Uniflame GBC983W-C User Manual

OWNER’S MANUAL

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Outdoor LP Gas Barbecue Grill

Model No. GBC983W-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

Outdoor LP Gas Barbecue Grill Model No. GBC983W-C

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property.

WARNING: This grill is for outdoor use only, and shall not be used in a building,

garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls,

structures or buildings. This grill is NOT for commercial use. This grill is for use with liquid propane (LP) gas only. The conversion to

or attempted use of natural gas in this LP gas grill is dangerous and will

void your warranty. LP gas Characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles and

pools in low areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.

LP gas tank needed to operate. Only tanks marked “propane” may be

used. The LP gas supply tank must be constructed and marked in accordance

with the Specifications for LP gas Cylinders of the U.S. Department of

Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,

Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods;

and Commission.

LP gas tank must be arranged for vapor withdrawal. The LP gas tank must have a listed overfilling prevention device (OPD). Only use 20-pound cylinders equipped with a cylinder connection device

compatible with the connection for outdoor cooking appliances. The LP gas tank must have a tank collar to protect the tank valve. Never use an LP gas tank with a damaged body, valve, collar, or footing. Dented or rusted LP gas tanks may be hazardous and should be checked

by your LP gas supplier prior to use. The LP gas tank should not be dropped or handled roughly. Tanks must be stored outdoors out of the reach of children and must not

be stored in a building, garage, or any other enclosed area. Your tank

must never be stored where temperatures can reach over 125°F. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause

the gas pressure to increase, which may open the relief valve and allow

gas to escape. Place dust cap on cylinder valve outlet whenever the cylinder is not in

use. Only install the type of dust cap on the cylinder valve outlet that is

provided with the cylinder valve. Other types of caps or plugs may result

in leakage of propane. Disconnect cylinder when not in use. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full. A fire causing, serious injury or damage to property may occur if the

above is not followed exactly. Never attempt to attach this grill to the self-contained LP gas system of

a camper trailer, motor home, or house. The use of alcohol, or prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate the

appliance. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or

alcohol with this product. Your grill has been checked at all factory connections for leaks.

Recheck all connections as described in the “Operating Instructions”

section of the manual, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone

else. Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion. You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the

tank is connected for use.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks.

1. Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

e. Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

Do not store or use gasoline or other flammable liquids or vapors within

25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible

construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners, and

circulating air passages clean. Inspect grill before each use. Do not alter grill in any manner. Any altering will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are

securely fastened and tightened. This grill should be thoroughly cleaned and inspected on a regular basis.

Clean and inspect the hose before each use of the appliance. If there

is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced

prior to the appliance being put into operation. Use only the regulator and hose assembly provided. The replacement

regulator and hose assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The

use of any part that is not factory authorized can be dangerous. This will

also void your warranty. Do not use this appliance without reading “Operating Instructions” in

this manual. Do not touch metal parts of grill until it has completely cooled (about

45 min.) to avoid burns, unless you are wearing protective gear (pot

holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible.

In the event of an oil grease fire, do not attempt to extinguish with water.

Use type BC dry chemical fire extinguisher or smother with dirt, sand or

baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets

away from grill at all times. Do not attempt to move grill when in use. Allow the grill to cool before

moving or storing. Storage of grill indoors is permissible only if the tank is disconnected,

removed from the grill and properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you. Do not attempt to disconnect the gas regulator from the tank or any gas

fitting while the grill is in use. Always place your grill on a hard non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping

hot grease. Keep all electrical cords away from a hot grill. Do not use grill for indoor cooking or heating. TOXIC fumes can

accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5

minutes to allow the gas to clear if the grill does not light, may result in

an explosive flame-up. If grill is not in use, the gas must be turned off at the supply tank. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe

temperature. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or

damage to the product. Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is

not followed exactly.

WARNING

FOR YOUR SAFETY

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Lid Handle Bar

Left Lid Handle Support

Right Lid Handle Support

Temperature Gauge

Warming Rack

Cooking Grid (2)

Lid*

Heat Plate (4)

Side Burner Grid

Grill Body Assembly*

Main Burner (4)*

Left Side Shelf*

Left Condiment Holder* Main Burner Control

Knob Bezel A* Main Burner Control

Knob Bezel B* Main Burner Control

Knob Bezel C* Main Burner Control

Knob Bezel D* Main Burner Control

Knob (4)*

55-08-115

55-08-116

55-08-117

55-09-173

55-08-113

55-09-152

55-09-246

55-08-121

55-15-199

55-09-244

55-08-430

55-09-156

55-09-157

55-09-247

55-09-248

55-09-249

55-09-250

55-09-165

Exploded View

6 5

Igniter Button* Regulator/Hose

Assembly*

Side Burner

Right Side Shelf*

Right Condiment Holder* Side Burner Control Knob

Bezel*

Side Burner Control Knob

Lighting Rod*

Grease Cup Support

Grease Cup Upper Cart Frame

Support (2)

Leg A (2)

Leg B (2)

55-07-387

55-08-128

55-08-124

55-09-169

55-09-170

55-08-132

55-09-172

55-07-396

55-07-379

55-08-130

55-09-174

55-09-158

55-09-159

Cart Frame Support

Wire A

Rear Cart Frame Support

LP Gas Tank Heat Plate Cart Frame Support

Wire B (2) LP Gas Tank Retainer

Wire Lower Left Cart Frame

Support

Front Panel

55-09-150

55-09-253

55-09-163

55-08-145

55-09-164

55-09-161

55-09-153

*Pre assembled

Lower Right Cart Frame Support

Hub Cap (2)

Wheel (2)

Axle

55-09-162

55-15-170

55-15-211

55-08-147

Hardware

A B C D E F G H

Screw

Nut

Wing Nut

Washer

Lock Washer

AA Battery 1 pc

M4x10 Nickel Plated Phillips Truss Head

M6x16 Nickel Plated Phillips Truss Head

M6x25 Nickel Plated Phillips Truss Head

M5 Zinc Plated

M10 Zinc Plated

M6 Steel

ø6.4 Nickel Plated

4 pcs

33 pcs

10 pcs

4 pcs

2 pcs

4 pcs

26 pcs

24 pcs

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

M5 - M10 Wrench 2 pcs

Assembly Instructions

Outdoor LP Gas Barbecue Grill Model No. GBC983W-C

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.

Note: The serial number can be found on the back of the cart assembly.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

• (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)

Note: You must follow all steps to properly assemble the grill.

Assemble Left Cart Frame

Typical assembly: approximately 1 (one) hour.

Assemble Right Cart Frame

x 2

x 4

x 2

B D

Attach Rear Cart Frame Support, LP Gas Tank Heat Shield and Front Panel

x 4

x 2

x 9

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Cart Frame Support Wires and Upper Cart Frame Supports

Attach Lid Handle Assembly and Temperature Gauge

B D

Attach Grill Body

x 2

x 10

x 8

Attach Side Shelves

Note: Leave 5/8” (8 mm) of bolt threads exposed. Do not fully tighen until end of step.

x 2

x 8

x 6

x 2

x 6

Assembly Instructions (continued)

Outdoor LP Gas Barbecue Grill Model No. GBC983W-C

Attach Side Burner Valve, Side Burner Control Knob Bezel and Side Burner Control Knob

Attach Side Burner and Side Burner Grid

Insert Heat Plates and Cooking Grids

x 2

Insert Warming Rack

x 2

Insert Battery

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

page no.

Insert LP Gas Tank

Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.

Attach Grease Cup and Grease Cup Support

Secure LP Gas Tank

Secure tank by sliding tank retainer wire over shoulder of LP gas tank.

x 1

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect gas line to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED”.

Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.

Need a tank of gas? Try tank exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.

Operating Instructions

Outdoor LP Gas Barbecue Grill Model No. GBC983W-C

Checking for Leaks

Burner Connections

1. Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

WARNING: Failure to inspect this

connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2. Please refer to diagram for proper installation. (Figure 1 and 2)

3. If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knobs are “OFF”. (Figure 3)

3. Turn LP gas tank valve to “OPEN”.

4. Spoon leak check solution at all “X” locations (Figure 4)

a. If any bubbles appear turn LP gas tank valve to

“CLOSED”, reconnect and re-test.

b. If you continue to see bubbles after several

attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank and contact

1.800.762.1142 for assistance.

c. If no bubbles appear after one minute turn LP gas

tank valve to “CLOSED”, wipe away solution and proceed.

LP Gas Valve with Oriﬁce

Figure 1

Main Burners

Figure 2

Side Burner

Figure 3

LP Gas Connection

Burner venturi pipe

LP Gas Connection

Burner venturi pipe

Caution: If burner flame goes out during operation, immediately turn

the gas “OFF” and open lid to let the gas clear for about 5 minutes before re-lighting.

Turning Off

1. Turn LP gas tank valve to “CLOSED”.

2. Turn all control knobs clockwise to the “OFF” position.

Direct Cooking

Cooking directly over hot burners. Ideal for searing in juices and grilling food requiring less than 25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables and fruit.

1. Open lid and ignite the desired burner(s) per lighting instructions in owner’s manual.

2. Close lid and preheat grill on “HIGH”.

3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the lit burners.

4. Adjust controls to desired flame height.

5. With lid open or closed, cook until desired internal food temperatures are achieved.

6. Turn grill OFF by turning the LP gas tank valve to “CLOSED”. Burn off remaining gas in lines by waiting 15 seconds then turn all burner controls to the “OFF” position. A “poof” sound is normal as the last of the LP gas is burned.

Indirect Cooking

Not cooking directly over hot burners. Ideal for slow cooking and foods requiring more than 25 minutes such as most roasts, loins, chops, whole chickens, turkey, fish and baked goods.

1. Open lid and ignite the desired burner(s) per lighting instructions in owner’s manual.

2. Close lid and preheat grill on “HIGH”.

3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the un-lit burners.

4. Adjust controls to desired flame height.

5. With lid closed, cook until desired internal food temperatures are achieved.

For more tips on indirect cooking please see “Tips for Better Cookouts and Longer Grill Life”

Operating Main Burners

First Use

1. Make sure all labels, packaging and protective films have been removed from the grill.

2. Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on “HIGH” with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Lighting

1. Open lid. Attempting to light the burner with the lid closed may cause an explosion!

2. Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the burner / venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.

3. All control knobs must be in the “OFF” position. (Figure 3)

4. Turn LP gas tank valve to “OPEN”.

5. Select burner to light. Push and turn control knob counterclockwise to “HIGH”.

6. Press the electronic igniter button and hold for 5 seconds to light burner.

7. If ignition does not occur in 5 seconds, turn burner control knob “OFF”, wait 5 minutes, and repeat lighting procedure.

8. If igniter does not light burner, use a lit match secured with the lighting rod provided to light burners manually. Access the burners through the cooking grid and heat plates. Position the lit match near side of the burner. (Figure 5)

Important: Always use the lighting rod provided when lighting burners with a match.

9. After lighting, observe the burner flame, make sure all burner ports are lit and flame height matches illustration. (Figure 6)

Note: Each burner lights independently - repeat steps 5-9 for the other burners.

Burner

Figure 4

Figure 5

Figure 6

Flame

Slight

Yellow

Slight

Blue

Dark Blue

Tips for Better Cookouts and Longer Grill Life

1. For food safety tips visit: http://www.fsis.usda.gov/Fact_Sheets/Barbecue_Food_Safety/

2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or cooking delicate foods in aluminum foil pouches.

3. Use the side burner of this appliance like a normal kitchen range for boiling, sautéing or frying.

4. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.

5. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on very high temperatures.

6. Place delicate foods like fish and vegetables in aluminum foil pouches and indirect cook or place on upper cooking levels (warming rack).

WARNING: Never cover entire cooking area with aluminum foil.

7. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn foods over just once during cooking.

8. When direct cooking adjust your burners to different levels so foods can be prepared to different internal temperatures in the same time frame.

9. When indirect cooking roasts and larger cuts of meat, place meat onto a roasting rack inside a heavy gauge metal pan. Place pan over the un-lit burners.

10. Try water pans to reduce flare-ups and cook juicer meats. Before starting grill remove

cooking grids and place a heavy duty shallow pan directly on heat plates. Fill half way with water, fruit juices or other flavored liquids. Replace cooking grids and position food over the loaded pan.

11. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches.

Follow the wood manufacturer’s instructions.

12. Rotisseries, grill baskets, vertical poultry holders and other accessories can enhance your

experiences, reduce cooking times and aid in clean-up.

13. Clean cooking grids and racks after every use with a quality grill bush designed for your

grid material. Wear protective gloves and gently remove the build-up while grids are hot.

14. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of

cooking oil, empty grease pan, wipe outside surfaces with a suitable kitchen cleaner and protect surfaces with a quality cover that properly fits your grill.

15. Visit websites like www.bluerhino.com, watch barbecue themed TV shows or purchase

related barbecue cookbooks to learn more interesting tips like –

A gas grill is ideal for reheating leftover pizza. Set burners on low and place pizza slices directly on preheated cooking grid. Close lid and cook until cheese starts to bubble.

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