Uniflame GBC956W1NG-C Owner's Manual

Outdoor Natural Gas Barbecue Grill
Model No. GBC956W1NG-C
Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA
1.800.762.1142, www.bluerhino.com
© 2008 Blue Rhino Global Sourcing, Inc. All Rights Reserved UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved. GBC956W1NG-C-OM-102 EF
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Table of Contents
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connecting to Natural Gas Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
Prior to installation, contact your municipality for local building codes and your local fire department for installation verification.
OWNER’S MANUAL
Made from 70% Bagasse
(Environmentally Friendly Sugar
Cane Pulp By-product)
Outdoor Natural Gas Barbecue Grill Model No. GBC956W1NG-C
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
This grill is for outdoor use only, and shall not be used in a building,
garage, or any other enclosed area.
Do NOT operate, light or use this appliance within 8 feet of walls,
structures or buildings. This grill is NOT for commercial use. This grill is for use with Natural Gas (NG) gas only. The conversion to or
attempted use of liquid propane gas (LP) in this NG gas grill is dangerous
and will void your warranty. NG Characteristics:
a. NG is flammable and hazardous if handled improperly. Become aware
of the characteristics before using any NG product.
b. NG is explosive under pressure, heavier than air, and settles and pools
in low areas.
c. NG in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage. d. Contact with NG can cause freeze burns to skin. e. A fire causing, serious injury or damage to property may occur if the
above is not followed exactly.
Never attempt to attach this grill to the NG system of a camper trailer, or
motor home. Do not store a spare LP gas tank under or near this appliance. A fire causing, serious injury or damage to property may occur if the
above is not followed exactly. The use of alcohol, or prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate the
appliance. Never use LP gas, charcoal, lighter fluid, lava rocks, gasoline, kerosene,
or alcohol with this product. Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section of the manual, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone
else. Do not operate if gas leak is present. Gas leaks may cause a fire or
explosion. You must follow all leak-checking procedures before operating. To
prevent fire or explosion hazard when testing for a leak:
a. Always perform leak test before lighting the grill and each time the
natural gas line is connected for use.
b. No smoking. Do not use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the NG supply. Call a gas
appliance serviceman or your local NG supplier.
Do not store or use gasoline or other flammable liquids or vapors within
25 feet (7.62 m) of this appliance.
Do not use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
The appliance and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that system at a pressures in excess of 1/2 psig (3.5 kpa).
The appliance must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kpa).
Always perform a leak test on gas connections whenever this grill
is serviced. Never use a flame to test for leaks. Do not smoke while performing leak check.
Minimum clearance from sides and back of unit to combustible
construction, 36 inches from side and 36 inches from back. Do not use this appliance under overhead combustible surfaces.
It is essential to keep the grill’s valve compartment, burners, and
circulating air passages clean. Inspect grill before each use. Do not alter grill in any manner. Any altering will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are
securely fastened and tightened.
This grill should be thoroughly cleaned and inspected on a regular basis.
Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation.
Use only the hose assembly provided. The replacement hose assembly
shall be that specified by the manufacturer.
Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The
use of any part that is not factory authorized can be dangerous. This will also void your warranty.
Do not use this appliance without reading “Operating Instructions” in
this manual.
Do not touch metal parts of grill until it has completely cooled (about
45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).
When cooking, fire extinguishing materials shall be readily accessible.
In the event of an oil grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or
baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets
away from grill at all times. Do not attempt to move grill when in use. Allow the grill to cool before
moving or storing. Storage of grill indoors is permissible only if the natural gas line is
disconnected. Always open grill lid carefully and slowly as heat and steam trapped
within grill can severely burn you. Do not attempt to disconnect the gas regulator from the natural gas line
or any gas fitting while the grill is in use. Always place your grill on a hard non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. Keep all electrical cords away from a hot grill. Do not use grill for indoor cooking or heating. TOXIC fumes can
accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up. If grill is not in use, the gas must be turned off at the natrual gas line
valve. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe
temperature. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or
damage to the product. Never cover entire cooking area with aluminum foil.
Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property.
WARNING:
WARNING
FOR YOUR SAFETY
Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
3
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
M10 Wrench 1 pc
Hardware
A
Screw
M4x8 Nickel Plated Phillips Truss Head
14 pcs
B
Screw
M6x15 Nickel Plated Phillips Truss Head
37 pcs
C
Screw
M6x20 Nickel Plated Phillips Truss Head
4 pcs
D
Washer
ø6.5 Aluminium
8 pcs
E
Lock Washer
ø6.5 Nickel Plated
4 pcs
F
AA Battery 1 pc
3
8
11
14
20
2
18
16
30
4
25
Parts List
1
Warming Rack
55-09-043
2
Cooking Grid (2)
55-09-258
3
Heat Plate (4)
55-09-018
4
Side Shelf Side Panel (2)
55-09-281
5
Towel Bar
55-09-042
6
Lid Handle*
55-09-024
7
Temperature Gauge*
55-09-282
8
Grease Tray
55-09-014
9
Grease Tray Cup
55-09-015
10
Left Side Shelf
55-09-267
11
Left Side Shelf Front Panel
55-09-268
12
Main Burner (4)*
55-09-026
13
Grill Body Assembly*
14
Side Burner Grid
55-09-041
15
Right Side Shelf
55-09-276
16
Side Burner
55-08-110
17
Control Knob Bezel (5)
55-09-006
18
Control Knob (5)
55-09-007
19
Igniter Button*
55-07-448
20
Igniter Wire*
55-09-263
21
Regulator/Hose Assembly*
55-08-212
22
Right Side Shelf Front Panel
55-09-277
23
Top Cart Frame Support
55-09-283
24
Left Upper Cart Support
55-09-269
25
Rear Cart Frame Panel
55-09-256
26
Left Door
55-09-265
27
Door Handle (2)*
55-09-259
28
Right Door
55-09-273
29
Left Cart Frame Panel
55-09-264
30
Left Lower Cart Frame Support
55-09-266
31
Right Upper Cart Support
55-09-278
32
Lighting Rod
55-07-520
33
Right Lower Cart Frame Support
55-09-274
34
Locking Wheel (2)
55-07-528
Exploded View
23
1
7
13
15
22
24
6
5
29
32
26
10
9
31
33
34
35
2
4
17
27
19
21
36
35
Bottom Cart Frame Panel
55-09-368
36
Right Cart Frame Panel
55-09-375
37
Front Wheel (2)
55-07-506
* Pre-assembled
37
28
17
18
27
34
12
Outdoor Natural Gas Barbecue Grill Model No. GBC956W1NG-C
1
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.
Note: The serial number can be found on the back of the cart assembly.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.
• Clear an area large enough to layout all components and hardware.
• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)
Note: You must follow all steps to properly assemble the grill.
Typical assembly: approximately 1 (one) hour.
Assembly Instructions
3
Attach Side Cart Frame Panels
B
x 8
4
Attach Bottom Cart Frame Panel
B
x 4
E
x 4
D
x 4
2
Attach Cart Frame Supports
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
5
7
Attach Doors
5
Attach Cart Frame Support Wire, Rear Cart Frame Panel, Top Cart Frame Support
B
x 9
6
Attach Wheels
8
Assemble Left Side Shelf
A
x 5
B
x 4
Outdoor Natural Gas Barbecue Grill Model No. GBC956W1NG-C
Assembly Instructions (continued)
10
Attach Left Side Shelf
B
x 2
11
Attach Right Side Shelf
B
x 2
12
Insert Grill Body Assembly
9
Assemble Right Side Shelf
A
x 5
B
x 2
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
7
15
Attach Regulator/Hose Assembly, Side Burner Control Knob Bezel and Side Burner Control Knob
A
x 2
16
Secure Side Burner, Attach Igniter Wire and Insert Side Burner Grid
A
x 2
14
Secure Grill Body and Attach Control Knobs
B
x 4
D
x 4
13
Secure Side Shelves
B
x 2
C
x 4
Outdoor Natural Gas Barbecue Grill Model No. GBC956W1NG-C
Assembly Instructions (continued)
18
Insert Heat Plates, Cooking Grids and Warming Rack
19
Insert Grease Tray Cup and Grease Tray
20
Insert Battery
F
x1
17
Place Lighting Rod
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
9
Operating Instructions
Checking for Leaks
Burner Connections
1. Make sure the natural gas line is securely fastened to the burner and the main gas natural gas line.
If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.
WARNING: Failure to inspect this
connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.
2. Please refer to diagram for proper installation. (Figure 1 and 2)
3. If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.
Gas Line Connection
1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.
2. Make sure control knobs are “OFF”. (Figure 3)
3. Turn “ON” natural gas main valve.
4. Spoon leak check solution at all “X” locations (Figure 4)
a. If any bubbles appear turn natural gas line valve
to “CLOSED”, reconnect and re-test.
b. If you continue to see bubbles after several
attempts, turn natural gas line valve to “CLOSED” and disconnect natural gas line and contact
1.800.762.1142 for assistance.
c. If no bubbles appear after one minute turn natural
gas line valve to “CLOSED”, wipe away solution and proceed.
Operating Main Burners
First Use
1. Make sure all labels, packaging and protective films have been removed from the grill.
2. Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on “HIGH” with the lid closed. This will “heat clean” the internal parts and dissipate odors.
Lighting
1. Open lid. Attempting to light the burner with the lid closed may cause an explosion!
2. Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the burner / venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.
3. All control knobs must be in the “OFF” position. (Figure 3)
4. Turn natural gas line valve to “OPEN”.
5. Select burner to light. Push and turn control knob counterclockwise to “HIGH”.
6. Press the electronic igniter button and hold for 5 seconds to light burner.
7. If ignition does not occur in 5 seconds, turn burner control knob “OFF”, wait 5 minutes, and repeat lighting procedure.
8. If igniter does not light burner, use a lit match secured with the lighting rod provided to light burners manually. Access the burners through the cooking grid and heat plates. Position the lit match near side of the burner. (Figure 5)
Important: Always use the lighting rod provided when lighting burners with a match.
9. After lighting, observe the burner flame, make sure all burner ports are lit and flame height matches illustration. (Figure 6)
Note: Each burner lights independently - repeat steps 5-9 for the other burners.
Figure 1
Burner venturi pipe
Valve Soft Pipe Connection
Gas Valve with Orifice
Main Burners
Figure 2
Gas Connection
Gas Valve with Orifice
Valve Soft Pipe Connection
Side Burner
Burner venturi pipe
Figure 3
Figure 4
Figure 5
Figure 6
Burner
Flame
Slight
Yellow
Slight
Blue
Dark Blue
Installing Natural Gas Line
Installation should be done by a qualified service person.
CAUTION: If young children are in the area, a locking valve should be considered.
Connect Natural Gas Line
Before connecting, be sure that there is no debris caught in the head of the natural gas line, head of the grill natural gas line or in the head of the burner and burner ports.
Connect grill natural gas line to natural gas line.
Disconnect Natural Gas Line
Before disconnecting make sure the natural gas line valve is “OFF”. Disconnect grill natural gas line from natural gas line.
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