2.2 Compensation of the atmospheric pressure ................... 18
Contents
Safety information
Please read this manual carefully, and also take
note of country-specific installation standards
(e.g. the VDE regulations in Germany) as well
as all prevailing safety regulations and accident prevention rules.
For safety and warranty reasons, any internal
work on the instruments, apart from that involved in normal installation and electrical connection, must be carried out only by qualified
VEGA personnel.
2Pressure transmitter D81 METEC
Note Ex area
Please note the attached safety instructions
containing important information on installation
and operation in Ex areas.
These safety instructions are part of the operating instructions and come with the Ex approved instruments.
7 In strum ent mo dific ation ........................................................ 4 1
7.1 Retrofitting the adjustment insert ...................................... 41
Pressure transmitter D81 METEC
®
3
1 Product description
Product description
1.1 Function and configuration
Pressure transmitter D81 METEC® is a powerful instrument for hydrostatic level measurement. A METEC® measuring cell is used
as the measuring device. This cell consists of
a ceramic-capacitive sensor and a specially
adapted isolating diaphragm.
Pressure transmitter D81 METEC
Measuring cell: METEC
®
Diaphragm: flush, Hastelloy C276/1.4435
Series: flange version
Standard application: all types of level measurements, best suited for food processing
and pharmaceutical industries.
The hydrostatic pressure of the product
causes a diaphragm movement in the ceramic-capacitive CERTEC® measuring cell via
a temperature-compensated isolating system
consisting of stainless steel body, Hastelloy
diaphragm and medical white oil. This capacitance change is detected by an ASIC
(Application Specific Integrated Circuit) and
converted into a pressure-proportional signal
by the integrated electronics module with
microcontroller. Precise, high-resolution digital processing of measurement data ensures
excellent technical data.
®
To improve reliability, the functionality of important electronic components is continuously checked, and internal parameters such
as sensor value, temperature and operating
voltage are closely monitored.
Output signal
The output signal is transferred as a digital or
analogue signal from the pressure transmitter
to the signal conditioning instrument:
• analogue output signal
- unstandardised (in conjunction with
VEGA signal conditioning instrument)
- 4 … 20 mA standardised
• digital output signal (VBUS) for connection
of a digital VEGA signal conditioning instrument (VEGAMET 514V, 515V or VEGALOG
571)
®
CERTEC
4Pressure transmitter D81 METEC
®
Product description
1.2 Electronics version without adjustment
Electronics version A:
Pressure transmitter for connection to VEGA signal conditioning instruments
e.g. IP 66
VEGABOX 01
VEGAMET
VEGALOG
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
TRANSMITTER
VEGABOX 01
11 12
-
+
-
+
VEGAMET
VEGALOG
e.g. IP 67
Electronics version B:
Pressure transmitter for connection to VEGA signal conditioning instruments (digital
transmission VBUS)
Nominal measuring rangeGauge pr. resistanceLow pr. resistance
Gauge pressure
0…0,1 bar / 0…10 kPa15 bar / 1 500 kPa-1,0 bar / -100 kPa
0…0,2 bar / 0…20 kPa20 bar / 2 000 kPa-1,0 bar / -100 kPa
0…0,4 bar / 0…40 kPa30 bar / 3 000 kPa-1,0 bar / -100 kPa
0…1,0 bar / 0…100 kPa35 bar / 3 500 kPa-1,0 bar / -100 kPa
0…2,5 bar / 0…250 kPa50 bar / 5 000 kPa-1,0 bar / -100 kPa
0…5,0 bar / 0…500 kPa50 bar / 5 000 kPa-1,0 bar / -100 kPa
0…10,0 bar / 0…1 000 kPa50 bar / 5 000 kPa-1,0 bar / -100 kPa
-0,5…+0,5 bar / -50…+50 kPa35 bar / 3 500 kPa-1,0 bar / -100 kPa
-1,0…0,0 bar / -100…0 kPa35 bar / 3 500 kPa-1,0 bar / -100 kPa
-1,0…+1,5 bar / -100…+150 kPa50 bar /5 000 kPa-1,0 bar / -100 kPa
-1,0…+4,0 bar / -100…+400 kPa50 bar / 5 000 kPa-1,0 bar / -100 kPa
-1,0…+10,0 bar / -100…+1 000 k Pa50 bar / 5 000 kPa-1,0 bar / -100 kPa
Absolute pressure
0…1,0 bar / 0…100 kPa35 bar / 3 500 kPa
0…2,5 bar / 0…250 kPa50 bar / 5 000 kPa
0…5,0 bar / 0 …500 kPa50 bar / 5 000 kPa
0…10,0 bar / 0…1 000 kPa50 bar / 5 000 kPa
Mechanical data
Materials, wetted parts
Process connectionstainless steel 1.4435
DiaphragmHastelloy C276
Materials, non-wetted parts
HousingAlu (seawater resistant) Pe-powder coated,
External connection housinghigh resistance plastic PBT (Polyester)
Ground terminalstainless steel 1.4305
Window of the display modulesafety glass
Weights
Basic weight without housingapprox. 1.6 kg
External housingapprox. 400 g
Adjustment and indicating elements
Pressure transmitter
- terminal insertwithout adjustment elements
- adjustment insert2 keys, 1 rotary switch
Pressure transmitter D81 METEC
®
stainless steel 1.4571
9
Product description
Electrical data
Adjustment ranges
Zeroadjustable from -20 … +95 % of nominal range
Spanadjustable from 3.3 … 120 % of nominal range
Supply and signal circuit (analogue transmission, 4 … 20 mA),
electronics version A, C, I and K
Supply voltage12 … 36 V DC
permissible residual rippleU
- adjustment insert4 … 20 mA (adjustable)
Current limitationapprox. 22 mA
Fault signal22 mA (3.6 mA)
Integration time0 … 10 s
Rise time70 ms (ti = 0 sec; 0 … 63 %)
Max. permissible loadsee load diagram:
≤ 1 V
SS
≤ 10 mV
SS
- 4 … 20 mA
Load in Ω
900
600
300
Supply voltage
12
18243036
10Pressure transmitter D81 METEC
in V
®
Product description
Supply and signal circuit (analogue transmission, 4 … 20 mA),
additional data for electronics version L
Supply voltage for pressure transmitters
in conjunction with VEGADIS 12
- without display12 … 36 V DC
- with display17 … 36 V DC
Max. input current150 mA
Current signal range3.5 … 22 mA
Max. permissible loadsee load diagram:
Load diagram with display
Load in Ω
700
500
300
100
18
243036
Supply voltage
in V
Supply and signal circuit on VEGA signal conditioning instruments (digital signal
transmission VBUS), additional data for electronics version B
Supply voltage25 … 36 V DC, from VEGAMET (VBUS) or
from VEGALOG 571 with EV input card
Data transmissiondigital (VBUS)
Connection cable2-wire screened
Cable lengthmax. 1000 m
Integrated overvoltage protection (option)
Nominal response DC voltage
- protective diode40 V
- gas separator650 V
Nominal leakage current
- gas separator20 kA
Connection cables
Cable entry
- housing2 x M20x1.5 (for cable ø 5…9mm or 9…12mm)
- external connection housing2 x M20x1.5 (for cable ø 5…9mm or 9…12mm)
Screw terminals
- sensorfor wire cross-sections up to 2.5 mm
- external connection housingfor wire cross-sections up to 2.5 mm
2
2
Pressure transmitter D81 METEC
®
11
Product description
Protective measures
1)
ProtectionIP 66, IP 67, IP 68
VEGABOX 01IP 66 and IP 67
Protection classIII
Overvoltage categoryIII
Accuracy (similar to DIN 16 086, DIN V 19 259-1 and IEC 770)
Deviation
Reference conditions (acc. to IEC 770)
- temperature15°C … 30°C
- moisture45 % … 75 %
- air pressure86 kPa … 106 kPa
Determination of characteristicslimit point adjustment acc. to DIN 16 086
Characteristicslinear
Deviation in characteristicsincl. hysteresis and repeatability
- Turn Down 1 : 1< 0.25 % with accuracy class 0.25
- Turn Down up to 1 : 5typ. < 0.3 % with accuracy class 0.25
- Turn Down up to 1 : 10typ. < 0.4 % with accuracy class 0.25
Influence of the ambient temperature
Average temperature coefficient
of the zero signal
2)
- Turn Down 1 : 1< 0.15 %/10 K with accuracy class 0.25
- Turn Down up to 1 : 5typ. < 0.225 %/10 K with accuracy class 0.25
- Turn Down up to 1 : 10typ. < 0.3 %/10 K with accuracy class 0.25
< 0.1 % with accuracy class 0.1
typ. < 0.1 % with accuracy class 0.1
typ. < 0.2 % with accuracy class 0.1
< 0.05 %/10 K with accuracy class 0.1
typ. < 0.075 %/10 K with accuracy class 0.1
typ. < 0.1 %/10 K with accuracy class 0.1
Long-term stability
Long-term stability of the zero signal
3)
< 0.1 % per 2 years
Other actuating variables
Calibration positionupright, diaphragm points downwards
Influence of the installation position< 5 mbar
Vibration resistancemechanical vibrations with 4 g and
5 … 100 Hz, tested acc. to the regulations of
German Lloyd GL characteristics 2
1)
Maintaining the housing protection IP 66 or IP 67 requires the use of a seal that correctly fits the cable in
the cable entry. If the supplied seal does not fit, a suitable seal must be provided by the customer.
2)
In compensated temperature range of 0°C … +80°C, reference temperature 20°C
3)
Acc. to IEC 770, point 6.3.2 relating to the nominal range
12Pressure transmitter D81 METEC
®
Product description
Operating conditions
Ambient conditions
Ambient temperature-40°C … +85°C
- with indicating module-10°C … +60°C
Storage and transport temperature-50°C … +100°C
Product temperature
- METEC® - Standard-12°C … +150°C (1 h up to 160°C)
- METEC - HT-12°C … + 200°C
1.6 Approvals and certificates
Approvals
- Ex Zone 2
- CENELEC EEx ia IIC
- ATEX II 1G EEx ia IIC
If the use of approved instruments is required for certain applications, the appropriate
official documents (test reports, test certificates and conformity certificates) must be observed. These are supplied with the respective instrument.
CE conformity
D81 METEC® pressure transmitters meet the protective regulations of EMC (89/336/EWG)
and NSR (73/23/EWG). Conformity has been judged acc. to the following standards:
EMCEmissionEN 50 081 - 1: 1992
NSREN 61 010: 1993
SusceptibilityEN 50 082 - 2: 1995
NAMUR regulations
Full compliance with the NAMUR regulations NE21 and NE 43.
Pressure transmitter D81 METEC
®
13
1.7 Dimensions
Housing
ø 76
67
Product description
ø 75
ø 41,6
91
46
63
93
ø 41,6
ø 41,6
46
90
14Pressure transmitter D81 METEC
®
Product description
Process connections D81 METEC
ø 41,6
154
4kt
SW 46
22
G 1½ A
ø 55
GG
ø 41,6
154
ø 64
CA
154
4kt
SW 46
22
154
®
ø 41,6
1½ " NPT
GN
ø 41,6
ø 84
TA
ø 41,6
110
154
ø 78
154
LA
ø 41,6
154
ø 78
RA
ø 41,6
105
ø 90
LB
ø 41,6
154
ø 92
RB
ø 41,6
154
ø 65,8
ø 105
AA
Pressure transmitter D81 METEC
ø 41,6
182
ø 84
24
22
G 1½ A
ø 55
4kt
SW 46
GG/HT
®
15
Pressure transmitter accessory
Welded socket
G 1½
19
ø 65
GG
Product description
Rd 65 x
40
ø 79,6
LA
1/
6
ø 72/6xM6
40
ø 79,6
LB
Rd 78 x
1/
6
35
ø 50
ø 55
RB
21,5
ø 48,6
ø 51,6
CA
ø 84/4xM10
20
ø 125
AA
33
20
Rd 65 x
ø 38
ø 43
RA
ø 82/4xM8
ø 165
PA
1/
6
16Pressure transmitter D81 METEC
®
Product description
VEGABOX 01
3872
5
ø
M20x1,5
with protective cover
135
118
108
139
85
72100
130
Pressure transmitter D81 METEC
®
17
2 Mounting
Mounting
2.1 Mounting instructions
The pressure transmitter can be mounted in
any position. Cable entries must point downward to avoid moisture ingress. For this purpose, the housing can be rotated by 330° in
relation to the mounting part.
An appropriate seal must be used for mounting. This seal is either supplied with the pressure transmitter or must be provided by the
customer.
2.2 Compensation of the atmospheric pressure
On instruments for gauge pressure measurement, the atmospheric pressure is compensated via the breather facility integrated
in the housing.
Pressure transmitter with housing
- via an integrated breather facility (PTFE
insert 1)), protection IP 66
- via the capillaries of a special cable con-
nected to the terminals, protection IP 67
Pressure transmitter with direct cable
outlet
- via the capillaries of the connected special
cable, protection IP 68
We recommend leading the special cable into
the external connection housing VEGABOX
01 (accessory) and carrying out the pressure compensation via the integrated
breather facility there.
External connection housing
Observe the following instructions:
- as a rule, there must be the same atmos-
pheric pressure on the breather facility as
on the vessel
- the pressure compensation must be done
in a dry environment
- with vertical wall mounting, cable entries
must point downward to avoid moisture
ingress and buildup on the breather facility.
1)
air permeable and moisture blocking
18Pressure transmitter D81 METEC
®
Electrical connection
3 Electrical connection
3.1 Connection instructions
The electronics in the pressure transmitter
requires a supply voltage of 12 … 36 V DC. It
is designed in two-wire technology, i.e. the
supply voltage and the measuring signal are
led via the same two-wire cable to the terminals.
This external energy is provided via a separate power supply unit, e.g.:
- power supply unit VEGASTAB 690
- processing unit with integrated DC voltage
source (e.g. active PLC input)
- VEGAMET, VEGALOG or VEGADIS 371
Make sure that the external energy source is
reliably separated from the mains circuits
acc. to DIN VDE 0106, part 101. The abovementioned VEGA devices meet this requirement and protection class III is therefore
guaranteed.
The external energy source must provide a
terminal voltage of at least 12 V on the transmitter. The actual voltage on the transmitter
depends on the following factors:
- output voltage UH of the external energy
source under nominal load.
- electrical resistance of the connected instruments in the circuit (see connected
instruments, load resistance).
Note the following instructions for electrical
connection:
- Connection must be made according to the
country-specific installation standards (e.g.
in Germany acc. to the VDE regulations).
- The terminal voltage must not exceed 36 V,
to avoid damage to the electronics.
- The electrical connection must have a protective measure against polarity reversal.
- Connection of Ex sensors only by qualified
personnel.
- The wiring between pressure transmitter
and power supply can be made with
standard two-wire cable.
- If strong electromagnetic interference is
expected, screened cable is recommended. This screening must be done on
both ends. Note the installation regulations
for use in Ex areas.
- In case of overvoltages, we recommend
the use of pressure transmitters with integrated overvoltage protection or the installation of VEGA overvoltage arresters.
- In the cable entry, a seal correctly fitting the
cable should be used.
Safety information for Ex applications
As a rule, do all connecting work in the complete absence of line voltage. Always switch
off the power supply before you carry out
connecting work on the sensors. Protect
yourself and the instruments.
Qualified personnel
Instruments used in Ex areas must be installed only by qualified personnel. The qualified personnel must observe and understand
the mounting regulations and the supplied
type approval certificates and conformity
certificates.
If an instrument is used in hazardous areas,
the respective regulations, conformity certificates and type approvals of the sensors,
separators or safety barriers must be noted
(e.g. DIN VDE 0165).
Pressure transmitter D81 METEC
®
19
Electrical connection
Sensors used in Ex areas must be connected only to intrinsically safe circuits. The
permissible electrical values are stated in the
conformity certificate or the type approval
certificate.
Intrinsically safe circuits with more than one
active instrument (instruments delivering
electrical energy) are not allowed. Please
note the special installation regulations (DIN
VDE 0165).
Certain pressure transmitters are provided
with a warning label informing of measures to
be taken to avoid the danger of electrostatic
discharge. Note the content of the warning
label.
3.2 Terminal assignment
Direct cable outlet
Screen
Breather capillaries
Suspension
cable
br
For supply or to the process-
+
b
ing system (4 … 20 mA,
l
-
12 … 36 V DC or VBUS)
g
e
(only for adjustment insert in
external housing)
Electronics version B
Digital output signal for connection to a digital
VEGA signal conditioning instrument (VBUS)
Zum Anschluss an
For connection to
VBUS-Auswertgeräte
VBUS-signal conditioning instruments
1234
-+
-+
Klemmeinsatz
terminal
BUS
V
Field
Communication
Internal connection
Supply and digital
measuring signal from
and to the digital
VEGAMET 514V and
515V signal condition-
–
ing instrument or
VEGALOG 571
+
processing system
Electronics version I
4 … 20 mA output signal with remote parameter setting through PC and HART® handheld
4-20mA
-
+
4...20mA
12V...36V DC
Klemmeinsatz
terminal
51234
+
–
–
Power supply
+
12 … 36 V DC
Electronics version K
Electronics version A
for connection to VEGA signal conditioning
instruments
Zum Anschluss an
For connection to
VEGA-Auswertgeräte
VEGA-signal conditioning instruments
51234
-
+
Klemmeinsatz
terminal
20Pressure transmitter D81 METEC
+
–
Supply or processing
from the VEGAMET
–
signal conditioning
instrument
+
12 … 36 V DC
4 … 20 mA output signal with integrated
adjustment and remote parameter setting
through PC and HART® handheld
S
Zt
+
-
4...20mA
12V...36V DC
Bedieneinsatz
operating unit
Op
i
43215
+
–
–
Power supply
12 … 36 V DC
+
®
Electrical connection
Electronics version L
4 … 20 mA output signal with adjustability via
the external connection housing VEGADIS
12, as well as remote parameter adjustability
via PC and HART® handheld
Zum Anschluss an
For connection to
VEGADIS 12
51234
-
+
12V...36V DC
Klemmeinsatz
terminal
Connection housing
VEGADIS 12
3.3 Connection to external connection housing VEGABO X 01
Adjustment insert in external
connection housing
Pressure transmitter with direct cable
outlet
Breather capillaries
Suspension
cable
+
br
bl
–
ge
Screen
Pressure transmitter D81 METEC
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
1
231011 12
TRANSMITTER
VEGABOX 01
®
+
4... 20mA
-
+
+
For supply or to processing system
(4 … 20 mA, 12 … 36 V DC)
–
+
Control instrument (4 … 20 mA
measurement)
–
21
Electrical connection
3.4 Connection examples
Note:
An ammeter for local control of the output current can be connected to terminals 1 and 3. This
measurement can be carried out during operation without interrupting the supply cable.
The following connection examples are valid for direct connection to the terminals of the pressure transmitter. When using the external connection housing, the connection is made to the
respective terminals of the housing.
Supply through a power supply unit
Processing is done by an indicating instrument.
Ammeter for
local control
+ - -
1 2 3
Pressure transmitter terminals
analogue / digital indicating
instrument
External energy source
U
U
K
4 … 20 mA
A
-
U
H
~
+
Supply through a VEGA signal conditioning instrument
Standard wiring for non-standardised output.
Ammeter for
local control
+ - -
1 2 3
Pressure transmitter
terminals
U
K
Analogue transmission, not
standardised
0/4 … 20 mA
DISBUS
!
Supply through a PLC with active input circuit
Processing is done by the PLC.
Ammeter for
local control
+ - -
1 2 3
Pressure transmitter
terminals
U
K
4 … 20 mA
PLC
+
22Pressure transmitter D81 METEC
®
Setup
4 Setup
4.1 Adjustment media
The hydrostatic pressure transmitters come
with or without adjustment capability.
After connection to the supply voltage, the
electronics carries out a self-test (approx. 2
secs.) and the current in this signal circuit
(sensors with analogue output signal) takes
on a value of > 21.6 mA.
Sensors without adjustment
(electronics version A and C)
Sensors with electronics version A deliver a
pressure-proportional current as measured
value and are not adjustable. All settings
such as adjustment, density correction etc.
are carried out via the signal conditioning
instrument. The sensors with electronics
version C come preadjusted according to the
measuring range of the sensor (factory setting). In unpressurised condition, they consume a current of 4 mA. With a pressure at
the measuring range final value, they consume a current of 20 mA.
Sensors with adjustment insert in the
sensor (electronics version K)
The adjustment insert with selection switch
allows:
- zero adjustment
"z" = empty adjustment
- span adjustment
"s" = full adjustment
- adjustment of an integration time (time) "ti"
Adjustment in external connection
housing VEGADIS 12
(electronics version L)
The adjustment insert with selection switch
(VEGADIS 12 with display) allows:
- zero adjustment
- span adjustment
- adjustment of an integration time (time)
- adjustment of a value for zero point
(empty)
- adjustment of a value for span (full)
- adjustment of the decimal point of the displayed value
Adjustment with HART® handheld
(electronics version I, K and L)
The hydrostatic pressure transmitters with
electronics version I, K and L can be adjusted with the HART® handheld like other
HART® compatible instruments. A manufacturer-specific DD (Device Description) is not
necessary. The sensors work with the HART
standard menus.
Adjustment of VEGA signal conditioning
instrument VEGAMET (electronics version
A and B)
Electronics version A delivers a non-standardised output signal to a VEGAMET with
analogue input.
Electronics version B transfers the measured
value digitally (VBUS) to a digital VEGAMET
(514V, 515V, 614V).
The signal conditioning instrument itself, as
well as the pressure transmitter, can be operated by means of the standard six-key adjustment field (with clear dialogue text
display) on the signal conditioning instrument.
®
Pressure transmitter D81 METEC
®
23
Setup
Adjustment with PC and adjustment
program VVO (electronics version B, I, K
and L)
With the adjustment program VVO (VEGA
Visual Operating) on the PC, you can conveniently adjust the pressure transmitters
with electronics version B, I, K and L. The PC
communicates with the sensor through the
interface converter VEGACONNECT 2 or the
standard RS 232 interface cable. A digital
adjustment signal is superimposed on the
signal and supply cable. The adjustment can
be carried out from any location on the signal
cable, on the sensor directly, on the signal
conditioning instrument or on the VEGALOG
processing system.
4.2 Sensor without adjustment
Sensors with electronics version C have no
adjustment capability and come preset to the
stated measuring range.
4.3 Sensor with adjustment insert,
adjustment in the sensor
Sensors with electronics version D and K
equipped with an adjustment insert.
2
1
1 Reduce value
2 Rotary switch
3 Increase value
S
Zt
+
-
4...20mA
12V...36V DC
Bedieneinsatz
operating unit
Op
i
43215
3
With the rotary switch you can select four
switch positions:
s - span
z - zero
ti - time (integration time)
Op - operate (operating status)
24Pressure transmitter D81 METEC
®
Setup
S
Op
Zt
i
43215
+
-
4...20mA
12V...36V DC
Bedieneinsatz
operating unit
Adjustment
For adjustment of zero and span, an ammeter must be connected to terminals 1 and 3.
The measured value is identical to the output
current.
1 Adjustment of zero
(e.g. process pressure zero or empty
vessel)
• Set rotary switch to zero.
• By pushing the "+" and "–" keys simultaneously, the current jumps directly to 4 mA or
you can adjust a current of 4 mA with the
"+" and "–" keys.
Adjustment range of zero:
-20 % … +95 % of nominal measuring range
(corresponds to a turn up of up to +95 %)
Note:
- A modification of zero does not influence
the span, i.e. the measuring range final
value is simply shifted.
- It is also possible to adjust current for
partial fillings and partial pressures, e.g.
8 mA for 25 % and 16 mA for 75 %. The
pressure transmitter then automatically
calculates the values for 0 % or 100 %
(only possible with a level difference
≥ 3.3 %).
Integration time
An integration time ti of 0 … 10 s can be adjusted to damp pressure shocks.
Procedure
• Set rotary switch to ti.
• By pushing the "-" key 10 times, make sure
that the integration time is set to 0 s.
• For each 1 s of requested integration time,
the "+" key has to be pushed once.
2 Adjustment of span
(e.g. process pressure or level at maximum)
• Set rotary switch to span.
• By pushing the "+" and "–" keys simultaneously, the current jumps directly to 20 mA
or you can adjust a current of 20 mA with
the "+" and "–" keys.
Adjustment range of span:
3.3 % … 120 % of nominal measuring range
(corresponds to a turn down 1 : 30)
Pressure transmitter D81 METEC
®
25
Setup
4.4 Setup with HART® handheld
Sensors with electronics versions I, K and L
can be set up with the HART® handheld. A
special DD (Data Device Description) is not
necessary. Just connect the HART® handheld
to the sensor signal cable after you have
connected the sensor to supply voltage.
250 Ω
Note:
If the resistance of the voltage supply is less
than 250 Ω, a resistor must be looped into the
signal/connection cable during adjustment.
The digital adjustment and communication
signals would otherwise be short-circuited
through insufficient resistance of e.g. the
supply voltage source or the processing
system. Simply connect the adjustment resistor in parallel to the connection socket of the
HART® handheld.
+
PLC
-
Ri < 250 Ω
26Pressure transmitter D81 METEC
®
Setup
The most important adjustment steps
On the following four pages, you see a menu
schematic of the HART® handheld in conjunction with pressure transmitters D80 … D87.
The most important adjustment steps are
marked in the menu schematic with the letters
A … D. If you are not familiar with HART
handheld, please note:
After entering a parameter, first push the
"
ENTER
" key. The adjustment is saved in the
handheld, but not in the sensor itself.
Generic: SENSOR
PV LVR
0.000 mbar
10.000 mbar
HELP DEL ESC ENTER
Empty adjustment without
medium
After you have pushed "
push "
SEND
" (here in the example for the
4.1
(5.1)
ENTER
", you have to
min. adjustment), to transfer the input to the
sensor.
Generic: SENSOR
1PV LRV
2 PV URV
®
After a moment, you are asked to switch the
system from manual to automatic operation.
Confirm with "OK"
Generic: SENSOR
– WARNING –
Return control loop to
automatic control
OK
and then with "
Generic: SENSOR
1PV LRV
2 PV URV
HELPHOME
HOME
".
You are now in the initial menu.
Generic: SENSOR
Online (general)
1 Sensor unit
2 P V80.945 mbar
3 PV Analog output
4PVLRV
5 PV URV
HELP SAVE
HELP SEND HOME
After pushing "
SEND
", a message is displayed warning you that you are about to
change device output and for safety reasons, you should switch your system to
manual operation. Push "OK" and the adjustment is now transferred to the sensor.
Generic: SENSOR
– WARNING –
Pressing „OK“ will
change device output
Put loop in manual
ABORT OK
Pressure transmitter D81 METEC
®
27
HART® menu schematic
Switch on:
Hart Communicator
Self T est
in Progress
Firmware Rev: F2.2
Module Rev: 3.6
01992-96 FRSI
after approx.
20 s
Generic: SENSOR
Online(Generic)
1 Device setup
2 P V80.007 mbar
3 P V AO17.594 mA
4 PV LRV 0.000 mbar
5 URV100.000mbar
HELP SAVE
Set up the sensor in the sequence of the
letters A, B, C and D (adjustment without
medium).
For the adjustment with medium you set
up the sensor in the sequence A1, B1, C
and D.
1 Snsr84.293 mbar
2 AI % rnge 84.265 %
3 AO1 17.478 mA
HELP SAVE HOME
Generic: SENSOR
1 PV LRV 0.000 mbar
2 URV 100.000 mbar
HELPHOME
Generic: SENSOR
– WARNING –
Return control loop to
automatic control
Generic: SENSOR
– WARNING –
Pressing „OK“ will
change device output
Put loop in manual
ABORT OK
Generic: SENSOR
1 PV LRV 0.000 mbar
2 URV 100.000 mbar
Setup
1.1
OK
HELP SEND HOME
4.1
(5.1)
4.2
(5.2)
Important and
required menu
windows
Less important
menu windows
Not required, unimportant
or blocked menu windows
Generic: SENSOR
1 PV LRV 0.000 mbar
2 URV 100.000 mbar
HELPHOME
Generic: SENSOR
1 PV LRV 0.000 mbar
2 URV 100.000 mbar
HELPHOME
continue like under 4
Generic: SENSOR
PV LRV
AA
A
AA
4
BB
B
BB
5
0.000 mbar
0.000mbar
HELP DEL ESC ENTER
Empty adjustment without
medium
Generic: SENSOR
PV URV
100.000 mbar
100.000
HELP DEL ESC ENTER
Full adjustment without
medium
continue like under
A figure 4.1(5.1)
28Pressure transmitter D81 METEC
®
Setup
Generic: SENSOR
PV
83.454 mbar
HELPEXIT
Generic: SENSOR
PV % rnge
83.385 %
HELPEXIT
Generic: SENSOR
AO1
17.327 mA
HELPEXIT
Generic: SENSOR
Diag/Service
1 Test device
2 Loop test
3 Calibration
4 D/A trim
SAVE HOME
Generic: SENSOR
Basic setup
1Tag
2 PV Unit
3 Range values
4 Device information
5 PV Xfer fnctn
HELP SAVE HOME
6 PV Damping
1.1.1
Safety
enquiry
acknowledgement
1.1.2
1.1.3
1.2
Blocked menu. The
following menu window is
indicated but not supported
by the sensor. Therefore
saving of adjustments
carried out here is not
possible.
After entering a parameter, push "
Confirm the message to switch over to manual operation with "OK".
Confirm the message to reset to automatic operation also with "OK".
Only then will the adjustment be stored in the sensor and take effect.
Pressure transmitter D81 METEC
Generic: SENSOR
Burst mode
Off
Off
On
Not Used
None
Generic: SENSOR
Burst option
*********
PV
% range/current
Process vars/crnt
HELP ESCENTER
®
ESC ENTER
1.4.3.2.3
1.4.3.2.4
ENTER
Off
On
Not used
None
Unknown
Special
Leave the burst mode in
OFF position.
Choice is not supported
" and then "
Sensor signals measured values only on
request
Sensor signals measured values
unrequested
Choice is not supported
SEND
".
31
4.5 Adjustment with PC directly on the sensor
(electronics versions I, K and L)
To connect the PC to the sensor, the interface converter VEGACONNECT 2 is required.
Connection of the PC to the sensor
Insert VEGACONNECT into the serial interface of the PC and insert the two-wire cable of
VEGACONNECT into the CONNECT socket of the sensor.
Connection of the PC to the signal cable
Connect the two-wire cable of VEGACONNECT 2 to the signal cable leading to the sensor.
Connection configuration with pressure transmitter directly on active PLC
(electronics versions I, K and L)
• Two-wire technology, power supply from active PLC.
• Output signal 4 … 20 mA (passive).
• Adjustment with PC, HART® handheld or adjustment insert located in the sensor or in the
external connection housing.
Setup
1)
2
4 ... 20 mA
2
VEGACONNECT 2
32Pressure transmitter D81 METEC
2
1)
If the resistance of the processing system (PLC)
connected to the 4 … 20 mA signal output is less
than 200 Ω, a resistor of 250 Ω must be connected
to the connection cable during adjustment.
The digital adjustment signal would otherwise be
considerably damped or short-circuited through
insufficient resistance of a connected processing
system, and digital communication with the PC
would not be ensured.
PLC
Ri < 250 Ω
®
Setup
If you have already connected the PC with
the adjustment software VVO to your measuring system,
• first switch on the power supply of the
connected sensor.
• Switch on the PC and start the adjustment
software VVO.
• Choose with the arrow keys or the mouse
the item "
and click to "
PlanningPlanning
Planning
PlanningPlanning
OKOK
OK
".
OKOK
" on the entrance screen
You are asked for user identification.
The adjustment program (VVO), called in the
following VVO, gets into contact with the
connected sensor…
…and indicates after a few seconds if and
with which sensor a connection exists.
The preset user identification can be
changed later in the menu "
User access
".
• Enter under name "
• Also enter "
Pressure transmitter D81 METEC
VEGAVEGA
VEGA
VEGAVEGA
VEGAVEGA
VEGA
" under password.
VEGAVEGA
".
®
33
Note:
If you connect the adjustment software (VVO)
to a sensor from which data has already
been saved, you are asked if the saved data
should be transferred to the sensor or if you
want to transfer the sensor data to the database of VVO (the available data of the current sensor will be overwritten).
If you don’t get communication with the sensor, check the following:
- Is the sensor being supplied with sufficient
voltage (min. 12 V)?
- When VEGACONNECT 2 is connected to
the signal cable, is the load resistance
250 … 350 Ω?
Configuration
• Choose the menu "
system
", to get further information on the
sensor type, the software version of the
sensor, measuring unit, the measurement
loop designation etc.
Configuration/Measuring
Setup
In the menu "
Modify meas. loop configuration
you can give a name (e.g. vessel 10) and a
description (e.g. cleaning detergent). to the
measurement loop in place of the sensor
number. This will make your entire measuring
system more understandable.
• Now enter in this menu whether a level, a
distance or a gauge should be measured.
"
• Click to "
• Click to the menu "
ment loop/Modifyment loop/Modify
ment loop/Modify
ment loop/Modifyment loop/Modify
QuitQuit
Quit
QuitQuit
".
Configuration/Measure-Configuration/Measure-
Configuration/Measure-
Configuration/Measure-Configuration/Measure-
". This is the first step of
• Confirm the adjustment with "
OKOK
OK
" and after
OKOK
saving, you are again in the initial menu.
sensor setup.
34Pressure transmitter D81 METEC
®
Setup
Parameter adjustment/Adjustment
In the menu "
justment
adjustments.
• Choose the menu "
eter adjustment
Instrument data/Parameter ad-
", you carry out all important sensor
Instrument data/Param-
".
• Choose in the menu window "
data parameter adjustment
AdjustmentAdjustment
"
Adjustment
AdjustmentAdjustment
• In the menu window "
Min/Max. adjustmentMin/Max. adjustment
to "
Min/Max. adjustment
Min/Max. adjustmentMin/Max. adjustment
".
Adjustment
Instrument
" the menu item
" you click
" (zero/span).
You can carry out the min./max. adjustment
with or without medium. Generally you will
carry out the adjustment without medium.
The adjustment can be quickly and conveniently carried out without medium, as shown
in the example.
• Confirm the warning with "
OKOK
OK
OKOK
".
In the heading, you now see the previously
entered measurement loop name and the
measurement loop description.
Pressure transmitter D81 METEC
®
• Choose in which unit you want to carry out
the adjustment.
• Enter the pressures corresponding in your
application to 0 % and 100 % and push
OKOK
"
OK
".
OKOK
35
Setup
The example shows an absolute pressure
transmitter with a measuring range of
0 … 1000 mbar, with which low pressures
(partial vacuum) are measured. The min.
value was set to 50 mbar and the max. value
(span) to 1000 mbar (i.e. the final value of the
measuring range).
• Confirm your adjustments with "
OKOK
OK
OKOK
" and
after a short data transmission to the sensor, you are again in the menu window
"
Adjustment
• Quit all menu windows with "
".
QuitQuit
Quit
" and you
QuitQuit
are again in the initial menu.
Offset correction (not possible with absolute pressure transmitters)
With this menu, you can carry out a zero
point correction/position correction
(unpressurised sensor).
• Click to "
Offset correctionOffset correction
Offset correction
Offset correctionOffset correction
".
• When the sensor is unpressurised and in
installation position, confirm the safety
enquiry with "
OKOK
OK
OKOK
".
You see the actual measured value from the
sensor.
• Click to "
CorrectCorrect
Correct
CorrectCorrect
".
• Choose in the initial menu "
Parameter adjustment
functionsfunctions
functions
functionsfunctions
36Pressure transmitter D81 METEC
".
Instrument data/
" the item "
AdditionalAdditional
Additional
AdditionalAdditional
®
Setup
Again choose the menu "
Offset correction
"
and you see the corrected zero value.
Note:
The menu item "
Real value correction
" enables the correction of the actual pressure by
means of a reference value. This corrects the
measuring characteristics in a way similar to
the offset correction.
Conditioning/Linearisation
In the menu "
justment/Conditioning/Linearisation
cate a filling quantity (volume) to the level
(filling height). The correlation between level
and volume is described with so-called
linearisation curves.
Instrument data/Parameter ad-
" you allo-
You can choose four linearisation curves:
Linear, horiz. cylindrical tank, spherical tank
and user programmable curve.
Under "
User programmable curve
", you can
enter your own linearisation curve as a correlation between level in % or pressure in %
(percentage value) and volume (linearised).
First of all, a linear correlation is displayed
(the function is a straight line).
37
Setup
In the field "
Transfer measured value
" the
current pressure as a percentage of the
adjusted span is displayed. The measuring
span has already been adjusted with the
min./max. adjustment. In our example, this is
in the range between 50 … 1000 mbar.
The user-programmable linearisation curve is
generated by index markers, consisting of
the value pairs "
the selected unit) and "
Linearised
Percentage value
" (volume in % or
"
(level or filling height in %) .
Defining the linearisation curve by incremental filling
In the characteristics of the example (evacuated vessel) you see four index markers or
value pairs. There is always a linear interpolation between the index markers.
• Click in the check box "
ues
", to have the selected unit of measure-
Show scaled val-
ment displayed on the y-axis (left bottom
part in the menu window).
Index marker 1 is at 0 % level or pressure
(percentage value [%]), corresponding to an
actual pressure of 0 mbar.
Index marker 2 is at 30 % level or pressure
and 5 % filling volume.
Index marker 3 is at 70 % level or pressure
and 35 % filling volume.
1000 mbar
= 100 liters
700 mbar
= 35 liters
300 mbar
= 5 liters
0 mbar
= 0 liters
Pressure
transmitter
Vacuum
Saline
solution
Max. 32 index markers (value pairs) can be
entered.
• Quit the menu with "
• Confirm the message with "
OKOK
OK
OKOK
".
OKOK
OK
" and your
OKOK
individual linearisation curve will be saved
in the sensor.
Again in the menu window "
Conditioning
", you
can enter a measured value integration with
the menu item "
Integration time
". This is useful
for fluctuating product surfaces - it smooths
the display and output of measured values.
As a standard feature, the integration time is
preset to 0 seconds.
• Quit the menu with "
You are again in the menu window "
ment data parameter adjustment
OKOK
OK
OKOK
".
Instru-
".
Index marker 4 is at 100 % level or pressure
and 100 % filling volume (100 litres).
38Pressure transmitter D81 METEC
®
Setup
Meas. data information
• Click to "
Meas. data info
".
All available sensor information is displayed.
With the button "
reset
" you can delete the
pressure and temperature history saved in
the sensor.
Backup
In the menu window "
with its serial number is displayed. You can
save the sensor data in the PC individually or
in groups with all adjustments in a directory
of your choice. A small text message can be
added to each backup.
Backup
", the sensor
Saved sensor data can be transferred later
to other sensors.
For example, if you have a system with several of the same storage vessels and identical sensors, it is sufficient to configure one
sensor and then transfer the settings to the
other sensors.
In this menu window, the actual setting (database) with date and time of the last system
configuration is displayed in the yellow window field. If you click on the serial number of
the sensor from which you want to adopt the
adjustments (in the yellow field), these sensor
settings will be transferred to the currently
connected sensor with "
Restore to
".
Pressure transmitter D81 METEC
®
39
6 Diagnosis
Diagnosis
Maintenance
The pressure transmitter D81 METEC® is
maintenance-free.
Should dismounting of the pressure transmitter (e.g. for vessel cleaning) be necessary,
we recommend the use of new seals. Use
only original seals from VEGA.
Remedying faults
Through continuous self-monitoring, series 80
pressure transmitters offer maximum reliability. However, if faults occur, please check the
following before removing the pressure
transmitter:
- the atmospheric pressure compensation
(only with gauge pressure measuring
ranges),
- the electrical connections.
Checking atmospheric pressure compensation
First of all, open the cover of the housing in
which the atmospheric breather facility 1) is
located. The displayed measured value must
not change. If, however, the displayed value
changes, the compensation of the atmospheric pressure does not function correctly
and the measured value will be distorted.
Therefore check:
- the breather facility on the housing
- the external connection housing
VEGADIS 12
- the capillaries in the special cable.
Note:
The same atmospheric pressure must be
acting on the breather facility and the open
vessel.
Checking electrical connections
Pressure
transmitter
terminals
1 2 3
mA
Current
Voltage
V
Current
mA
External
energy source
-
~
+
Checking the voltage
- The terminal voltage on the pressure transmitter must be at least 12 V DC.
- The terminal voltage on VEGADIS 12 must
be at least 12 V DC or 17 V DC (with display).
- The supply voltage for the pressure transmitter through a VEGAMET signal conditioning instrument must be approx.
18 V DC (on VBUS 25 V DC).
Checking the current
These values are only valid for pressure
transmitters with analogue signal transmission, not for pressure transmitters with digital
output signal (VBUS).
• Initial current with unimmersed diaphragm
of the pressure transmitter: approx. 4 mA
(5 mA when operated on a VEGA signal
conditioning instrument)
• Measuring current during operation:
4 … 20 mA (5 … 19 mA when operated on
a VEGA signal conditioning instrument)
• Exceeding or falling short of the specified
measuring range: 20.5 mA or 3.8 mA
• Pressure transmitter defective or shortcircuit: current 22 mA or 3.6 mA
1)
It consists of a black plastic insert with integrated
filter element.
40Pressure transmitter D81 METEC
®
Instrument modification
7 Instrument modification
7.1 Retrofitting the adjustment insert
Such a retrofitting can be necessary, e.g.
when a pressure transmitter with factory
setting must be adapted to changed measuring conditions.
Note the following retrofit procedure:
• remove the outdated terminal insert
• mount new adjustment insert
• set up pressure transmitter acc. to chapter
"5 Setup"
Remove the outdated terminal insert
1 Separate pressure transmitter from
power supply.
2 Unscrew cover of the connection housing
or loosen the screws on the cover of the
external housing.
3 Remove cover.
4 Loosen connection cables on the terminal
insert.
5 Loosen the three screws of the terminal
insert.
6 Remove terminal insert and pull out plug
connection (to do this, bend locking nose
carefully towards housing centre).
Mount new adjustment insert
7 Plug the connection into the adjustment
insert (must snap in).
8 Place adjustment insert in the housing
and fasten with three screws.
9 Connect the connection cables to the
terminals.
10 Fasten the cover.
11 Reconnect the pressure transmitter to
power supply.
Setup of pressure transmitter
see chapter "5 Setup".
Pressure transmitter D81 METEC
®
41
Notes
42Pressure transmitter D81 METEC
®
Notes
Pressure transmitter D81 METEC
®
43
VEGA Grieshaber KG
Am Hohenstein 113
D-77761 Schiltach
Phone(07836) 50-0
Fax(07836) 50-201
E-Mailinfo@de.vega.com
www.vega.com
ISO 9001
All statements concerning scope of delivery, application, practical
use and operating conditions of the sensors and processing systems correspond to the latest information at the time of printing.
Technical data to subject to alterations
26534-EN-030415
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