Vaisala HMP240 SERIES, HMP243, HMP247 User Manual

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HMP240 SERIES TRANSMITTERS
User's Guide
M210300en-A
June 2002
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Vaisala Oyj 2002 No part of this document may be reproduced in any form or by any means,
electronic or mechanical (including photocopying), nor may its contents be communicated to a third party without a prior written notice of the copyright holder.
The instruction manuals may be changed without prior notice.
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Contents
1. PRODUCT DESCRIPTION.......................................................................................... 5
2. ADVANTAGES OF A WARMED SENSOR HEAD........................................................7
3. INSTALLATION .......................................................................................................... 8
3.1 Selecting the place of installation .................................................................8
3.2 Mounting ........................................................................................................9
3.2.1 Mounting the HMP243.......................................................................9
3.2.2 Mounting the HMP247.....................................................................11
3.3 Grounding ....................................................................................................13
3.4 Electrical connections .................................................................................15
3.4.1 Connection to a 24 VAC supply .......................................................16
4. COMMISSIONING.....................................................................................................17
4.1 Changing the parameters ............................................................................ 17
4.2 Security lock jumper....................................................................................17
4.3 Selecting the analogue outputs ..................................................................18
4.4 Connecting the RS 232C serial bus.............................................................20
4.4.1 Reverting to factory settings of the serial port..................................22
5. COMMANDS.............................................................................................................24
5.1 Commands and security lock jumper .........................................................24
5.2 LED commands............................................................................................25
5.3 Display/keypad commands ..........................................................................26
5.3.1 Display mode..................................................................................26
5.3.2 Command mode .............................................................................26
5.3.3 Entering numbers............................................................................26
5.3.4 Analogue output commands............................................................ 27
5.3.4.1 Selecting the output (mA/V) ............................................................27
5.3.4.2 Selecting and scaling the analogue output quantities ......................28
5.3.5 Output via the serial bus .................................................................29
5.3.5.1 Turning the serial interface echo ON/OFF.......................................29
5.3.5.2 Serial bus settings...........................................................................29
5.3.5.3 Setting the transmitter address .......................................................30
5.3.5.4 Selecting the output units................................................................31
5.3.5.5 Selecting the calculation mode ........................................................31
5.3.6 Output modes .................................................................................31
5.3.6.1 Setting the serial interface operation mode .....................................32
5.3.7 Others.............................................................................................33
5.3.7.1 Setting the averaging time............................................................... 33
5.3.7.2 Setting the pressure for mixing ratio and wet bulb
calculations.................................................................................33
5.3.7.3 Setting the date...............................................................................34
5.3.7.4 Setting the time...............................................................................34
5.3.7.5 Heat on / heat off command............................................................35
5.4 Serial commands..........................................................................................35
5.4.1 Analogue output commands............................................................ 35
5.4.1.1 Setting the analogue outputs ...........................................................35
5.4.1.2 Selecting and scaling the analogue output quantities ......................36
5.4.1.3 Scaling the analogue outputs ..........................................................36
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5.4.2 Output via the serial bus................................................................. 36
5.4.2.1 Starting the measurement output.................................................... 36
5.4.2.2 Stopping the measurement output.................................................. 36
5.4.2.3 Outputting the reading once............................................................ 37
5.4.2.4 Setting the output interval for the RUN mode .................................. 37
5.4.2.5 Serial bus settings.......................................................................... 37
5.4.2.6 Selecting the output units ............................................................... 38
5.4.2.7 Setting the averaging time.............................................................. 38
5.4.2.8 Setting the transmitter address....................................................... 39
5.4.2.9 Setting the calculation mode........................................................... 39
5.4.2.10 Resetting the transmitter ................................................................ 39
5.4.3 Operating the transmitter via the serial bus..................................... 40
5.4.3.1 Setting the serial interface.............................................................. 40
5.4.3.2 OPEN & CLOSE............................................................................. 41
6. CALIBRATION ......................................................................................................... 42
6.1 Humidity calibration.................................................................................... 42
6.1.1 One point humidity calibration......................................................... 43
6.1.1.1 With serial commands.................................................................... 44
6.1.1.2 With display / keypad commands................................................... 44
6.1.1.3 With LED commands ...................................................................... 45
6.1.2 Two point humidity calibration......................................................... 45
6.1.2.1 With serial commands.................................................................... 45
6.1.2.2 With display / keypad commands.................................................... 46
6.1.2.3 With LED commands ...................................................................... 47
6.1.3 Humidity calibration procedure after sensor change........................ 48
6.1.3.1 With serial commands.................................................................... 48
6.1.3.2 With display / keypad commands.................................................... 48
6.1.3.3 With LED commands ...................................................................... 49
6.1.4 Humidity calibration table................................................................ 50
6.2 Temperature calibration.............................................................................. 50
6.2.1 One point offset calibration............................................................. 51
6.2.1.1 With serial commands.................................................................... 51
6.2.1.2 With display / keypad commands.................................................... 51
6.2.1.3 With LED commands ...................................................................... 51
6.2.2 Two point temperature calibration................................................... 52
6.2.2.1 With serial commands.................................................................... 52
6.2.2.2 With display / keypad commands.................................................... 53
6.2.2.3 With LED commands ...................................................................... 53
6.3 Calibration of analogue outputs................................................................. 54
6.3.1 With serial commands.................................................................... 54
6.3.2 With display / keypad commands.................................................... 54
6.3.3 With LED commands ...................................................................... 55
7. MAINTENANCE........................................................................................................ 56
7.1 Reference measurements ........................................................................... 56
7.2 Self-diagnostics........................................................................................... 56
7.3 Replacing the composite sensor................................................................ 57
7.4 Temperature channel (additional) adjustment with Pt 100 simulators..... 57
7.4.1 With serial commands.................................................................... 58
7.4.2 With display commands.................................................................. 58
7.4.3 With LED commands ...................................................................... 58
7.5 Temperature channel adjustment with Pt 100 simulators (composite sensor)
...................................................................................................................... 59
7.5.1.1 With serial commands.................................................................... 60
7.5.1.2 With display commands.................................................................. 60
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7.5.2 With LED commands ......................................................................60
7.6 Measurement of output currents using test points....................................60
7.7 Adjusting the contrast of the display..........................................................61
8. TECHNICAL DATA ...................................................................................................62
8.1 Dewpoint temperature .................................................................................62
8.2 Temperature (with additional T sensor head).............................................63
8.3 Calculated variables ....................................................................................63
8.3.1 Relative humidity (with additional T sensor head)............................63
8.3.2 Accuracy of other calculated variables ............................................64
8.4 Outputs .........................................................................................................65
8.5 Electronics ...................................................................................................65
8.6 Mechanics ....................................................................................................66
8.7 Electromagnetic compatibility.....................................................................67
SPARE PARTS AND ACCESSORIES...............................................................................68
APPENDIX 1: SERIAL COMMANDS ................................................................................69
APPENDIX 2: INSTALLING AND USING THE RS 485/422 SERIAL PORT MODULE ......91
APPENDIX 3: INSTALLING AND USING THE DIGITAL CURRENT LOOP MODULE ....102
APPENDIX 4: ERROR MESSAGES ................................................................................110
APPENDIX 5: CALCULATION FORMULAS ...................................................................116
APPENDIX 6: HMP240 WIRING DIAGRAM....................................................................118
APPENDIX 7: RE-GAINING............................................................................................119
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1. PRODUCT DESCRIPTION
The HMP240 transmitter is a microprocessor based instrument for the measurement of dewpoint temperature especially in high humidities and/or fast changing temperatures. The dewpoint temperature is measured through relative humidity and temperature. The dewpoint temperature, although a calculated variable, is the primary reading obtained with the HMP240. As the probe is equipped with the warming function, the relative humidity reading obtained is not correct as such whereas the dewpoint temperature is. If the temperature is below 0 °C, the user can select whether the transmitter calculates dewpoint or frostpoint reading; as default, the transmitter calculates frostpoint.
The transmitter can be ordered with one or two sensor heads. If the transmitter has only a humidity sensor head, it can output the dewpoint temperature or the mixing ratio. If the transmitter is ordered with an additional temperature head, the user can choose the output from the following readings: dewpoint, relative humidity, ambient temperature, dewpoint difference (= ambient temperature ­dewpoint), mixing ratio, absolute humidity, and wet bulb temperature. The configuration that the user completes in the order form determines the available readings. The transmitter has two analogue outputs and can be connected to a serial bus via the RS 232C interface or through an RS 485/422 serial module or a digital current loop module.
There are various possibilities for the configuration of the transmitter. It can have either a blank cover, or a cover with a local display and keypad with which to operate the transmitter. Two analogue output signals are selected from the measured and calculated quantities; the signals can be scaled and the measurement ranges changed. The HMP240 can be supplied with two, five or ten meter sensor head cables.
The dewpoint measurement range is -40...+100 °C. The range depends on the desired accuracy because the dewpoint is calculated through the RH and the T readings (see Chapter 8). The analogue temperature output can be scaled quite freely, for example -20...+60 °C can be set to correspond to 0...10 V. The relative humidity, absolute humidity, dewpoint difference, mixing ratio and wet bulb temperature ranges are also scalable.
In some specific applications, the sensor gain may gradually decrease because of an interference caused by some particular chemicals present in the ambient. These changes can be recovered with an optional re-gaining function.
The transmitter is equipped with a composite humidity and temperature sensor; the operation of the HUMICAP®KC humidity sensor is based on changes in the capacitance of the sensor as its thin polymer film absorbs water molecules.
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Options Additional T probe For the measurement of the ambient temperature and
for obtaining other quantities in addition to
dewpoint temperature and mixing ratio Calculation vari­ables
dewpoint difference, mixing ratio, absolute
humidity, wet bulb temperature Serial interface RS 232C (standard), RS 485/422, digital current
loop module Display cover cover with local display & keypad Filters sintered filter, PPS grid with steel netting Cable lengths 2, 5 or 10 meters Installation aids
Installation kit for temperatures up to 180 °C HMP243MIK Meteorological installation kit
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2. ADVANTAGES OF A WARMED SENSOR HEAD
In some measurement applications, unwanted dew formation makes humidity measurement difficult or even impossible. At a weather station, for example, high humidity combined with rapidly changing outdoor temperature can condense the water vapour in the air onto the sensor head. Until this dew evaporates or dries, it is impossible to obtain a true reading. Dew formation is also a problem in environmental chambers and in processes involving high humidity, such as meat processing.
In some applications, rapid temperature changes are the source of difficulty. Normally, relative humidity sensors must be at the same temperature as the ambient air or the measurement is incorrect. At +20 °C and 90 %RH a dif­ference of +1 °C causes an error of +6 %RH. This makes reliable humidity measurements difficult in rapidly changing temperatures.
In other applications, the problem is a combination of both the dew formation and rapid changes of temperature; a rapid rise in temperature can cause a corresponding increase of water vapour in the ambient. In these conditions, the temperature of the sensor head rises more slowly, and can remain below the dewpoint of the ambient for a while. Dew then forms on the sensor head, and it may take several hours or in the worst case, several days for the sensor to recover from the condensation.
Vaisala's HMP240 dewpoint transmitter offers a reliable solution for humidity measurement in all these demanding conditions. The humidity sensor head is kept dry by warming it. As the measurement is fully temperature compensated, changes in the process temperature do not delay the measurement. This means that the response time of dewpoint measurement is proportional only to the diffusion time of water molecules inside the sensor head.
The HMP240 has an excellent performance also at normal humidities and in stable environments, but it will mostly be used in applications where very high humidity can take place. In these kinds of applications, the use of traditional transmitters has been restricted.
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3. INSTALLATION
3.1 Selecting the place of installation
The transmitter should be installed in a place that gives a true picture of the environment or process and is as clean as possible. Air should circulate freely around the sensor. If necessary, the transmitter can be installed in a place where a hot spot may develop. However, cold spots should be avoided.
When the sensor head is installed in a duct or a process channel where the temperature is different from the ambient temperature, insulate the point of entry; this is particularly important if the transmitter is installed with the sensor head pointing downwards. Installing the sensor head of the HMP240 vertically is not recommended because in high humidities, the humidity may condence on the sensor head cable and then flow on to the sensor head.
When there is no alternative but to install the sensor head in the process vertically, the point of entry must be carefully insulated. The cable must also be allowed to hang loosely in order to prevent any water that possibly condenses on the cable from running onto the sensor head.
Install the humidity sensor head in the process wherever possible. Avoid sample flows where the gas temperature can drop below dewpoint temperature; this might result in erroneous measurement readings. Install the sensor head transversely against the direction of the process flow. If the process temperature is much higher than that of the environment, the whole sensor head and preferably part of the cable must be inside the process.
In duct or channel installations drill a hole ready for a reference meter. Plug the reference hole tightly (see Figure 3.2).
Install the electronics housing away from possible steams escaping from the process.
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3.2 Mounting
3.2.1 Mounting the HMP243
Cable length 2000, 5000 or 10000 mm
T-sensor head
(optional)
humidity sensor head
Sliding PTFE-sleeve for flange installation and cable-gland installation
ø6.5
104
133
Figure 3.1 HMP243 transmitter with a humidity sensor head and an
additional T sensor head
When mounted on the side of a duct or channel, the sensor head must be in­serted from the side (see Figure 3.2). If this is not possible and the sensor head must be inserted from the top, the point of entry must be carefully insulated.
NOTE
The two sensor heads should be installed so that the humidity sensor head does not warm the T sensor head, i.e. the T sensor head is installed closer to the process flow. When the RH reading is required, always install the T sensor head in the place where you need the reading from.
The HMP243 can be installed in ducts and channels with the help of the in­stallation kit; the kit consists of a flange, a supporting bar for the sensor head cable and screws for attaching the flange to the wall of a duct. With the help of the installation kit the distance between the sensor head and the channel wall can be easily adjusted. The range of adjustment is 100...320 mm; the distance is measured from the tip of the sensor head to the flange.
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a plugged hole for reference measurements
T-sensor head
(optional)
h
umidity sensor head
duct wall
sealing (silicone)
flange
PTFE sleeve
supporting bar
Figure 3.2 Installing the sensor heads of the HMP243 in a channel
with the help of flanges and supporting bars
The sensor head can also be installed vertically.
m
h h
to be sealed
(silicone)
humidity sensor head
T-sensor head
stain or a
PTFE-sleeve
a bushing (cable-gland)
(seal:Viton)
(optional)
Figure 3.3 Vertical installation of the HMP243 sensor heads
when a bushing is used, its size is selected according to the diameter of the sensor head; the diameter of the cable is increased by using e.g. silicon tape at the bushing
stainless steel cable tie or a similar fastener
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3.2.2 Mounting the HMP247
HMP247 has a small size probe made of stainless steel. The sensor head withstands temperatures -40...180 ºC (-40...356 ºF) and pressure up to 10 bar (1MPa, 145 psi). The probe is suitable for applications where a mechanically very durable leak proof probe is needed.
Pressure tight installations
A pressure tight installation can be done by using a probe head installation or cable installation. Vaisala's cable gland HMP247CG is recommended for the humidity probe's cable installation.
The different pressure tight installations of the HMP247 are shown in the following pictures. In cases where the probe shall be positioned horizontally in the measuring chamber (or in duct) a supportive thread bar set HMP247TBS can be ordered from Vaisala (order code: HMP247TBS).
A) Probe head installation
1. Make hole with M20x1.5 thread in the measurement chamber or process wall. The smoothness of the thread circle should be R= 6.3 microm.
2. Install the cable gland (EN50262, version A, example: AGRO 1160.20.145) on the thread of the process wall.
3. Push the probe through the gland so deep that the backside of the probe is flust with the cable gland nut.
4. Tighten the cable gland nut, the probe will lift up slightly.
Figure 3.4 HMP247 Pressure tight installations A) Probe head installation B) Cable installation (cable gland: HMP247CG) .
A) Pipe fitting 30/M20x1.5x13.5
B) Cable installation with Vaisala's HMP247CG
Process pressure < 10 bar, temperature according to the cable's sealing
B) Cable installation with Vaisala's HMP247CG
13.6 mm 5.3 mm
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Pressure tight installation with Vaisala's supportive thread bar set HMP247TBS (cable gland HMP247CG included)
Example of pressure tight temperature probe installation (cable gland example: AGRO Nr. 1100.12.91.065, EN50262, version A)
Figure 3.5 HMP247 pressure tight installations with supporting bars.
1. Make a hole with M20x1.5 to a wall or weld a pipe fitting (30/M20x1.5x12mm) to a wall.
2. Install the cable gland's fitting body on the hole in the wall.
3. Thread the sensor head through the nut and press the cable through the cutting line of the sealing.
4. Turn the supporting bars into the sensor head's threaded holes.
5. Turn the sleeve on the opposite end of the supporting bar and trim to the right length.
6. Cut away the overage supporting bar with saw.
7. Press the sleeves together (with cable inside) and install the sensor head to a process through the fitting body.
8. Tighten the cable gland nut.
For processes up to 120°C (248 °F). More detailed instructions are included in the set.
Cable gland HMP247CG
Recommended support to keep the probe in horizontal position
6.5 mm
Silicon glue between the PTFE
fitting and the cable.
Process pressure < 7 bar, temperature according to the cable sealing
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3.3 Grounding
A single electrical cable with a screen and three to ten wires is recommended for power and analogue output/serial bus connections. The cable diameter should be 7...10 mm.
The screen of the electrical cable must be grounded properly to achieve best possible EMC performance. Recommended cable shield is done in the cable gland as shown below.
remove the brass disks, rubber ring and nut from the transmitter
housing
strip 165 mm of the cable insulation, but leave 25 mm of the braid
visible
slip the nut and rubber ring over the cable insulation
slip the brass disk that has the bigger hole in it over the braid so that
it rests against the cable insulation
slip the other brass disk over the wires to the middle of the braid
(If the cable diameter is less than 7mm, use a shrinking tube or an adhesive tape)
cable
braid
flexible wires 0.5 mm (AWG 20), stranded wires recommended
2
D = Ø 7...10 mm
3
brass disks
25
rubber ring
nut
brass disks
140
165
shielding tube
braid
push back the braid and press it between the two brass disks to
achieve a full 360° grounding; the fold between the disks should have the same diameter as the brass disks
secure the braid with a shielding tube
insert the wires into the transmitter housing through the gland
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tighten the nut
connect the wires into the screw terminals and fasten a cable tie
around the wires
transmitter housing
cable tie
gland
brass disks
rubber ring
nut
NOTE
When the cable is grounded as explained on the previous page, the metallic parts of the sensor head, the shield of its cable, the transmitter housing and the shield of the signal cable to external system are all connected to each other. After this the whole system can be grounded from one point only. If the grounding is made via several points (sensor head, transmitter housing, signal cable), make sure that the different groundings are made to the same grounding potential. Otherwise harmful grounding currents may be generated. If you do the grounding via the transmitter housing, use one serrated lock washer between a mount­ing screw and the housing; the lock washer breaks the paint on the housing.
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3.4 Electrical connections
V
mA
+ -
CURRENT/VOLTAGE OUTPUTS
CH1+
CH1-
CH2+
CH2-
24 V +
OPENED COVER OF THE
X2
X1
V
mA
+ -
CH1- and CH2- are connected together internally
Do not use power supply ground (-) as output signal ground
POWER SUPPLY
HMP 243
Figure 3.6 Electrical connections
Power supply 24 VDC
24 VAC (see Chapter 3.4.1)
Output signals 0...20 mA
4...20 mA
0...1 V
0...5 V
0...10 V
Power supply ground (-) is connected to the housing with parallel connection of 15 nF capacitor and 300 k resistor.
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3.4.1 Connection to a 24 VAC supply
The HMP240 transmitter can also be connected to a 24 VAC supply without an external rectifier. However, when more than one transmitter is connected to one 24 VAC transformer, a common loop is formed and there is an increased risk of a short-circuit. To avoid this, always use separate floating supply for each transmitter (see Figure 3.7 A). However, if several transmitters have to share one transformer, the phase () must always be connected to + connector in each transmitter (see Figure Figure 3.7 B).
24 VAC
HMP243 transmitter
HMP243 transmitter
Controller
shared common line
24 VAC
24 VAC
HMP243 transmitter
HMP243 transmitter
Controller
supply voltage
signal output
supply voltage
signal output
supply voltage
signal output
supply voltage
signal output
B) COMMON LOOP FORMED -
NOT RECOMMENDED!
A) NO COMMON LOOP FORMED - RECOMMENDED
Figure 3.7 Connecting the transmitters to a 24 VAC supply (valid
also for the HMP247 transmitter).
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4. COMMISSIONING
When the HMP240 transmitter leaves the factory, its measurement ranges and output signals have already been scaled according to the order form completed by the customer. The unit is calibrated at the factory and ready to operate when the power is turned on. If you take into use active current, voltage or serial bus outputs, make these connections first; appendix 6 describes them in detail.
NOTE
Make sure that the power is not turned on until cables have been connected to screw terminals!
In transmitters with display, the software version appears for a few seconds when the power is turned on. After this, measurement results appear automatically. Should an error message appear on the display, consult Appendix 4.
If your transmitter has a blank cover and the LED indicator inside the housing lights up, consult Appendix 4 for further information.
4.1 Changing the parameters
If necessary, the user can subsequently change the measurement units between metric and non-metric and select and scale the output signals with software functions. This is done through commands, either utilizing the menus on the local display or giving commands through the serial interface (see Appendices). Most often the commands are used to change the settings of the two analogue channels.
A limited range of commands can be given with the three press switches (up, down, enter) inside the transmitter housing. There are four LEDs to indicate the commands given with the up and down switches. All HMP240 units incorporate these switches and LED indicators. LED commands can be used to calibrate the transmitters (both humidity and temperature) or to calibrate the analogue outputs.
If you need to change some functions, read the following chapters carefully.
4.2 Security lock jumper
Before the settings can be changed, the security lock jumper in connector X15 must be removed (see Figure 4.1). The security lock jumper makes it impossible to change the transmitter settings by mistake.
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OPENED COVER OF THE HMP 243
X15
CHANGE OF SETTINGS DISABLED
Figure 4.1 Location of the security lock jumper
When the security lock jumper is connected, some commands are not available (see Chapter 5).
Should the application require variables that are not included in the configuration of the transmitter, the user is invited to contact Vaisala or a Vaisala representative.
4.3 Selecting the analogue outputs
The HMP240 transmitter can be ordered ready with the current or voltage outputs required. If the outputs need to be changed, move the jumpers in con­nector X15 into positions as shown in Figure 4.2.
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CH2 CURRENT OUTPUT
CH1 0 ... 1 VOLTAGE OUTPUT
OPENED COVER OF THE HMP 243
CH1
CH2
CH2
CH1
X15
CURRENT OUTPUTS 0 ... 20 / 4 ... 20 mA
VOLTAGE OUTPUTS 0 ... 5 V / 0 ... 10 V
VOLTAGE OUTPUTS 0 ... 1 V
CH1
CH2
CH2
CH1
CH1
CH2
CH2
CH1
CH1
CH2
CH2
CH
1
Figure 4.2 Selecting the analogue outputs with jumpers
The software has to be informed which outputs are in use. This is done either through the serial interface or the menus on a local display. The serial command is AMODE and the display/keypad command "Mode ð Analog outputs ð Mode" (see Chapter 5). For the scaling of the outputs, see serial command ASCL and the display command "Mode ð Analog outputs ð Scale".
All the jumpers are used only with the 0...1 V outputs. When other outputs are in use, the spare jumpers are kept in connector X55.
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OPENED COVER OF THE HMP 243
X55 spare jumpers
Figure 4.3 Spare jumpers
4.4 Connecting the RS 232C serial bus
RX GND
TX NC
OPENED COVER OF THE HMP 243
X6
Figure 4.4 Serial bus connections
To connect a PC to the HMP240 transmitter via the RS 232C serial bus, one of the following cables is required. The type of the cable depends on the terminal and the connector type.
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2
5 3
3 7
2
3
7 2
TX
GND
RX
TX GND RX
TX GND
RX
HMP 24
3
D9S
D25S
D25P
PC
TXD
RXD
TXD
TXD
RXD
RXD
4
6 7 8
5 6
8
20
TERMINAL
Figure 4.5 Connection of cables
When the serial bus has been connected between the PC and the transmitter, the PC is switched on. When using a PC, a terminal emulation programme (e.g. Procomm Plus, Datastorm or Windows terminal) is started.
The factory settings for data transfer are:
4800 baud
even parity
7 data bits
1 stop bit
full duplex
NOTE
When the serial bus settings are changed, the transmit­ter has to be reset before the new settings become ef­fective.
The processor does not allow the following combinations:
no parity, 7 data bits, 1 stop bit: if this combination is given the
HMP240 programme will change the number of stop bits to 2
even or odd parity, 8 data bits, 2 stop bits: if this combination is given
the programme changes the number of stop bits to 1
Refer to the manuals of the PC and the terminal emulation programme when giving serial settings.
The RS 232C screw terminal cannot be used if an RS 485/422 serial module or a current loop module is used. See Appendices 2 and 3 on how to install and operate these modules.
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In calibrating or changing the settings of the transmitter it can be more con­venient to use the connector X17, if connector X6 is already in use. This con­nector, however, transfers only RS 232C signals. If an RS 485/422 serial port module or a current loop module has been installed, it has to be removed be­fore communicating through the X17 connector.
RX GND TX
X17
Figure 4.6 Location and connections of connector X17
NOTE
Some PC computers can generate interferences to the measured humidity and temperature values if the transmitter and the PC are connected to different mains outlets. To minimize the possibility of these interfer­ences, always use the same mains outlet (same phase of the mains electricity) for the PC and the power supply of HMP240. This is especially the case when using the serial line connector X17. The serial line connector X6 is more immune to these interferences than connector X17.
4.4.1 Reverting to factory settings of the serial port
If the serial port settings are not known, no commands can be given via the serial interface. The settings can be reverted to the factory settings by inserting a jumper in connector X16. The jumper must be inserted when the power is on!
OPENED COVER OF THE HMP 243
X16
Figure 4.7 Forcing the serial port settings back to factory settings
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When the jumper is inserted the serial line factory settings become valid, but only temporarily. The transmitter must be given new settings; otherwise the transmitter uses the old, unknown settings after power-up. When the new settings have been given, the transmitter must be reset. The jumper must be removed before the transmitter is reset; if the jumper is in place when power is turned on, the transmitter does not work.
After jumper insertion the transmitter is in STOP mode, ready to receive commands.
The same method is used when the transmitter is in POLL mode and the user has forgotten its address.
CAUTION
Inserting a jumper in any other place in connector X16 voids the guarantee of the transmitter.
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5. COMMANDS
As the HMP240 transmitter is a microprocessor based device, its configuration can be set to correspond to the specific needs of the user. This is done through commands, either by utilizing the menus on the local display or by giving commands through the serial interface (see Appendix 1). Most often the commands are used to change the settings of the two analogue channels.
A limited range of commands can be given by using the three press switches ­up, down and enter - inside the transmitter housing. Four LEDs indicate the command given with the up and down switches. LED commands can be used to calibrate the transmitter (both humidity and temperature) or to calibrate the analogue outputs.
A full range of commands can be given through the display/keypad or through the RS 232C serial bus. The commands can be used e.g. to select and scale the outputs, to calibrate the humidity and temperature channels as well as the analogue outputs and to set the serial interface.
5.1 Commands and security lock jumper
In order to prevent any tampering with the transmitter settings, the transmitter cannot be calibrated, the analogue outputs set or the analogue output quantities selected or scaled unless the security lock jumper has been discon­nected. The commands involved are:
all LED commands
display/keypad commands:
Cali ð RH T Ta
Analog outputs
Mode ð Analog outputs ð Mode
Scale More ð More ð Frost More ð Frost
serial commands:
CRH, CT, CTA, FCRH, ACAL; AMODE, ASEL, ASCL, FROST, FILT
In the following, the description of these functions is preceded with a re­minder of the security lock jumper:
Disconnect the security lock jumper!
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5.2 LED commands
NOTE
If the transmitter has a display/keypad cover, the LED commands cannot be used.
LED commands can be used to operate the transmitter in the field. These commands can be used in humidity and temperature calibration and calibration of the analogue outputs.
Open the housing and press any one of the three press switches. The LEDs will light up for 2 - 3 seconds.
OPENED COVER OF THE HMP 243
press switches
LEDs
UP
DOWN
ENT
Figure 5.1 Location of press switches and LEDs
¡¡¡¡ (0) return to normal state ¡¡¡l (1) relative humidity calibration ¡¡l¡ (2) temperature calibration of the humidity sensor
head
¡l¡¡ (3) temperature calibration of the T sensor head ¡¡ll (4) calibration of analogue outputs l¡¡¡ (8) relative humidity calibration after sensor change
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5.3 Display/keypad commands
5.3.1 Display mode
In the display mode the transmitter outputs measurements on the display; dif­ferent quantities can be scrolled with arrow keys. The first line is scrolled with button σ and the second line with button τ; all selections are stored with ENTER. The selected quantities appear on the display also after power failure. After reset the transmitter is always in the display mode.
The display also shows error messages and alarms if they occur.
5.3.2 Command mode
Press the CL key to enter the command mode. The first display is the main menu:
The commands can be scrolled with the arrow keys. The currently active command flashes; a command is selected with the ENT key. When a menu is displayed, either the first command or the currently valid setting flashes. The CL key takes the transmitter back to the display mode.
5.3.3 Entering numbers
When numbers need to be entered into the transmitter programme (e.g. when scaling or setting the analogue outputs, in calibration or when giving the transmitter an address), the field is either empty or the currently valid figure is displayed. Any previously given value is deleted with the CL key.
When the field is empty, a cursor blinks on the right side of the display. Pressing the arrow keys makes either a blank ' ', a comma ',', a dash '-', a full stop '.' or a number from '0' to '9' appear on the display. The right character is selected with ENT; after that the number or numbers move left one step. Entering numbers is ended with selecting a blank ' ' and pressing ENT. The last character entered can be deleted with CL. If CL or ENT key is pressed when the field is empty, the programme returns to the previous display.
With some commands (e.g. calibration) the figures are changed using the ar­row keys. When an arrow key is pressed continuously for a while, the numbers start changing at an increasing rate.
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5.3.4 Analogue output commands
5.3.4.1 Selecting the output (mA/V)
Disconnect the security lock jumper!
Select Mode in the main menu and Analog outputs in the Mode
menu:
Select Mode ( mA / V ). The current settings for channel 1 are dis-
played:
If the settings are correct, press ENT.
If the settings need to be changed, press CL:
the quantity (mA/V) starts flashing; it can be changed with the ar-
row keys and acknowledged with the ENT key
the lower limit starts flashing
acknowledge the lower limit with ENT or start changing it by
pressing CL; a new lower limit is given one character at a time with the arrow keys
the upper limit starts flashing
acknowledge the upper limit with ENT or start changing it by pressing
CL; a new upper limit is given one character at a time with the arrow keys
When channel 1 has been set, the programme goes on to channel 2; the proce­dure is the same as with channel 1.
NOTE
The analogue output jumpers must also be set to right places (see Figure 4.2).
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5.3.4.2 Selecting and scaling the analogue output quantities
Disconnect the security lock jumper!
Select Mode in the main menu and Analog outputs in the Mode
menu:
Select Scale. The quantity and scaling for channel 1 are displayed:
If the settings are correct, press ENT.
If the settings need to be changed, press CL:
the quantity (RH, T, Td, dT, x, a, Tw) starts flashing; it can be
changed with the arrow keys and acknowledged with the ENT key
the lower limit starts flashing
acknowledge the lower limit with ENT or start changing it by
pressing CL; a new lower limit is given with the arrow keys
the upper limit starts flashing
acknowledge the upper limit with ENT or start changing it by
pressing CL; a new upper limit is given with the arrow keys
When channel 1 has been set, the programme goes on to channel 2;
the procedure is the same as with channel 1.
Please note that the available selections are affected by the choice of output parameters. Also make sure that the temperature measuring ranges are not exceeded.
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5.3.5 Output via the serial bus
5.3.5.1 Turning the serial interface echo ON/OFF
Select More in the main menu, select More in the More menu and
select Echo in the second More menu.
Use the arrow keys to select the right alternative and press ENT.
5.3.5.2 Serial bus settings
Select Seri in the main menu; the currently valid serial interface set-
tings are displayed:
If the settings are correct, press ENT; the programme returns to the
display mode.
If the settings need to be changed, press CL:
Select the parameter to be changed with the arrow keys and ENT key.
Selecting baud rate:
Selecting parity:
Selecting data bits:
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Selecting stop bits:
Full duplex/half duplex:
The processor does not allow the following combinations:
no parity, 7 data bits, 1 stop bit: if this combination is given the
HMP240 programme will change the number of stop bits to 2
even or odd parity, 8 data bits, 2 stop bits: if this combination is given
the programme changes the number of stop bits to 1
NOTE
The serial bus settings become effective only after reset.
5.3.5.3 Setting the transmitter address
Address is used when more than one transmitter is connected to one serial bus; this way, it is possible to communicate with one transmitter at a time.
Select Addr in the main menu; the following is displayed:
Pressing ENT returns the programme to the main menu.
Pressing CL deletes the old address; enter the new address with the
arrow keys.
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5.3.5.4 Selecting the output units
Select Unit in the main menu:
Use the arrow keys to select the right alternative and press ENT.
metric non-metric RH %RH %RH T °C °F Td °C °F dT
°C °F a g/m
3
gr/ft
3
x g/kg gr/lb Tw °C °F
5.3.5.5 Selecting the calculation mode
Disconnect the security lock jumper!
Select More and then again More in the second menu:
Select Frost and then the desired alternative with the arrow keys;
FROST ON (default) for frostpoint and FROST OFF for dewpoint calculation at dewpoint temperatures below 0 °C.
5.3.6 Output modes
The output modes only affect output through the serial interface: the transmit­ter accepts all display and LED commands irrespective of which serial output mode it is in. The HMP240 transmitter has three serial output modes: RUN, STOP and POLL.
In the RUN mode the transmitter outputs measurements automatically through the serial interface to a PC or a peripheral. The only command that can be given through the serial interface is S (stop), which ends the RUN mode.
In the STOP mode serial commands are given to the transmitter. Measure­ments are then output only by entering command SEND.
The POLL mode is used when more than one transmitter is connected to the same serial bus; a single transmitter can be addressed and communicated with.
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When the connection to a given transmitter is opened in the POLL mode, the transmitter goes into STOP mode and can then receive commands normally. Closing the connection returns the transmitter to POLL mode. In POLL mode, the transmitter outputs measurement only when requested (command SEND aa). If the user has forgotten the address of the transmitter and the transmitter does not have a display, the transmitter has to be reverted to the factory set­tings (see Chapter 4.4.1). If the transmitter has a display, the settings can be checked through it.
5.3.6.1 Setting the serial interface operation mode
Select Mode in the main menu; the following is displayed:
Select Serial output:
The currently valid setting flashes. Select the desired mode with the
arrow keys and press ENT. After this the programme returns to the Mode Menu.
When Run mode is selected, the currently valid output interval is dis-
played:
The output interval setting can be changed as follows:
press CL
the number starts flashing
if the interval needs to be changed, press CL again and enter the new
interval; otherwise press ENT
the unit (seconds or hours) starts flashing
the unit can be changed with the arrow keys and acknowledged with
ENT
after this the programme returns to Mode menu
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5.3.7 Others
5.3.7.1 Setting the averaging time
Disconnect the security lock jumper!
With command FILT the transmitter can be given the averaging time during which the individual measurement samples are integrated to get an averaged reading. The time can be set in seconds within the range of 0 - 1024 (0 = no averaging time).
Select More in the main menu, select More in the More menu and
select Filt in the second More menu:
Pressing ENT returns the programme to the main menu without
changing the filtration time.
If the filtration time needs to be changed, press CL; enter the new
filtration time with the arrow keys.
5.3.7.2 Setting the pressure for mixing ratio and wet bulb calculations
The atmospheric pressure has an effect on mixing ratio and wet bulb. Accurate calculations can be achieved only when the ambient pressure is taken into consideration.
Select More in the main menu:
Select Pressure:
Pressing ENT returns the programme to the main menu without
changing the pressure reading.
If the pressure needs to be changed, press CL; enter the new pressure
with the arrow keys
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5.3.7.3 Setting the date
Select More in the main menu; select Date in the More menu:
If the date is correct, acknowledge it by pressing ENT; this takes the
programme back to the More menu.
If the date needs to be changed, press CL.
first the centuries (19) start flashing; use the arrow keys to change
them and press ENT
the years (92) start flashing; use the arrow keys to change them and
press ENT
the months (06) start flashing; use the arrow keys to change them
and press ENT
the days (17) start flashing; use the arrow keys to change them and
press ENT
5.3.7.4 Setting the time
Select More in the main menu; select Time in the More menu:
If the time is correct, acknowledge it by pressing ENT; this takes the
programme back to the More menu.
If the time needs to be changed, press CL.
first the hours (14) start flashing; use the arrow keys to change
them and press ENT
the minutes (25) start flashing; use the arrow keys to change them
and press ENT
the seconds (32) start flashing; use the arrow keys to change them
and press ENT
NOTE
The transmitter does not have a real-time clock with backup battery. This means that the date and time set­tings are not permanent.
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5.3.7.5 Heat on / heat off command
The status of this command should always be HEAT ON, and it should not be altered. It is meant for service purposes only.
5.4 Serial commands
All available serial commands are described in more detail in Appendix 1. The following chapters include only the most commonly used command sequences. See Chapter 4.4 for connecting the HMP240 transmitter to a serial bus.
Pressing ESC always interrupts any serial command being given. In the com­mands <cr> stands for carriage return.
5.4.1 Analogue output commands
5.4.1.1 Setting the analogue outputs
Disconnect the security lock jumper!
AMODE a bb.bbb cc.ccc d ee.eee ff.fff <cr>
a = channel 1: U = voltage output
I = current output bb.bbb = lower limit of channel 1 cc.ccc = upper limit of channel 1 d = channel 2: U = voltage output
I = current output ee.eee = lower limit of channel 2 ff.fff = upper limit of channel 2
The bb.bbb, cc.ccc, ee.eee and ff.fff parameters are entered in volts or milli­amperes.
Example: lower limit of channel 1 is 0 V and upper limit 1 V (U 0 1)
lower limit of channel 2 is 2 V and upper limit 10 V (U 2 10)
>AMODE U 0 1 U 2 10 <cr> Ch1 : 0.000 ... 1.000 V Ch2 : 2.000 ... 10.000 V
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5.4.1.2 Selecting and scaling the analogue output quantities
Disconnect the security lock jumper!
ASEL xxx yyy <cr>
xxx = channel 1's quantity yyy = channel 2's quantity (RH, T, Td, dT, Abs, Mix or Tw)
Example: RH selected on channel 1 and temperature on channel 2
>ASEL RH T <cr> Ch1 (RH) lo 0.000 %RH ? <cr> Ch1 (RH) hi 100.000 %RH ? <cr> Ch2 (T ) lo -40.000 'C ? <cr> Ch2 (T ) hi +160.000 'C ? <cr>
5.4.1.3 Scaling the analogue outputs
Disconnect the security lock jumper!
ASCL <cr>
Example: relative humidity is scaled in the range 0...100 %RH and tem-
perature in the range -40...+160 °C
>ASCL <cr> Ch1 (RH) lo 0.000 %RH ? <cr> Ch1 (RH) hi 100.000 %RH ? <cr> Ch2 (T ) lo 0.000 'C ? -40 <cr> Ch2 (T ) hi 100.000 'C ? 160 <cr>
5.4.2 Output via the serial bus
5.4.2.1 Starting the measurement output
R <cr>
Starts output of measurements to the peripheral devices (RUN mode); the only command that can be used is S (stop). The output mode can be changed with command FORM (see Appendix 1).
5.4.2.2 Stopping the measurement output
S<cr>
Ends the RUN mode; after this command all other commands are available.
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5.4.2.3 Outputting the reading once
SEND <cr> in STOP mode
or
SEND aa <cr> in POLL mode
aa = address of the transmitter when more than one transmitter
is connected to a serial bus (0...99) The output format depends on which parameters the transmitter can output. Output types:
"Td=999.9 'C", <cr><lf> "RH=999.9 %RH T=999.9 'C Td=9999.9 'C",<cr><lf> "Td=999.9 x=999.9 g/kg",<cr><lf> "RH=999.9 %RH T=999.9 'C Td=9999.9 'C a=9999.9 g/m3 x=9999.9 g/kg Tw=999.9 'C",<cr><lf>
The output mode can be changed with command FORM (see Appendix 1).
5.4.2.4 Setting the output interval for the RUN mode
INTV xxx yyy <cr>
xxx = output interval (0...255)
(0 = no pause between outputs)
yyy = unit (s, min or h)
Example: output interval is changed into 10 minutes
>INTV 10 min <cr> Output intrv. : 10 min
5.4.2.5 Serial bus settings
SERI b p d s x <cr>
b = bauds (300, 600, 1200, 2400, 4800, 9600) p = parity (n = none, e = even, o = odd) d = data bits (7 or 8) s = stop bits (1 or 2) x = duplex (H = half, F = full)
The settings can be changed one parameter at a time or all parameters at once:
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>SERI O <cr> changing parity only 4800 O 7 1 HDX
>SERI 600 N 8 1 F <cr> changing all parameters 600 N 8 1 FDX
The processor does not allow the following combinations:
no parity, 7 data bits, 1 stop bit: if this combination is given the
HMP240 programme will change the number of stop bits to 2
even or odd parity, 8 data bits, 2 stop bits: if this combination is given
the programme changes the number of stop bits to 1
NOTE
The serial bus settings become effective only after reset.
When the half-duplex mode is set, it will automatically turn the echo off. Even then the ECHO command can indicate that echo is on.
5.4.2.6 Selecting the output units
UNIT x <cr>
x = m(etric units)
n(on-metric units)
metric non-metric RH %RH %RH T °C °F Td °C °F dT °C °F a g/m
3
gr/ft
3
x g/kg gr/lb Tw °C °F
5.4.2.7 Setting the averaging time
Disconnect the security lock jumper!
FILT nnnn <cr>
nnn = averaging time (0 - 1024 seconds)
This command is used to set and inspect the averaging time during which the individual measurement samples are integrated to get an averaged reading.
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The time can be set in seconds within the range of 0 - 1024 (0 = no averaging time).
For example:
>FILT Filter (S): 0 ? 1024 >
>FILT 100 <cr> Filter (S): 100 >
5.4.2.8 Setting the transmitter address
ADDR aa <cr>
aa = address (0...99)
Example: transmitter is given address 99
>ADDR <cr> Address : 2 ? 99 <cr>
5.4.2.9 Setting the calculation mode
Disconnect the security lock jumper!
FROST ON/OFF <cr>
This command is used to select whether the transmitter calculates the frostpoint (default) or the dewpoint reading at dewpoint temperatures below 0 °C. Select FROST ON for frostpoint and FROST OFF for dewpoint calculations. For example:
>Frost <cr> Frost : ON >Frost off Frost : OFF >Frost on Frost : on >
5.4.2.10 Resetting the transmitter
RESET <cr>
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5.4.3 Operating the transmitter via the serial bus
5.4.3.1 Setting the serial interface
SMODE xxxx<cr>
xxxx = STOP, RUN or POLL
In STOP mode: measurements output only by command, all commands can be
used In RUN mode: outputting automatically, only command S can be used In POLL mode: measurements output only with command SEND. When in
POLL mode, the output mode is changed as follows:
OPEN aa <cr>
SMODE xxxx<cr>
aa = address of the transmitter xxxx = STOP, RUN or POLL
The OPEN command sets the bus temporarily in STOP mode so that the SMODE command can be given.
Example:
>SMODE STOP <cr> setting STOP mode Serial mode : STOP
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5.4.3.2 OPEN & CLOSE
OPEN nn <cr>
nn = address of the transmitter (0...99)
CLOSE <cr>
In STOP mode: command OPEN has no effect, CLOSE sets the transmitter in
POLL mode
In POLL mode: command OPEN sets the transmitter temporarily in STOP
mode, command CLOSE returns the instrument to POLL mode
Example: relative humidity calibration is performed at transmitter 2 which is
in POLL mode
>OPEN 2 <cr> opens the line to transmitter 2
>CRH <cr> calibration started
...
>CLOSE <cr> line closed
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6. CALIBRATION
The HMP240 transmitter has been fully calibrated at the factory so there should be no immediate need for recalibration. The transmitter should be calibrated only if there is reason to believe that the adjustments of the transmitter have changed. The adjustments of the temperature measurement channel and the analogue outputs are particularly stable; in normal circumstances there is no need to recalibrate them. Humidity calibration should be performed at least once a year.
NOTE
During the calibration procedure, the HMP240 is like any standard RH transmitter and is therefore calibrated against known RH values. The warming function is not active and corrective calculations are not made. It is therefore essential that the sensor head is allowed enough time to stabilize to the ambient conditions in order to ensure the highest possible accuracy in calibration.
Either a one-point or a two-point calibration is possible. The security lock jumper has to be disconnected at the moment of taking the transmitter to the calibration room in order to make sure that the temperature of the sensor head stabilizes correctly and the warming function does not interfere with the stabilization. The stabilization of the humidity sensor head can be monitored by the RH reading or by the T reading: the T reading is actually that of the humidity sensor head stabilizing to the ambient temperature.
When the security lock jumper is disconnected, the serial port and analogue outputs show the RH reading and T reading measured directly from the humidity sensor head (instead of the calculated values). This means that the readings (RH, T, a, x, dT or Tw) are erroneous until the humidity sensor head has stabilized to the ambient temperature; the Td reading is correct also during stabilization. It is recommended that the transmitter is disconnected from the process during the calibration.
6.1 Humidity calibration
The calibration of the HMP240 transmitter can be checked with a calibrated Vaisala humidity meter, e.g. the HM34. The HMI38 humidity data processor with an appropriate reference connection cable can be used as a field cali­brator. A two-point calibration can be done with the HMK15 or the HMK13B calibrator, or the instrument can be sent to Vaisala. We recommend recalibration at least once a year. The instruments must be recalibrated every time the HUMICAPHC sensor is changed.
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A 13.5 mm adapter must be used when calibrating with the HMK13B calibrator. The adapter (part no. 16611) can be ordered from Vaisala or Vaisala representatives.
Calibration can be performed by giving the commands with the press switches inside the housing (see Chapter 5.2), through the serial bus (see Chapter 5.4) or through the menus on the local display (see Chapter 5.3).
When LED commands are used and when the two analogue channels do not output either relative humidity and/or temperature, relative humidity is cali­brated on channel 1 and temperature is calibrated on channel 2. The calibra­tion ranges are 0...100 %RH and -20...+80 °C. When the transmitters are cali­brated at two points, the points must be either 50 %RH or 50 °C apart from each other.
NOTE
If the transmitter includes the re-gaining option, the
sensor re-gaining must always be done before humidity
calibration. Before starting the calibration make sure
that the temperature of the composite sensor has come
down to ambient temperature (see Appendix 7).
6.1.1 One point humidity calibration
The HMI38 humidity data processor can be used as a one-point field calibra­tor. A two-point calibration with the HMI38 can also be done, provided that two separate humidity points with a difference of more than 50%RH between them are available. The HMI38 is connected to an HMP240 transmitter using an appropriate reference connection cable. The necessary correction factors are automatically stored in the HMP240 memory. Detailed calibration instructions are given in the HMI38 operating manual.
A manual one-point correction can also be done in the field against an accu­rate reference.
NOTE
If the sensor has been changed, the calibration has to be
done according to the instructions in Chapter 6.1.3.
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6.1.1.1 With serial commands
Make sure that the sensors of the transmitter and the
reference instrument are close to each other. Allow enough time for the sensor heads to stabilize to the measurement conditions
Disconnect the security lock jumper!
Give command CRH <cr>, enter the humidity value and
press <cr>.
>CRH <cr> RH : xx.x Ref1 ? yy.y <cr> Press any key when ready...
If you want to see how the sensor stabilizes to the refer-
ence humidity, enter c <cr> instead of the first reference:
RH : 11.9 Ref1 ? c <cr> RH : 11.5 Ref1 ? c <cr> RH : 11.5 Ref1 ? 11.3 <cr> Press any key when ready...
Press any key and <cr> when the transmitter requests the
second point value.
RH : yy.y Ref2 ? <cr>
6.1.1.2 With display / keypad commands
Make sure that the sensors of the transmitter and the
reference instrument are close to each other. Allow enough time for the sensor heads to stabilize to the measurement conditions
Disconnect the security lock jumper!
Select Cali in the main menu and then RH cal; select Not
changed and then one-point offset correction RH 1 point cal. Change the humidity reading with the arrow keys to
correspond to the reference value and acknowledge it with ENT; pressing an arrow once changes the reading by 0.05 %RH.
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6.1.1.3 With LED commands
Make sure that the sensors of the transmitter and the
reference instrument are close to each other. Allow enough time for the sensor heads to stabilize to the measurement conditions
Disconnect the security lock jumper!
Connect an ammeter/voltmeter to the analogue outputs
(connector X2); if the outputs are already connected e.g. to a process computer and you do not want to disconnect them, the current output can be measured at separate test points located next to connector X15 (see Chapter 7.1). Give command ¡¡¡l (see Chapter 5.2). At the first calibration point the LED on the left flashes; adjust the hu­midity point (offset) with the arrow switches to the refer­ence value. One push of a switch changes the output by
0.05 %RH; the change of the output voltage or current de­pends on the output scaling. Press ENT switch. The second LED from left starts flashing; press ENT again.
NOTE
If neither channel normally outputs the RH reading,
during the calibration channel 1 outputs the RH reading
0...100%RH, corresponding to the current/voltage scale
selected for this channel.
6.1.2 Two point humidity calibration
A two-point humidity calibration should be performed in stable conditions using saturated salt solutions as a reference. Read also the calibrator manual.
NOTE
If the sensor has been changed, the calibration has to be
done according to the instructions in Chapter 6.1.3.
6.1.2.1 With serial commands
Leave the calibrator and the transmitter for at least 4 hours
in the same space so that their temperatures have time to equalize. Remove the filter cap on the transmitter.
Disconnect the security lock jumper!
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Insert the sensor head into the measurement hole of the
LiCl chamber.
Wait at least 10 minutes for the reading to stabilize.
Give command CRH <cr>, enter the first point value and
press <cr>.
>CRH <cr> RH : xx.x Ref1 ? yy.y <cr> Press any key when ready...
If you want to see how the sensor stabilizes to the humid-
ity in the calibrator, enter c <cr>:
RH : 11.9 Ref1 ? c <cr> RH : 11.5 Ref1 ? c <cr> RH : 11.5 Ref1 ? 11.3 <cr> Press any key when ready...
Insert the sensor head into the measurement hole of the
NaCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Press any key, enter the second point value and press
<cr>.
RH : xx.x Ref2 ? yy.y <cr>
The stabilization of the sensor can be monitored by
entering c<cr>.
6.1.2.2 With display / keypad commands
Leave the calibrator and the transmitter for at least 4 hours
in the same space so that their temperatures have time to equalize. Remove the filter cap on the transmitter.
Disconnect the security lock jumper!
Insert the sensor head into the measurement hole of the
LiCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Select Cali in the main menu and then RH cal; select Not
changed and then two-point calibration RH 2 point cal. Change the first point reading with the arrow keys to cor­respond to the reference humidity and press ENT; pressing an arrow once changes the reading by 0.05 %RH.
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Insert the sensor head into the measurement hole of the
NaCl chamber.
Wait at least 20 minutes for the reading to stabilize.
If necessary, change the second point reading with arrow
keys and press ENT.
6.1.2.3 With LED commands
Leave the calibrator and the transmitter for at least 4 hours
in the same space so that their temperatures have time to equalize. Remove the filter cap on the transmitter.
Disconnect the security lock jumper!
Insert the sensor head into the measurement hole of the
LiCl chamber.
Wait at least 10 minutes for the reading to stabilize.
Connect an ammeter/voltmeter to the analogue outputs
(connector X2). Give command ¡¡¡l. At the first cali­bration point the LED on the left flashes; adjust the first point (offset) with the arrow switches to the value given in the calibration table (Chapter 6.1.4) and press ENT switch.
Insert the sensor head into the measurement hole of the
NaCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Check that the reading corresponds within the desired ac-
curacy to the reading in the calibration table (Chapter
6.1.4). If not, adjust the second point with the arrow switches to the correct value and press ENT. At the second calibration point the second LED from the left flashes.
NOTE
If neither channel normally outputs the RH reading,
during the calibration channel 1 outputs the RH reading
0...100 RH%, corresponding to the current/voltage scale
selected.
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6.1.3 Humidity calibration procedure after sensor change
Humidity calibration should be performed in stable conditions using saturated salt solutions as a reference. If the transmitter has the re-gaining option, the re-gaining has to be done manually before starting the calibration.
6.1.3.1 With serial commands
Leave the calibrator and the transmitter for at least 4 hours
in the same space so that their temperatures have time to equalize. Remove the filter cap on the sensor head.
Disconnect the security lock jumper!
Insert the sensor head into the measurement hole of the
LiCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Give command FCRH <cr>, enter the first point value and
press <cr>:
>FCRH <cr> RH : xx.x Ref1 ? yy.y <cr> Press any key when ready...
The stabilization of the sensor to the reference humidity
can be monitored by entering c <cr>:
RH : 11.9 Ref1 ? c <cr> RH : 11.5 Ref1 ? c <cr> RH : 11.5 Ref1 ? 11.3 <cr> Press any key when ready...
Insert the sensor head into the measurement hole of the
NaCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Press any key, enter the second point value and press <cr>.
RH : xx.x Ref2 ? yy.y <cr>
The stabilization of the sensor can be monitored by
entering c <cr>.
6.1.3.2 With display / keypad commands
Leave the calibrator and the transmitter for at least 4 hours
in the same space so that their temperatures have time to equalize. Remove the filter cap on the sensor head.
Disconnect the security lock jumper!
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Insert the sensor head into the measurement hole of the
LiCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Select Cali in the main menu and then RH cal; select Sen-
sor changed. Change the first point reading with the ar­row keys and press ENT.
Insert the sensor head into the measurement hole of the
NaCl chamber.
Wait at least 20 minutes for the reading to stabilize.
If necessary, change the second point reading with arrow
keys and press ENT.
6.1.3.3 With LED commands
Leave the calibrator and the transmitter for at least 4 hours
in the same space so that their temperatures have time to equalize. Remove the filter cap on the sensor head.
Disconnect the security lock jumper!
Insert the sensor head into the measurement hole of the
LiCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Connect an ammeter/voltmeter to the analogue outputs
(connector X2). Give command l¡¡¡. At the first cali­bration point the LED on the left flashes; adjust the first point with the arrow switches to the value given in the calibration table (Chapter 6.1.4) and press ENT switch.
Insert the sensor head into the measurement hole of the
NaCl chamber.
Wait at least 20 minutes for the reading to stabilize.
Check that the reading corresponds within the desired ac-
curacy to the reading of the calibration table (Chapter
6.1.4). If not, adjust the second point with the arrow switches to the correct value and press ENT. At the second calibration point the second LED from the left flashes.
NOTE
If neither channel normally outputs the RH reading,
during the calibration channel 1 outputs the RH reading
0...100%RH, corresponding to the current/voltage scale
selected for this channel.
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The basic capacitance of the new sensor may differ considerably from that of the previous one. Therefore the corresponding humidity reading of the transmitter may be below 0 %RH at the low or above 100 %RH at the high calibration point. However, the current/voltage reading of the analogue output shows only the minimum or maximum value of the selected current/voltage scale and the output value may not change even though the arrow switches are pressed several times. If this happens, press the up or down arrow switch continuously to bring the output back into the selected scale; this may take as long as half a minute.
6.1.4 Humidity calibration table
Temperature °C 15 20 25 30 35
°F 59 68 77 86 95
LiCl %RH *) 11.3 11.3 11.3 11.3
4...20 mA 5.81 5.81 5.81 5.81
0...20 mA 2.26 2.26 2.26 2.26
0...1 V 0.113 0.113 0.113 0.113
0...5 V 0.565 0.565 0.565 0.565
0...10 V 1.13 1.13 1.13 1.13
NaCl %RH 75.6 75.5 75.3 75.1 74.9
4...20 mA 16.10 16.08 16.05 16.02 15.98
0...20 mA 15.12 15.10 15.06 15.02 14.98
0...1 V 0.756 0.755 0.753 0.751 0.749
0...5 V 3.780 3.775 3.765 3.755 3.745
0...10 V 7.56 7.55 7.53 7.51 7.49
Table 1 Greenspan's calibration table
*) If the LiCl solution is used or stored at temperatures below +18 °C
(+64 °F), its equilibrium humidity changes permanently.
6.2 Temperature calibration
The temperature channel has been calibrated at the factory and since it is very stable, calibration should be performed only when there is strong reason to believe that the adjustments have changed.
Temperature calibration should be done against some accurate temperature reference. It can be done either by using the press switches inside the housing, through the serial bus or the menus on the local display. Either a one-point offset correction or a two-point calibration are possible.
NOTE
If neither channel normally outputs the T reading, during the calibration channel 2 outputs the T reading
-20...+80°C, corresponding to the current/voltage scale selected for this channel.
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6.2.1 One point offset calibration
6.2.1.1 With serial commands
Leave the reference instrument and the transmitter for at
least 4 hours in the same space so that their temperatures have time to equalize. Remove the filter cap prior to calibration.
Disconnect the security lock jumper!
Check the transmitter against the reference.
After giving the correct temperature value (Ref1) and
pressing <cr>, press any key and then <cr>.
6.2.1.2 With display / keypad commands
Leave the reference instrument and the transmitter for at
least 4 hours in the same space so that their temperatures have time to equalize. Remove the filter cap prior to calibration.
Disconnect the security lock jumper!
Check the transmitter against the reference.
Select T 1 point cal (or Ta 1 point cal), change the
reading to correspond to the reference and press ENT.
6.2.1.3 With LED commands
Leave the reference instrument and the transmitter for at
least 4 hours in the same space so that their temperatures have time to equalize. Remove the filter cap prior to calibration.
Disconnect the security lock jumper!
Check the transmitter against the reference.
After adjusting the offset point and pressing ENT, the sec-
ond LED from left flashes. Press ENT without changing the output value.
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6.2.2 Two point temperature calibration
6.2.2.1 With serial commands
Leave the reference instrument and the transmitter for at
least 4 hours in the same space so that their temperatures have time to equalize. Remove the filter cap prior to calibration.
Disconnect the security lock jumper!
Check the transmitter against the reference.
For the humidity sensor head: give command CT <cr>,
enter the first point value and press <cr>:
>CT <cr> T : xx.x Ref1 ? yy.y <cr> Press any key when ready
If you want to see how the sensor stabilizes to the refer-
ence temperature, enter c <cr> instead of the first refer­ence:
T : 0.90 Ref1 ? c <cr> T : 0.55 Ref1 ? c <cr> T : 0.55 Ref1 ? 0.0 <cr> Press any key when ready...
For the additional temperature sensor head: give command
CTA <cr>, enter the first point value and press <cr>:
>CTA<cr> Ta: -20.07 Ref1 ? -20.08
Press any key when ready...
Change the temperature and check the transmitter again
against the reference.
Check that the reading corresponds to the reading of the
reference instrument. If not, adjust the second point.
Press any key, enter the second point value and press <cr>.
T (or Ta) : xx.x Ref2 ? yy.y <cr>
The stabilization of the sensor can be monitored by
entering c <cr> instead of the reference value.
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6.2.2.2 With display / keypad commands
Leave the reference instrument and the transmitter for at
least 4 hours in the same space so that their temperatures have time to equalize. Remove the filter cap prior to calibration.
Disconnect the security lock jumper!
Check the transmitter against the reference.
Select Cali in the main menu and then T (Ta for the
additional T sensor head); select two-point calibration T (or Ta) 2 point cal. Change the first point reading with the
arrow keys and press ENT.
Change the temperature and check the transmitter again
against the reference.
Check that the reading corresponds to the reading of the
reference instrument. If not, adjust the second point.
If necessary, change the second point reading with the ar-
row keys and press ENT.
6.2.2.3 With LED commands
Leave the reference instrument and the transmitter for at
least 4 hours in the same space so that their temperatures have time to equalize. Remove the filter cap prior to calibration.
Disconnect the security lock jumper!
Check the transmitter against the reference.
Connect an ammeter/voltmeter to the analogue outputs
(connector X2). Give command ¡¡l¡ (or ¡l¡¡ for the T sensor head). At the first calibration point the LED on the left flashes; adjust the first point (offset) with the arrow switches to the same reading with the reference and press ENT switch.
Change the temperature and check the transmitter again
against the reference.
Check that the reading corresponds to the reading of the
reference instrument. If not, adjust the second point.
If necessary, adjust with the arrow switches to the correct
value and press ENT. At the second calibration point the second LED from the left flashes.
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6.3 Calibration of analogue outputs
The analogue outputs have been calibrated at the factory and since they are very stable, calibration should be performed only when there is reason to believe that their adjustments have changed.
6.3.1 With serial commands
Disconnect the security lock jumper!
ACAL <cr>
The outputs on channels 1 and 2 are measured and the measured values (mA or V) entered as calibration coefficients.
Example: both channels have 0...10 V outputs (set with AMODE command);
enter the voltages measured at the analogue outputs:
>ACAL <cr> Ch1 U1 ( V ) ? 0.123 <cr> Ch1 U2 ( V ) ? 9.98 <cr> Ch2 U1 ( V ) ? 0.120 <cr> Ch2 U2 ( V ) ? 9.98 <cr>
6.3.2 With display / keypad commands
Disconnect the security lock jumper!
Connect an ammeter/voltmeter to the output of channel 1, select Cali
in the main menu and Analog outputs in the Cali menu. The follow­ing is displayed (the quantity can be either mA or V):
Enter the measured lower end current/voltage on channel 1:
Enter the measured upper end current/voltage on channel 1:
Connect the meter to the output of channel 2 and enter the measured
lower end current/voltage on channel 2:
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Enter the measured upper end current/voltage on channel 2.
6.3.3 With LED commands
If both the analogue outputs and humidity/temperature channels are calibrated, the analogue outputs should be calibrated first. This applies only when the calibrations are done with LED commands!
connect an ammeter/voltmeter to the analogue outputs (connector X2)
Disconnect the security lock jumper!
Give command ¡¡ll.
the LED on the left flashes; set the low end of channel 1 with the ar-
row keys and press ENT
the second LED from the left flashes; set the high end of channel 1
with the arrow keys and press ENT
the LED on the left flashes; set the low end of channel 2 with the ar-
row keys and press ENT
the second LED from the left flashes; set the high end of channel 2
with the arrow keys and press ENT
The analogue outputs are calibrated to ensure the correct scaling: for example, when the output is scaled to 4...20 mA, the low end of the scale is 4 mA and high end 20 mA exactly. However, when 0... 20 mA output is used, the output can not be adjusted to exactly 0 mA, but to 50 µA. When 0...1 V, 0...5 V or
0...10 V output is in use, the output is adjusted to 50 mV. The following table summarizes the correct output values.
Summary of the correct output values:
Output scale:
0...20 mA 4...20 mA 0...1 V 0...5 V 0...10 V low end: 50 µA 4 mA 50 mV 50 mV 50 mV high end: 20 mA 20 mA 1 V 5 V 10 V
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7. MAINTENANCE
7.1 Reference measurements
Reference measurements are necessary for the verification of whether the transmitter readings are within specifications. This way the user can check if the transmitter needs calibration or service. If the transmitter can be taken out of the process or the control system, perform the reference measurement in a laboratory with stable conditions.
The reference meter should preferably use the same technology as the instru­ment checked, i.e. transmitters as HMP240 which use a capacitive RH sensor, should be checked with instruments that also use capacitive RH sensors. This minimizes the risk of errors caused by different measurement techniques.
Whatever technique is used, make sure that the reference instrument is at the same ambient conditions as the checked instrument in order to avoid errors caused by temperature differences. The reference measurement should be made as close to the checked sensor as possible and the readings should be read at the same time, when possible.
When an RH reference meter is used, disconnect the security lock jumper and wait until the temperature of the probe has stabilized to the same temperature with the reference meter. When the security lock jumper is disconnected, the HMP240 is like any other RH transmitter outputting the RH and T values (for further details, see Chapter 6).
7.2 Self-diagnostics
The HMP240 transmitter goes through a self-diagnostics procedure when the power is switched on. If the procedure does not reveal any errors or faults, the transmitter starts operating normally. If errors or faults are found, first check whether the humidity and temperature sensors are damaged. If they are intact, send the transmitter to Vaisala or a Vaisala representative for repairs. The error messages the transmitter outputs are listed in Appendix 4.
If any errors occur during operation, the error messages are output on the local display if the transmitter displays measurements; if the menus are used, error messages are not output. The LEDs indicate errors at all times. During opera­tion, however, the error messages are not output automatically through the se­rial interface. If there is any reason to doubt that there is something wrong with the transmitter, use command ERRS:
ERRS <cr>
If there are no error messages, only a prompt is displayed:
>ERRS <cr>
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>
When errors have occurred, the transmitter outputs an error code (see Appen­dix 4 for all error messages):
>ERRS <cr> E40 f ( all ) out of range >
7.3 Replacing the composite sensor
Cut the pins of the Pt100 sensor at the top.
Lift the humidity sensor gently.
Loosen the pins of the Pt100 sensor by soldering.
Remove the old tin from the connectors.
Put a new humidity sensor in place.
Bend the pins of the Pt100 sensor carefully into the connectors.
Fasten the pins by soldering them with Multicore 96S-Flux 381.
Make sure the solder joints are good and check that the pins are not
short-circuited.
Remove possible splashes from the solder joint with distilled water,
but take care not to damage the humidity sensor.
After sensor change the humidity calibration must be done according to the instructions in Chapter 6.1.3.
Replace a dirty membrane or sintered filter to ensure a maximum lifetime for the sensor. Do not try to clean the filter. The sensor can be cleaned with dis­tilled water; if this does not work, replace the sensor.
7.4 Temperature channel (additional) adjustment with Pt 100 simulators
Switch the power off and disconnect the wires to the Pt 100 sensor from solder lugs TP1, TP2 and TP3.
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TP2
TP1
TP3
X77
X8
8
Figure 7.1 Location of solder lugs TP1, TP2 and TP3 and connector
X77
Connect a Pt 100 simulator to connector X77 and set it at the lowest tempera­ture to be calibrated.
X77
Pt 100
Figure 7.2 Connecting the Pt 100 simulator to connector X77
Switch the power on.
7.4.1 With serial commands
Give command CTA, enter the first point value and press <cr>:
>CTA <cr> Ta : xx.x Ref1 ? yy.y <cr> Press any key when ready
Set the Pt 100 simulator at the highest temperature to be calibrated and press any key. Enter the second point (gain) reference reading.
7.4.2 With display commands
Select Cali in the main menu and then Ta; select two-point calibration Ta 2 point cal. Change the first point reading with the arrow keys and press ENT.
Set the Pt 100 simulator at the highest temperature to be calibrated and adjust the second point (gain) to the reference reading.
7.4.3 With LED commands
Connect an ammeter/voltmeter to the analogue outputs (connector X2). Give command ¡l¡¡ and adjust the first point (offset) with the arrow switches to the same reading with the reference; press ENT switch.
Set the Pt 100 simulator at the highest temperature to be calibrated and adjust the second point (gain) to the reference reading.
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Disconnect the Pt 100 simulator and reconnect the Pt 100 wires to solder lugs TP1, TP2 and TP3.
The correct connections according to wire colours are:
TP1 TP2 TP3 blue white red
If a Pt 100 simulator is not available, the adjustment can be made with two resistors of 84 and 154 with precisely known resistance. Measure resistors with a resistance meter. Look up the corresponding temperature value from a Pt 100 conversion table or calculate it according to the following equation:
T = D0 +R x {D1 + R x [D2 + R x (D3 + R x D4)]}
where
D0 = -243.5673014 D1 = 2.278542701 D2 = 0.002050681 D3 = -6.15025E-06 D4 = 1.34949E-08
7.5 Temperature channel adjustment with Pt 100 simulators (composite sensor)
Switch the power off and disconnect the wires to the Pt 100 sensor from solder lugs TP5, TP6 and TP7.
X77
X8
8
TP6
TP7
TP5
Figure 7.3 Location of solder lugs TP5, TP6 and TP7 and connector
X88
Connect a Pt 100 simulator to connector X88 and set it at the lowest tempera­ture to be calibrated.
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X88
Pt 100
Figure 7.4 Connecting the Pt 100 simulator to connector X88
Switch the power on.
7.5.1.1 With serial commands
Give command CT, enter the first point value and press <cr>:
>CT <cr> C : xx.x Ref1 ? yy.y <cr> Press any key when ready
Set the Pt 100 simulator at the highest temperature to be calibrated and press any key. Enter the second point (gain) reference reading.
7.5.1.2 With display commands
Select Cali in the main menu and then T; select two-point calibration T 2 point cal. Change the first point reading with arrow keys and press ENT.
Set the Pt 100 simulator at the highest temperature to be calibrated and adjust the second point (gain) to the reference reading.
7.5.2 With LED commands
Connect an ammeter/voltmeter to the analogue outputs (connector X2). Give command ¡¡l¡ and adjust the first point (offset) with arrow switches to the same reading with the reference and press ENT switch.
Set the Pt 100 simulator at the highest temperature to be calibrated and adjust the second point (gain) to the reference reading.
Disconnect the Pt 100 simulator and reconnect the Pt 100 wires to solder lugs TP5, TP6 and TP7.
The correct connections according to wire colours are:
TP5 TP6 TP7
HMP240 blue green yellow
7.6 Measurement of output currents using test points
If a current output has been connected e.g. to a process computer, the output current cannot be measured at the output connector X2 without disconnecting
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the external load. The output current can, however, be measured at test points CH1+/CH1- and CH2+/CH2- without disconnecting the output wires. These test points can therefore be used in one point offset correction against an accu­rate reference or in checking the current output without disconnecting the analogue output from the process.
X2
OPENED COVER OF THE HMP 243
X15
CH2
CH1 +
+
CH1+
CH1-
CH2+
CH2-
Figure 7.5 Location of the CH1 and CH2 test points
CH1+
CH1-
TEST POINTS
CH1+
CH1-
mA
R
L
X2
Figure 7.6 Circuit diagram of the analogue output current test points
7.7 Adjusting the contrast of the display
The contrast of the display can be adjusted using the trimmer "LCD display contrast" located next to press switches.
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8. TECHNICAL DATA
Sensor RH & T composite sensor
HUMICAP®KC(part no. 18258HM)
T sensor in the humidity sensor head Pt 100 IEC 751 class 1/3 B
Voltage proof, AC: DC supply (+ or -) to housing 250 VAC, 1 minute (300 k and 15 nF parallel)
8.1 Dewpoint temperature
typical range of dewpoint temperature -40...+100 °C
Response time (90 %) at +20 °C in 15 s still air (with sintered filter)
0
1
2
3
4
5
6
0 20 40 60 80 100
Dewpoint difference (°C)
Difference between ambient temperature and dewpoint temperature
Accuracy in dewpoint
measurement (°C)
-20
0
20
40
60-40
Dewpoint temperature (°C)
100
80
Figure 8.1 Accuracy in dewpoint measurement as a function of depression and dewpoint (NOTE: dewpoint < 0 °C = calculation of frostpoint)
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8.2 Temperature (with additional T sensor head)
Measurement range -40...+180 °C Typical accuracy at +20 °C (+68 °F) ±0.1 °C
Typical temperature dependence of electronics 0.005 °C/°C
Temperature sensor Pt 100 RTD DIN IEC 751,
class 1/4 B
8.3 Calculated variables
Typical ranges
relative humidity 0...100 %RH
dewpoint difference 0...+50 °C
mixing ratio 0...500 g/kg dry air absolute humidity 0...600 g/m
3
wet bulb temperature 0...+100 °C
Response time (90 %) at +20 °C in still air (with sintered filter) 15 s
Accuracies of the calculated quantities depend on the accuracies of the meas­ured quantities: relative humidity and temperature. In the dewpoint accuracy graph and accuracy tables for x, a and Tw the accuracies of relative humidity and temperature are assumed to be ±(0.5 + 2.5 % of the reading) %RH for humidity and 0.1°C for temperature (at 25°C). Note that the user can select whether the HMP240 calculates the frostpoint (default) or the dewpoint when the dewpoint is < 0 °C. In addition, the HMP240 also calculates the dewpoint difference, i.e. the difference between the ambient temperature and the dewpoint ( = dT).
8.3.1 Relative humidity (with additional T sensor head)
Accuracy (including nonlinearity and repeatability) maximum achievable accuracy when calibrated against high quality, certified humidity standards: +(0.5 + 2.5 % of the reading) % RH for example, accuracy at:
0 % RH +0.5 % RH
60 % RH +2.0 % RH
Response time (90 %) at +20 °C in still air (with sintered filter) 15 s
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8.3.2 Accuracy of other calculated variables
Accuracy of mixing ratio (g/kg) when ambient pressure is 1013 mbar
Relative humidity
Temp. 10 20 30 40 50 60 70 80 90 100
-40
0.001 0.002 0.002 0.002 0.003 0.003 - - -
-20
0.007 0.010 0.012 0.014 0.017 0.019 0.021 0.024
0
0.033 0.043 0.053 0.063 0.074 0.084 0.094 0.104 0.115 0.125
20
0.12 0.15 0.19 0.23 0.26 0.30 0.33 0.37 0.41 0.45
40
0.37 0.49 0.61 0.74 0.87 1.00 1.14 1.28 1.42 1.57
60
1.03 1.41 1.82 2.26 2.73 3.25 3.82 4.43 5.10 5.84
80
2.60 3.79 5.23 6.99 9.16 11.85 15.25 19.57 25.17 32.54
100
6.24 10.49 17.10 27.98 47.20 84.96 172.5 446.0 - -
120
15.45 36.25 100.4 464.4 - - - - - -
140
44.97 326.3 - - - - - - - -
160
228.7 - - - - - - - - -
Accuracy of absolute humidity (g/m3)
Relative humidity
Temp. 10 20 30 40 50 60 70 80 90 100
-40
0.002 0.003 0.003 0.004 0.005 0.005 - - - -
-20
0.011 0.014 0.018 0.022 0.026 0.030 0.034 0.037 - -
0
0.045 0.060 0.075 0.090 0.105 0.120 0.13 0.15 0.16 0.18
20
0.15 0.20 0.24 0.29 0.34 0.38 0.43 0.48 0.53 0.57
40
0.43 0.57 0.71 0.85 0.99 1.12 1.26 1.40 1.54 1.68
60
1.09 1.45 1.81 2.17 2.53 2.88 3.24 3.60 3.96 4.32
80
2.43 3.24 4.06 4.88 5.69 6.51 7.33 8.15 8.96 9.78
100
4.89 6.56 8.23 9.90 11.57 13.25 14.92 16.59 18.26 19.93
120
9.06 12.19 15.33 18.46 21.59 - - - - -
140
15.66 21.12 - - - - - - - -
160
25.53 - - - - - - - - -
Accuracy of wet bulb temperature (°C)
Relative humidity
Temp. 10 20 30 40 50 60 70 80 90 100
-40
0.18 0.18 0.18 0.18 0.19 0.19 - - - -
-20
0.15 0.16 0.17 0.18 0.19 0.19 0.2 0.21 - -
0
0.15 0.17 0.2 0.22 0.24 0.26 0.28 0.3 0.31 0.33
20
0.21 0.25 0.29 0.32 0.35 0.38 0.4 0.43 0.45 0.47
40
0.37 0.43 0.48 0.52 0.55 0.57 0.6 0.61 0.63 0.64
60
0.63 0.68 0.71 0.74 0.76 0.77 0.79 0.8 0.81 0.82
80
0.96 0.94 0.94 0.94 0.94 0.95 0.95 0.96 0.97 0.98
100
1.3 1.18 1.13 1.12 1.11 1.11 1.11 1.12 1.12 1.13
120
1.62 1.39 1.31 1.28 1.27 - - - - -
140
1.9 1.58 - - - - - - - -
160
2.17 - - - - - - - - -
The formulas used in calculation of dewpoint/frostpoint, mixing ratio and absolute humidity are presented in Appendix 5.
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8.4 Outputs
Two analogue outputs selectable 0...20 mA 4...20 mA
0...1 V 0...5 V
0...10 V Typical accuracy of an analogue output at +20 °C ±0.05 % full scale
Typical temperature dependence of an analogue output 0.005 %/°C full scale
Serial output available RS 232C
8.5 Electronics
User interface 3 keys and 4 LEDs inside the
housing or local display keypad
Display 2 x 16 character alphanumeric
high-contrast, wide view angle LCD
character height 3.85 mm (0.15")
Keyboard 1 x 4 keypad
Connections screw terminals, 0.5 mm2 wires
(AWG 20), stranded wires recommended
Operating voltage 24 VDC
24 VAC (see Chapter 3.4.1) (20...28 V)
Power consumption 200 mA maximum (24 VDC)
during re-gaining 270 mA maximum (24 VDC)
Recommended external load for:
current outputs <500
0...1 V voltage output >2 k (to ground)
0...5 and 0...10 V voltage outputs >10 k (to ground)
Pressure range for the probe HMP247
for humidity probe 0...1 MPa (The entire sensor head in pressurized space) (0...10 bar, 0...145 psi)
for temperature probe 0...0.7 MPa (the entire sensor head in pressurized space) (0...7 bar, 0...100 psi)
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Operating temperature (electronics) -40...+60 °C
with display cover 0...+50 °C
Storage temperature -40...+70 °C
8.6 Mechanics
Housing material G-AlSi12 (DIN 1725)
Housing classification IP 65 (NEMA 4)
Bushing for 7...10 mm diameter cable
(8 x 0.5 mm2 shielded cable)
Sensor protection stainless steel sintered filter
(part no. 16452) PPS grid with stainless steel netting (part no. 16720)
Housing dimensions 145 x 120 x 65 mm
Sensor head dimensions:
cable length
5000 or
29
70
Figure 8.2 HMP243 RH sensor head dimensions
5000 or 10000mm
cable length 2000,
ø3 .1
ø6
ø5 .5
64
93
Figure 8.3 HMP243 T sensor head dimensions
13.4∅13.5∅ 5.3
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Figure 8.4 HMP247 sensor head information
Weight with
2 m cable 5 m cable 10 m cable
HMP240 (duct mounting, max 180°C, without T probe)
1100 g 1300 g 1500 g
T probe for HMP240 80 g 150 g 250 g HMP243FA (duct installation kit for HMP240; 180°C)
140 g
2 x HMP243FA 280 g
Weight of display cover 420 g
8.7 Electromagnetic compatibility
Complies with the following standard: EN 61326-1:1997 + Am 1:1998, Electrical equipment for measurement, control and laboratory use - EMC requirements, Industrial environment.
Filters of the sensor: PPS grid & stainless steel netting filter (16720) and sintered steel filter (16452).
Test methods
Emission
Radiated emissions CISPR16 class B (CISPR22 Class B) Harmonic currents to AC mains EN/IEC 61000-3-2 Voltage fluctuations EN/IEC 61000-3-3
Immunity
Electrostatic discharge (ESD) EN/IEC 61000-4-2 Radiated immunity EN/IEC 61000-4-3
Industrial environment: 10 V/m, EFT Burst EN/IEC 61000-4-4 Surge EN/IEC 61000-4-5 Conducted immunity EN/IEC 61000-4-6
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9. SPARE PARTS AND ACCESSORIES
Order code Description
HMP243FA Mounting kit for HMP240, +180 °C cable 16452 Sintered filter, stainless steel 16720 PPS grid with stainless steel netting HUMICAP®KC Composite humidity and temperature sensor 16611 Calibration adapter for the HMK13B Calibrator HMP240RS RS 485/422 serial module HMP247CG Cable gland for HMP243 and HMP247 HMP247TBS Thread bar set for HMP247 HMP240CL Current loop module
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APPENDIX 1: SERIAL COMMANDS
1. ANALOGUE OUTPUT COMMANDS .........................................................................70
2. CALIBRATION COMMANDS....................................................................................73
3. OUTPUT VIA THE SERIAL BUS...............................................................................77
3.1 Operation modes..........................................................................................84
4. OTHERS ...................................................................................................................86
The commands function as described when the serial interface is in full­duplex mode and echo is on. All commands except FORM can be given in either capital or small letters.
In the commands <cr> means carriage return, <lf> line feed and <ht> hori­zontal tabulation.
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1. ANALOGUE OUTPUT COMMANDS
AMODE Setting the analogue outputs
Disconnect the security lock jumper!
AMODE a bb.bbb cc.ccc d ee.eee ff.fff <cr>
a = channel 1: U = voltage output
I = current output bb.bbb = lower limit of channel 1 cc.ccc = upper limit of channel 1 d = channel 2: U = voltage output
I = current output ee.eee = lower limit of channel 2 ff.fff = upper limit of channel 2
The bb.bbb, cc.ccc, ee.eee and ff.fff parameters are entered in volts or milli­amperes.
Sets the analogue outputs on channels 1 and 2. An example of this is when the voltage output on channel 1 is set to be 0...1 V and channel 2 set to 2...10 V:
>AMODE U 0 1 U 2 10 <cr> Ch1 : 0.000 ... 1.000 V Ch2 : 2.000 ... 10.000 V
The current settings can be checked by giving the command without any pa­rameters:
>AMODE <cr> Ch1 : 0.000 ... 20.000 mA Ch2 : 0.000 ... 20.000 mA
ASEL Selecting the scaling the analogue output quantities
Disconnect the security lock jumper!
ASEL xxx yyy <cr>
xxx = channel 1's quantity yyy = channel 2's quantity (RH, T, Td, dT, Abs, Mix or Tw)
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For example, relative humidity is selected to be output on channel 1 and tem­perature on channel 2; the temperature range is scaled to 0...100 °C:
>ASEL RH T <cr> Ch1 (RH) lo 0.000 %RH ? <cr> Ch1 (RH) hi 100.000 %RH ? <cr> Ch2 (T ) lo -40.000 'C ? 0 <cr> Ch2 (T ) hi +160.000 'C ? 100 <cr>
When the ASEL command is given on its own, the transmitter outputs its cur­rent settings:
>ASEL <cr> Ch1 (RH) lo 0.000 %RH Ch1 (RH) hi 100.000 %RH Ch2 (T ) lo -40.000 'C Ch2 (T ) hi +160.000 'C
The outputs and their scales can also be given directly with the ASEL com­mand.
ASEL xxx yyy aaa.a bbb.b ccc.c ddd.d <cr>
xxx = channel 1's quantity yyy = channel 2's quantity aaa.a = lower limit of channel 1 bbb.b = upper limit of channel 1 ccc.c = lower limit of channel 2 ddd.d = upper limit of channel 2
ASCL Scaling the analogue outputs
Disconnect the security lock jumper!
ASCL <cr>
Scales the outputs selected on channels 1 and 2. For example, scaling relative humidity on the range of 0...100 %RH and tem-
perature -40...+160 °C:
>ASCL <cr> Ch1 (RH) lo 0.000 %RH ? <cr> Ch1 (RH) hi 100.000 %RH ? <cr> Ch2 (T ) lo 0.000 'C ? -40 <cr> Ch2 (T ) hi 100.000 'C ? 160 <cr>
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The output scales can also be given directly with the ASCL command.
ASCL aaa.a bbb.b ccc.c ddd.d <cr>
aaa.a = lower limit of channel 1 bbb.b = upper limit of channel 1 ccc.c = lower limit of channel 2 ddd.d = upper limit of channel 2
For example, when relative humidity is scaled to 0...100 %RH on channel 1 and temperature to -40...+100 °C on channel 2:
>ASCL 0 100 -40 100 <cr> Ch1 (RH) lo 0.000 %RH Ch1 (RH) hi 100.000 %RH Ch2 (T ) lo -40.000 'C Ch2 (T ) hi 100.000 'C
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2. CALIBRATION COMMANDS
CRH Relative humidity calibration
Disconnect the security lock jumper!
CRH <cr>
With this command the transmitter can be calibrated against a reference. A one-point calibration can be done against an accurate transfer standard in the field and a two-point calibration using saturated salt solutions in controlled conditions. A two-point calibration is performed as follows:
>CRH <cr> RH : 12.00 Ref1 ? 11.3 <cr> Press any key when ready ... RH : 76.00 Ref2 ? 75.5 <cr>
In one-point offset correction, the Ref2 prompt is acknowledged with <cr>:
>CRH <cr> RH : 12.80 Ref1 ? 11.3 <cr> Press any key when ready ... RH : 75.50 Ref2 ? <cr>
If the stabilization of the sensor to the humidity in the calibrator needs to be monitored, the measurement output can be repeated by giving command c<cr> at Ref1 and Ref2:
>CRH <cr> RH : 12.00 Ref1 ? c <cr> RH : 11.70 Ref1 ? c <cr> RH : 11.50 Ref1 ? 11.3 <cr> Press any key when ready ... RH : 76.00 Ref2 ? 75.5 <cr>
FCRH Relative humidity calibration after sensor change
Disconnect the security lock jumper!
FCRH <cr>
After humidity sensor change the transmitter must be calibrated using this command and the calibration must be done at two reference points. The cali­bration is performed as follows:
>FCRH <cr> RH : 1.90 Ref1 ? 11.3 <cr> Press any key when ready ... RH : 76.30 Ref2 ? 74.9 <cr>
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The command can also be divided into two commands, so the computer can be used for other purposes while waiting for the sensor to stabilize to the higher humidity.
>FCRH 1 <cr> RH : 1.90 Ref1 ? 11.3 <cr>
FCRH 2 <cr> ... RH : 76.30 Ref2 ? 74.9 <cr>
If the stabilization of the sensor to the humidity in the calibrator needs to be monitored, the measurement output can be repeated by giving command c<cr> at Ref1 and Ref2:
>FCRH <cr> RH : 12.00 Ref1 ? c <cr> RH : 11.70 Ref1 ? c <cr> RH : 11.50 Ref1 ? 11.3 <cr> Press any key when ready ... RH : 76.00 Ref2 ? 75.5 <cr>
CT Temperature calibration of the humidity sensor head
Disconnect the security lock jumper!
CT <cr>
With this command the humidity sensor head can be calibrated against an accurate reference, such as a Pt 100 simulator. A two-point calibration is per­formed as follows:
>CT <cr> T : 0.80 Ref1 ? 0.0 <cr> Press any key when ready ... T : 56.20 Ref2 ? 55.0 <cr>
In one-point offset correction, the Ref2 prompt is acknowledged with <cr>:
>CT <cr> T : 0.80 Ref1 ? 0.0 <cr> Press any key when ready ... T : 75.50 Ref2 ? <cr>
If the stabilization of the sensor to the temperature of the calibrator or the ref­erence needs to be monitored, the measurement output can be repeated by giv­ing command c<cr> at Ref1 and Ref2:
>CT <cr> T : 0.80 Ref1 ? c <cr> T : 0.40 Ref1 ? 0.00 <cr> Press any key when ready ... T : 56.20 Ref2 ? 55.0 <cr>
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CTA Temperature calibration of the optional T sensor head
Disconnect the security lock jumper!
CTA <cr>
With this command the optional temperature sensor head can be calibrated against an accurate reference, such as a Pt 100 simulator. A two-point calibration is performed as follows:
>CTA <cr> Ta : 0.80 Ref1 ? 0.0 <cr> Press any key when ready ... Ta : 56.20 Ref2 ? 55.0 <cr>
In one-point offset correction, the Ref2 prompt is acknowledged with <cr>:
>CTA <cr> Ta : 0.80 Ref1 ? 0.0 <cr> Press any key when ready ... Ta : 75.50 Ref2 ? <cr>
If the stabilization of the sensor to the temperature of the calibrator or the ref­erence needs to be monitored, the measurement output can be repeated by giv­ing command c<cr> at Ref1 and Ref2:
>CTA <cr> Ta : 0.80 Ref1 ? c <cr> Ta : 0.40 Ref1 ? 0.00 <cr> Press any key when ready ... Ta : 56.20 Ref2 ? 55.0 <cr>
ACAL Calibrating the analogue outputs
Disconnect the security lock jumper!
ACAL <cr>
Calibrates the outputs selected on channels 1 and 2. The output is measured and the measured values (mA or V) entered as calibration coefficients.
For example, calibrating the outputs when 0...10 V signal has been selected on both channels (set with AMODE command)
>ACAL <cr> Ch1 U1 (V ) ? 0.123 <cr> Ch1 U2 (V ) ? 9.98 <cr> Ch2 U1 (V ) ? 0.120 <cr> Ch2 U2 (V ) ? 9.98 <cr>
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L Outputting linear correction coefficients
L <cr>
>L <cr> RH offset : 0.000 RH gain : 1.000 Ts offset : 0.000 Ts gain : 1.000 Ta offset : 0.000 Ta gain : 1.000
where: Ts = temperature of the humidity sensor head
Ta = temperature of the temperature sensor head
LI Entering linear correction coefficients
Disconnect the security lock jumper!
LI <cr>
The LI command is one way of calibrating the transmitter.
>LI <cr> RH offset : 0.000 ? 0.1 <cr> RH gain : 1.000 ? <cr> Ts offset : 0.000 ? <cr> Ts gain : 1.000 ? Ta offset : 0.000 ? -0.05 Ta gain : 1.000 ?
where: Ts = temperature of the humidity sensor head
Ta = temperature of the temperature sensor head
The factory settings are offset 0 and gain 1. The transmitter can be returned to its factory calibration by giving these values .
NOTE
The temperature unit in offset correction is always de­grees Centigrade, even if the transmitter is using non­metric units (Fahrenheit) in its measurement output.
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3. OUTPUT VIA THE SERIAL BUS
R Starting the measurement output
R <cr>
Starts output of measurements to the peripheral devices (PC display or printer); output interval is set with command INTV. The output format depends on the transmitter configuration and variables used. The sequence, however, is always the same: relative humidity, temperature, dewpoint temperature, absolute humidity, mixing ratio, wet bulb temperature and dewpoint difference. An example:
RH= 43.0 %RH T= 21.0 'C Tdp= 8.0 'C x= 6.7 g/kg Tw=
13.7 'C <cr><lf>
When the transmitter sends out the readings, the serial interface does not echo any commands; the only command that can be used is S (stop).
The output mode can be changed with command FORM.
S Stopping the measurement output
S<cr>
Ends the RUN state; after this command all other commands are available.
SEND Outputting a reading once
SEND <cr> in STOP mode
or
SEND aa <cr> in POLL mode
aa = address of the transmitter when more than one transmitter is
connected to a serial bus (0...99; set with command ADDR)
Outputs the current measurement readings via the serial line. The output for­mat depends on which parameters the transmitter can output. Output types are:
"Td=999.9 'C", <cr><lf> "RH=999.9 %RH T=999.9 'C Td=9999.9 'C",<cr><lf> "Td=999.9 x=999.9 g/kg",<cr><lf> "RH=999.9 %RH T=999.9 'C Td=9999.9 'C a=9999.9 g/m3 x=9999.9 g/kg Tw=999.9 'C",<cr><lf>
The output mode can be changed with command FORM.
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DSEND Outputting readings of all connected transmitters once
DSEND <cr>
All transmitters connected to the serial bus send their addresses and current measurement readings in a sequence defined by their addresses. After receiving DSEND command a transmitter sets a delay time according to its address value and sends the data after this delay. DSEND works also in POLL mode. With this command the user can, for example, easily find out the addresses of the transmitters.
The output when four transmitters with addresses 4, 5, 10, 33 have been con­nected to the serial bus:
>dsend <cr> 4 14.43 %RH 5 22.7 'C 10 14.99 %RH 33 22.3 'C >
ERRS Outputting error messages
ERRS <cr>
During operation, error messages are not automatically output through the se­rial interface. If there is any reason to doubt that there is something wrong with the transmitter, possible error messages can be output with command ERRS.
If there are no error messages, only a prompt is displayed:
>ERRS <cr> >
If errors have occurred, the transmitter outputs the error code (see Appendix 4 for error messages):
>ERRS <cr> E40 f ( all ) out of range >
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ECHO Turning the serial interface echo ON/OFF
ECHO xxx <cr>
xxx = ON or OFF
When the echo is off, the commands given through the serial interface or the prompt > cannot be seen on the display.
When the serial interface is in half-duplex mode, the echo is always off. Even then the ECHO command can indicate that echo is on.
INTV Setting the output interval for the RUN mode
INTV xxx yyy <cr>
xxx = output interval (0...255)
0: no pause between outputs
yyy = unit (s, min or h)
Sets the output interval when the transmitter outputs measurement readings to a peripheral device.
For example, the currently valid settings are output with:
>INTV <cr> Output intrv. : 0 min
When this is changed into 10 minutes, the command is:
>INTV 10 <cr> Output intrv. : 10 min
The unit is changed into seconds with:
>INTV S <cr> Output intrv. : 10 s
The change can also be done with one command:
>INTV 10 S <cr> Output intrv. : 10 s
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FORM Setting the output format
FORM <cr>
"xxx...xxx"
? zzz...zzz <cr>
xxx...xxx = old format zzz...zzz = new format
The FORM command sets the format of the outputs generated in RUN state and by SEND command. Please note that capital and small letters have dif- ferent meanings.
\UU..UU\ relative humidity \TT..TT\ temperature \DD..DD\ dewpoint temperature \AA..AA\ absolute humidity \XX..XX\ mixing ratio \WW..WW\ wet bulb temperature \dd..d\ dewpoint difference \uu..uu\ unit according to the preceding variable \n line feed <lf> \r carriage return <cr> \t horizontal tabulation <ht> or <tab> \\ \
For example:
format output \UUU.UU\ \+TT.TT\\r 100.00 +99.99 <cr> \TTT.T\ \uu\\r\n 15.2 'C <cr><lf> \UUU.U\ \uuu\\+DD.D\ \uu\\r 46.9 %RH +10.8 'C <cr>
Any text can be written in the command and it appears in the output. For ex­ample:
RH: \UUU.U\ T: \+TT.TT\\r RH: 54.0 T: +25 <cr>
The format can be deleted by giving \ as a parameter:
>FORM \<cr> Note. only one space before \ and none after
or
>FORM <cr> "xxx...xxx" ?\<cr>
An example of a format suitable for use in Microsoft Excel spreadsheets:
>FORM <cr> "xxx...xxx"
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?\UUU.U\\t\TTT.T\\t\DDD.D\\t\AAA.A\\t\XXX.X\\t\WWW.W\\ r\n <cr>
The output is then:
47.4<tab> 22.4 <tab> 10.6 <tab> 9.4 <tab> 8.0 <tab>
15.4 <cr><lf>
FTIME Adding time to output
FTIME xxx <cr>
xxx = ON or OFF
When FTIME is activated, the current time is output at the beginning of the output line. The time is set with command TIME. After RESET or power on the current time is 00:00:00.
Activating the time output
>ftime on Form. time : ON
>intv 5 s setting the output interval Output intrv. : 5 s >r 09:31:13 RH= 19.4 %RH T= 26.0 'C 09:31:18 RH= 19.4 %RH T= 26.0 'C 09:31:23 RH= 19.8 %RH T= 26.0 'C 09:31:28 RH= 19.6 %RH T= 26.0 'C 09:31:33 RH= 19.5 %RH T= 26.0 'C 09:31:38 RH= 19.5 %RH T= 26.0 'C ...
Inactivating the time output
>ftime off Form. time : OFF >r RH= 19.4 %RH T= 26.1 'C RH= 19.8 %RH T= 26.1 'C RH= 20.6 %RH T= 26.1 'C RH= 20.5 %RH T= 26.1 'C RH= 19.9 %RH T= 26.1 'C RH= 19.6 %RH T= 26.1 'C ...
FDATE Adding date to output
FDATE xxx <cr>
xxx = ON or OFF
When FDATE is activated, the current date is output at the beginning of the output line. The time is set with command DATE. After RESET or power on the current date is 1991-01-01.
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Activating the date output
>fdate on Form. date : ON >r 1995-03-10 RH= 21.1 %RH T= 26.0 'C 1995-03-10 RH= 21.3 %RH T= 26.0 'C 1995-03-10 RH= 23.1 %RH T= 26.0 'C 1995-03-10 RH= 22.2 %RH T= 26.0 'C 1995-03-10 RH= 20.6 %RH T= 26.0 'C ...
Inactivating the date output
>fdate off Form. date : OFF >r RH= 20.2 %RH T= 26.0 'C RH= 19.9 %RH T= 26.0 'C RH= 19.8 %RH T= 26.0 'C RH= 19.7 %RH T= 26.0 'C RH= 19.7 %RH T= 26.0 'C ...
SERI Serial bus settings
SERI b p d s x <cr>
b = bauds (300, 600, 1200, 2400, 4800, 9600) p = parity (n = none, e = even, o = odd) d = data bits (7 or 8) s = stop bits (1 or 2) x = duplex (H = half, F = full)
Giving the command on its own outputs the current settings:
>SERI <cr> 4800 E 7 1 FDX
The settings can be changed one parameter at a time or all parameters at once:
>SERI O H <cr> changing parity and duplex 4800 O 7 1 HDX
>SERI 600 N 8 1 F <cr> changing all parameters 600 N 8 1 FDX
NOTE
The serial bus settings become effective only after reset.
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The processor does not allow the following combinations:
no parity, 7 data bits, 1 stop bit: if this combination is given the
HMP240 programme will change the number of stop bits to 2
even or odd parity, 8 data bits, 2 stop bits: if this combination is given
the programme changes the number of stop bits to 1
When the half-duplex mode is set, it will automatically turn the echo off. Even then the ECHO command can indicate that echo is on.
UNIT Selecting the output units
UNIT x <cr>
x = m(etric units) n(on-metric units)
metric units non-metric
units RH %RH %RH T
°C °F
Td
°C °F
dT
°C °F
a g/m
3
gr/ft
3
x g/kg gr/lb Tw
°C °F
For example, the command for setting the non-metric units is:
>UNIT N <cr> Output units : non metric
When the command is given with no parameters, the transmitter outputs the currently valid setting.
ADDR Setting the transmitter address
ADDR aa <cr>
aa = address (0...99)
The address is used when more than one transmitter is connected to one serial bus. The ADDR command makes it possible to communicate with one transmitter at a time in POLL state.
For example, transmitter is given address 99
>ADDR <cr> Address : 2 ? 99 <cr>
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When asking the current address, no address number is given:
>ADDR <cr> Address : 2 ? <cr>
FROST Setting the calculation mode
Disconnect the security lock jumper!
FROST ON/OFF <cr>
This command is used to select whether the transmitter calculates the frostpoint (default) or the dewpoint reading at dewpoint temperatures below 0 °C. Select FROST ON for frostpoint and FROST OFF for dewpoint calculations. For example:
>Frost <cr> Frost : ON >Frost off
Frost : OFF >Frost on Frost : on >
RESET Resetting the transmitter
RESET <cr>
Resets the transmitter. All settings that have been changed remain in the mem­ory even after reset or power failure.
3.1 Operation modes SMODE Setting the serial interface
SMODE xxxx<cr>
xxxx = STOP, RUN or POLL
In STOP mode: measurements output only by command, all commands can be
used In RUN mode: outputting automatically, only command S can be used In POLL mode: measurements output only with command SEND. When in
POLL mode, the output state is changed as follows:
OPEN aa <cr>
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SMODE xxxx<cr>
aa = address of the transmitter xxxx = STOP, RUN or POLL
The OPEN command sets the bus temporarily in STOP MODE so that the SMODE command can be given. For example:
>SMODE <cr> which mode is in use at the moment
Serial mode : STOP
>SMODE STOP <cr> setting STOP mode
Serial mode : STOP
OPEN & CLOSE
OPEN nn <cr>
nn = address of the transmitter (0...99)
CLOSE <cr>
In STOP mode: command OPEN has no effect, CLOSE sets the transmitter in
POLL mode
In POLL mode: command OPEN sets the transmitter temporarily in STOP
mode, command CLOSE returns the instrument to POLL mode
When more than one transmitter is connected to the same serial bus, the POLL mode makes it possible to communicate with the transmitters. For example, a relative humidity calibration is performed at transmitter 2 (<bel> = ASCII 7):
>OPEN 2 <cr>
<cr><lf> 'HMP nn line opened for operator commands'
<cr><lf><lf><bel>
>CRH <cr>
...
>CLOSE <cr>
<cr><lf> 'line closed' <cr><lf>
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4. OTHERS
ITEST Testing the analogue outputs
ITEST <cr>
or
ITEST a b <cr>
a = current/voltage of channel 1 b = current/voltage of channel 2
The operation of the analogue outputs can be tested by forcing the outputs to given values which can then be measured with a current/voltage meter from the analogue outputs. The response to ITEST command gives six out­puts/parameters. Only the first two are relevant; they show the channel current or voltage in mA or V. The other four figures contain information for service purposes only.
Examples:
reading the channel outputs and parameters
>itest <cr>
1.9438 2.3483 1.00694 10.64634 1.97374 2.17665 >
forcing outputs 0.5 V and 4 V to channels 1 and 2
>itest 0.5 4 <cr>
0.5000 4.0000 1.00694 10.62970 1.23336 3.01722 >
releasing the forced control and reading the outputs
>itest <cr>
1.9427 2.3392 1.00731 10.62428 1.97157 2.16978 >
FILT Setting the averaging time
Disconnect the security lock jumper!
FILT nnnn <cr>
nnnn = averaging time (0 - 1024 seconds)
This command is used to set and inspect the averaging time during which the individual measurement samples are integrated to get an averaged reading.
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The time can be set in seconds within the range of 0 - 1024 (0 = no averaging time).
For example:
>FILT <cr>
Filter (S): 0 ? 1024
>
>FILT 100 <cr>
Filter (S): 100
>
PRES Setting the pressure for mixing ratio and wet bulb
temperature calculations
PRES pppp.pp <cr>
pppp.pp= pressure (hPa)
The atmospheric pressure has an effect on mixing ratio and wet bulb temperature. Therefore, accurate calculations can be achieved only when the ambient pressure is taken into consideration. The pressure is used for pressure compensation of the HUMICAP sensor in order to ensure the best possible measurement accuracy.
When the command is given, the transmitter first gives the currently used pressure; after this a new value can be entered or the old one acknowledged.
>PRES <cr>
Pressure : 1013.25 ? 1000.00 <cr>
When the currently used pressure is known, a new pressure can also be entered directly:
>PRES 1010 <cr>
Pressure : 1010
NOTE
If the pressure setting is frequently adjusted, e.g. by
using an external barometer as a pressure input source,
the command XPRES is recommended.
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XPRES pppp.pp <cr>
pppp.pp= pressure (hPa)
The function and format of XPRES are the same as those of the PRES com­mand except that by using XPRES the setting is valid only until a reset is given or power is turned off or pressure is set to zero using XPRES. After this the pressure stored using command PRES is valid again.
CDATE Entering calibration date
CDATE xxxxxx <cr>
xxxxxx = calibration date (000101...991231)
When the latest calibration date has to kept in memory, it is entered as fol­lows:
>CDATE 940506 <cr>
If the command is given without the date, the transmitter outputs the latest calibration already in memory.
>CDATE <cr> 940420
The date can be given in any format; however, the maximum number of digits is six.
DATE Setting the date
DATE <cr>
For example, to enter a new date:
>DATE <cr> Current date is 1993-01-30 Enter new date (yyyy-mm-dd) : 1993-06-12 <cr>
When the current date is asked, the new date is passed with <cr>.
TIME Setting the time
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TIME <cr>
For example, to enter a new time:
>TIME <cr>
Current time is 01:35:54
Enter new time (hh:mm:ss) : 13:25:56 <cr>
When the current time is asked, the new time is passed with <cr>.
VERS Name and version of the programme
VERS <cr>
For example:
>VERS <cr>
HMP 240 / x.yy
where x.yy is the programme version.
? Outputting the transmitter settings
? <cr>
For example:
>? <cr>
HMP 240 / 1.02
CPU serial nr : 0
Keyboard type : 0
Address : 7
Output units : metric
Baud P D S : 4800 E 7 1 FDX
Serial mode : STOP
Output intrv. : 0 min
Mtim : 32
Pressure : 1013.25
Analog outputs
Ch1 0.00 ... 10.00 V
Ch2 0.00 ... 10.00 V
Ch1 ( RH ) lo 0.000 %RH
Ch1 ( RH ) hi 100.000 %RH
Ch2 ( T ) lo -20.000 'C
Ch2 ( T ) hi 180.000 'C
Transducer :
PRB serial nr : 0
Calibr. date : 0
?? Outputting the transmitter settings also in POLL mode
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?? <cr>
Command ?? outputs the same information as command ? but it works also when the transmitter has been set to POLL mode. However, if there are more than one addressed transmitters connected to the serial bus, they all will re­spond at the same time and the output on the screen will be chaotic.
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APPENDIX 2: INSTALLING AND USING THE RS 485/422 SERIAL PORT MODULE
1. INSTALLATION ........................................................................................................92
2. OPERATION.............................................................................................................93
3. NETWORK CONFIGURATION..................................................................................95
3.1. Single loop operation................................................................................... 95
3.2. Dual loop operation .....................................................................................97
4. CHECKING THE SERIAL PORT NETWORK OPERATION.......................................99
STOP mode..............................................................................................................99
POLL mode............................................................................................................100
RS 485 network settings .......................................................................................100
5. SPECIFICATIONS...................................................................................................101
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1. INSTALLATION
Switch the transmitter off. Resistors R2, R3 and R4 between connectors X4 and X5 in the component
board in the cover of the transmitter are removed with side-cutting pliers. The module is plugged in connectors X4 and X5 on the main board of the HMP240 transmitter; connector X1 on the module board to connector X4 and connector X2 to connector X5.
X1
X2
24
V
+
-
Ch1
Ch2
-- +
+
RX GND TX
R2 R3
R4
X6
RX HI RX LO
TX LO
TX HI
X4
X5
RS 485 / 422
RX
TX
X1X2
HI
H I
L O
LO
X1
X2
R3
R6
Jumper ( ) selections for the RS 485/422 serial bus module
Single pair
Dual pair
serial bus module
Cut off the resistors R2, R3 and R4 on the main board. New signal names for X6 screw terminal are on the module. Follow the instructions on the module: X1 to X4 and X2 to X5 on the mother board
NOTE! If the transmitter is NOT at the end of the bus OR the line has a dynamic line termination, the resistors R3 and R6 have to be removed!
Connect the data wires to screw terminal X6 on the main board. Switch the power on.
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2. OPERATION
The HMP240 transmitter can either be given an address or operated without an address. Both single and dual loop wiring with half duplex connection can be used. No address is needed when only one HMP240 transmitter is used; when several transmitters are connected to the same line, each transmitter must be given an address in the initial configuration.
A single transmitter can get its operating voltage from the master or it can have its own (floating) power supply.
The serial line structure is a parallel interfaced chain (daisy chain). At the end of the serial line there must be an HMP240 transmitter, dynamic line adapter (120 ohm resistor in series with a 33 nF capacitor) or line master. If a branch line is made with a junction box, the branch should be shorter than 3 meters.
When connecting the device, follow the instructions given in the figure in Chapter 1.
TX HI TX LO
TWISTED PAIR WIRING
-
HOST COMPUTER
DUAL LOOP WIRING TWISTED PAIR WIRING
HOST COMPUTER
RX LO
RX HI
TX HI TX LO
RX LO
RX HI
TX HI TX LO
RX LO
RX HI
TX HI TX LO
RX LO
RX HI
TX HI TX LO
RX LO
RX HI
120R
33 nF
TX HI
TX LO
RX LO
RX HI
120R
33 nF
120R
33 nF
NOTE: DYNAMIC LINE TERMINATION REQUIRED IF NO DEVICE AT THE END OF THE BUS.
NOTE: DYNAMIC LINE TERMINATION REQUIRED IF NO DEVICE AT THE END OF THE BUS.
HMP243 transmitters
1 to n pieces
HMP243 transmitters
1 to n pieces
SINGLE LOOP WIRING
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The RS 485/422 module has separate lines for transmitting and receiving, but they can be connected together with jumpers. Dual loop connection is the factory setting; when a single loop connection is used, the positions of jump­ers in connector X4 on the module must be changed.
The data lines can withstand short circuit to ground and to each other. They do not survive connection of supply voltage to the data lines.
The module must be mounted on the main board in the right direction. If mounted in the wrong direction or to the wrong pins, the module will not break but it does not work.
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3. NETWORK CONFIGURATION
3.1 Single loop operation
Bi-directional data on one pair is one of the great advantages of the RS 485 line. Set jumpers in connector X4 on the module board as shown in the figure below.
X4
X4
X1 X2
This jumper setting connects RX HI to TX HI and RX LO to TX LO and se­lects only one common line termination. The HI and LO terminals of the RX pair can now be used for operation.
Supplying power from the same end to the whole network prevents common mode voltages from rising too high (over 7 V).
Connect wires to the transmitter's serial connector.
Check the wiring.
The following procedure must be repeated with all transmitters.
Open the transmitter cover.
Pull out the RS 485/422 serial port module, if it is already mounted.
Set the serial port of the terminal to 4800 baud, even parity, seven
data bits and one stop bit, full duplex (4800 E 7 1 FDX).
RX GND TX
X17
The serial settings of the transmitter must also be 4800 E 7 1 FDX
and the transmitter must be in STOP mode. If these factory settings have been changed, they must be returned. Connect the RS 232C port of the terminal to connector X17 on the top of the main board and switch the power on.
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Set the address of the transmitter; you can choose any number
between 1 and 99. In this example the address is 22:
>addr 22 Address : 22
Set the serial bus settings according to your network specifications.
This setting will become valid after next RESET or power off:
>seri 2400 e 7 1 h 2400 E 7 1 HDX
Set the transmitter in POLL mode:
>smode poll Serial mode : POLL
NOTE 1
The SMODE command must be given last.
NOTE 2
The transmitter outputs no prompt (>) after the SMODE POLL command and it only reacts to commands which include its address.
Check that the transmitter responds to its address:
>send 22 RH= 24.4 %RH T= 29.1 'C
Disconnect the terminal.
Check that the jumpers in connector X4 are in the right places.
X4
X4
X1 X2
Remount the RS 485/422 serial module.
Close the cover.
When all transmitters on the network have been configured, switch
them off.
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3.2 Dual loop operation
The following procedure must be repeated with all transmitters.
Open the transmitter cover.
Pull out the RS 485/422 serial port module, if it is already mounted.
Set the serial port of the terminal to 4800 baud, even parity, seven
data bits and one stop bit, full duplex (4800 E 7 1 FDX).
The serial settings of the transmitter must also be 4800 E 7 1 FDX
and the transmitter must be in STOP mode. If these factory settings have been changed, they must be returned. Connect the RS 232C port of the terminal to connector X17 on the top of the main board and switch the power on.
When dual loop is used, the jumpers in connector X4 on the module board must be as shown below.
X4
X4
X1 X2
Set the address of the transmitter; you can choose any number
between 1 and 99. In this example the address is 22:
>addr 22 Address : 22
Set the serial bus settings according to your system. This setting will
become valid after next RESET or power off:
>seri 2400 e 7 1 f 2400 E 7 1 FDX
Switch echo on:
>echo on ECHO : ON >
Change the serial output mode into POLL:
>smode poll Serial mode : POLL
NOTE 1
The SMODE command must be given last.
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NOTE 2
The transmitter outputs no prompt (>) after the SMODE POLL command and it only reacts to commands which include its address.
Check that the transmitter responds to its address:
>send 22 RH= 24.4 %RH T= 29.1 'C
Disconnect the terminal.
Check that the jumpers in connector X4 are in the right place
X4
X4
X1 X2
Remount the RS 485/422 serial module.
Close the cover.
Repeat this setting procedure with each transmitter.
When all transmitters on the network have been configured, switch
them off.
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