VEGA D81 User Manual
Operating Instructions
Hydrostatic pressure
transmitter D81 METEC
®
p
Contents
Safety information ........................................................................ 2
Note Ex area ................................................................................ 2
1 Product description .................................................................. 4
1.1 Function and configuration .................................................. 4
1.2 Electronics version without adjustment .............................. 5
1.3 Electronics version with integrated adjustment
in connection housing .......................................................... 7
1.4 Electronics for connection to VEGADIS 12 ........................ 8
1.5 Technical data ....................................................................... 9
1.6 Approvals and certificates ................................................ 13
1.7 Dimensions ......................................................................... 14
2 Mounting ................................................................................... 18
2.1 Mounting instructions ......................................................... 18
2.2 Compensation of the atmospheric pressure ................... 18
Contents
Safety information
Please read this manual carefully, and also take
note of country-specific installation standards
(e.g. the VDE regulations in Germany) as well
as all prevailing safety regulations and accident prevention rules.
For safety and warranty reasons, any internal
work on the instruments, apart from that involved in normal installation and electrical connection, must be carried out only by qualified
VEGA personnel.
2 Pressure transmitter D81 METEC
Note Ex area
Please note the attached safety instructions
containing important information on installation
and operation in Ex areas.
These safety instructions are part of the operating instructions and come with the Ex approved instruments.
®
Contents
3 Electrical connection .............................................................. 19
3.1 Connection instructions ..................................................... 19
3.2 Terminal assignment .......................................................... 20
3.3 Connection to external connection housing
VEGABOX 01 ..................................................................... 21
3.4 Connection examples ........................................................ 22
4 Setup .......................................................................................... 23
4.1 Adjustment media .............................................................. 23
4.2 Sensor without adjustment ................................................ 24
4.3 Sensor with adjustment insert, adjustment
in the sensor ....................................................................... 24
4.4 Setup with HART® handheld ............................................. 26
4.5 Adjustment with PC directly on the sensor ...................... 32
6 Diagnosis .................................................................................. 40
7 In strum ent mo dific ation ........................................................ 4 1
7.1 Retrofitting the adjustment insert ...................................... 41
Pressure transmitter D81 METEC
®
3
1 Product description
Product description
1.1 Function and configuration
Pressure transmitter D81 METEC® is a powerful instrument for hydrostatic level measurement. A METEC® measuring cell is used
as the measuring device. This cell consists of
a ceramic-capacitive sensor and a specially
adapted isolating diaphragm.
Pressure transmitter D81 METEC
Measuring cell: METEC
®
Diaphragm: flush, Hastelloy C276/1.4435
Series: flange version
Standard application: all types of level measurements, best suited for food processing
and pharmaceutical industries.
The hydrostatic pressure of the product
causes a diaphragm movement in the ceramic-capacitive CERTEC® measuring cell via
a temperature-compensated isolating system
consisting of stainless steel body, Hastelloy
diaphragm and medical white oil. This capacitance change is detected by an ASIC
(Application Specific Integrated Circuit) and
converted into a pressure-proportional signal
by the integrated electronics module with
microcontroller. Precise, high-resolution digital processing of measurement data ensures
excellent technical data.
®
To improve reliability, the functionality of important electronic components is continuously checked, and internal parameters such
as sensor value, temperature and operating
voltage are closely monitored.
Output signal
The output signal is transferred as a digital or
analogue signal from the pressure transmitter
to the signal conditioning instrument:
• analogue output signal
- unstandardised (in conjunction with
VEGA signal conditioning instrument)
- 4 … 20 mA standardised
• digital output signal (VBUS) for connection
of a digital VEGA signal conditioning instrument (VEGAMET 514V, 515V or VEGALOG
571)
®
CERTEC
4 Pressure transmitter D81 METEC
®
Product description
1.2 Electronics version without adjustment
Electronics version A:
Pressure transmitter for connection to VEGA signal conditioning instruments
e.g. IP 66
VEGABOX 01
VEGAMET
VEGALOG
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
TRANSMITTER
VEGABOX 01
11 12
-
+
-
+
VEGAMET
VEGALOG
e.g. IP 67
Electronics version B:
Pressure transmitter for connection to VEGA signal conditioning instruments (digital
transmission VBUS)
e.g. IP 66
e.g. IP 67
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
11 12
-
+
-
TRANSMITTER
+
VEGABOX 01
VEGAMET
VEGAMET
VEGALOG
VEGALOG
Pressure transmitter D81 METEC
®
5
Electronics version I:
Pressure transmitter 4 … 20 mA, HART®, VVO
4-20mA
51234
-
+
4...20mA
12V...36V DC
Klemmeinsatz
terminal
e.g. IP 66
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
analogem Ausgangssignal
analog output
12310
TRANSMITTER
VEGABOX 01
11 12
-
+
-
+
e.g. IP 67
HART® handheld
4-20mA
+
4...20mA
51234
-
12V...36V DC
Klemmeinsatz
terminal
VVO
250 Ω
250 Ω
Product description
PLC/DCS
PLC/DCS
6 Pressure transmitter D81 METEC
®
Product description
1.3 Electronics version with integrated adjustment in connection housing
Electronics version K:
Pressure transmitter 4 … 20 mA, HART®, VVO adjustable
S
Op
Zt
i
43215
+
-
4...20mA
12V...36V DC
Bedieneinsatz
operating unit
PLC/DCS
e.g. IP 66
e.g. IP 67
S
+
4...20mA
12V...36V DC
Bedieneinsatz
HART® handheld
VEGABOX 01
Zum Anschluss an
For connection to
Druckmessumformer mit
pressure transmitters with
Op
Zt
i
43215
-
operating unit
analogem Ausgangssignal
analog output
12310
TRANSMITTER
VEGABOX 01
11 12
-
+
-
+
250 Ω
PLC/DCS
250 Ω
VVO
Pressure transmitter D81 METEC
®
7
1.4 Electronics for connection to VEGADIS 12
VEGADIS 12
DISPLAY
+ -
TRANSMITTER
5876321101112
OPERATE
POINT
DISPLAYTRANSMITTER
END
ZERO
OPERATE
POINT
END
ZERO
VEGADIS 12
DISPLAY
+ -
TRANSMITTER
5876321101112
OPERATE
POINT
DISPLAYTRANSMITTER
END
ZERO
OPERATE
POINT
END
ZERO
51234
VEGADIS 12
Zum Anschluß an
For connection to
+
-
12V...36V DC
terminal
Klemmeinsatz
51234
VEGADIS 12
Zum Anschluß an
For connection to
+
-
12V...36V DC
terminal
Klemmeinsatz
Electronics version L:
Pressure transmitter 4 … 20 mA, HART®, VVO
e.g. IP 66
e.g. IP 67
VEGADIS 12
VEGADIS 12
Product description
PLC/
DCS
250 Ω
PLC/
DCS
250 Ω
VVO
HART® handheld
8 Pressure transmitter D81 METEC
®
Product description
1.5 Technical data
Nominal measuring range Gauge pr. resistance Low pr. resistance
Gauge pressure
0…0,1 bar / 0…10 kPa 15 bar / 1 500 kPa -1,0 bar / -100 kPa
0…0,2 bar / 0…20 kPa 20 bar / 2 000 kPa -1,0 bar / -100 kPa
0…0,4 bar / 0…40 kPa 30 bar / 3 000 kPa -1,0 bar / -100 kPa
0…1,0 bar / 0…100 kPa 35 bar / 3 500 kPa -1,0 bar / -100 kPa
0…2,5 bar / 0…250 kPa 50 bar / 5 000 kPa -1,0 bar / -100 kPa
0…5,0 bar / 0…500 kPa 50 bar / 5 000 kPa -1,0 bar / -100 kPa
0…10,0 bar / 0…1 000 kPa 50 bar / 5 000 kPa -1,0 bar / -100 kPa
-0,5…+0,5 bar / -50…+50 kPa 35 bar / 3 500 kPa -1,0 bar / -100 kPa
-1,0…0,0 bar / -100…0 kPa 35 bar / 3 500 kPa -1,0 bar / -100 kPa
-1,0…+1,5 bar / -100…+150 kPa 50 bar /5 000 kPa -1,0 bar / -100 kPa
-1,0…+4,0 bar / -100…+400 kPa 50 bar / 5 000 kPa -1,0 bar / -100 kPa
-1,0…+10,0 bar / -100…+1 000 k Pa 50 bar / 5 000 kPa -1,0 bar / -100 kPa
Absolute pressure
0…1,0 bar / 0…100 kPa 35 bar / 3 500 kPa
0…2,5 bar / 0…250 kPa 50 bar / 5 000 kPa
0…5,0 bar / 0 …500 kPa 50 bar / 5 000 kPa
0…10,0 bar / 0…1 000 kPa 50 bar / 5 000 kPa
Mechanical data
Materials, wetted parts
Process connection stainless steel 1.4435
Diaphragm Hastelloy C276
Materials, non-wetted parts
Housing Alu (seawater resistant) Pe-powder coated,
External connection housing high resistance plastic PBT (Polyester)
Ground terminal stainless steel 1.4305
Window of the display module safety glass
Weights
Basic weight without housing approx. 1.6 kg
External housing approx. 400 g
Adjustment and indicating elements
Pressure transmitter
- terminal insert without adjustment elements
- adjustment insert 2 keys, 1 rotary switch
Pressure transmitter D81 METEC
®
stainless steel 1.4571
9
Product description
Electrical data
Adjustment ranges
Zero adjustable from -20 … +95 % of nominal range
Span adjustable from 3.3 … 120 % of nominal range
Supply and signal circuit (analogue transmission, 4 … 20 mA),
electronics version A, C, I and K
Supply voltage 12 … 36 V DC
permissible residual ripple U
- at 100 Hz … 10 kHz U
Output signal
- terminal insert - analogue transmission (not standardised)
- adjustment insert 4 … 20 mA (adjustable)
Current limitation approx. 22 mA
Fault signal 22 mA (3.6 mA)
Integration time 0 … 10 s
Rise time 70 ms (ti = 0 sec; 0 … 63 %)
Max. permissible load see load diagram:
≤ 1 V
SS
≤ 10 mV
SS
- 4 … 20 mA
Load in Ω
900
600
300
Supply voltage
12
18 24 30 36
10 Pressure transmitter D81 METEC
in V
®
Product description
Supply and signal circuit (analogue transmission, 4 … 20 mA),
additional data for electronics version L
Supply voltage for pressure transmitters
in conjunction with VEGADIS 12
- without display 12 … 36 V DC
- with display 17 … 36 V DC
Max. input current 150 mA
Current signal range 3.5 … 22 mA
Max. permissible load see load diagram:
Load diagram with display
Load in Ω
700
500
300
100
18
24 30 36
Supply voltage
in V
Supply and signal circuit on VEGA signal conditioning instruments (digital signal
transmission VBUS), additional data for electronics version B
Supply voltage 25 … 36 V DC, from VEGAMET (VBUS) or
from VEGALOG 571 with EV input card
Data transmission digital (VBUS)
Connection cable 2-wire screened
Cable length max. 1000 m
Integrated overvoltage protection (option)
Nominal response DC voltage
- protective diode 40 V
- gas separator 650 V
Nominal leakage current
- gas separator 20 kA
Connection cables
Cable entry
- housing 2 x M20x1.5 (for cable ø 5…9mm or 9…12mm)
- external connection housing 2 x M20x1.5 (for cable ø 5…9mm or 9…12mm)
Screw terminals
- sensor for wire cross-sections up to 2.5 mm
- external connection housing for wire cross-sections up to 2.5 mm
2
2
Pressure transmitter D81 METEC
®
11
Product description
Protective measures
1)
Protection IP 66, IP 67, IP 68
VEGABOX 01 IP 66 and IP 67
Protection class III
Overvoltage category III
Accuracy (similar to DIN 16 086, DIN V 19 259-1 and IEC 770)
Deviation
Reference conditions (acc. to IEC 770)
- temperature 15°C … 30°C
- moisture 45 % … 75 %
- air pressure 86 kPa … 106 kPa
Determination of characteristics limit point adjustment acc. to DIN 16 086
Characteristics linear
Deviation in characteristics incl. hysteresis and repeatability
- Turn Down 1 : 1 < 0.25 % with accuracy class 0.25
- Turn Down up to 1 : 5 typ. < 0.3 % with accuracy class 0.25
- Turn Down up to 1 : 10 typ. < 0.4 % with accuracy class 0.25
Influence of the ambient temperature
Average temperature coefficient
of the zero signal
2)
- Turn Down 1 : 1 < 0.15 %/10 K with accuracy class 0.25
- Turn Down up to 1 : 5 typ. < 0.225 %/10 K with accuracy class 0.25
- Turn Down up to 1 : 10 typ. < 0.3 %/10 K with accuracy class 0.25
< 0.1 % with accuracy class 0.1
typ. < 0.1 % with accuracy class 0.1
typ. < 0.2 % with accuracy class 0.1
< 0.05 %/10 K with accuracy class 0.1
typ. < 0.075 %/10 K with accuracy class 0.1
typ. < 0.1 %/10 K with accuracy class 0.1
Long-term stability
Long-term stability of the zero signal
3)
< 0.1 % per 2 years
Other actuating variables
Calibration position upright, diaphragm points downwards
Influence of the installation position < 5 mbar
Vibration resistance mechanical vibrations with 4 g and
5 … 100 Hz, tested acc. to the regulations of
German Lloyd GL characteristics 2
1)
Maintaining the housing protection IP 66 or IP 67 requires the use of a seal that correctly fits the cable in
the cable entry. If the supplied seal does not fit, a suitable seal must be provided by the customer.
2)
In compensated temperature range of 0°C … +80°C, reference temperature 20°C
3)
Acc. to IEC 770, point 6.3.2 relating to the nominal range
12 Pressure transmitter D81 METEC
®
Product description
Operating conditions
Ambient conditions
Ambient temperature -40°C … +85°C
- with indicating module -10°C … +60°C
Storage and transport temperature -50°C … +100°C
Product temperature
- METEC® - Standard -12°C … +150°C (1 h up to 160°C)
- METEC - HT -12°C … + 200°C
1.6 Approvals and certificates
Approvals
- Ex Zone 2
- CENELEC EEx ia IIC
- ATEX II 1G EEx ia IIC
If the use of approved instruments is required for certain applications, the appropriate
official documents (test reports, test certificates and conformity certificates) must be observed. These are supplied with the respective instrument.
CE conformity
D81 METEC® pressure transmitters meet the protective regulations of EMC (89/336/EWG)
and NSR (73/23/EWG). Conformity has been judged acc. to the following standards:
EMC Emission EN 50 081 - 1: 1992
NSR EN 61 010: 1993
Susceptibility EN 50 082 - 2: 1995
NAMUR regulations
Full compliance with the NAMUR regulations NE21 and NE 43.
Pressure transmitter D81 METEC
®
13
1.7 Dimensions
Housing
ø 76
67
Product description
ø 75
ø 41,6
91
46
63
93
ø 41,6
ø 41,6
46
90
14 Pressure transmitter D81 METEC
®
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