Uniflame GBC940WIR User Manual

OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. GBC940WIR

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

Save these instructions for future reference.

If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . .	Page 2
Exploded View & Hardware . . . . . . . . . . . . . . . . . . .	. .		3
Assembly Instructions . . . . . . . . . . . . . . . . . . . . .	. .		4
Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . .	. .		9
Insert LP Gas Tank . . . . . . . . . . . . . . . . . . . . . .	.	.	9
Secure LP Gas Tank . . . . . . . . . . . . . . . . . . . . .	. .		9
Connect LP Gas Tank . . . . . . . . . . . . . . . . . . . . .	.	.	9
Operating Instructions . . . . . . . . . . . . . . . . . . . . .	. .		10

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Main Burners . . . . . . . . . . . . . . . . . . . . .	10
Operating Sear Burner . . . . . . . . . . . . . . . . . . . . . . 11
Operating Side Burner . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . .	11
Product Registration . . . . . . . . . . . . . . . . . . . . . . .	12
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .	13

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

© 2008 Blue Rhino Global Sourcing, Inc. All Rights Reserved
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved.	GBC940WIR-OM-107 ES

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR

DANGER

If you smell gas -

1.Shut off gas to appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls, structures or buildings.

This grill is NOT for commercial use.

This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

LP gas Characteristics:

a.LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.

b.LP gas is explosive under pressure, heavier than air, and settles and pools in low areas.

c.LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.

d.Contact with LP gas can cause freeze burns to skin.

LP gas tank needed to operate. Only tanks marked “propane” may be used.

The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal.

The LP gas tank must have a listed overfilling prevention device (OPD).

Only use 20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.

The LP gas tank must have a tank collar to protect the tank valve.

Never use an LP gas tank with a damaged body, valve, collar, or footing.

Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

The LP gas tank should not be dropped or handled roughly.

Tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Disconnect cylinder when not in use.

Do not store a spare LP gas tank under or near this appliance.

Never fill the tank beyond 80 percent full.

A fire causing, serious injury or damage to property may occur if the above is not followed exactly.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home, or house.

The use of alcohol, or prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.

Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or alcohol with this product.

Your grill has been checked at all factory connections for leaks. Recheck all connections as described in the “Operating Instructions” section of the manual, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone else.

Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.

You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak:

a.Always perform leak test before lighting the grill and each time the tank is connected for use.

b.No smoking. Do not use or permit sources of ignition in the area while conducting a leak test.

c.Conduct the leak test outdoors in a well-ventilated area.

d.Do not use matches, lighters, or a flame to check for leaks.

e.Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect grill before each use.

Do not alter grill in any manner. Any altering will void your warranty.

Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

This grill should be thoroughly cleaned and inspected on a regular basis. Clean and inspect the hose before each use of the appliance. If there

is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation.

Use only the regulator and hose assembly provided. The replacement regulator and hose assembly shall be that specified by the manufacturer.

Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Do not use this appliance without reading “Operating Instructions” in this manual.

Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

Do not install or use in or on boats or recreational vehicles.

Do not use grill in high winds.

Never lean over the grill when lighting.

Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

Always place your grill on a hard non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

Keep all electrical cords away from a hot grill.

Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation.

After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear, cuts to the hose.

Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

If grill is not in use, the gas must be turned off at the supply tank.

Never operate grill without heat plates installed.

Always use a meat thermometer to ensure food is cooked to a safe temperature.

Please use protective gloves when assembling this product.

Do not force parts together as this can result in personal injury or damage to the product.

Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is not followed exactly.

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Parts List

	1	Warming Rack	55-09-043
	2	Cooking Grid (2)	55-09-009
	3	Heat Plate (3)	55-09-018
	4	Temperature Gauge	58-01-083
	5	Lid Handle	55-09-024
	6	Tool Bar	55-09-042
	7	Lid*	55-09-023
	8	Grease Tray Cup	55-09-015
	9	Grease Tray	55-09-014
	10	Left Side Shelf	55-09-021
	11	Grill Body Assembly*	55-09-016
	12	Main Burner (3)*	55-09-026
	13	Sear Burner*	55-09-040
	14	Side Burner Grid	55-09-041
	15	Side Burner	55-08-110
	16	Left Side Shelf Front	55-09-022
		Panel
	17	Right Side Shelf	55-09-034
	18	Control Knob (5)	55-09-007
	19	Regulator/Hose	55-08-091
		Assembly*
	20	QCC Clip	55-09-029
	21	Right Side Shelf Front	55-09-035
		Panel
	22	Control Knob Support	55-09-006
	23	Left Cart Frame Support	55-09-019
	24	Condiment Basket	55-09-005
	25	Cart Support Wire A	55-09-003
	26	Right Cart Frame Support	55-09-030
	27	Left Rear Leg	55-09-020
	28	Cart Support Wire B	55-09-004
	29	Cart Support Wire C	55-09-050
	30	Drawer Support* (2)	55-09-013
	31	Drawer Panel	55-09-012
	32	Drawer Handle	55-09-011
	33	Left Front Leg	55-09-031
	34	Lighting Rod	55-07-520
	35	Right Rear Leg	55-09-033
	36	Bottom Shelf	55-09-002
	37	Right Front Leg	55-09-032

Exploded View

1

2

2

3

3

3

5 4

6

10	7	8

11	9
16	12
	13
	14

							15
		18			20		17
				41
					19
	24			23			21
	31	30		25	18	22
				27
	32
				28
				29
		33			30		26
	38	39
				36		34	35
		40
					37
38	Bottom Front Panel	55-09-046
39	Rear Locking Wheel (2)	55-07-506
							39
40	Front Wheel (2)	55-07-448
41	Ignitor Button*	55-07-448			40

* Pre-assembled

Hardware

A	Screw	M4x8 Nickel Plated Phillips Truss Head	4 pcs
B	Screw	M6x10 Nickel Plated Phillips Truss Head	4 pcs
C	Screw	M6x15 Nickel Plated Phillips Truss Head	37 pcs
D	Screw	M6x20 Nickel Plated Phillips Truss Head	4 pcs
E	Wing Bolt	M6x20 Nickel Plated	1 pc
F	Wing Nut*	M25 Thermometer Wing Nut	1 pc
G	Washer	ø6.5 Aluminium	6 pcs
H	Washer*	ø10 Thermometer Washer	1 pc
I	Cotter Pin		2 pcs
J	AA Battery		1 pc

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

M10 Wrench

* Pre-assembled

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR

Assembly Instructions

1	DO NOT RETURN PRODUCT TO STORE.
	For assistance call 1.800.762.1142 toll free. Please have
	your owner’s manual and serial number available for

reference.

Note: The serial number can be found on the back of the cart assembly.

For Easiest Assembly:

•To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

•Clear an area large enough to layout all components and hardware.

•When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

•Follow all steps in order to properly assemble your product.

To complete assembly you will need:

•(1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

•(1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)

Note: You must follow all steps to properly assemble the grill.

Typical assembly: approximately 1 (one) hour.

3 Attach Bottom Shelf

2 Attach Cart Frame Supports

27

33

35

37

C

x 8

4 Attach Bottom Front Panel and Cart Support Wires

B

x 4

C

x 9

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

	5	Attach Wheels		6	Attach Drawer Assembly

7 Attach Drawer Supports		8 Attach Condiment Basket and Drawer Handle

I	C	x 2
	x 2

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR

Assembly Instructions (continued)

9 Attach Tool Bar and Left Side Shelf Front Panel		10 Attach Right Side Shelf Front Panel

C

x 4

C

x 2

11 Attach Side Shelves		12 Insert Grill Body Assembly

C

x 4

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

	13 Secure Side Shelves		14 Attach QCC Clip

E

x 1

C

x 2

D

x 4

15	Secure Grill Body Assembly	16	Attach Control Knob Support, Control Knob and
			Regulator/Hose Assembly

C	x 4	G	x 4
			A	x 2

Outdoor LP Gas Barbecue Grill Model No. GBC940WIR

Assembly Instructions (continued)

17	Secure Side Burner, Attach Igniter Wire and Insert Side	18	Attach Conrtol Knobs
	Burner Grid

A x 2

19 Attach Lid Handle and Temperature Gauge		20 Insert Heat Plates, Cooking Grids and Warming Rack

C

G

x 2

x 2

H

F

x 1

x 1

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

21 Insert Grease Tray Cup and Insert Grease Tray

22 Insert Battery

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

Insert LP Gas Tank

Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.

Secure LP Gas Tank

Turn wing nut clockwise untill tight.

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect gas line to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED”.

Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.

				Need a tank of gas? Try tank exchange service. It’s easy, fast, safe,
				and available at tens of thousands of conveniently located retail outlets
J			x 1	nationwide. You can purchase a new full tank or exchange your empty for
				a precision filled one.