The above models are classified as green products (*1), as indicated by the underlined serial
numbers. This Service Manual describes replacement parts for the green products. When
repairing these green product(s), use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
TOSHIBA CORPORATION 2006
REC
VCR
PROGRAM
DUBBING
VCR / DVD
REC
DVD
DVDVCR
Published in Japan, July, 2006 GREEN
(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2) LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in the
servicing and repair of this product.
WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered.
Great care should be made to ensure high-quality soldering when servicing this product —
especially when soldering large components, through-hole pins, and on PCBs — as the level
of heat required to melt lead-free solder is high.
MAIN SECTION
DVD VIDEO RECORDER &
VIDEO CASSETTE RECORDER
D-VR16SB/D-VR40SF
Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
I Exploded Views
I Parts List
Manufactured under license from Dolby Laboratories.
“Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
General
System
DVD-Video, DVD-R/RW, CD-DA, CD-R/RW,
VCD, Video Cassette Tape
VCR Video Heads
Four heads
Power requirements
220–240V
Power consumption
35W (standby: 5.0W)
Weight
4.3kg
Dimensions (width x height x depth)
435 x 99.5 x 268mm
Operating temperature
5ºC to 40ºC
Operating humidity
Less than 80% (no condensation)
TV format
PAL - I (D-VR16SB)
SECAM LL , PAL B / G (D-VR40SF)
± 10%, 50Hz ± 0.5%
Recording
Recording format
Video Recording format (DVD-RW only),
Video format (DVD-RW, DVD-R)
Recordable discs
DVD-Rewritable, DVD-Recordable
Video recording format
Sampling frequency : 13.5MHz
Compression format : MPEG
Audio recording format
Sampling frequency : 48kHz
Compression format : Dolby Digital
Tuner
Receivable channels
IRA - E69 (D-VR16SB)
Input/Output
Front Panel : (AV3)
Video input
One RCA connector
Input level : 1Vp-p (75 Ω)
S-Video input
One Mini DIN 4-pin jack
Input level : Y (Iuminance) 1Vp-p (75 Ω)C (colour) 300mVp-p (75 Ω)
Audio input
Two RCA connectors
Input level : 2Vrms (Input impedance: more than
10kΩ)
Rear Panel :
VHF/UHF antenna input/output terminal
VHF/UHF set 75 Ω
Audio input /output
Two 21-pin scart jack (AV1, AV2)
Video input /output
Two 21-pin scart jack (AV1, AV2)
Input /output level : 1Vp-p (75 Ω) each
S-Video output
One Mini DIN 4-pin jacks
Input /output level :
Y (Iuminance) 1Vp-p (75 Ω)C (colour) 300mVp-p (75 Ω)
Component video output
Three RCA connectors
Output level : Y: 1.0Vp-p (75 Ω)
P
Audio input
Two RCA connectors
Output level : 2Vrms (Output impedance:
Digital audio output
One Coaxial pin jack
Output level : 500mVp-p (75 Ω)
Note
The specifications and design of this product are subject to
change without notice.
B /CB , P R /CR : 0.7Vp-p (75 Ω) each
680
Ω)
"L(SECAM L)" F1 - E69 (D-VR40SF)
"BG(PAL B / G )" E2 - E69 (D-VR40SF)
1-1-1E9BA1SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
1-2-1R3PLSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review continuously and new instructions are issued whenever
appropriate. Prior to shipment from the factory, our
products are carefully inspected to confirm with the
recognized product safety and electrical codes of the
countries in which they are to be sold. However, in
order to maintain such compliance, it is equally important to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-3-1DVD_SFNP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts, and wires have been returned to their original
positions. Afterwards, do the following tests and confirm the specified values to verify compliance with
safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageClearance Distance (d), (d’)
Chassis or Secondary Conductor
Primary Circuit
d'd
220 to 240 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
≥3 mm(d)
≥6 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
Fig. 1
AC Voltmeter
(High Impedance)
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)
2kΩ RES.
Connected in
220 to 240 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
parallel
50kΩ RES.
Connected in
parallel
i≤0.7mA AC Peak
i≤2mA DC
i≤0.7mA AC Peak
i≤2mA DC
1-3-2DVD_SFNP
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output
STANDARD NOTES FOR SERVICING
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
BOARD
* Be careful to avoid a short circuit.
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted).
(Fig. S-1-6)
4. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
1-4-1DVDN_SN
3. The flat pack-IC on the BOARD is affixed with
glue, so be careful not to break or damage the foil
of each pin or the solder lands under the IC when
removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
BOARD
Masking
Tape
Tweezers
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted).
(Fig. S-1-6)
4. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)
Fig. S-1-4
1-4-2DVDN_SN
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the BOARD
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted).
(Fig. S-1-6)
5. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the BOARD, handle it gently
because it may be damaged if force is applied.
Hot Air Blower
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the
BOARD so you can install a replacement flat packIC more easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the BOARD when positioning for installation.
Then presolder the four corners of the flat pack-IC.
(See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
To Solid
Mounting Point
BOARD
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
BOARD
Fig. S-1-8
Fig. S-1-6
1-4-3DVDN_SN
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
<Correct>
1MΩ
BOARD
Grounding Band
1MΩ
BOARD
Conductive Sheet or
Copper Plate
1-4-4DVDN_SN
PREPARATION FOR SERVICING
How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press the PLAY button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect TP501 (S-INH) to GND. This will stop
the function of Tape Start Sensor, Tape End Sensor
and Reel Sensors. (If these TPs are connected before
plugging in the unit, the function of the sensors will
stay valid.) See Fig. 1.
Q503
Q504
S-INH
TP501
Fig. 1
Note: Because the Tape End Sensors are inactive, do
not run a tape all the way to the start or the end of the
tape to avoid tape damage.
1-5-1E9710PFS
CABINET DISASSEMBLY INSTRUCTIONS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[16] BOARD
Power Switch
[14] VCR
Chassis Unit
[18] BOARD
Rear Jack
[19] BOARD
Main (with
BOARD AFV)
[10] Motor
DC Fan
[8] Panel
Rear Unit
[9] BOARD
Power Supply
[11] BOARD
Holder
[20] Deck
Pedestal
[15] Deck
Assembly
[17] BOARD
Function
[2] Panel
Front
[1] Cover Top
[4] Radiation
Sheet
[13] Bracket R
[12] Panel
Rear
[6] BOARD
Front Jack
[5] Jack
Bracket
[3] Front
Bracket
[21] Front
Bracket R
[7] DVD
Mechanism
& DVD Main
BOARD
Assembly
2. Disassembly Method
ID/
LOC.
No.
PART
Fig.
No.
[1]Cover TopD16(S-1)---
[2]Panel Front D2
Front
[3]
[4]
[5]
[6]
Bracket
Radiation
Sheet
Jack
Bracket
BOARD
Front Jack
D22(S-2), (S-3),---
D2-------------
D32(S-4)---
D3Jack Plate Earth---
DVD
Mechanism
& DVD
[7]
Main
D4
BOARD
Assembly
REMOVAL
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
*5(L-1), *3(L-2),
*CN1505
2(S-5A), 2(S-5B),
*CN101, *CN701
Note
1
1-1
1-2
1-3
---
ID/
LOC.
No.
PART
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
Note
3(S-6A), 2(S-6B),
REMOVAL
[8]
Panel Rear
Unit
3(S-7), (S-8A),
D5
(S-8B), *CN1503,
---
*CN1504
BOARD
[9]
Power
D64(S-9)---
Supply
Motor DC
[10]
[11]
Fan
BOARD
Holder
D62(S-10)---
D63(S-11), Plate Earth---
[12] Panel RearD6-------------
[13] Bracket RD72(S-12)---
[14]
[15]
VCR
Chassis
Unit
Deck
Assembly
5(S-13), 2(S-14A),
D7
4(S-14B), (S-15),
(S-16)
(S-17), (S-18),
D8
Desolder
---
2
3
BOARD
[16]
Power
D8Desolder---
Switch
BOARD
[17]
[18]
Function
BOARD
Rear Jack
D8Desolder---
D8Desolder, Plate Earth---
BOARD
Main (with
[19]
BOARD
D8-------------
AFV)
Deck
[20]
[21]
↓
(1)
Pedestal
Front
Bracket R
↓
(2)
D98(S-19)---
D9(S-20)---
↓
(3)
↓
(4)
↓
(5)
Note:
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
1-6-1E9BA1DC
e.g. 6(S-1) = six Screws (S-1),
5(L-1) = five Locking Tabs (L-1)
(5): Refer to “Reference Notes.”
Reference Notes
CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile.
Be careful not to break them.
1-1. Release five Locking Tabs (L-1).
1-2. Release three Locking Tabs (L-2)
1-3. Disconnect Connector (CN1505), and remove
the Front Assembly.
2. When reassembling, solder wire jumpers as shown
in Fig. D8.
3. Before installing the Deck Assembly, be sure to
place the pin of LD-SW on BOAD Main as shown in
Fig. D8. Then, install the Deck Assembly while
aligning the hole of Cam Gear with the pin of LDSW, the shaft of Cam Gear with the hole of LD-SW
as shown in Fig. D8.
(S-1)
[1] Cover Top
(S-2)
[3] Front
Bracket
(S-1)
(S-1)
Fig. D1
[4] Radiation Sheet
(S-2)
(S-3)
(L-1)
(L-1)
CN1505
[2] Panel
(L-2)
Front
(L-1)
Fig. D2
1-6-2E9BA1DC
[5] Jack Bracket
(S-4)
(S-7)
(S-8A)
(S-6A)
CN701
(S-5A)
[7] DVD
Mechanism
&
DVD Main
BOARD
Assembly
CN101
Jack Plate Earth
(S-5A)
[6] BOARD
Front Jack
Fig. D3
(S-5B)
(S-6B)
CN1503
CN1504
(S-7)
[8] Panel
Rear Unit
(S-8B)
(S-7)
Fig. D5
Fig. D4
[10] Motor DC Fan
[9] BOARD
Power Supply
(S-9)
[12] Panel Rear
(S-9)
(S-9)
(S-11)
Plate
Earth
(S-10)
(S-11)
[11]
BOARD
Holder
Fig. D6
1-6-3E9BA1DC
(S-13)
(S-15)
(S-14B)
(S-13)
(S-13)
(S-14B)
(S-14B)
(S-14A)
(S-16)
[14] VCR
Chassis
Unit
(S-14A)
(S-12)
[13] Bracket R
Fig. D7
1-6-4E9BA1DC
[15] Deck
Assembly
FE Head
Cylinder
Assembly
ACE Head
Assembly
Plate Earth
Pin
SW507
LD-SW
[18] BOARD
Rear Jack
[16] BOARD
Power Switch
(S-17)
Lead
with
blue
stripe
Desolder
[19] BOARD
Main (with
BOARD AFV)
Desolder
from bottom
(S-18)
[17] BOARD Function
Desolder
Lead with
blue stripe
From
ACE Head
Assembly
[19] BOARD Main
[15] Deck Assembly
Shaft
Hole
LD-SW
From
Cylinder
Assembly
Lead with
blue stripe
Cam Gear
Hole
Pin
[19] BOARD Main
Desolder
From
Capstan
Motor
Assembly
Lead with
Printing side
Desolder
blue stripe
Desolder
From
FE Head
Lead with
gray stripe
BOTTOM VIEW
Lead connections of Deck Assembly and BOARD Main
1-6-5E9BA1DC
Fig. D8
(S-19)
(S-19)
[20] Deck
Pedestal
[21] Front
Bracket R
(S-20)
Fig. D9
3. How to Eject Manually
Note: When servicing, do not touch white resin part as shown below.
When rotating the gear, be careful not to damage the gear.
1. Remove the Cover Top.Remove the Cover Top.
2. Rotate the gear in the direction of the arrow manually as shown below
3. Pull the tray out manually and remove a disc.
Rotate this gear in
A
the direction of the arrow
View for A
1-6-6E9BA1DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
c
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
NOTE:
1.Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to do these adjustments only after
all repairs and replacements have been completed. Also, do not attempt these adjustments
unless the proper equipment is available.
2.To perform these alignment / confirmation procedures, make sure that the tracking control is set in
the center position: Press either [PROGRAM ]
or [PROGRAM ] button on the front panel first,
then the [ O ] (VCR) button on the front panel.
CH1
CH2
Figure 1
EXT. Syncronize Trigger Point
1.0H
6.5H±1H (416μs±64μs)
0.5H
V-Syn
Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div.,
F-Range: DC~AC-20MHz
2.Alignment Tape (FL6A)
Head Switching Position Adjustment
Purpose:
To determine the Head Switching position during
playback.
Symptom of Misadjustment:
May cause Head Switching noise or vertical jitter
in the picture.
Test pointAdj.PointModeInput
J236(JK1-V-OUT)
TP504(RF-SW)
GND
Tape
FL6AOscilloscope
VR501
(Switching Point)
(BOARD MAIN)
Measurement
Equipment
PLAY
(SP)
6.5H±1H
(416μs±64μs)
-----
Spec.
Switching Pulse
Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output waveform is at the 6.5H±1H (416μs±64μs) delayed position
from the rising edge of the CH2 head switching pulse
waveform.
Connections of Measurement Equipment
Oscilloscope
BOARD
Main
J236
GND
TP504
CH1 CH2
Trig. (+)
1-7-1H9BA1EA
HOW TO INITIALIZE THE DVD RECORDER & VCR
To put the program back at the factory-default, initialize the DVD recorder & VCR as the following procedure.
< DVD Section >
1. Turn the DVD recorder on.
2. Confirm that no disc is loaded or that the disc tray
is open. To put the DVD recorder into the Version
display mode, press [DVD], [INSTANT SKIP], [1],
[2], and [3] buttons on the remote control in that
order.
Fig. a appears on the screen.
*1: "
*2: Firmware Version differs depending on the
models, and this indication is one example.
" differs depending on the models.
*******
F/W VERSION DISP
MODEL NAME :
FE VERSION :
BE VERSION :
TT VERSION :
LD ADJUSTMENT :
DISC ADJUSTMENT :
DEFAULT SETTING : ENTER
EXIT : RETURN
R30_015_000
W3T34280Z2B
T30014GVP
*******
OK
OK
Fig. a Version Display Mode Screen
3. Press [ENTER] button, then the DVD recorder
starts initializing. When the initializing is
completed, the DVD recorder exits the Version
display mode and turns off the power
automatically.
*To move into the Normal mode from the
Version display mode, press [RETURN] button
on the remote control instead of [ENTER]
button.
*When [] button is pressed before [ENTER]
button is pressed, the DVD recorder exits the
Version display mode, then the power turns
off.
1-8-1E9BA1INT
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD recorder into version up mode,
press [INSTANT SKIP], [6], [5], and [4] buttons on
the remote control unit in the order. Then the tray
will open automatically.
Fig. a appears on the screen and Fig. b appears
on the VFD.
* Firmware Version differs depending on the
models, and this indication is one example.
Firm Update Mode
Please insert a disc.
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
ver. W3T34280Z2B
Current
F/W version
is displayed.
4. Select the firmware version pressing arrow
buttons, then press [ENTER].
Fig. d appears on the screen and Fig. e appears
on the VFD. The DVD recorder starts updating.
About VFD indication of Fig. e:
1) When Fig. d is displayed on the screen, “F-UP”
is displayed on the VFD.
2) When “Firmware Updating... XX% Complete.”
is displayed on the screen, “30750” is displayed
on the VFD.
* Firmware Version differs depending on the
models, and this indication is one example.
Firm Update Modever. W3T34280Z2B
Selected
F/W Version
is displayed.
(*1)
W3T34280Z2B
File Loading...
Fig. d Programming Mode Screen
3. Load the disc for version up.
Fig. c appears on the screen. The file on the top is
highlighted as the default.
When there is only one file to exist, Step 4 will
start automatically.
* Firmware Version differs depending on the
models, and this indication is one example.
The appearance shown in (*1) of Fig. d is
described as follows.
No.AppearanceState
1File Loading...Sending files into the memory
Firmware
2
Updating...
Writing new version data
XX% Complete.
Firmware
--Update Failure
Failed in updating
5. After updating is finished, the tray opens
automatically.
At this time, no button is available.
6. Pull out the AC code once, then insert it again.
1-9-1E9BA1FW
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 Power Supply Section
FLOW CHART NO.1
The power cannot be turned on.
TROUBLESHOOTING
Is the fuse normal?
Ye s
Is normal state restored when once unplugged
power cord is plugged again after several seconds.
Ye s
Is the AL+5V line voltage normal?
Ye s
Check each rectifying circuit of secondary circuit
and service it if defective.
FLOW CHART NO.2
The fuse blows out.
Check the presence that the primary component
is leaking or shorted and service it if defective.
After servicing, replace the fuse.
FLOW CHART NO.3
When the output voltage fluctuates.
No
No
No
See FLOW CHART No.2 <The fuse blows out.>
Check for lead or short-circuiting of primary
circuit component and service it if defective.
(Q1001, Q1003, T0011, D1001, D1002, D1003,
D1004, D1011, C1005, C2014)
Check the presence that the rectifying diode or circuit
is shorted in each rectifying circuit of secondary side
and service it if defective.
Does the secondary side photo coupler circuit
operate normally?
Ye s
Check the circuit and service it if defective.
(IC1001, D1006, D1012, D1024)
FLOW CHART NO.4
When buzz sound can be heard in the vicinity of power circuit.
Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side
and service it if defective. (D013, D014, D016, D018, D019, D1008, D1016, D1030, D1031, D1032, IC1504,
IC1505, Q1508, Q1510, Q1511, Q1513, Q1515, Q1516, Q1518, Q1542)
FLOW CHART NO.5
-FL is not outputted.
Is the supply voltage of -30V fed to the anode of
D018?
Ye s
Check for load circuit short-circuiting or leak, and
service it if defective.
No
No
Check the circuit and service it if defective.
(IC1001, Q1004, D017, D1019)
Check D018 and their periphery, and service it if
defective.
1-10-1E9BA1TR
FLOW CHART NO.6
P-ON+44V is not outputted.
Is 44V voltage supplied to the emitter of Q1516?
Ye s
Is the "L" pulse (approximately 0V) inputted to
the base of Q1516?
Ye s
Replace Q1516.Replace
FLOW CHART NO.7
P-ON+9V is not outputted. (P-ON+44V is outputted normally)
Is 12V voltage supplied to the collector of Q1515?
Ye s
Is the "H" pulse (approximately 10V) inputted to
the base of Q1515?
Ye s
Replace Q1515.
FLOW CHART NO.8
P-ON+5V (AL+5V, EV+5.5V) is not outputted. (P-ON+9V is outputted normally)
No
No
No
No
Check D013, C013, and their periphery, and
service it if defective.
Is the "H" pulse (approximately 5V) inputted to
the base of Q1517?
Ye s
Q1517.
Replace IC501.
Check C014, D014, D017, L010, C015, and their
periphery, and service it if defective.
Check D1511, R1568, R1569, R1570, and their
periphery, and service it if defective.
No
Is 5V voltage supplied to the
Pin(37,99) of IC501.
Ye s
Check AL+5V and
Timer+5V line, and
service it if defective.
No
Is 5V voltage supplied to the collector of Q1518?
Ye s
Is the "H" pulse inputted to the base of Q1518?
Ye s
Replace Q1518.
FLOW CHART NO.9
TIMER+5V is not outputted.
Is 5V voltage supplied to the emitter of Q1513?
Ye s
Is the "L" pulse outputted to the collector of Q1512?
Ye s
Replace Q1513.
FLOW CHART NO.10
P-ON+2.5V is not outputted.
Is 4V voltage supplied to Pin(1) of IC1504?
Ye s
Replace IC1504.
No
No
No
No
No
Check D016, D1032, L013, C017, C018, and their
periphery, and service it if defective.
Check R1523 and their periphery,
and service it if defective.
Check D016, D1032, L013, C017, C018 and their
periphery, and service it if defective.
Check Q1512, D1508 and their periphery, and
service it if defective.
Check D1008, C1007, and their periphery, and
service it if defective.
1-10-2E9BA1TR
FLOW CHART NO.11
DVD-P-ON+3.3V is not outputted.
Is 5V voltage supplied to Pin(1) of IC1505?
Ye s
Replace IC1505.
FLOW CHART NO.12
DVD-P-ON+12V is not outputted.
Is 12V voltage supplied to the emitter of Q1511?
Ye s
Is the "L" pulse outputted to the collector of
Q1514?
Ye s
Replace Q1511.
FLOW CHART NO.13
DVD-P-ON+5V is not outputted. (AL+5V is outputted normally.)
Is the "H" pulse inputted to the base of Q1510?
Ye s
Replace Q1510.
No
No
No
No
Check D016, D1032, L013, C017, C018 and their
periphery, and service it if defective.
Check D1031, L1013, C1037, C1039 and their
periphery, and service it if defective.
Check Q1514 and PWR-SW line, and service it if
defective.
Check R1531, R1532, R1710, R1711 and their
periphery, and service it if defective.
FLOW CHART NO.14
The fluorescent display tube does not light up.
Is 5V voltage supplied to Pin(13, 43) of IC612?
Ye s
Is approximately -24V to -28V voltage supplied to
Pin(30) of IC612?
Ye s
Is there approximately 500kHz oscillation to
Pin(5) of IC612?
Ye s
Are the filament voltage applied between Pin(1)
and Pin(24) of the fluorescent display tube?
Also negative voltage applied between these pins
and GND?
Ye s
Replace the fluorescent display tube (FL601).
No
No
No
No
Check the EV+5V line and service it if defective.
Check the -FL line and service it if defective.
Check R618, IC612 and their periphery, and
service it if defective.
Check the power circuit, D1016, D1017,
R1040, R1041, C1018 and their periphery, and
service it if defective.
1-10-3E9BA1TR
2 DVD Section
FLOW CHART NO.1
The key operation is not functioning.
Are the contact point and the installation state of
the key switches normal?
Ye s
Is the control voltage normally inputted into Pin(8)
of IC501?
Ye s
Replace IC501 or DVD MECHANISM & DVD
MAIN BOARD ASSEMBLY.
No
No
Re-install the key switches correctly or replace
the poor switch.
Check the key switches and their periphery, and
service it if defective.
Terminal voltage of IC501-7,8
4.30
3.60
2.90
2.39
1.98
1.61
1.27
0.92
0.51
(V)
KEY-2
IC501-8
SENSINH
-----
DUBBING
DVD REC
/OTR
OPEN/
CLOSE
-----
DVD
PLAY
-----
DVD
STOP
FLOW CHART NO.2
No DVD operation is possible from the remote control unit. (
No
Is 5V voltage supplied to Pin(3) terminal of the
RM1501 (remote control receiver)?
Ye s
Is the "L" pulse sent out from Pin(1) terminal of the
No
RM1501 (remote control receiver) when the remote
control unit is activated?
Ye s
Is the "L" pulse signal supplied to Pin(14) of
No
IC501?
Ye s
Replace IC501 or DVD MECHANISM & DVD
MAIN BOARD ASSEMBLY.
FLOW CHART NO.3
The [No Disc] indication.
Both picture and sound do not operate normally.
Replace the DVD MECHANISM & DVD MAIN
BOARD ASSEMBLY.
Operation is possible from the unit.)
Check AL+5V line, and service it if defective.
Replace the RM1501 (remote control receiver).
Replace remote control unit if needed.
Check the line between the RM1501 (remote
control receiver) and Pin(14) of IC501, and
service it if defective.
1-10-4E9BA1TR
FLOW CHART NO.4
VIDEO E-E does not appear normally.
Are the video signals inputted to each pin of
IC1518?
(S-VIDEO/Composite video out)
Continued to "A" on the FLOW CHART NO. 5.
< Picture does not appear normally. [In the
S-VIDEO/Composite video output (JK1502,
JK1506, JK2001)] >
No
No
No
No
No
Check the line between video input terminal and
each pin of IC1518.
Check DVD-P-ON+5V line
and service it if defective.
Ye s
Ye s
(RGB/Component video out)
Continued to "B" on the FLOW CHART NO. 6.
< Picture does not appear normally. [In the RGB/
Component video output (JK1501, JK1502)] >
1-10-5E9BA1TR
FLOW CHART NO.5
Picture does not appear normally. [In the S-VIDEO/Composite video output (JK1502, JK1506, JK2001)]
Set the disc on the disc tray and playback.
No
Are the video signals inputted to each pin of CN1502?