VEGA D86, D87 User Manual

Operating Instructions
Hydrostatic pressure transmitters D86/D87
Level and Pressure
p
Contents
Note Ex area ................................................................................ 2
1 Product description
1.1 Function and configuration .................................................. 4
1.2 Electronics version without adjustment .............................. 5
1.3 Electronics version with integrated adjustment
in connection housing .......................................................... 7
1.4 Electronics for connection to VEGADIS 12 ........................ 8
1.5 Technical data ....................................................................... 9
1.6 Approvals and certificates ................................................ 13
1.7 Dimensions ......................................................................... 14
2 Mounting
2.1 Mounting instructions ......................................................... 16
2.2 Compensation of the atmospheric pressure ................... 16
Contents

Safety information

Please read this manual carefully, and also take note of country-specific installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and acci­dent prevention rules. For safety and warranty reasons, any internal work on the instruments, apart from that in­volved in normal installation and electrical con­nection, must be carried out only by qualified VEGA personnel.
2 Pressure transmitters D86/D87

Note Ex area

Please note the attached safety instructions containing important information on installation and operation in Ex areas. These safety instructions are part of the operating instructions and come with the Ex approved instruments.
Contents
3 Electrical connection
3.1 Connection instructions ..................................................... 17
3.2 Terminal assignment .......................................................... 18
3.3 Connection to external connection housing
VEGABOX 01 ..................................................................... 19
3.4 Connection examples ........................................................ 20
4 Setup
4.1 Adjustment structure ......................................................... 21
4.2 Sensor without adjustment ................................................ 22
4.3 Sensor with adjustment insert, adjustment
in the sensor ....................................................................... 22
4.4 Setup with HART® handheld ............................................. 24
5.5 Adjustment with PC directly on the sensor ...................... 30
6 Diagnostics............................................................................... 38
7 Instrument modification
7.1 Retrofitting the adjustment insert ...................................... 39
Pressure transmitters D86/D87 3

1 Product description

1.1 Function and configuration

Pressure transmitters D86 and D87 are in­struments for hydrostatic level measurement.
Pressure transmitter D86
Measuring cell: dry, ceramic-capacitive Diaphragm: flush, sapphire-ceramic Series: suspension version Standard application: Level and gauge measurements in water/sewage water, flumes, basins, deep wells, vessels and tanks
Pressure transmitter D87
Measuring cell: dry, metallic-capacitive Diaphragm: Duratherm 600 Series: suspension version Standard application: Level and gauge measurements in water/sewage water, flumes, basins, deep wells, vessels and tanks
®
Product description
Output signal
The output signal is transferred as a digital or analogue signal from the pressure transmitter to the signal conditioning instrument:
• analogue output signal
- unstandardised (in conjunction with VEGA signal conditioning instrument)
- 4 … 20 mA standardised
• digital output signal (VBUS) for connection to a digital VEGA signal conditioning instru­ment (VEGAMET 514V, 515V or VEGALOG
571)
The pressure effects a capacitance change on the measuring cell. This capacitance change is detected by an ASIC (Application Specific Integrated Circuit) and converted into a pressure-proportional signal by the integrated electronic module with microcontroller. Precise, high-resolution dig­ital processing of measurement data ensures excellent technical data.
To improve reliability, the functionality of im­portant electronic components is continu­ously checked, and internal parameters such as sensor value, temperature and operating voltage are closely monitored.
4 Pressure transmitters D86/D87
Product description

1.2 Electronics version without adjustment

Electronics version A: Pressure transmitter for connection to VEGA signal conditioning instruments
e.g. IP 66
e.g. IP 67
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
1112
-
+
-
TRANSMITTER
+
VEGABOX 01
VEGAMET
VEGAMET
VEGALOG
VEGALOG
Electronics version B: Pressure transmitter for connection to VEGA signal conditioning instruments (digital transmission VBUS)
VEGAMET
e.g. IP 66
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
1112
-
+
-
TRANSMITTER
+
VEGABOX 01
VEGAMET
e.g. IP 67
Pressure transmitters D86/D87 5
VEGALOG
VEGALOG
Electronics version I: Pressure transmitter 4 … 20 mA, HART®, VVO
4-20mA
51234
-
+
4...20mA 12V...36V DC
Klemmeinsatz
terminal
Product description
PLC/DCS
250 W
e.g. IP 66
e.g. IP 67
4-20mA
51234
-
+
4...20mA 12V...36V DC
Klemmeinsatz
terminal
HART® handheld
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
1112
-
+
-
TRANSMITTER
+
VEGABOX 01
PLC/DCS
250 W
VVO
6 Pressure transmitters D86/D87
Product description

1.3 Electronics version with integrated adjustment in connection housing

Electronics version K: Pressure transmitter 4 … 20 mA, HART®, VVO adjustable
S
Op
Zt
i
43215
+
-
4...20mA 12V...36V DC
Bedieneinsatz
operating unit
PLC/DCS
250 W
e.g. IP 66
e.g. IP 67
S
Op
Zt
i
43215
+
-
4...20mA 12V...36V DC
Bedieneinsatz
operating unit
HART® handheld
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
1112
-
+
-
TRANSMITTER
+
VEGABOX 01
PLC/DCS
250 W
VVO
Pressure transmitters D86/D87 7

1.4 Electronics for connection to VEGADIS 12

Electronics version L: Pressure transmitter 4 … 20 mA, HART®, VVO
Zum Anschluß an
For connection to
VEGADIS 12
51234
-
+
12V...36V DC
Klemmeinsatz
terminal
VEGADIS 12
DISPLAYTRANSMITTER OPERATE
OPERATE
ZERO
ZERO
END
END
POINT
POINT
5876321101112
TRANSMITTER
DISPLAY
+ -
VEGADIS 12
Product description
PLC/ DCS
250 W
e.g. IP 66
e.g. IP 67
Zum Anschluß an
For connection to
VEGADIS 12
51234
-
+
12V...36V DC
Klemmeinsatz
terminal
HART® handheld
VEGADIS 12
DISPLAYTRANSMITTER OPERATE
OPERATE
ZERO
ZERO
END
END
POINT
POINT
5876321101112
TRANSMITTER
DISPLAY
+ -
VEGADIS 12
VVO
250 W
PLC/ DCS
8 Pressure transmitters D86/D87
Product description

1.5 Technical data

Measuring range Pressure transmitter D86
Nominal measuring range (gauge pr.) Gauge pr. resistance Low pr. resistance
00.1 bar / 010 kPa 15 bar / 1 500 kPa -0.2 bar / -20 kPa 00.2 bar / 020 kPa 20 bar / 2 000 kPa -0.4 bar / -40 kPa 00.4 bar / 040 kPa 30 bar / 3 000 kPa -0.8 bar / -80 kPa 01.0 bar / 0100 kPa 35 bar / 3 500 kPa -1.0 bar / -100 kPa 02.5 bar / 0250 kPa 50 bar / 5 000 kPa -1.0 bar / -100 kPa 05.0 bar / 0500 kPa 65 bar / 6 500 kPa -1.0 bar / -100 kPa 010.0 bar / 01 000 kPa 90 bar / 9 000 kPa -1.0 bar / -100 kPa 020.0 bar / 02 000 kPa 130 bar / 13 000 kPa -1.0 bar / -100 kPa
Measuring range Pressure transmitter D87
Nominal measuring range (gauge pr.) Gauge pr. resistance Low pr. resistance
00.1 bar / 010 kPa 2.5 bar / 250 kPa -0.1 bar / - 10 kPa 00.2 bar / 020 kPa 5 bar / 500 kPa -0.2 bar / -20 kPa 00.4 bar / 040 kPa 10 bar / 1 000 kPa -0.4 bar / -40 kPa 01.0 bar / 0100 kPa 25 bar / 2 500 kPa -1.0 bar / -100 kPa 02.5 bar / 0250 kPa 25 bar / 2 500 kPa -1.0 bar / -100 kPa 05.0 bar / 0500 kPa 25 bar / 2 500 kPa -1.0 bar / -100 kPa 010.0 bar / 01 000 kPa 25 bar / 2 500 kPa -1.0 bar / -100 kPa 020.0 bar / 02 000 kPa 25 bar / 2 500 kPa -1.0 bar / -100 kPa
Mechanical data
Materials, wetted parts
Process connection stainless steel 1.4571, 1.4435 Diaphragm Duratherm 600
Materials, non-wetted parts
Housing Alu (seawater resistant) PE-powder coated,
External connection housing high resistance plastic PBT (Polyester) Ground terminal stainless steel 1.4305 Window of the display module safety glass
Weights
Basic weight without housing approx. 1.6 kg External housing approx. 400 g
Adjustment and display elements
Pressure transmitter
- terminal insert without adjustment elements
- adjustment insert 2 keys, 1 rotary switch
Pressure transmitters D86/D87 9
stainless steel 1.4571
Product description
Electrical data
Adjustment ranges
Zero adjustable from -20 +95 % of nominal range Span adjustable from 3.3 120 % of nominal range
Supply and signal circuit (analogue transmission, 4 … 20 mA), electronics version A, C, I and K
Supply voltage 12 … 36 V DC permissible residual ripple USS £ 1 V
- at 100 Hz 10 kHz USS £ 10 mV Output signal
- terminal insert - analogue transmission (not standardised)
- adjustment insert 4 … 20 mA (adjustable) Current limitation approx. 22 mA Fault signal 22 mA (3.6 mA) Integration time 0 10 s Rise time 70 ms (ti = 0 sec; 0 63 %) Max. permissible load see load diagram:
-4 … 20 mA
Load in W
900
600
300
Supply voltage
12
18 24 30 36
in V
Supply and signal circuit (analogue transmission, 4 … 20 mA), additional data for electronics version L
Supply voltage for pressure transmitters in conjunction with VEGADIS 12
- without display 12 … 36 V DC
- with display 17 … 36 V DC Max. input current 150 mA Current signal range 3.5 … 22 mA Max. permissible load see load diagram:
10 Pressure transmitters D86/D87
Product description
Load diagram with display
Load in W
700
500
300
100
18
24 30 36
Supply voltage in V
Supply and signal circuit on VEGA signal conditioning instruments (digital signal transmission VBUS), additional data for electronics version B
Supply voltage 25 36 V DC, from VEGAMET (VBUS) or
from VEGALOG 571 with EV input card Data transmission digital (VBUS) Connection cable 2-wire screened Cable length max. 1000 m
Integrated overvoltage protection (option)
Nominal response DC voltage
- protective diode 40 V
- gas separator 650 V Nominal leakage current
- gas separator 20 kA
Connection cables
Cable entry
- housing 2 x M20x1.5 (for cable ø 5…9mm or 9…12mm)
- external connection housing 2 x M20x1.5 (for cable ø 5…9mm or 9…12mm) Screw terminals
- sensor for wire cross-sections of up to 2.5 mm
- external connection housing for wire cross-sections of up to 2.5 mm
Protective measures
1)
2
2
Protection IP 66, IP 67, IP 68 VEGABOX 01 IP 66 and IP 67 Protection class III Overvoltage category III
1)
Maintaining the housing protection IP 66 or IP 67 requires the use of a seal that correctly fits the cable in the cable entry. If the supplied seal does not fit, a suitable seal must be provided by the customer.
Pressure transmitters D86/D87 11
Product description
Accuracy (similar to DIN 16 086, DIN V 19 259 - 1 and IEC 770)
Deviation
Reference conditions (acc. to IEC 770)
- temperature 15°C 30°C
- humidity 45 % 75 %
- air pressure 86 kPa 106 kPa Determination of characteristics limit point adjustment acc. to DIN 16 086 Characteristics linear Deviation in characteristics incl. hysteresis and repeatability
- Turn Down 1 : 1 < 0.25 % with accuracy class 0.25
- Turn Down up to 1 : 5 typ. < 0.3 % with accuracy class 0.25
- Turn Down up to 1 : 10 typ. < 0.4 % with accuracy class 0.25
Influence of the ambient temperature
Average temperature coefficient of the zero signal
1)
- Turn Down 1 : 1 < 0.15 %/10 K with accuracy class 0.25
- Turn Down up to 1 : 5 typ. < 0.225 %/10 K with accuracy class 0.25
- Turn Down up to 1 : 10 typ. < 0.3 %/10 K with accuracy class 0.25
< 0.1 % with accuracy class 0.1
typ. < 0.1 % with accuracy class 0.1
typ. < 0.2 % with accuracy class 0.1
< 0.05 %/10 K with accuracy class 0.1
typ. < 0.075 %/10 K with accuracy class 0.1
typ. < 0.1 %/10 K with accuracy class 0.1
Long-term stability
Long-term stability of the zero signal
2)
< 0.25 % per 2 years
Other actuating variables
Calibration position upright, diaphragm points downwards Influence of the installation position
- D86 < 0,2 mbar
- D87 < 5 mbar Vibration resistance mechanical vibrations with 4 g and
5 100 Hz, tested acc. to the regulations of German Lloyd GL-characteristics 2
1)
In compensated temperature range of 0°C +80°C, reference temperature 20°C.
2)
Acc. to IEC 770, item 6.3.2 relating to the nominal range.
12 Pressure transmitters D86/D87
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