VEGA MIPR62 User Manual

Page 1
Operating Instructions
VEGAMIP R62
Receiving unit
- Relay
Document ID:
41912
Radar
Page 2

Contents

Contents
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 For your safety
2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . .
2.4 General safety instructions . . . . . . . . . . . . . . . . . . . .
2.5 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Radio license for Europe. . . . . . . . . . . . . . . . . . . . . .
2.7 Environmental instructions. . . . . . . . . . . . . . . . . . . . .
3 Product description
3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Packaging, transport and storage . . . . . . . . . . . . . . .
3.4 Accessories and replacement parts . . . . . . . . . . . . . .
4 Mounting
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Instructions for installation . . . . . . . . . . . . . . . . . . . . .
5 Connecting to power supply
5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . . .
5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . . .
5.3 Wiring plan receiving unit . . . . . . . . . . . . . . . . . . . . .
4 4 4
5 5 5 5 6 6 6
7 7 9
10
12 12
23 23 26
6 Setup
6.1 Adjustment elements . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Maintenance and fault rectication
7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Remove interferences . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Exchange of the electronics . . . . . . . . . . . . . . . . . . .
7.4 How to proceed in case of repair. . . . . . . . . . . . . . . .
8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Supplement
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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35 35 36 36
37 37
38 43
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Contents
Safety instructions for Ex areas
Please note the Ex-specic safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.
Editing status: 2012-02-14
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1 About this document

1 About this document

1.1 Function

This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectication. Please read this information before putting t he instrument into operation and keep this manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained qualied personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
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2 For your safety

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.
During work on and with the device the required personal protective equipment must always be worn.

2.2 Appropriate use

The VEGAMIP 62 is a sensor for level detection.
You can nd detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used according to the specications in the operating instructions manual as well as possible supplementary instructions.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The instrument must only be operated in a technically awless and reliable condition. The operator is responsible for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations.
The safety instructions in this operating instructions manual, the national installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modications are explicitly forbidden.
The safety approval markings and safety tips on the device must also be observed.
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2 For your safety
The emitting frequencies of the sensors depend on the model, but are
all in the K band range. The low transmitting power lies far below the internationally permitted limit value. When the instrument is used correctly, it presents no danger to human health. It may be operated without restriction outside of closed vessels.
2.5 CE conformity
The device fullls the legal requirements of the applicable EC guidelines. By axing the CE marking, VEGA conrms successful testing of the product.
Only with class A instruments:
The device is a class A instrument designed for use in an industrial environment. When used in a dierent environment, e.g., in a living area, the electromagnetic compatibility must be ensured by the user. If necessary, suitable screening measures against conducted and emitted disturbances must be taken.
You can nd the conformity certicate in the download section under www.vega.com.

2.6 Radio license for Europe

The instrument is approved according to EN 300440-1 V1.5.1 (2009-
03) and EN 300440-2 V1.531 (2009-03) and can be used without radio
limitations.

2.7 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection.
The environment management system is certied according to DIN EN ISO 14001.
Please help us full this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage" l Chapter "Disposal"
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3 Product description

3.1 Structure

3 Product description
Type label
Serial number
Scope of delivery
The type label contains the most important data for identication and use of the instrument:
l Article number l Serial number l Technical data l Article numbers, documentation
With the serial number, you can access the delivery data of the instrument via
www.vega.com, "VEGA Tools" and "serial number search". In addition to the type label outside, you can also nd the serial number on the inside of the instrument.
With the serial number of the instrument on the type label you have access to the following data on our homepage:
l Article number of the instrument (HTML) l Delivery date (HTML) l Order-specic instrument features (HTML) l Operating instructions at the time of shipment (PDF) l Order-specic sensor data for an electronics exchange (XML) l Test certicate "Measuring Accuracy" (PDF)
www.vega.com, "Service" "VEGA Tools" and "serial number
Go to
search".
The scope of delivery typically includes the following parts.
l Point level sensor VEGAMIP R62 (receiving unit) l External housing (processing unit) l Documentation
- this operating instructions manual
- Supplementary instructions manual "Plug connector for level
sensors" (optional)
- Ex-specic "Safety instructions" (with Ex versions)
- if necessary, further certicates
l The corresponding emitting unit VEGAMIP T61 is described in a
separate operating instructions manual.

3.2 Principle of operation

Application area
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VEGAMIP 62 is a microwave barrier for level detection.
It is designed for industrial use in all areas of process technology and
can be used in bulk solids and liquids.
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6
6
2
3
1
4
5
7
8
3 Product description
Typical applications are overll and dry run protection. With an
operating distance of 100 m, VEGAMIP 62 can be used, for example, in bulk solids silos with large diameters. Thanks to its simple and rugged measuring system, VEGAMIP 62 is virtually unaected by the process and the chemical and physical properties of the medium.
VEGAMIP 62 can also be used for detection of vehicles and ships or for material recognition on conveyor belts.
It works even under extremely dicult conditions: dierent grain sizes, contamination, extreme lling noise, high temperatures, strong dust generation and abrasive products are all no problem for the instrument.
The VEGAMIP consists of an emitting unit VEGAMIP T61 and a receiving unit VEGAMIP R62 with external housing.
Fig. 1: VEGAMIP 62 with plastic housing
1 Emitting unit VEGAMIP T61 2 Receiving unit VEGAMIP R62 3 External housing - VEGAMIP R62 (processing unit) 4 Housing cover 5 Housing with control electronics 6 Process tting 7 Socket 8 Wall mounting plate
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3 5
4
3 Product description
Several antenna versions are available for dierent applications.
Fig. 2: Antenna versions
1 Threaded version - internal horn antenna with PTFE cover 2 Plastic encapsulated antenna with PP cover 3 Horn antenna/316L 4 VEGAMIP 62 with angled antenna extension 5 Encapsulated horn antenna with PTFE cover
Functional principle
The emitting unit transmits a focused microwave signal via horn antenna to the receiving unit on the opposite side. If there is medium between emitting and receiving unit, the signal is damped. This change is detected by the built-in electronics module and converted into a switching command.

3.3 Packaging, transport and storage

Packaging
Transport
Transport inspection
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Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test according to DIN EN 24180.
The packaging of standard instruments consists of environment­friendly, recyclable cardboard. For special versions, PE foam or PE foil is also us ed. Dispose of the packaging material via specialised recycling companies.
Transport must be carried out under consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device.
The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with.
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3 Product description
Storage
Storage and transport
temperature
Protective cap
Flanges
Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside.
Unless otherwise indicated, the packages must be stored only under the following conditions:
l Not in the open l Dry and dust free l Not exposed to corrosive media l Protected against solar radiation l Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 85 %

3.4 Accessories and replacement parts

The protective cover protects the sensor housing against soiling and intense heat from solar radiation.
You will nd additional information in the supplementary instructions manual "Protective cover" (Document-ID 34296).
Flanges are available in dierent versions according to the following standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984,
GOST 12821-80.
You can nd additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID
31088).
Electronics module
The electronics module VEGAMIP R62 is a replacement part for microwave barriers of VEGAMIP series 60.
You will nd additional information in the following operating instructions manual:
l "Electronics module VEGAMIP R62 (receiving unit)" (Document-ID
41982)
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3 Product description
Mounting adapter
With high process temperatures exceeding 80 °C, you have to use a mounting adapter for the emitting and the receiving unit. The mounting adapter can only be used with the threaded version (internal horn antenna with PTFE cover).
Fig. 3: VEGAMIP 62 with high temperature mounting adapter
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4 Mounting

4 Mounting

4.1 General instructions

Screwing in
Suitability for the pro-
cess conditions
Moisture
Switching point
With instruments with threaded process tting, suitable tools must be applied for tightening the hexagon.
Warning:
The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.
Make sure that all parts of the instrument exposed to the process, in particular the active measuring component, process seal and process tting, are suitable for the existing process conditions. These include above all the process pressure, process temperature as well as the chemical properties of the medium.
You can nd the specications in chapter "Technical data" and on the type label.
Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland.
You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry. Rain and condensation water can thus drain off. This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels.

4.2 Instructions for installation

If possible, install VEGAMIP 62 in a position where a high signal damping by the medium is expected.
Avoid mounting the instrument too close to the vessel wall. Reections from the vessel wall or from vessel installation can inuence the switching accuracy.
Fig. 4: Installation position (top view)
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4 Mounting
Product strength
The VEGAMIP 62 requires a minimum product strength to detect dierent products.
Dependent on the medium there will be a respective product thickness.
The properties of the medium are also dependent on the granulation size, the bulk density and the moisture content.
Some exemplary reference values for the min. strength of the medium:
Product type Medium Min. product
strength
Plastic granules PTFE, PS > 1000 mm
PP, PE, HDPE, POM > 500 mm
PA, PVC, PVDF > 250 mm
Foodstus and wood Flour > 100 mm
Cereals, corn, rice > 100 mm
Wood chips (dry) > 500 mm
Wood chips (moist) > 100 mm
Mineral products / Ore Stones (e.g. limestone) > 100 mm
Cement, clinker > 100 mm
Glass (crushed) > 100 mm
Coal > 50 mm
Bauxite > 100 mm
Ore > 100 mm
Inowing medium
If VEGAMIP 62 is mounted in the lling stream, unwanted false measurement signals can be generated. For this reason, mount VEGAMIP 62 at a position in the vessel where no disturbances, e.g. from lling openings, agitators, etc., can occur.
Non-metallic vessels
Microwaves can penetrate non-conductive materials. Hence, it is possible to measure through the wall of non-conductive vessels.
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4 Mounting
Fig. 5: Bulk solids vessel of plastic
Metal vessels
In metal vessels, you have to mount VEGAMIP 62 on anges or threaded sockets. It is also possible to measure through a window. In general, all products such as glass, ceramic and plastic are suitable as window material.
Max. thickness of the window material:
Type of material Window material Max. thick-
Plastics PTFE, PS < 5000 mm
PP, PE, HDPE, POM < 1000 mm
PA, PVC, PVDF < 500 mm
Rubber < 50 mm
Glass or ceramic Inspection glass < 200 mm
Aluminiumoxide ceramic Al
2O3
Abrasion protection (ceramic) < 100 mm
Insulation material Mineral wool < 1000 mm
Ceramic bre plates < 1000 mm
Fireclay bricks < 500 mm
ness
< 200 mm
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A
C
B
x
4 Mounting
Fig. 6: Installation in front of a vessel window
A Window of non-conductive material, for example, glass, plastic, etc. B Mounting with condensation on the inner wall of the vessel C Inspection glass tting
Concrete vessel
In general, the same as for metal vessels applies to concrete vessels due to the steel braining.
Wood vessels
In general, the same as for metal vessels applies to wood vessels due to the liquid absorption of the wood.
Pipelines
VEGAMIP 62 can be used for detection of products in pipelines. In pipelines of non-metallic products such as plastic or glass, the measured product can be detected through the pipe wall.
Threaded version
Fig. 7: Installation in pipelines
x Min. distance 100 mm (3.94 in)
Mount the threaded version of VEGAMIP 62 in the following way:
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1 2
3
4
4 Mounting
Fig. 8: VEGAMIP 62 - threaded version G1½ A
1 Polarisation marking 2 Instrument hexagon 3 Locknut 4 Process seal
1 Insert the supplied process seal (1) before screwing it in 2 To screw VEGAMIP 62 in, use the instrument hexagon (3) below
the housing.
Screw the instrument in and hand-screw it a at wrench
3 Turn the sensor back (max. 180°) to reach the required orientation
of the polarisation marking (4)
4 Hold the instrument in this position and tighten with the counter nut
(2)
Caution:
The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.
Note:
In the case of VEGAMIP 62 with NPT thread, the instrument seals in the thread itself. Hence, no counter nut is necessary for these versions.
Buildup
Avoid long sockets in which the medium can remain and if possible, mount VEGAMIP 62 front-ush. This applies mainly if buildup and dust are expected.
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1
4 Mounting
Fig. 9: Front ush installation
1 Unfavourable installation - bulk solid can settle in front of the sensor 2 Correct front ush installation
If a front-ush installation is not possible, you can ll long sockets with a plastic or ceramic cylinder to avoid build up of bu lk solids and dust deposits. Select the material according to the diameter of the socket and adapt the length as far as possible to the shape of the vessel wall.
Secure the lling material against falling out or turning. If using a xing screw is technically not possible, you can secure the material in the socket with an adhesive.
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1
2
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1
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Fig. 10: Front ush installation
1 Plastic or ceramic material 2 Fixing screw (if technically possible)
Abrasive medium
Vibrations
In very abrasive products, VEGAMIP 62 should be installed with a mounting adapter or in front of a suitable window. In this case, you have to use a window material which is appropriately resistant.
In case of strong vessel vibrations, the VEGAMIP 62 should be mounted with anti vibration blocks or rubber buers.
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1
2
+
-
d
<
d
20
4 Mounting
Fig. 11: Installation with vessel vibrations
1 Anti vibration blocks or rubber buers 2 Window of non-conductive material, for example, glass, plastic, etc.
Orientation of the sensor
Angle
For an optimum switching signal, the two sensors must be adapted to each other. The accuracy must be in a range of ±5°.
Oset
The two sensors can have an oset of up to < 5 % of the sensor distance (d) to each other. Example: with a sensor distance of 1000 mm, the two sensors must have an oset of max. 50 mm to each other.
General rule: the bigger the antenna and the better it focusses, the more precise the orientation has to be.
Fig. 12: Orientation of the sensors - Angle and oset
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1
1
2
4 Mounting
Polarisation direction
The emitting unit emits electromagnetic waves. The polarisation plane is the direction of the electrical wave component. Its position is marked on the instrument hexagon by polarisation markings.
For a reliable function, the emitting and receiving unit must be installed in the same polarisation direction.
If several instrument pairs are installed in a vessel, the instrument pairs can be coded by dierent polarisation positions to avoid that they inuence one another.
Fig. 13: Orientation according to the polarisation direction
1 Polarisation marking on top 2 Polarisation marking lateral
Special mounting op­tions
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In tight mounting spaces or spaces subject to high temperatures, the
signal of VEGAMIP 62 can be guided via a deector. For this you can use a metal plate or an angled antenna extension on the side of the emitting unit. In products with low dielectric value, we recommend using an instrument version with antenna extension because it focusses the signal optimally and has no signal loss. With instrument versions with detachable horn antenna, the antenna extension can be retrotted.
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45°
1 2
Fig. 14: Possibilities for signal deection
90 mm (3.54")
R 3,5 mm
(0.14")
3mm
(0.12")
70 mm (2.76")
8 mm
(0.32")
93 mm (3.66")
110 mm (4.33")
1 Metal plate for signal deection of the microwave signal 2 Bent antenna extension
4 Mounting
Wall mounting - External housing
1 Mark the holes according to the following drilling template 2 Depending on the mounting surface, fasten the wall mounting
plate with 4 screws
Fig. 15: Hole pattern - wall mounting plate (external housing)
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4 Mounting
Tip:
Mount the wall mounting plate so that the cable entry of the socket housing points downward. Rain and condensation water can thus drain off. The socket housing can be displaced by 180° to the wall mounting plate.
Turn the cable gland of the instrument housing downward. The basic body of the instrument housing can be turned by 330° without any tools.
Warning:
The four screws of the socket housing must only be hand screwed. A torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
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5 Connecting to power supply

5 Connecting to power supply

5.1 Preparing the connection

Safety instructions
Voltage supply
Connection cable
Connection technology
Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltage l If voltage surges are expected, install overvoltage arresters
Connect the operating voltage according to the connection diagrams. The electronics module is designed in protection class I. To maintain
this protection class, it is absolutely necessary that the earth conductor be connected to the inner earth conductor terminal. Keep the general installation regulations in mind. Take note of the corresponding installation regulations for hazardous areas with Ex applications.
The data for power supply are specied in chapter "Technical data".
The instrument is connected with standard three-wire cable without
screen. If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas, screened cable should be used.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm (0.2 0.35 in) ensures the seal eect of the cable gland. If you are
using cable with a dierent diameter or cross-section, exchange the seal or use a suitable cable gland.
Cover all housing openings conforming to standard according to EN 60079-1.

5.2 Connection procedure

The voltage supply and signal output are connected via the spring­loaded terminals in the housing.
Optionally you can order a preconfectioned cable in dierent lengths. The colour specication in the following illustrations refer to these
confectioned cables.
Connection procedure
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Proceed as follows:
1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
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5 Connecting to power supply
4 Insert the cable into the sensor through the cable entry
Fig. 16: Connection steps 4 and 5
5 Insert the wire ends into the terminals according to the wiring plan
Information:
Solid cores as well as exible cores with cable end sleeves are inserted directly into the terminal openings. In case of exible cores without end sleeves, press the terminal with a small screwdriver; the terminal opening is freed. When the screwdriver is released, the terminal closes again.
6 Check the hold of the wires in the terminals by lightly pulling on
them
7 Connect the screen to the internal ground terminal, connect the
outer ground terminal to potential equalisation
8 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
9 Screw the housing cover back on
The electrical connection is nished.
Information:
The terminal block is pluggable and can be removed from the electronics. To do this, lift the terminal block with a small screwdriver and pull it out. When inserting the terminal block again, you should hear it snap in.
Connection steps - ex­ternal housing
Proceed as follows:
1 Loosen the four screws on the housing socket with an Alle n key
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3
2
1
5 Connecting to power supply
2 Remove the housing socket from the mounting plate
Fig. 17: Remove the mounting plate from the housing socket
1 Screws 2 Wall mounting plate 3 Cable gland
3 Loop the connection cable through the cable entry on the housing
base
Tip:
The cable gland can be mounted in three positions each displaced by
90°. Simply exchange the cable gland against the blind plug in the suitable thread opening.
4 Connect the wire ends as described in chapter "Connection plan".
Take note of the numbering.
5 Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equal­isation
6 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7 Place housing with base back on the mounting plate and tighten
the screws
The electrical connection of the sensor to the external housing is nished.
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1 2 3 4
2
3
1
4
1 2 3
4
5
5 Connecting to power supply
Wiring plan - external housing (socket)

5.3 Wiring plan receiving unit

Fig. 18: Connection of the sensor in the housing base (external housing)
1 White (terminal 2) 2 Brown (terminal 3) 3 Blue (terminal 4) 4 Shielding
Wiring plan - Sensor housing
Fig. 19: Connection of the cable to the external housing (processing unit)
1 White (terminal 6) 2 Brown (terminal 7) 3 Blue (terminal 8) 4 Shielding 5 Control lamp (LED) - Voltage supply
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3
2 1
Wiring plan - processing unit
5 Connecting to power supply
Fig. 20: The electronics is located in the housing of the processing unit
We recommend connecting VEGAMIP 62 in such a way that the switching circuit is open when there is a level signal, line break or failure (safe condition).
Information:
The relays are always shown in non-operative condition.
Fig. 21: Wiring plan processing unit - VEGAMIP 62 (receiver)
1 Relay output 2 Relay output 3 Voltage supply
Connection to a PLC
When connecting to a PLC, the min. switching capacity of the relay must be taken into account.
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1
R
L
R
I
U
B
5 Connecting to power supply
If ncecssary, a correspondingly dimensioned resistor must be
connected in parallel to the PLC input. With a voltage U a PLC inner resistance R
> 100 kΩ, the additional load resistance R
i
von 24 V and
B
must be between 6.8 and 8.2 kΩ.
Fig. 22: Wiring plan processing unit - VEGAMIP 62 (receiver) when connecting to a PLC
1 PLC/process control system
Internal resistance of the PLC
R
i
R
Additional load resistance (6.8 8.2 kΩ)
L
U
Supply voltage
B
L
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6
7
9
8
4
5
1
2
3
1
L N
3
(-)( )
4 5 6 7 8
2
+
3
4 5 6 7 8

6 Setup

6 Setup

6.1 Adjustment elements

The gures in brackets refer to the following illustration.
Fig. 23: Electronics module MP6X R (receiving unit) - Relay output
1 Mode switch for selecting the switching behaviour (min./max.) 2 Control lamp (LED) for indication of a fault (red) 3 Signal lamp (LED) for indication of the switching status (yellow) 4 Control lamp (LED) for indication of the instrument function (green) 5 Connection terminals 6 Ground terminal 7 Key for adjustment of the sensitivity and the switching delay (-->) 8 Key for adjustment of the sensitivity and the switching delay (<--) 9 LED indicating board for indication of reception strength (yellow)
Signal lamps (2, 3, 4)
There are three control lamps (LED) on the electronics module
Control lamp (red) for indication of a fault (2)
This signal lamp shows the fault status of the instrument.
Control lamp (yellow) for indication of the switching condition (3)
The signal lamp signals the switching condition of the switching output.
Control lamp (green) for indication of the instrument function (4)
The green signal lamp (on) shows the operating state of the instrument as soon as voltage supply is connected correctly.
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VEGAMIP R62 • - Relay 29
Page 30
53 4
(8)(6) (7)
53 4
(8)(6) (7)
53 4
(8)(6) (7)
6 Setup
Mode switch (1)
Sensitivity adjustment
(7, 8)
LED indication strip ­receiving level (9)
Prerequisites
Mode
With the mode switch (max./min.) you can change the switching status of the relay. You can set the required mode according to the "Function chart" (max. - maximum detection or overow protection, min. ­minimum detection or dry run protection).
With these keys (7 and 8) you can adjust the switching point to the medium.
Depending on the process, the sensitivity of VEGAMIP 62 must be set higher or lower.
Pressing the "<--" key makes the sensor more sensitive. Pressing the "-->" key makes the sensor less sensitive.
You can also adjust the switching delay with the two keys.
By means of the LED indicating board, you can see the actual
receiving level during adjustment.
When the indication moves to the right, the instrument will be more insensitive, to the left more sensitive.

6.2 Adjustment

The microwave barrier can only be adjusted when being uncovered. Make sure that there is no measured medium or vessel installations
between the emitting and receiving unit.
Select the requested mode (min./max.) according to the function chart.
The following function chart provides an overview of the switching
statuses depending on the set mode and level.
Level Switching status Signal lamp - Re-
Mode max. Overow protection
Relay energized
Mode max. Overow protection
Relay deenergized
Mode min. Dry run protection
Relay energized
30 VEGAMIP R62 • - Relay
lay (yellow)
41912-EN-120228
Page 31
53 4
(8)(6) (7)
53 4
(8)(6) (7)
53 4
(8)(6) (7)
6 Setup
Sensitivity adjustment
Level Switching status Signal lamp - Re-
Mode min. Dry run protection
Failure of the supply
voltage (max./min. mode)
Malfunction any
any
Relay deenergized
Relay deenergized
Relay deenergized Red failure LED
lay (yellow)
lights
By means of the slide switch, you can set the switching direction according to the switching function your relay output should perform.
l For maximum indication or overll protection set the slide switch to
position max.
l For minimum indication or dry run protection, set the slide switch to
position min.
The relay is energized if the yellow relay control lamp lights.
With the two keys you can change the LED indication strip and adjust
the switching point to the medium.
The keys are lowered to avoid unintentional changes of the setting. For adjustment, use for example, a small screwdriver.
If you press one of the keys for more than two seconds, the adjustment range shifts automatically in the respective direction. The greater the distance between emitting and receiving unit, the greater the adjust­ment range of the indication. The LED indication strip always shows a small sec tion of the actual measuring range.
Pressing the "<--" key makes the sensor more sensitive. Pressing the "-->" key makes the sensor less sensitive.
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VEGAMIP R62 • - Relay 31
Page 32
CBA
2
3
1 1 1
6 Setup
Press the respective key until the indication is within the LED indication
strip. This means one or two LEDs on the LED indication strip will light up.
Fig. 37: Indication strip
1 Indication (LED indication strip) 2 More sensitive - Key to the left 3 Less sensitive - Key to the right
A Medium: Plastics (PP, PVC …), solvents B Medium: Building materials (sand, stones …) C Medium: Conductive substances (coal, ore, salt …)
Set the indication approximately to the middle of the LED indicating board until the yellow relay control lamp changes status.
Depending on the vessel size, process and/or medium, you have to adjust the sensitivity of VEGAMIP 62 to more or less sensitive. In products with low signal damping, in small vessels or pipelines or with buildup, it might be necessary to test the switching function.
Receive level
Medium provides good
signal damping
By means of the LED indicating board, you can see the actual receive level during adjustment.
When the indication moves to the right, the instrument will be more insensitive, to the left more sensitive.
In applications with products providing good signal damping (eg stones, ore, sand, cement) and where buildup and contamination is expected, you should adjust the instrument to less sensitive. In this case, the VEGAMIP 62 switches only with a relatively large signal damping by the medium. Possible buildup does not inuence the measurement.
In case of buildup, press the key (to the right) until the ashing LEDs are at the right edge of the LED indication strip. For strong buildup, you can press the key several times to make the instrument less sensitive. The display on the LED indication strip does not change, but the instrument will b ecome a little less sensitive with each pressing of the key.
32 VEGAMIP R62 • - Relay
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Page 33
6 Setup
Fig. 38: LED indication strip - Setting for products with good signal damping
If there is strong buildup during operation, adjustment with buildup is recommended. A short period of operation is probably sucient to create buildup, or buildup can be created artically or imitated.
Product provides little signal damping
In applications with products providing poor signal damping (eg plastic granules, cereals), you should adjust the instrument to more sensitive. This way, the VEGAMIP 62 switches very sensitively, even with a relatively low coverage by the product.
Fig. 39: LED indication strip - Setting for products with low signal damping
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VEGAMIP R62 • - Relay 33
Page 34
200 ms
100ms500ms1 s 2 s 5 s 20 s
6 Setup
Switching delay
By means of the LED indicating board, you can adjust the switching delay.
Push the two keys (7) and (8) simultaneously for approximately 2 s until the LED indication ashes.
With the two keys you can select the requested switching delay according to the following illustration.
The switching delay can be adjusted in seven steps between 100 ms and 20 s.
Fig. 40: Adjust switching delay - LED indication ashes
If the indication moves to the right, the switching delay will be longer, to the left shorter.
The indication returns automatically to the indication of the actual receiving level after approximately 10 s.
Simulation
If possible, simulate a lling between emitting and receiving unit with your hand or a metal sheet and check if the switching point is adjusted correctly. If the control lamp changes its switching status, the switching function is correct.
34 VEGAMIP R62 • - Relay
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Page 35
7 Maintenance and fault rectication
7 Maintenance and fault rectication

7.1 Maintenance

If the device is used correctly, no maintenance is required in normal operation.

7.2 Remove interferences

Reaction when malfunc-
tions occur
Fault rectication
The operator of the system is responsible for taking suitable measures to rectify faults.
The rst measure to be taken is to check the output signal. In many cases, the causes can be determined this way and the faults rectied.
Checking the switching signal
Error Cause Rectication
VEGAMIP 62 signals
"covered" without being submerged (overll pro­tection)
or
VEGAMIP 62 signals
"uncovered" when being submerged (dry run pro­tection)
Signal lamp lights red Operating voltage too low Check operating voltage
Instrument switches de-
layed
Operating voltage too low Check operating voltage
Buildup on the sensor Check if there is buildup on the two sensors, and if so,
Wrong mode selected Set the correct mode on the mode switch (max.:
Unfavourable installation
location
Electronics defective Operate the mode switch. If the instrument then does
Sensor defective Operate the mode switch (min./max.). If the instrument
Electronics module has
detected an internal failure
Check switching delay Adjust switching delay correctly
remove it.
overow protection, min.: dry run protection). Wiring should be carried out according to the quiescent current principle.
Mount the sensor (emitter/receiver) in a position where there is a lot of measured product between emitting and receiving unit.
Mount the sensor (emitter/receiver) in a psoition where there are no interfering installations or moving parts.
not change mode, the electronics module may be defective. Exchange the electronics module.
then switches mode, the sensor may be covered with buildup or mechanically damaged.
If the switching function in the correct mode is again faulty, return the instrument for repair.
Exchange the instrument or send it in for repair
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Page 36
7 Maintenance and fault rectication
Error Cause Rectication
Instrument switches fre­quently with certain levels
Wave movements in the vessel
Effects through interfering reections
Adjust or increase switching delay
Adjust the instrument more insensitive
Reaction after fault rec­tication
24 hour service hotline
Depending on the reason for the fault and the measures taken, the steps described in chapter "Setup" must be carried out again or must be checked for plausibility and completeness.
Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is also available outside the normal working hours on seven days a week around the clock.
Since we oer this service worldwide, the support is in English language. The service is free-of-charge, only the standard telephone costs will be charge.

7.3 Exchange of the electronics

If the electronics module is defective, it can be replaced by the user.
In Ex applications only an electronics module with respective Ex
approval may be used.
You nd all information to the electronics exchange in the operating instructions of the new electronics module.

7.4 How to proceed in case of repair

If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) from our homepage at
vega.com under: "Downloads - Forms and certicates - Repair form".
By doing this you help us carry out the repair quickly and without having to call back for needed information.
l Print and ll out one form per instrument l Clean the instrument and pack it damage-proof l Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
l Please ask the agency serving you for the address of your return
shipment. You can nd the competent agency on our website www.vega.com.
www.
41912-EN-120228
36 VEGAMIP R62 • - Relay
Page 37

8 Dismounting

8 Dismounting

8.1 Dismounting steps

Warning:
Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc.
Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order.

8.2 Disposal

The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have designed the electronics to be easily separable.
Correct disposal avoids negative eects on humans and the environ­ment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws. Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive.
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9 Supplement

9 Supplement

9.1 Technical data

General data
Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
- Process tting - thread 316L
- Process tting - ange 316L
Antenna Instrument seal Cover or wetted
Threaded version - internal horn antenna with PTFE cover
Plastic encapsulated antenna with PP cover - PP
Horn antenna/316L FKM (SHS FDM 70C3 GLT)
Encapsulated horn antenna with PTFE cover - PTFE
Mounting adapter (option) Graphite Ceramic Al
FKM (A+P 70.16.-06) Process seal: Klingersil C-4400
FFKM (Kalrez 6375) Process seal: Klingersil C-4400
materials
PTFE 316L
PTFE
316L
2O3
316L
Materials, non-wetted parts
- Plastic housing plastic PBT (Polyester)
- Aluminium die-casting housing Aluminium die-casting AlSi10Mg, powder-coated -
basis: P olyester
- Stainless steel housing - precision cast-
316L
ing
- Stainless steel housing, electropolished 316L
- Seal between housing and housing
cover
NBR (stainless steel housing, precision casting), silicone (aluminium/plastic housing; stainless steel housng, electropolished)
- Ground terminal 316L
- Mounting adapter (option) 316L
Materials - External housing
- Housing Plastic PBT (polyester), Alu die-casting powder-
coated, 316L
- Housing socket plastic PBT (Polyester)
- Wall mounting plate plastic PBT (Polyester)
- Seal between housing socket and wall
TPE (fixed connected)
mounting plate
41912-EN-120228
38 VEGAMIP R62 • - Relay
Page 39
9 Supplement
- Seal between housing and housing
cover
NBR (stainless steel housing), silicone (Alu/plastic housing)
- Ground terminal 316L
Sensor length See chapter "Dimensions"
Weight
- Instrument weight (depending on proc-
0.8 4 kg (0.18 8.82 lbs)
ess tting)
- Weight - External housing 0.7 1.5 kg (1.543 3.307 lbs), depending on
housing material
Process ttings
- Pipe thread, cylindrical (ISO 228 T1) G1½ A
- American pipe thread, tapered 1½ NPT
- Flanges DIN from DN 50, ANSI from 2"
- Mounting adapter G2 A or 2 NPT
Frequency range K band, 24.085 GHz (ISM band) Measuring range 0.1 … 100 m (0.33 328 ft)
Beam angle
- Threaded version - internal horn antenna
1)
20 °
(PTFE cover)
- Plastic encapsulated antenna with PP
10 °
cover
- Horn antenna (316L) - ø 40 mm (1.575 in) 22 °
- Horn antenna (316L) - ø 48 mm (1.89 in) 18 °
- Encapsulated antenna with PTFE cover -
18 °
Flange DN 50, ANSI 2"
- Encapsulated antenna with PTFE cover -
10 °
Flange DN 80 DN 150, ANSI 3" 6"
Output variable
Output Relay output (DPDT), 2 oating spdts Switching voltage max. 253 V AC, 253 V DC Switching current max. 5 A AC, 1 A DC
Breaking capacity
- Min. 50 mW
- Max. 750 VA AC (cos phi > 0.5), 40 W DC (ohmic load)
If inductive loads or stronger currents are switched through, the gold plating on the relay contact surface will be permanently damaged. The contact is then no longer suitable for switching low-level signal circuits.
1)
Outside the specied beam angle, the energy of the radar signal has a level of -3 dB (50 %)
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9 Supplement
Contact material (relay contacts) AgNi (Au plated) or AgSnO (Au plated)
Modes (switchable)
- max. Max. detection or overow/overll protection
- min. Min. detection or dry run protection
Measuring accuracy
Hysteresis approximately 1 dB Switching delay adjustable from 0.1 … 20 s (on/off) Min. distance 100 mm (3.94 in)
Ambient conditions
Ambient, storage and transport temperature -40 +80 °C (-40 +176 °F)
Process conditions
Measured variable Limit level of bulk solids and liquids
Process pressure
- VEGAMIP 62, threaded version - internal
2)
-1 4 bar/-100 400 kPa (-14.5 58 psig)
horn antenna with PTFE cover
- VEGAMIP 62, plastic encapsulated an-
-1 2 bar/-100 200 kPa (-14.5 29 psig)
tenna with PP cover
- VEGAMIP 62, horn antenna/316L -1 40 bar/-100 4000 kPa (-14.5 580 psig)
- VEGAMIP 62, encapsulated horn anten-
-1 16 bar/-100 1600 kPa (-14.5 232 psig)
na with PTFE cover
- VEGAMIP 62 with mounting adapter unpressurized (IP 67)
Process temperature (thread or ange tem-
perature)
- VEGAMIP 62, threaded version - internal
-40 +80 °C (-40 +176 °F)
horn antenna with PTFE cover
- VEGAMIP 62, plastic encapsulated an-
-40 +80 °C (-40 +176 °F)
tenna with PP cover
- VEGAMIP 62, horn antenna/316L - seal:
-40 +130 °C (-40 +266 °F)
FKM (SHS FDM 70C3 GLT)
- VEGAMIP 62, horn antenna/316L - seal:
-20 +130 °C (-4 +266 °F)
FFKM (Kalrez 6375)
- VEGAMIP 62, encapsulated horn anten-
-40 +200 °C (-40 +392 °F)
na with PTFE cover
- VEGAMIP 62 with mounting adapter
-40 … +250 °C (-40 … +482 °F)
150 mm (optional)
- VEGAMIP 62 with mounting adapter
-40 … +450 °C (-40 … +842 °F)
300 mm (optional)
41912-EN-120228
2)
Note max. pressure of the process tting
40 VEGAMIP R62 • - Relay
Page 41
9 Supplement
Electromechanical data
Cable entry/plug3)- instrument housing
- Single chamber housing l 1 x cable entry M20 x 1.5 (cable: ø 5 9 mm), 1 x blind stopper M20 x 1.5; attached 1 x cable
entry M20 x 1.5
or:
l 1 x cable entry ½ NPT, 1 x blind stopper ½ NPT,
1 x cable entry ½ NPT
or:
l 1 x plug M12 x 1; 1 x blind stopper M20 x 1.5
Cable entry/plug - external housing
- Housing socket l 1 x cable entry M20 x 1.5 (cable: ø 6 … 12 mm)
- Housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
Spring-loaded terminals for wire cross-section up to 1.5 mm² (AWG 16)
Connection cable to external housing
- Structure Three wires, double screening, weather-resistant
- Material PUR UL94-V0
- Wire cross-section 0.34 mm² (AWG 22)
- Wire resistance < 0.060 Ω/m (0.018 Ω/ft)
- Capacitance - screen 250 pF/m
- Max. length 25 m (82 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 7 mm (0.276 in)
- Colour Black
Voltage supply
Operating voltage 20 … 253 V AC, 50/60 Hz, 20 72 V DC (at
U >60 V DC, the ambient temperature can be max. 50 °C/122 °F)
Power consumption 2.5 VA (AC), approx. 1.3 W (DC)
Electrical protective measures
Protection rating
- Instrument housing IP 66/IP 67
3)
depending on the version
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VEGAMIP R62 • - Relay 41
Page 42
9 Supplement
- External housing IP 65
- Housing base - external housing IP 68 (1 bar)
Overvoltage category III
Protection class I
Approvals
Instruments with approvals can have dierent technical data depending on the version.
That's why the associated approval documents have to be noted with these instruments. They are
part of the delivery or can be downloaded under number search" as well as via "Downloads" and "Approvals".
www.vega.com via "VEGA Tools" and "serial
42 VEGAMIP R62 • - Relay
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Page 43

9.2 Dimensions

~ 69 mm (2 23/32")
ø 77 mm (3
1
/32")
112 mm (4
13
/
32
")
M20x1,5/ ½ NPT
~ 69 mm
(2 23/32")
ø 77 mm (3
1
/32")
117 mm (4
39
/
64
")
M20x1,5/ ½ NPT
~ 116 mm (4 9/16")
ø 84 mm (3
5
/16")
116 mm (4
9
/
16
")
M20x1,5M20x1,5/
½ NPT
~ 59 mm (2 21/64")
ø 80 mm
(3
5
/32")
112 mm (4
13
/
32
")
M20x1,5/ ½ NPT
1 3 4
2
VEGAMIP 62, housing versions
Fig. 41: Housing versions - for instrument housing and external housing
1 Plastic housing 2 Stainless steel housing, electropolished 3 Stainless steel housing - precision casting 4 Aluminium housing
9 Supplement
41912-EN-120228
VEGAMIP R62 • - Relay 43
Page 44
90 mm (3.54")
110 mm (4.33")
~ 66 mm (2.6")
59 mm (2.32")
1
2
9 Supplement
External housing
Fig. 42: External housing - receiving unit
1 Instrument housing 2 External housing
44 VEGAMIP R62 • - Relay
41912-EN-120228
Page 45
VEGAMIP 62
22mm
(0.87")
83mm (3.27")
SW 46 mm
(
1.42")
SW 46 mm
(
1.42")
SW 60 mm
(1.42")
G1½ A
1½ NPT
83mm (3.27")
1 2
Fig. 43: VEGAMIP 62, threaded version
1 Threaded version - internal horn antenna with PTFE cover - G1½ A 2 Threaded version - internal horn antenna with PTFE cover - 1½ NPT
9 Supplement
41912-EN-120228
VEGAMIP R62 • - Relay 45
Page 46
2
1
4
3
15 mm
(0.59")
98 mm
(3.86")
170 mm / 300 mm
(6.69") / (11.81")
19 mm
(0.75")
ø 75 mm
(2.95")
ø 115 mm
(4.53")
99,5 mm (3.92")
ø 44 mm
(1.73")
9 Supplement
VEGAMIP 62
Fig. 44: VEGAMIP 62, encapsulated antennas
1 Encapsulated horn antenna with PTFE cover - ange version 2 Plastic encapsulated antenna with PP cover 3 Mounting strap 4 Adapter ange
46 VEGAMIP R62 • - Relay
41912-EN-120228
Page 47
VEGAMIP 62
mm
inch
38 mm (1.50")
22 mm (0.87")
SW 46 mm
(1.81")
8.50"
16.93"
3.94" ø1.58" ø1.89" ø2.95" ø3.74"
4.72"
xy
100 ø40
120 ø48
216 ø75
430 ø95
1½"
2"
3"
4"
xy
1½"
2"
3"
4"
x
y
G1½A / 1½ NPT
1
24mm (0.95")
x
61 mm
(2.4")
G2 A
Fig. 45: VEGAMIP 62, horn antenna (316L)
VEGAMIP 62, mounting adapter (-40 +450 °C)
9 Supplement
Fig. 46: Mounting adapter with ceramic cover for VEGAMIP 62 - threaded version G2 A with PTFE cover (also with 2 NPT thread)
x 150 mm (5.9 in) or 300 mm (11.8 in)
41912-EN-120228
VEGAMIP R62 • - Relay 47
Page 48
9 Supplement

9.3 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see http://www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Nähere Informationen unter http://www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте http://www.vega.com.
VEGA 站<http://www.vega.com>

9.4 Trademark

All the brands as well as trade and company names used are property of their lawful proprietor/originator.
48 VEGAMIP R62 • - Relay
41912-EN-120228
Page 49
INDEX
Index
A
Abrasion 18 Accessory
- Flanges 10
- Protective cap 10
Adjustment 30 Application area 7
B
Bending 20 Buildup 16
C
Cable 23 Cable screening 23
E
Electronics module 10, 36 Emitting unit 8 Encapsulated antennas 46
F
Fault rectication 35 Filling opening 13 Functional principle 9
H
Horn antenna 47
Repair 36
S
Scope of delivery 7 Sensitivity adjustment 31 Service hotline 36 Shielding 23 Simulation 34 Storage 10 Switching delay 34 Switching point 12
T
Threaded version 15, 45 Type label 7 Type of vessel
- Concrete vessel 15
- Metal vessels 14
- Non-metallic vessels 13
- Wood vessels 15
V
Vibrations 18
W
Wiring plan 27
M
Medium 13 Mode 30 Moisture 12 Mounting adapter 11, 47
O
Operation 29 Orientation of the sensor 19
P
Packaging 9 Pipelines 15 Polarisation direction 19 Potential equalisation 23
R
Receiving unit 8, 27, 29
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VEGAMIP R62 • - Relay 49
Page 50
Index
50 VEGAMIP R62 • - Relay
41912-EN-120228
Page 51
Index
41912-EN-120228
VEGAMIP R62 • - Relay 51
Page 52
VEGA Grieshaber KG
ISO 9001
Am Hohenstein 113 77761 Schiltach
Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info.de@vega.com
www.vega.com
Printing date:
All statements concerning scope of delivery, application,
practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.
© VEGA Grieshaber KG, Schiltach/Germany 2012
Subject to change without prior notice 41912-EN-120228
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