounting preparations
ning:
War
Mounting preparations must be carried out in idle condition. Nonobservance can cause damages on the electronics!
Version B is supplied in two parts:
l Transducer
l Electronics housing
Assemble the version as follows:
1 Loosen the screws on the fixing ring (4) with a hexagon spanner
(size 4), remove the transducer tube out of the swivelling holder
2 Mount the flange
28793-EN-081127
VEGASON 64 • Foun
dation Fieldbus 13
1
2
3
4
5
4 M
ounting
3 Insert
the transducer tube in the requested length from below into
the swivelling holder
4 Fasten with screws (4); torque max. 10 Nm
5 Remove the plug from below out of the instrument housing and
plug it into the socket of the transducer tube
6 Plug the electronics housing to the transducer tube. Do not
squeeze any cables. The housing is in the correct position, if the
lower notch (2) of the transducer tube is no longer visible
7 Tighten the screws (5) on the housing moderately with an Allen
wrench (size 4)
8 Loosen terminal screw of the swivelling holder (3) with a fork
spanner (SW 13)
9 Direct the sensor with the swivelling holder to the measured
product
10 Fasten the swivelling holder with screw (3), torque max. 20 Nm
11 Secure screw (3) with lacquer or similar to ensure permanent
tightness of the swivelling holder
12 Rotate the housing in such a way that the cable entry points
downwards (moisture can drain off). Fasten the housing with
screws (5); torque Aluminium housing max. 5 Nm, torque plastic
housing max. 2 Nm
Fig. 5: Mounting - Version B
1 Groove
2 Notch
3 Screw of swivelling holder (hexagon SW 13)
4 Grub screw, fixing ring (hexagon spanner - size 4)
5 Terminal screws, housing (hexagon spanner - size 4)
14 VE
to lock the housing
28793-EN-081127
GASON 64 • Foundation Fieldbus
1
2
3
4
5
4 M
ounting
Mounting - Version C
ion C is supplied in three parts:
Vers
l Transducer
l Transducer cable
l electronics for wall mounting
Assemble the version as follows:
1 Loosen the screws on the fixing ring (4) with a hexagon spanner
(size 4), remove the transducer tube out of the swivelling holder
2 Mount the flange
3 Insert the transducer tube in the requested length from below into
the swivelling holder
4 Fasten with screws (4); torque max. 10 Nm
5 Remove the plug from below out of the connection head and plug
it into the socket of the transducer tube
6 Plug the connection head to the transducer tube. Do not squeeze
any cables. The cylinder is in the correct position, if the lower
notch (2) of the transducer tube is no longer visible
28793-EN-081127
VEGASON 64 • Foun
Fig. 6: Mounting - Version C
1 Groove
2 Notch
3 Screw of swivelling holder (hexagon SW 13)
4 Grub screw, fixing ring (hexagon spanner - size 4)
5 Terminal screws, connection head (hexagon spanner - size 4)
for locking the connection head
7 Tighten the screws (5) on the cylinder moderately with an Allen
wrench (size 4)
8 Loosen terminal screw of the swivelling holder (3) with a fork
spanner (SW 13)
9 Direct the sensor with the swivelling holder to the measured
product
10 Fasten the swivelling holder with screw (3), torque max. 20 Nm
dation Fieldbus 15
1
2 3
4 M
ounting
Mounting - Version D
11 Secur
e screw (3) with lacquer or similar to ensure permanent
tightness of the swivelling holder
12 Rotate the connection head in such a way that the cable entry
points downwards (moisture can drain off). Fasten the cylinder
with screws (5); torque max. 5 Nm
13 Insert the plug at the end of the transducer cable into the socket on
the remote electronics
Fig. 7: Plug
1 Socket electronics housing
2 Plug connector
3 Connection piece, transducer tube
connector between transducer and socket of electronics housing
Version D is supplied in three parts:
l Transducer
l Transducer cable
l electronics for wall mounting
Assemble the version as follows:
1 Loosen the hexagon nut (3) on the transducer cable
2 Insert the transducer tube from below into the mounting opening
G1A
3 Fasten (SW 46) the hexagon nut (3)
4 Remove the plug from below out of the connection head and plug
it into the socket of the transducer tube
16 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
1
2
3
4
1
2 3
4 M
ounting
5 Plug
the connection head to the transducer tube. Do not squeeze
any cables. The cylinder is in the correct position, if the lower
notch (2) of the transducer tube is no longer visible
Fig. 8: Mounting - Version D
1 Groove
2 Notch
3 Hexagon nut SW 46
4 Terminal screws, connection head (hexagon spanner - size 4)
for locking the connection head
6 Tighten the screws (4) on the cylinder moderately with an Allen
wrench (size 4)
7 Rotate the connection head in such a way that the cable entry
points downwards (moisture can drain off). Fasten the cylinder
with screws (4); torque max. 5 Nm
8 Insert the plug at the end of the transducer cable into the socket on
the remote electronics
28793-EN-081127
VEGASON 64 • Foun
Fig. 9: Plug
1 Socket electronics housing
2 Plug connector
3 Connection piece, transducer tube
connector between transducer and socket of electronics housing
dation Fieldbus 17
1
> 500 mm
4 M
ounting
Mounting position
4.3 Mount
When mounting VEGASON 64, keep a distance of at least 500 mm
(19.69 in) to the vessel wall. If the sensor is installed in the center of
dished or round vessel tops, multiple echoes can arise. These can,
however, be suppressed by an appropriate adjustment (see chapter
"Setup").
If you cannot keep this distance you should carry out a false echo
storage before setup. This applies mainly if buildup on the vessel wall
is expected. In this case, we recommend repeating a false echo
storage later with existing buildup.
ing instructions
Fig. 10: Mounting
1 Reference plane
position
18 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
ounting
4 M
vessels with conical bottom it can be advantageous to mount the
In
sensor in the center of the vessel, as measurement is then possible
down to the lowest point of the vessel bottom.
Socket
Sensor orientation
Vessel installations
Fig. 11: Vessel
with conical bottom
Preferably the transducer should be mounted without socket flush to
the vessel top.
If the reflective properties of the medium are good, you can mount
VEGASON 64 on a socket piece. The socket end should be smooth
and burr-free, if possible also rounded. Carry out a false echo storage.
Align the sensor in liquids as vertical as possible to the product surface
to achieve optimum measuring results.
Fig. 12: Alignment
in liquids
To optimally align the sensor to solid products, a swivelling holder can
be implemented.
The ultrasonic sensor should be installed at a location where no
installations cross the ultrasonic beam.
28793-EN-081127
VEGASON 64 • Foun
dation Fieldbus 19
α
α
α
α
α
α
4 M
ounting
l installations such as for example, ladders, limit switches,
Vesse
heating spirals, struts etc. can cause false echoes that interfere with
the useful echo. Make sure when planning your measuring site that the
ultrasonic signals have a "clear view" to the measured product.
In case of existing vessel installations, a false echo storage should be
carried out during setup.
If large vessel installations such as struts or supports cause false
echoes, these can be attenuated through supplementary measures.
Small, inclined sheet metal or plastic baffles above the installations
scatter the ultrasonic signals and avoid direct false echoes.
Agitato
Fig. 13: Cover
rs
If there are agitators in the vessel, a false echo storage should be
smooth profiles with deflectors
carried out with the agitators in motion. This ensures that the interfering
reflections from the agitators are saved with t he blades in different
positions.
Fig. 14: Agitators
20 VE
28793-EN-081127
GASON 64 • Foundation Fieldbus
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