VEGA DIF55 User Manual

4 (2)

Operating Instructions

VEGADIF 55

4 … 20 mA/HART

p

Di erential pressure

Contents

Contents

1About this document

1.1

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

1.2

Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

1.3

Symbolism used . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

2For your safety

2.1

Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . .

5

2.2

Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

2.3

Warning about misuse . . . . . . . . . . . . . . . . . . . . . . .

5

2.4

General safety instructions . . . . . . . . . . . . . . . . . . . .

5

2.5 Safety approval markings and safety tips . . . . . . . . .

6

2.6 Safety approval markings and safety tips . . . . . . . . .

6

2.7

CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.8 Safety instructions for Ex areas . . . . . . . . . . . . . . . .

6

2.9

Environmental instructions . . . . . . . . . . . . . . . . . . . .

6

3Product description

3.1

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

3.2

Principle of operation . . . . . . . . . . . . . . . . . . . . . . . .

8

3.3

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

3.4

Packaging, transport and storage . . . . . . . . . . . . . . .

9

4Mounting

4.1

General instructions . . . . . . . . . . . . . . . . . . . . . . . . .

11

4.2 Mounting instructions for flow measurement . . . . . . .

12

4.3 Mounting instructions for level measurement . . . . . . .

15

4.4 Mounting instructions with di erential pressure

 

 

measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

4.5

Mounting for instruments with isolating diaphragms . .

21

4.6 Mounting instructions for seal with flange mounting . .

24

4.7 Heat insulation of instruments with flange isolating

 

 

diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

4.8

Mounting instructions for wall or tube mounting . . . . .

26

4.9

Mounting control . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

5Connecting to power supply

5.1

Preparing the connection . . . . . . . . . . . . . . . . . . . . .

27

5.2

Connection procedure . . . . . . . . . . . . . . . . . . . . . . .

28

5.3

Wiring plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

5.4 Take 4 … 20 mA test signal . . . . . . . . . . . . . . . . . . .

30

5.5

Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

5.6

Connection control . . . . . . . . . . . . . . . . . . . . . . . . .

30

5.7

Switch on phase . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

6Operation

6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6.2 Local indication (optional) . . . . . . . . . . . . . . . . . . . . 32 6.3 Adjustment elements . . . . . . . . . . . . . . . . . . . . . . . . 35 6.4 Local adjustment - local indication not connected . . . 37

2

VEGADIF 55 • 4 … 20 mA/HART

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Contents

6.5

Local adjustment - local indication connected . .

. . . . 40

6.6

Data memory module (optional) . . . . . . . . . . . . .

. . . 44

6.7

Copy configuration data . . . . . . . . . . . . . . . . . . .

. . . 45

6.8

Adjustment via HART handheld . . . . . . . . . . . . .

. . . 48

6.9

Lock/Unlock adjustment . . . . . . . . . . . . . . . . . . .

. . . 48

6.10

Default setting (reset) . . . . . . . . . . . . . . . . . . . .

. . . 49

6.11

Menu schematic . . . . . . . . . . . . . . . . . . . . . . . .

. . . 52

7Set up

7.1

Warning instructions . . . . . . . . . . . . . . . . . . . . . . . .

57

7.2 Installation and function control . . . . . . . . . . . . . . . . .

57

7.3 Select language and measuring mode . . . . . . . . . . .

57

7.4

Position correction . . . . . . . . . . . . . . . . . . . . . . . . . .

58

7.5

Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . .

59

7.6

Level measurement . . . . . . . . . . . . . . . . . . . . . . . . .

64

7.7

Di erential pressure measurement . . . . . . . . . . . . . .

74

8Maintenance and fault rectification

8.1

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

78

8.2

Remove interferences . . . . . . . . . . . . . . . . . . . . . . .

78

8.3

Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . .

78

8.4

Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . .

79

9Dismounting

9.1

Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .

80

9.2

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

80

10 Supplement

 

10.1 Technical data and dimensions . . . . . . . . . . . . . . . .

81

Supplementary documentation

Information:

Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product

description".

VEGADIF 55 • 4 … 20 mA/HART

3

1 About this document

1 About this document

1.1 Function

This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note

This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions can result.

Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result.

Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.

List

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

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VEGADIF 55 • 4 … 20 mA/HART

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2 For your safety

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.

During work on and with the device the required personal protection equipment must always be worn.

2.2 Appropriate use

VEGADIF 55 is a di erential pressure transmitter for measurement of flow, level or di erential pressure.

You can find detailed information on the application range in chapter

"Product description".

Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specific hazards, e.g. vessel overfill or damage to system components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety regulations and accident prevention rules.

The instrument must only be operated in a technically flawless and reliable condition. The operator is responsible for trouble-free operation of the instrument.

During the entire duration of use, the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations.

VEGADIF 55 • 4 … 20 mA/HART

5

2 For your safety

2.5 Safety approval markings and safety tips

The safety approval markings and safety tips on the device must be observed.

2.6 Safety approval markings and safety tips

The safety approval markings and safety tips on the device must be observed.

2.7 CE conformity

VEGADIF 55 is CE conform to EMVG (89/336/EWG), NSR (73/23/

EWG) and corresponds to NAMUR recommendation EMC (NE 21).

Conformity has been judged according to the following standards:

EMC: Emission EN 61326 instrument B, susceptibility EN 61326 supplement A (industrial area)

LVD: EN 61010-1

The instrument corresponds to article 3 (3) of EG directive 97/23/EG pressure device regulation and is designed according to good engineering experience. VEGADIF 55 as basic instrument with PN 420 withtout isolating diaphragm is suitable for stable gases of group 1, category 1.

2.8 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.

2.9 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection. The environment management system is certified according to DIN EN ISO 14001.

Please help us fulfil this obligation by observing the environmental instructions in this manual:

Chapter "Packaging, transport and storage"

Chapter "Disposal"

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VEGADIF 55 • 4 … 20 mA/HART

3 Product description

 

3

Product description

 

3.1 Configuration

Scope of delivery

The scope of delivery encompasses:

 

VEGADIF 55 di erential pressure transmitter

 

Version with lateral flanges of 316L or C22.8: in addition 2

 

 

ventilation valves, 316L

 

Version with lateral flanges of 316L or C22.8 and lateral

 

 

ventilations: in addition 4 closing screws, 316L

 

Optional accessory

 

Documentation

 

 

- this operating instructions manual

 

 

- Short instruction (in housing cover)

 

 

- Final inspection protocol

 

 

- Supplementary instructions manual - 31732 "Service instruc-

 

 

tions for VEGADIF 55"

 

 

- Ex-specific "Safety instructions" (with Ex-versions)

 

 

- if necessary, further certificates

Components

VEGADIF 55 consists of the following components:

 

Process fitting with measuring cell

 

Housing with electronics, optionally available with plug connector

 

Housing cover, optionally available with local indication

 

The components are available in di erent versions.

 

 

1

 

 

2

 

 

3

 

 

+

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Fig. 1: VEGADIF 55 in basic version

1 Housing cover, optionally available with subjacent on-site indication

2Housing with electronics

3Process fitting with measuring cell

Type label

The type label contains the most important data for identification and

 

use of the instrument:

 

Article number

 

Serial number

VEGADIF 55 • 4 … 20 mA/HART

7

3 Product description

Technical data

Article numbers documentation

With the serial number, you can access the delivery data of the instrument via "www.vega.com", "VEGA Tools" and "serial number search". In addition to the type label outside, you can also find the serial number on the inside of the instrument.

Area of application

Functional principle

3.2 Principle of operation

VEGADIF 55 is a di erential pressure transmitter for measurement of flow, level or di erential pressure. Measured products are gases, vapours and liquids.

The sensor element is a metallic measuring cell. The process pressure is transmitted via the separating diaphragm and filling oil to the resistance measuring bridge (semi-conductor technology). The di er- ential-pressure dependent change of the bridge voltage is measured, further processed and converted into a corresponding output signal.

The configuration of the measuring cell di ers depending on the measuring range:

 

1

 

 

2

 

 

3

 

p1

4

p2

 

5

 

Fig. 2: Metal measuring cell 10 mbar and 30 mbar 1 Measuring element

2Silicone diaphragm

3 Separating diaphragm

4Filling oil

5Integrated overvoltage arrester

8

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Voltage supply

Packaging

3 Product description

 

1

2

 

3

 

 

p1

 

p2

 

 

4

Fig. 3: Metal measuring cell from 100 mbar

1Measuring element

2 Overload diaphragm/Middle diaphragm

3Filling oil

4Separating diaphragm

Two-wire electronics 4 … 20 mA/HART for power supply and measured value transmission over the same cable.

The voltage supply range can di er depending on the instrument version. The exact range is stated in chapter "Wiring plan " or "Technical data" in the product information manual "VEGADIF 55".

3.3 Operation

VEGADIF 55 can be adjusted with di erent adjustment media:

via integrated adjustment keys and local indication (available as options)

an adjustment software according to FDT/DTM standard, e.g. PACTware and PC

with manufacturer-specific adjustment programs AMS™ or PDM

With a HART handheld

The entered parameters are generally saved in VEGADIF 55, optionally also in PACTware.

3.4 Packaging, transport and storage

Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180.

The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.

VEGADIF 55 • 4 … 20 mA/HART

9

3 Product description

Transport

Transport must be carried out under consideration of the notes on the

 

transport packaging. Nonobservance of these instructions can cause

 

damage to the device.

Transport inspection

The delivery must be checked for completeness and possible transit

 

damage immediately at receipt. Ascertained transit damage or

 

concealed defects must be appropriately dealt with.

Storage

Up to the time of installation, the packages must be left closed and

 

stored according to the orientation and storage markings on the

 

outside.

 

Unless otherwise indicated, the packages must be stored only under

 

the following conditions:

 

Not in the open

 

Dry and dust free

 

Not exposed to corrosive media

 

Protected against solar radiation

 

Avoiding mechanical shock and vibration

Storage and transport

Storage and transport temperature see chapter "Supplement -

temperature

Technical data - Ambient conditions"

 

Relative humidity 20 … 85 %

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VEGADIF 55 • 4 … 20 mA/HART

 

 

 

4 Mounting

 

 

4

Mounting

 

 

4.1

General instructions

Materials, wetted parts

Make sure that the wetted parts of VEGADIF 55, especially the seal

 

 

and process fitting, are suitable for the existing process conditions

 

 

such as pressure, temperature etc. as well as the chemical properties

 

 

of the medium.

 

 

You find the specification in the "Product information manual"

 

 

VEGADIF 55 in chapter "Technical data".

Mounting position

Select such a mounting position that the instrument is in easy reach

 

 

when mounting or connecting as well as for later retrofitting of the

indicating and adjustment module. After loosening the pin, the housing can be rotated by 380°.

Proceed as follows:

1 Loosen the pin with a 2 mm Allen wrench 2 Rotate the housing (max. up to 380°)

3 Tighten the pin

max. 380°

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Fig. 4: Direct the housing

Installation position Due to the installation position of VEGADIF 55, a zero point shifting can be caused, i.e. the measured values is not zero with empty vessel. You can correct this zero point shoft either directly on the instrument via the "E" key or the remote adjustment, see chapter "Operating

elements" and "Position adjustment".

E ective pressure lines You find general recommendations for wiring of e ective pressure lines in DIN 19210 "E ective pressure lines for flow systems" or the corresponding national or international standards. When wiring e ective pressure lines outdoors, keep in mind to use a suitable antifreeze, e.g. by using tube heat tracing. Wire e ective pressure lines with a monotonic decrease of at least 10 %.

Valve block

Using a three-fold or five-fold valve block ensures easy setup,

 

 

mounting and maintenance without interrupting the process.

 

 

 

 

VEGADIF 55

• 4 … 20 mA/HART

11

4 Mounting

Oxygen applications

Danger:

Instruments for oxygen applications should be unpacked just before mounting. After removing the protective cover of the process fitting, the label "O " will be visible on the process fitting. Penetration of oil, grease and dirt should be avoided. Danger of explosion!

Moisture

Use the recommended cables (see chapter "Connecting to power

 

supply") and tighten the cable gland.

 

You can give your VEGADIF 55 additional protection against moisture

 

penetration by leading the connection cable downward in front of the

 

cable entry. Rain and condensation water can thus drain o . This

 

applies mainly to outdoor mounting as well as installation in areas

 

where high humidity is expected (e.g. through cleaning processes) or

 

on cooled or heated vessels.

4.2 Mounting instructions for flow measurement

Flow measurement in

 

 

gases

 

 

 

 

1

 

 

2

3

 

 

+

4

Fig. 5: Measurement setup, flow measurement in gases with VEGADIF 55

1VEGADIF 55

2 Three-fold valve block

3Block valves

4Orifice or impact pressure probe

àMount VEGADIF 55 above the measurement loop so that condensate can drain o in the process cable.

12

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4 Mounting

Flow measurement in

1

vapours

 

 

 

 

 

 

2

 

3

 

3

+

4

 

5

 

5

6

 

6

 

 

7

Fig. 6: Measurement setup, flow measurement in vapours with VEGADIF 55

1Condensate vessels

2 Orifice or impact pressure probe

3 Block valves

4VEGADIF 55

5 Precipitator

6Drain valves

7Three-fold valve block

àMount VEGADIF 55 below the measurement loop

àMount condensate vessels at the same height with the discharge socket and at the same distance to VEGADIF 55

àFill the e ective pressure lines to the height of the condensate vessels before setup

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VEGADIF 55 • 4 … 20 mA/HART

13

4 Mounting

Flow measurement in liquids

 

1

 

2

 

2

+

3

 

4

 

4

5

 

5

 

 

6

Fig. 7: Measurement setup, flow measurement in liquids with VEGADIF 55 1 Orifice or impact pressure probe

2 Block valves

3VEGADIF 55

4 Precipitator

5Drain valves

6Three-fold valve block

àMount VEGADIF 55 below the measurement loop so that the e ective pressure lines are always filled with liquid and gas bubbles can bubble up to the process line

àFor measurements in products with solid content such as e.g. dirty liquids, the installation of separators and drain valves is recommended to enable collection and removal of debris and sediment.

àFill the e ective pressure lines to the height of the condensate vessels before setup

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4 Mounting

Level measurement in the open vessel with e ective pressure line

4.3 Mounting instructions for level measurement

patm

min. + patm 1

4

2

 

5

3

Level measurement in the open vessel with flange

Fig. 8: Measurement setup, level measurement in the open vessel 1 Minus side is open to the atmospheric pressure

2 VEGADIF 55

3Block valve

4 Precipitator

5Drain valve

àMount VEGADIF 55 below the lower measurement connection so that the e ective pressure lines are always filled with liquid

àMinus side is open to the atmospheric pressure

patm

min.

1

patm 2

Fig. 9: Measurement setup, level measurement in the open vessel

1VEGADIF 55

2Minus side is open to the atmospheric pressure

àMount VEGADIF 55 directly to the vessel

àMinus side is open to the atmospheric pressure

VEGADIF 55 • 4 … 20 mA/HART

15

4 Mounting

Level measurement in

 

 

closed vessel with ef-

1

fective pressure line

max.

 

 

 

min. 1

+

 

 

2

3

3

4

4

 

5

Fig. 10: Measurement setup, level measurement in closed vessel 1 Block valves

2VEGADIF 55

3 Precipitator

4Drain valves

5Three-fold valve block

àMount VEGADIF 55 below the lower measurement connection so that the e ective pressure lines are always filled with liquid

àConnect minus side always above the max. level

àFor measurements in products with solid content such as e.g. dirty liquids, the installation of separators and drain valves is recommended to enable collection and removal of debris and sediment.

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VEGADIF 55 • 4 … 20 mA/HART

4 Mounting

Level measurement in

1

closed vessel with

 

flange

max.

 

 

min.

 

2

3 4

Level measurement in closed vessel with cell isolating diaphragms

Fig. 11: Measurement setup, level measurement in closed vessel

1Block valve

2

Precipitator

3

Drain valve

4VEGADIF 55

àMount VEGADIF 55 directly to the vessel

àConnect minus side always above the max. level

àFor measurements in products with solid content such as e.g. dirty liquids, the installation of separators and drain valves is recommended to enable collection and removal of debris and sediment.

max.

1

min.

31731-EN-081119

Fig. 12: Measurement setup, level measurement in closed vessel

1VEGADIF 55

àMount VEGADIF 55 below the lower isolating diaphragm

àThe ambient temperature should be the same for both capillaries

VEGADIF 55 • 4 … 20 mA/HART

17

4 Mounting

Information:

Level measurement in closed vessel with steam layer with e ective pressure line

Level measurement is only ensured between the upper edge of the lower and the lower edge of the upper pressure transmitter.

1

max.

2

min.

+ 2

 

3

4

 

5

5

 

6

Fig. 13: Measurement setup in closed vessel with superimposed steam 1 Condensate vessel

2 Block valves

3VEGADIF 55

4 Precipitator

5Drain valves

6Three-fold valve block

àMount VEGADIF 55 below the lower measurement connection so that the e ective pressure lines are always filled with liquid

àConnect minus side always above the max. level

àThe condensate vessel ensures a constant pressure on the minus side

àFor measurements in products with solid content such as e.g. dirty liquids, the installation of separators and drain valves is recommended to enable collection and removal of debris and sediment.

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VEGADIF 55 • 4 … 20 mA/HART

Level measurement in closed vessel with superimposed steam with flange

4 Mounting

1

max.

2

min.

3

+ 4

5

Fig. 14: Measurement setup in closed vessel with superimposed steam 1 Condensate vessel

2Block valve

3

Precipitator

4

Drain valve

5VEGADIF 55

àMount VEGADIF 55 directly to the vessel

àConnect minus side always above the max. level

àThe condensate vessel ensures a constant pressure on the minus side

àFor measurements in products with solid content such as e.g. dirty liquids, the installation of separators and drain valves is recommended to enable collection and removal of debris and sediment.

31731-EN-081119

VEGADIF 55 • 4 … 20 mA/HART

19

4 Mounting

4.4 Mounting instructions with di erential pressure measurement

Di erential pressure

 

measurement in gases

1

and vapours

 

2

+

3 3

Di erential pressure measurement in liquids

Fig. 15: Measurement setup, di erential pressure measurement in gases and vapours with VEGADIF 55

1VEGADIF 55

2 Three-fold valve block

3 Block valves

4E.g. filter

àMount VEGADIF 55 above the measurement loop so that condensate can drain o in the process cable.

1

2

2

+

 

3

4

4

5

5

 

6

Fig. 16: Measurement setup, flow measurement in liquids with VEGADIF 55

1E.g. filter

2 Block valves

3VEGADIF 55

4 Precipitator

5Drain valves

6Three-fold valve block

20

VEGADIF 55 • 4 … 20 mA/HART

081119-EN-31731

4 Mounting

àMount VEGADIF 55 below the measurement loop so that the e ective pressure lines are always filled with liquid and gas bubbles can bubble up to the process line

àFor measurements in products with solid content such as e.g. dirty liquids, the installation of separators and drain valves is recommended to enable collection and removal of debris and sediment.

Di erential pressure

 

1

measurement in gases,

 

vapours and liquids

2

2

+

3

4

31731-EN-081119

Fig. 17: Measurement setup, di erential pressure measurement in gases, vapours and liquids with VEGADIF 55

1Cell isolating diaphragm

2Capillaries

3E.g. filter

4VEGADIF 55

àMount isolating diaphragm with capillaries on top or laterally on the pipeline

àIn vacuum applications: Mount VEGADIF 55 below the measurement loop

àThe ambient temperature should be the same for both capillaries

4.5 Mounting for instruments with isolating diaphragms

Isolating diaphragm

Note these general instructions to the isolating diaphragms:

Note:

An isolating diaphragm together with a pressure transmitter forms a closed, calibrated system which is filled through openings in the isolating diaphragm and the measuring element of the pressure transmitter. These openings are sealed and must not be opened!

Do not clean or touch the isolating diaphragm with hard or sharp subjects

Remove the diaphragm protection just before installation

When using a mounting strap, there must be su cient strain relief for the capillaries to avoid bending them (bending radius ≥ 100 mm)

VEGADIF 55 • 4 … 20 mA/HART

21

4 Mounting

Remember that due to the hydrostatic pressure of the liquid columns in the capillaries, a zero point shift can occur. The zero point shift can be corrected, see also "Position adjustment".

Keep the application limits of the isolating diaphragm filling oil in mind according to the Product Information manual VEGADIF 55,

"Planning instructions isolating diaphragms"

Capillaries

To achieve more precise measuring results and avoid instrument malfunctions, the capillaries must be mounted as follows:

Note:

Vibration-free (to avoid additional pressure fluctuations)

Not close to heating or cooling lines

Insulate them in cooler or warmer environment

Lay wire with a bend radius ≥ 100 mm

With isolating diaphragms on both sides, the ambient temperature and length of both capillaries should be the same

Always two identical isolating diaphragms (e.g. diameter, material etc.) should be used for the minus and plus side (standard shipment)

≥ 100 mm

Fig. 18: Mounting VEGADIF 55 with isolating diaphragms and capillaries with vacuum application: place the pressure transmitter below the lower isolating diaphragm

22

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Vacuum application

In applications under vacuum, we recommend mounting the pressure transmitter below the lower isolating diaphragm. A vacuum load on the isolating diaphragm due to the filling oil in the capillaries is thus avoided.

When mounting the pressure transmitter above the lower isolating diaphragm, the max. di erence in height H1 must not be exceeded according to the following illustrations. The max. di erence in height depends on the density of the filling oil and the smallest pressure which can occur on the plus side of teh isolating diaphragm (empty vessel), see following illustration.

+

Fig. 19: Mounting above the lower isolating diaphragm

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VEGA DIF55 User Manual

4 Mounting

m

 

 

 

 

 

 

 

 

 

 

12,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

10,0

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8,0

 

 

 

 

 

 

 

 

 

 

6,0

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

4,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

2,0

 

 

 

 

 

 

 

 

 

 

0,0

 

 

 

 

 

 

 

 

 

mbar

50 100

200

300

400

500

600

700

800

900

1000

Fig. 20: Diagram max. mounting height above the lower isolating diaphragm in vacuum applications depending on the pressure on the isolating diaphragm on the plus side

1 Vegetable oil

2Silicone oil

3 High temperature oil

4Inert oil

4.6 Mounting instructions for seal with flange mounting

1

2

Fig. 21: Mounting the versions with flange or isolating diaphragm 1 Diaphragm

2Seal

4.7 Heat insulation of instruments with flange isolating diaphragm

VEGADIF 55 with unilateral flange isolating diaphragm must only be isolated up to a certain height. The max. permissible isolating heigth is marked on the instruments and applies to an isolating material with a heat conductance ≤ 0.04 W/(m x K) and fa max. permitted ambient

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VEGADIF 55 • 4 … 20 mA/HART

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4

Mounting

temperature TU ≤ 70 °C (158 °F) and process temperature TP < 350 °C

(662 °F). The data were determined under the critical application

"resting air".

 

 

TA

 

W

 

λ ≤ 0,04 m•K

 

TP

Fig. 22: Max. permissible isolating height

 

 

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4 Mounting

4.8 Mounting instructions for wall or tube mounting

1

37,5

 

 

97,5

135

 

74

 

124

 

 

74

 

106

Fig. 23: Mounting strap for wall or tube mounting

Take note of the following when mounting:

Instruments with capillary lines: Mount capillaries with a bending radius of ≥ 100 mm

Slightly grease the mounting screws so that the threaded connetion remains detachable

For tube mounting, tighten the nuts on the strap with a torque of at least 30 Nm

4.9 Mounting control

Check the following after mounting the instrument:

Did you tighten all screws?

Housing cover tightened?

Did you tighten the closing screws and the ventilation valves?

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VEGADIF 55 • 4 … 20 mA/HART

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