Vaisala HMP240 User Manual

HMP240 SERIES TRANSMITTERS
User's Guide
M210300en-A
June 2002
Vaisala Oyj 2002 No part of this document may be reproduced in any form or by any means,
electronic or mechanical (including photocopying), nor may its contents be communicated to a third party without a prior written notice of the copyright holder.
The instruction manuals may be changed without prior notice.
HMP240 series
M210300en User's guide
Contents
1. PRODUCT DESCRIPTION.......................................................................................... 5
2. ADVANTAGES OF A WARMED SENSOR HEAD........................................................7
3. INSTALLATION .......................................................................................................... 8
3.1 Selecting the place of installation .................................................................8
3.2 Mounting ........................................................................................................9
3.2.1 Mounting the HMP243.......................................................................9
3.2.2 Mounting the HMP247.....................................................................11
3.3 Grounding ....................................................................................................13
3.4 Electrical connections .................................................................................15
3.4.1 Connection to a 24 VAC supply .......................................................16
4. COMMISSIONING.....................................................................................................17
4.1 Changing the parameters ............................................................................ 17
4.2 Security lock jumper....................................................................................17
4.3 Selecting the analogue outputs ..................................................................18
4.4 Connecting the RS 232C serial bus.............................................................20
4.4.1 Reverting to factory settings of the serial port..................................22
5. COMMANDS.............................................................................................................24
5.1 Commands and security lock jumper .........................................................24
5.2 LED commands............................................................................................25
5.3 Display/keypad commands ..........................................................................26
5.3.1 Display mode..................................................................................26
5.3.2 Command mode .............................................................................26
5.3.3 Entering numbers............................................................................26
5.3.4 Analogue output commands............................................................ 27
5.3.4.1 Selecting the output (mA/V) ............................................................27
5.3.4.2 Selecting and scaling the analogue output quantities ......................28
5.3.5 Output via the serial bus .................................................................29
5.3.5.1 Turning the serial interface echo ON/OFF.......................................29
5.3.5.2 Serial bus settings...........................................................................29
5.3.5.3 Setting the transmitter address .......................................................30
5.3.5.4 Selecting the output units................................................................31
5.3.5.5 Selecting the calculation mode ........................................................31
5.3.6 Output modes .................................................................................31
5.3.6.1 Setting the serial interface operation mode .....................................32
5.3.7 Others.............................................................................................33
5.3.7.1 Setting the averaging time............................................................... 33
5.3.7.2 Setting the pressure for mixing ratio and wet bulb
calculations.................................................................................33
5.3.7.3 Setting the date...............................................................................34
5.3.7.4 Setting the time...............................................................................34
5.3.7.5 Heat on / heat off command............................................................35
5.4 Serial commands..........................................................................................35
5.4.1 Analogue output commands............................................................ 35
5.4.1.1 Setting the analogue outputs ...........................................................35
5.4.1.2 Selecting and scaling the analogue output quantities ......................36
5.4.1.3 Scaling the analogue outputs ..........................................................36
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HMP240 series User's guide M210300en
5.4.2 Output via the serial bus................................................................. 36
5.4.2.1 Starting the measurement output.................................................... 36
5.4.2.2 Stopping the measurement output.................................................. 36
5.4.2.3 Outputting the reading once............................................................ 37
5.4.2.4 Setting the output interval for the RUN mode .................................. 37
5.4.2.5 Serial bus settings.......................................................................... 37
5.4.2.6 Selecting the output units ............................................................... 38
5.4.2.7 Setting the averaging time.............................................................. 38
5.4.2.8 Setting the transmitter address....................................................... 39
5.4.2.9 Setting the calculation mode........................................................... 39
5.4.2.10 Resetting the transmitter ................................................................ 39
5.4.3 Operating the transmitter via the serial bus..................................... 40
5.4.3.1 Setting the serial interface.............................................................. 40
5.4.3.2 OPEN & CLOSE............................................................................. 41
6. CALIBRATION ......................................................................................................... 42
6.1 Humidity calibration.................................................................................... 42
6.1.1 One point humidity calibration......................................................... 43
6.1.1.1 With serial commands.................................................................... 44
6.1.1.2 With display / keypad commands................................................... 44
6.1.1.3 With LED commands ...................................................................... 45
6.1.2 Two point humidity calibration......................................................... 45
6.1.2.1 With serial commands.................................................................... 45
6.1.2.2 With display / keypad commands.................................................... 46
6.1.2.3 With LED commands ...................................................................... 47
6.1.3 Humidity calibration procedure after sensor change........................ 48
6.1.3.1 With serial commands.................................................................... 48
6.1.3.2 With display / keypad commands.................................................... 48
6.1.3.3 With LED commands ...................................................................... 49
6.1.4 Humidity calibration table................................................................ 50
6.2 Temperature calibration.............................................................................. 50
6.2.1 One point offset calibration............................................................. 51
6.2.1.1 With serial commands.................................................................... 51
6.2.1.2 With display / keypad commands.................................................... 51
6.2.1.3 With LED commands ...................................................................... 51
6.2.2 Two point temperature calibration................................................... 52
6.2.2.1 With serial commands.................................................................... 52
6.2.2.2 With display / keypad commands.................................................... 53
6.2.2.3 With LED commands ...................................................................... 53
6.3 Calibration of analogue outputs................................................................. 54
6.3.1 With serial commands.................................................................... 54
6.3.2 With display / keypad commands.................................................... 54
6.3.3 With LED commands ...................................................................... 55
7. MAINTENANCE........................................................................................................ 56
7.1 Reference measurements ........................................................................... 56
7.2 Self-diagnostics........................................................................................... 56
7.3 Replacing the composite sensor................................................................ 57
7.4 Temperature channel (additional) adjustment with Pt 100 simulators..... 57
7.4.1 With serial commands.................................................................... 58
7.4.2 With display commands.................................................................. 58
7.4.3 With LED commands ...................................................................... 58
7.5 Temperature channel adjustment with Pt 100 simulators (composite sensor)
...................................................................................................................... 59
7.5.1.1 With serial commands.................................................................... 60
7.5.1.2 With display commands.................................................................. 60
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7.5.2 With LED commands ......................................................................60
7.6 Measurement of output currents using test points....................................60
7.7 Adjusting the contrast of the display..........................................................61
8. TECHNICAL DATA ...................................................................................................62
8.1 Dewpoint temperature .................................................................................62
8.2 Temperature (with additional T sensor head).............................................63
8.3 Calculated variables ....................................................................................63
8.3.1 Relative humidity (with additional T sensor head)............................63
8.3.2 Accuracy of other calculated variables ............................................64
8.4 Outputs .........................................................................................................65
8.5 Electronics ...................................................................................................65
8.6 Mechanics ....................................................................................................66
8.7 Electromagnetic compatibility.....................................................................67
SPARE PARTS AND ACCESSORIES...............................................................................68
APPENDIX 1: SERIAL COMMANDS ................................................................................69
APPENDIX 2: INSTALLING AND USING THE RS 485/422 SERIAL PORT MODULE ......91
APPENDIX 3: INSTALLING AND USING THE DIGITAL CURRENT LOOP MODULE ....102
APPENDIX 4: ERROR MESSAGES ................................................................................110
APPENDIX 5: CALCULATION FORMULAS ...................................................................116
APPENDIX 6: HMP240 WIRING DIAGRAM....................................................................118
APPENDIX 7: RE-GAINING............................................................................................119
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1. PRODUCT DESCRIPTION
The HMP240 transmitter is a microprocessor based instrument for the measurement of dewpoint temperature especially in high humidities and/or fast changing temperatures. The dewpoint temperature is measured through relative humidity and temperature. The dewpoint temperature, although a calculated variable, is the primary reading obtained with the HMP240. As the probe is equipped with the warming function, the relative humidity reading obtained is not correct as such whereas the dewpoint temperature is. If the temperature is below 0 °C, the user can select whether the transmitter calculates dewpoint or frostpoint reading; as default, the transmitter calculates frostpoint.
The transmitter can be ordered with one or two sensor heads. If the transmitter has only a humidity sensor head, it can output the dewpoint temperature or the mixing ratio. If the transmitter is ordered with an additional temperature head, the user can choose the output from the following readings: dewpoint, relative humidity, ambient temperature, dewpoint difference (= ambient temperature ­dewpoint), mixing ratio, absolute humidity, and wet bulb temperature. The configuration that the user completes in the order form determines the available readings. The transmitter has two analogue outputs and can be connected to a serial bus via the RS 232C interface or through an RS 485/422 serial module or a digital current loop module.
There are various possibilities for the configuration of the transmitter. It can have either a blank cover, or a cover with a local display and keypad with which to operate the transmitter. Two analogue output signals are selected from the measured and calculated quantities; the signals can be scaled and the measurement ranges changed. The HMP240 can be supplied with two, five or ten meter sensor head cables.
The dewpoint measurement range is -40...+100 °C. The range depends on the desired accuracy because the dewpoint is calculated through the RH and the T readings (see Chapter 8). The analogue temperature output can be scaled quite freely, for example -20...+60 °C can be set to correspond to 0...10 V. The relative humidity, absolute humidity, dewpoint difference, mixing ratio and wet bulb temperature ranges are also scalable.
In some specific applications, the sensor gain may gradually decrease because of an interference caused by some particular chemicals present in the ambient. These changes can be recovered with an optional re-gaining function.
The transmitter is equipped with a composite humidity and temperature sensor; the operation of the HUMICAP®KC humidity sensor is based on changes in the capacitance of the sensor as its thin polymer film absorbs water molecules.
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HMP240 User's Guide M210300en
Options Additional T probe For the measurement of the ambient temperature and
for obtaining other quantities in addition to
dewpoint temperature and mixing ratio Calculation vari­ables
dewpoint difference, mixing ratio, absolute
humidity, wet bulb temperature Serial interface RS 232C (standard), RS 485/422, digital current
loop module Display cover cover with local display & keypad Filters sintered filter, PPS grid with steel netting Cable lengths 2, 5 or 10 meters Installation aids
Installation kit for temperatures up to 180 °C HMP243MIK Meteorological installation kit
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HMP240 series
M210300en User's Guide
2. ADVANTAGES OF A WARMED SENSOR HEAD
In some measurement applications, unwanted dew formation makes humidity measurement difficult or even impossible. At a weather station, for example, high humidity combined with rapidly changing outdoor temperature can condense the water vapour in the air onto the sensor head. Until this dew evaporates or dries, it is impossible to obtain a true reading. Dew formation is also a problem in environmental chambers and in processes involving high humidity, such as meat processing.
In some applications, rapid temperature changes are the source of difficulty. Normally, relative humidity sensors must be at the same temperature as the ambient air or the measurement is incorrect. At +20 °C and 90 %RH a dif­ference of +1 °C causes an error of +6 %RH. This makes reliable humidity measurements difficult in rapidly changing temperatures.
In other applications, the problem is a combination of both the dew formation and rapid changes of temperature; a rapid rise in temperature can cause a corresponding increase of water vapour in the ambient. In these conditions, the temperature of the sensor head rises more slowly, and can remain below the dewpoint of the ambient for a while. Dew then forms on the sensor head, and it may take several hours or in the worst case, several days for the sensor to recover from the condensation.
Vaisala's HMP240 dewpoint transmitter offers a reliable solution for humidity measurement in all these demanding conditions. The humidity sensor head is kept dry by warming it. As the measurement is fully temperature compensated, changes in the process temperature do not delay the measurement. This means that the response time of dewpoint measurement is proportional only to the diffusion time of water molecules inside the sensor head.
The HMP240 has an excellent performance also at normal humidities and in stable environments, but it will mostly be used in applications where very high humidity can take place. In these kinds of applications, the use of traditional transmitters has been restricted.
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HMP240 User's Guide M210300en
3. INSTALLATION
3.1 Selecting the place of installation
The transmitter should be installed in a place that gives a true picture of the environment or process and is as clean as possible. Air should circulate freely around the sensor. If necessary, the transmitter can be installed in a place where a hot spot may develop. However, cold spots should be avoided.
When the sensor head is installed in a duct or a process channel where the temperature is different from the ambient temperature, insulate the point of entry; this is particularly important if the transmitter is installed with the sensor head pointing downwards. Installing the sensor head of the HMP240 vertically is not recommended because in high humidities, the humidity may condence on the sensor head cable and then flow on to the sensor head.
When there is no alternative but to install the sensor head in the process vertically, the point of entry must be carefully insulated. The cable must also be allowed to hang loosely in order to prevent any water that possibly condenses on the cable from running onto the sensor head.
Install the humidity sensor head in the process wherever possible. Avoid sample flows where the gas temperature can drop below dewpoint temperature; this might result in erroneous measurement readings. Install the sensor head transversely against the direction of the process flow. If the process temperature is much higher than that of the environment, the whole sensor head and preferably part of the cable must be inside the process.
In duct or channel installations drill a hole ready for a reference meter. Plug the reference hole tightly (see Figure 3.2).
Install the electronics housing away from possible steams escaping from the process.
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M210300en User's Guide
3.2 Mounting
3.2.1 Mounting the HMP243
133
humidity sensor head
T-sensor head
(optional)
104
ø6.5
Cable length 2000, 5000 or 10000 mm
Sliding PTFE-sleeve for flange installation and cable-gland installation
Figure 3.1 HMP243 transmitter with a humidity sensor head and an
additional T sensor head
When mounted on the side of a duct or channel, the sensor head must be in­serted from the side (see Figure 3.2). If this is not possible and the sensor head must be inserted from the top, the point of entry must be carefully insulated.
NOTE
The two sensor heads should be installed so that the humidity sensor head does not warm the T sensor head, i.e. the T sensor head is installed closer to the process flow. When the RH reading is required, always install the T sensor head in the place where you need the reading from.
The HMP243 can be installed in ducts and channels with the help of the in­stallation kit; the kit consists of a flange, a supporting bar for the sensor head cable and screws for attaching the flange to the wall of a duct. With the help of the installation kit the distance between the sensor head and the channel wall can be easily adjusted. The range of adjustment is 100...320 mm; the distance is measured from the tip of the sensor head to the flange.
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HMP240-series
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User's Guide M210300en
duct wall
sealing (silicone)
flange
umidity sensor head
supporting bar
a plugged hole for reference measurements
T-sensor head
(optional)
PTFE sleeve
Figure 3.2 Installing the sensor heads of the HMP243 in a channel
with the help of flanges and supporting bars
The sensor head can also be installed vertically.
PTFE-sleeve
a bushing (cable-gland)
(seal:Viton)
to be sealed
(silicone)
stain or a
humidity sensor head
T-sensor head
(optional)
when a bushing is used, its size is selected according to the diameter of the sensor head; the diameter of the cable is increased by using e.g. silicon tape at the bushing
stainless steel cable tie or a similar fastener
m
h h
10
Figure 3.3 Vertical installation of the HMP243 sensor heads
HMP240 series
M210300en User's Guide
3.2.2 Mounting the HMP247
HMP247 has a small size probe made of stainless steel. The sensor head withstands temperatures -40...180 ºC (-40...356 ºF) and pressure up to 10 bar (1MPa, 145 psi). The probe is suitable for applications where a mechanically very durable leak proof probe is needed.
Pressure tight installations
A pressure tight installation can be done by using a probe head installation or cable installation. Vaisala's cable gland HMP247CG is recommended for the humidity probe's cable installation.
The different pressure tight installations of the HMP247 are shown in the following pictures. In cases where the probe shall be positioned horizontally in the measuring chamber (or in duct) a supportive thread bar set HMP247TBS can be ordered from Vaisala (order code: HMP247TBS).
A) Probe head installation
1. Make hole with M20x1.5 thread in the measurement chamber or process wall. The smoothness of the thread circle should be R= 6.3 microm.
2. Install the cable gland (EN50262, version A, example: AGRO 1160.20.145) on the thread of the process wall.
3. Push the probe through the gland so deep that the backside of the probe is flust with the cable gland nut.
4. Tighten the cable gland nut, the probe will lift up slightly.
B) Cable installation with Vaisala's HMP247CG
13.6 mm 5.3 mm
Process pressure < 10 bar, temperature according to the cable's sealing
A) Pipe fitting 30/M20x1.5x13.5
B) Cable installation with Vaisala's HMP247CG
Figure 3.4 HMP247 Pressure tight installations A) Probe head installation B) Cable installation (cable gland: HMP247CG) .
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HMP240
fitting and the cable.
User's Guide M210300en
Pressure tight installation with Vaisala's supportive thread bar set HMP247TBS (cable gland HMP247CG included)
1. Make a hole with M20x1.5 to a wall or weld a pipe fitting (30/M20x1.5x12mm) to a wall.
2. Install the cable gland's fitting body on the hole in the wall.
3. Thread the sensor head through the nut and press the cable through the cutting line of the sealing.
4. Turn the supporting bars into the sensor head's threaded holes.
5. Turn the sleeve on the opposite end of the supporting bar and trim to the right length.
6. Cut away the overage supporting bar with saw.
7. Press the sleeves together (with cable inside) and install the sensor head to a process through the fitting body.
8. Tighten the cable gland nut.
For processes up to 120°C (248 °F). More detailed instructions are included in the set.
Example of pressure tight temperature probe installation (cable gland example: AGRO Nr. 1100.12.91.065, EN50262, version A)
Process pressure < 7 bar, temperature according to the cable sealing
6.5 mm
Recommended support to keep the probe in horizontal position
Silicon glue between the PTFE
Cable gland HMP247CG
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Figure 3.5 HMP247 pressure tight installations with supporting bars.
HMP240 series
M210300en User's Guide
3.3 Grounding
A single electrical cable with a screen and three to ten wires is recommended for power and analogue output/serial bus connections. The cable diameter should be 7...10 mm.
The screen of the electrical cable must be grounded properly to achieve best possible EMC performance. Recommended cable shield is done in the cable gland as shown below.
remove the brass disks, rubber ring and nut from the transmitter
housing
strip 165 mm of the cable insulation, but leave 25 mm of the braid
visible
slip the nut and rubber ring over the cable insulation
slip the brass disk that has the bigger hole in it over the braid so that
it rests against the cable insulation
slip the other brass disk over the wires to the middle of the braid
2
shielding tube
braid
brass disks
braid
brass disks
rubber ring
165
nut
cable
140
25
flexible wires 0.5 mm (AWG 20), stranded wires
3
recommended
D = Ø 7...10 mm (If the cable diameter is less
than 7mm, use a shrinking tube or an adhesive tape)
push back the braid and press it between the two brass disks to
achieve a full 360° grounding; the fold between the disks should have the same diameter as the brass disks
secure the braid with a shielding tube
insert the wires into the transmitter housing through the gland
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HMP240 User's Guide M210300en
tighten the nut
connect the wires into the screw terminals and fasten a cable tie
around the wires
cable tie
transmitter housing
gland
brass disks
rubber ring
nut
NOTE
When the cable is grounded as explained on the previous page, the metallic parts of the sensor head, the shield of its cable, the transmitter housing and the shield of the signal cable to external system are all connected to each other. After this the whole system can be grounded from one point only. If the grounding is made via several points (sensor head, transmitter housing, signal cable), make sure that the different groundings are made to the same grounding potential. Otherwise harmful grounding currents may be generated. If you do the grounding via the transmitter housing, use one serrated lock washer between a mount­ing screw and the housing; the lock washer breaks the paint on the housing.
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HMP240 series
POWER SUPPLY
M210300en User's Guide
3.4 Electrical connections
CH1- and CH2- are conne cted
CH1+
CH1-
CH2+
together internally
CH2-
X2
X1
+ -
V
mA
+ -
V
mA
CURRENT/VOLTAGE OUTPUTS
Do not use power supply ground (-) as output signal ground
24 V +
OPENED COVER OF THE
HMP 243
Figure 3.6 Electrical connections
Power supply 24 VDC
24 VAC (see Chapter 3.4.1)
Output signals 0...20 mA
4...20 mA
0...1 V
0...5 V
0...10 V
Power supply ground (-) is connected to the housing with parallel connection of 15 nF capacitor and 300 k resistor.
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HMP240 User's Guide M210300en
3.4.1 Connection to a 24 VAC supply
The HMP240 transmitter can also be connected to a 24 VAC supply without an external rectifier. However, when more than one transmitter is connected to one 24 VAC transformer, a common loop is formed and there is an increased risk of a short-circuit. To avoid this, always use separate floating supply for each transmitter (see Figure 3.7 A). However, if several transmitters have to share one transformer, the phase () must always be connected to + connector in each transmitter (see Figure Figure 3.7 B).
A) NO COMMON LOOP FORMED - RECOMMENDED
HMP243 transmitter
24 VAC
24 VAC
HMP243 transmitter
B) COMMON LOOP FORMED -
HMP243 transmitter
24 VAC
supply voltage
Controller
supply voltage
supply voltage
signal output
signal output
NOT RECOMMENDED!
Controller
signal output
16
shared common line
supply voltage
signal output
HMP243 transmitter
Figure 3.7 Connecting the transmitters to a 24 VAC supply (valid
also for the HMP247 transmitter).
HMP240 series
M210300en User's Guide
4. COMMISSIONING
When the HMP240 transmitter leaves the factory, its measurement ranges and output signals have already been scaled according to the order form completed by the customer. The unit is calibrated at the factory and ready to operate when the power is turned on. If you take into use active current, voltage or serial bus outputs, make these connections first; appendix 6 describes them in detail.
NOTE
Make sure that the power is not turned on until cables have been connected to screw terminals!
In transmitters with display, the software version appears for a few seconds when the power is turned on. After this, measurement results appear automatically. Should an error message appear on the display, consult Appendix 4.
If your transmitter has a blank cover and the LED indicator inside the housing lights up, consult Appendix 4 for further information.
4.1 Changing the parameters
If necessary, the user can subsequently change the measurement units between metric and non-metric and select and scale the output signals with software functions. This is done through commands, either utilizing the menus on the local display or giving commands through the serial interface (see Appendices). Most often the commands are used to change the settings of the two analogue channels.
A limited range of commands can be given with the three press switches (up, down, enter) inside the transmitter housing. There are four LEDs to indicate the commands given with the up and down switches. All HMP240 units incorporate these switches and LED indicators. LED commands can be used to calibrate the transmitters (both humidity and temperature) or to calibrate the analogue outputs.
If you need to change some functions, read the following chapters carefully.
4.2 Security lock jumper
Before the settings can be changed, the security lock jumper in connector X15 must be removed (see Figure 4.1). The security lock jumper makes it impossible to change the transmitter settings by mistake.
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HMP240
OPENED COVER OF THE HMP 243
User's Guide M210300en
X15
CHANGE OF SETTINGS DISABLED
Figure 4.1 Location of the security lock jumper
When the security lock jumper is connected, some commands are not available (see Chapter 5).
Should the application require variables that are not included in the configuration of the transmitter, the user is invited to contact Vaisala or a Vaisala representative.
4.3 Selecting the analogue outputs
The HMP240 transmitter can be ordered ready with the current or voltage outputs required. If the outputs need to be changed, move the jumpers in con­nector X15 into positions as shown in Figure 4.2.
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HMP240 series
OPENED COVER OF THE HMP 243
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M210300en User's Guide
CH1
CH1
CH1
CH2
CURRENT OUTPUTS 0 ... 20 / 4 ... 20 mA
CH2
VOLTAGE OUTPUTS 0 ... 5 V / 0 ... 10 V
CH2
VOLTAGE OUTPUTS 0 ... 1 V
CH
CH2
CH1
CH2
CH1
CH2
CH1
CH1
CH2
CH2
CH1 0 ... 1 VOLTAGE OUTPUT CH2 CURRENT OUTPUT
X15
Figure 4.2 Selecting the analogue outputs with jumpers
The software has to be informed which outputs are in use. This is done either through the serial interface or the menus on a local display. The serial command is AMODE and the display/keypad command "Mode ð Analog outputs ð Mode" (see Chapter 5). For the scaling of the outputs, see serial command ASCL and the display command "Mode ð Analog outputs ð Scale".
All the jumpers are used only with the 0...1 V outputs. When other outputs are in use, the spare jumpers are kept in connector X55.
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HMP240
OPENED COVER OF THE HMP 243
User's Guide M210300en
X55 spare jumpers
OPENED COVER OF THE HMP 243
Figure 4.3 Spare jumpers
4.4 Connecting the RS 232C serial bus
RX GND
TX NC
X6
Figure 4.4 Serial bus connections
To connect a PC to the HMP240 transmitter via the RS 232C serial bus, one of the following cables is required. The type of the cable depends on the terminal and the connector type.
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HMP240 series
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M210300en User's Guide
RXD
RXD
RXD
TXD
TXD
TXD
TX
GND
RX
TX GND RX
TX GND
RX
HMP 24
PC
TERMINAL
D9S
D25S
D25P
2
5 3
4
6 7 8
3 7
2
5 6
8
20
3
7 2
Figure 4.5 Connection of cables
When the serial bus has been connected between the PC and the transmitter, the PC is switched on. When using a PC, a terminal emulation programme (e.g. Procomm Plus, Datastorm or Windows terminal) is started.
The factory settings for data transfer are:
4800 baud
even parity
7 data bits
1 stop bit
full duplex
NOTE
When the serial bus settings are changed, the transmit­ter has to be reset before the new settings become ef­fective.
The processor does not allow the following combinations:
no parity, 7 data bits, 1 stop bit: if this combination is given the
HMP240 programme will change the number of stop bits to 2
even or odd parity, 8 data bits, 2 stop bits: if this combination is given
the programme changes the number of stop bits to 1
Refer to the manuals of the PC and the terminal emulation programme when giving serial settings.
The RS 232C screw terminal cannot be used if an RS 485/422 serial module or a current loop module is used. See Appendices 2 and 3 on how to install and operate these modules.
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RX GND TX
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In calibrating or changing the settings of the transmitter it can be more con­venient to use the connector X17, if connector X6 is already in use. This con­nector, however, transfers only RS 232C signals. If an RS 485/422 serial port module or a current loop module has been installed, it has to be removed be­fore communicating through the X17 connector.
X17
Figure 4.6 Location and connections of connector X17
NOTE
Some PC computers can generate interferences to the measured humidity and temperature values if the transmitter and the PC are connected to different mains outlets. To minimize the possibility of these interfer­ences, always use the same mains outlet (same phase of the mains electricity) for the PC and the power supply of HMP240. This is especially the case when using the serial line connector X17. The serial line connector X6 is more immune to these interferences than connector X17.
4.4.1 Reverting to factory settings of the serial port
If the serial port settings are not known, no commands can be given via the serial interface. The settings can be reverted to the factory settings by inserting a jumper in connector X16. The jumper must be inserted when the power is on!
X16
OPENED COVER OF THE HMP 243
Figure 4.7 Forcing the serial port settings back to factory settings
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M210300en User's Guide
When the jumper is inserted the serial line factory settings become valid, but only temporarily. The transmitter must be given new settings; otherwise the transmitter uses the old, unknown settings after power-up. When the new settings have been given, the transmitter must be reset. The jumper must be removed before the transmitter is reset; if the jumper is in place when power is turned on, the transmitter does not work.
After jumper insertion the transmitter is in STOP mode, ready to receive commands.
The same method is used when the transmitter is in POLL mode and the user has forgotten its address.
CAUTION
Inserting a jumper in any other place in connector X16 voids the guarantee of the transmitter.
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HMP240 User's Guide M210300en
5. COMMANDS
As the HMP240 transmitter is a microprocessor based device, its configuration can be set to correspond to the specific needs of the user. This is done through commands, either by utilizing the menus on the local display or by giving commands through the serial interface (see Appendix 1). Most often the commands are used to change the settings of the two analogue channels.
A limited range of commands can be given by using the three press switches ­up, down and enter - inside the transmitter housing. Four LEDs indicate the command given with the up and down switches. LED commands can be used to calibrate the transmitter (both humidity and temperature) or to calibrate the analogue outputs.
A full range of commands can be given through the display/keypad or through the RS 232C serial bus. The commands can be used e.g. to select and scale the outputs, to calibrate the humidity and temperature channels as well as the analogue outputs and to set the serial interface.
5.1 Commands and security lock jumper
In order to prevent any tampering with the transmitter settings, the transmitter cannot be calibrated, the analogue outputs set or the analogue output quantities selected or scaled unless the security lock jumper has been discon­nected. The commands involved are:
all LED commands
display/keypad commands:
Cali ð RH T Ta
Analog outputs
Mode ð Analog outputs ð Mode More ð More ð Frost
More ð Frost
serial commands:
CRH, CT, CTA, FCRH, ACAL; AMODE, ASEL, ASCL, FROST, FILT
In the following, the description of these functions is preceded with a re­minder of the security lock jumper:
Scale
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Disconnect the security lock jumper!
HMP240 series
OPENED COVER OF THE HMP 243
M210300en User's Guide
5.2 LED commands
NOTE
If the transmitter has a display/keypad cover, the LED commands cannot be used.
LED commands can be used to operate the transmitter in the field. These commands can be used in humidity and temperature calibration and calibration of the analogue outputs.
Open the housing and press any one of the three press switches. The LEDs will light up for 2 - 3 seconds.
UP
DOWN
ENT
press switches
LEDs
Figure 5.1 Location of press switches and LEDs
Use the up and down switches (marked with arrows on the printed board) to find the desired command code and acknowledge it with the ENT switch. The command codes are (l = lit, ¡ = dark):
¡¡¡¡ (0) return to normal state ¡¡¡l (1) relative humidity calibration ¡¡l¡ (2) temperature calibration of the humidity sensor
head
¡l¡¡ (3) temperature calibration of the T sensor head ¡¡ll (4) calibration of analogue outputs l¡¡¡ (8) relative humidity calibration after sensor change
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HMP240 User's Guide M210300en
5.3 Display/keypad commands
5.3.1 Display mode
In the display mode the transmitter outputs measurements on the display; dif­ferent quantities can be scrolled with arrow keys. The first line is scrolled with button σ and the second line with button τ; all selections are stored with ENTER. The selected quantities appear on the display also after power failure. After reset the transmitter is always in the display mode.
The display also shows error messages and alarms if they occur.
5.3.2 Command mode
Press the CL key to enter the command mode. The first display is the main menu:
The commands can be scrolled with the arrow keys. The currently active command flashes; a command is selected with the ENT key. When a menu is displayed, either the first command or the currently valid setting flashes. The CL key takes the transmitter back to the display mode.
5.3.3 Entering numbers
When numbers need to be entered into the transmitter programme (e.g. when scaling or setting the analogue outputs, in calibration or when giving the transmitter an address), the field is either empty or the currently valid figure is displayed. Any previously given value is deleted with the CL key.
When the field is empty, a cursor blinks on the right side of the display. Pressing the arrow keys makes either a blank ' ', a comma ',', a dash '-', a full stop '.' or a number from '0' to '9' appear on the display. The right character is selected with ENT; after that the number or numbers move left one step. Entering numbers is ended with selecting a blank ' ' and pressing ENT. The last character entered can be deleted with CL. If CL or ENT key is pressed when the field is empty, the programme returns to the previous display.
With some commands (e.g. calibration) the figures are changed using the ar­row keys. When an arrow key is pressed continuously for a while, the numbers start changing at an increasing rate.
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HMP240 series
M210300en User's Guide
5.3.4 Analogue output commands
5.3.4.1 Selecting the output (mA/V)
Disconnect the security lock jumper!
Select Mode in the main menu and Analog outputs in the Mode
menu:
Select Mode ( mA / V ). The current settings for channel 1 are dis-
played:
If the settings are correct, press ENT.
If the settings need to be changed, press CL:
the quantity (mA/V) starts flashing; it can be changed with the ar-
row keys and acknowledged with the ENT key
the lower limit starts flashing
acknowledge the lower limit with ENT or start changing it by
pressing CL; a new lower limit is given one character at a time with the arrow keys
the upper limit starts flashing
acknowledge the upper limit with ENT or start changing it by pressing
CL; a new upper limit is given one character at a time with the arrow keys
When channel 1 has been set, the programme goes on to channel 2; the proce­dure is the same as with channel 1.
NOTE
The analogue output jumpers must also be set to right places (see Figure 4.2).
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HMP240 User's Guide M210300en
5.3.4.2 Selecting and scaling the analogue output quantities
Disconnect the security lock jumper!
Select Mode in the main menu and Analog outputs in the Mode
menu:
Select Scale. The quantity and scaling for channel 1 are displayed:
If the settings are correct, press ENT.
If the settings need to be changed, press CL:
the quantity (RH, T, Td, dT, x, a, Tw) starts flashing; it can be
changed with the arrow keys and acknowledged with the ENT key
the lower limit starts flashing
acknowledge the lower limit with ENT or start changing it by
pressing CL; a new lower limit is given with the arrow keys
the upper limit starts flashing
acknowledge the upper limit with ENT or start changing it by
pressing CL; a new upper limit is given with the arrow keys
When channel 1 has been set, the programme goes on to channel 2;
the procedure is the same as with channel 1.
Please note that the available selections are affected by the choice of output parameters. Also make sure that the temperature measuring ranges are not exceeded.
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