Toro 72098 Setup Instructions

ZMaster
®
Professional7500-DSeriesRidingMower
With96inTURBOFORCE
ModelNo.72098—SerialNo.400000000andUp
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
®
RearDischargeMower
FormNo.3445-193RevA
ProcedureDescription
1 2 3 4 5 6
7
8
9
10
11
Qty.
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
J-bolt2 Wingnut2 Hold-downclamp1
Nopartsrequired
Hood-IntakeKit1InstalltheHood-IntakeKit.
Nopartsrequired
Operator'sManual Engineowner'smanual1 Registrationcard1 Operatortrainingmaterial Key2
1
1
Addfueltothemachine.
Checktheengine-oillevel.
Checkthetirepressure.
Checkthehydraulic-uidlevel.
Checkthedeckgearbox-uidlevel.
Checkthewheellugnuttorque.
Installthebattery.
Raisetherolloverprotectionsystem (ROPS).
Checkthemachinebeforedeliveryto thecustomer(Allmachines).
Deliveringthemachinetothecustomer.
Use
©2021—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3445-193*
1
4
AddingFueltotheMachine
NoPartsRequired
Procedure
Addfueltothemachinebeforestartingit.Refer toyourOperator’sManualforthecorrectfueland procedure.
2
CheckingtheEngine-Oil Level
NoPartsRequired
Procedure
Checkingthe Hydraulic-FluidLevel
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.
2.Movethemotion-controlleverstothe NEUTRAL-LOCKpositionandstarttheengine.
Note:Runtheengineatthelowestpossible
rpmtopurgeanyairinthesystem.
Important:DonotengagethePTO.
3.Raisethedecktoextendtheliftcylinders,shut offtheengine,andremovethekey.
4.Raisetheseattoaccessthehydraulic-uidtank.
5.Removethehydraulic-tankcap(Figure1).
Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto theOperator'sManual.
3
CheckingtheTirePressure
NoPartsRequired
Procedure
Frontandreartiresairpressurespecication:124
kPa(18psi).
Note:Checkthetirepressurebeforestartingthe
machine.RefertoyourOperator’sManualforthe correcttiretype,correctairpressureneeded,and procedure.
g227849
Figure1
1.Hydraulic-tankcap3.Fillerneck
2.Dipstick
6.Removethedipstickandwipeitwithacleanrag (Figure1).
7.Placethedipstickintothellerneck,removeit, andchecktheuidlevel(Figure2).
Note:Ifthelevelisnotwithinthenotchedarea
ofthedipstick,addenoughhigh-qualityhydraulic uidtoraisetheleveltowithinthenotchedarea.
Important:Donotoverll.
2
Figure2
g228816
1.Fullline2.Addline
8.Replacethedipstickandthreadthellcap nger-tightontothellerneck.
9.Checkallhosesandttingsforleaks.
5
CheckingtheDeck Gearbox-FluidLevel
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowerthemowerdecktothe25mm(1inch) heightofcut.
3.Disengagetheblade-controlswitch,movethe motion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.
4.Shutofftheengineandremovethekey .
g231764
Figure3
1.Dipstick/llplug
7.Iftheuidlevelislow,adduiduntilthelevelis betweenthemarksonthedipstick.
Important:Donotoverllthegearbox;
overllingthegearboxmaydamageit.
6
CheckingtheWheelLug NutTorque
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine, checkthewheellugnuttorque;refertoCheckingthe WheelLugNutsintheOperator'sManual.
5.Raisethedeck-liftpedaltoexposethetopofthe mowerdeck.
6.Removethedipstick/llplugfromthetopofthe gearboxandensurethatthelubricantisbetween themarksonthedipstick(Figure3).
3
7
InstallingtheBattery
Partsneededforthisprocedure:
2J-bolt
2Wingnut
1Hold-downclamp
Procedure
Important:Thisprocedureonlyappliesto
machinesthatdonotcomewithabattery installed.
Purchasea12Vbatteryandinstallitintothemachine. Theenginerequiresaminimumof540A(cold cranking).
Usethehardwareincludedtoinstallthenewbattery. RefertoInstallingtheBatteryintheOperator's Manual.
Figure4
1.Upperpartoftherollbar4.Rotatetheknobout90°
2.Knobinthelatched position
3.Pulltheknobtounlatch.
4.Pushontherollbarandensurethatbothpins
areengaged(Figure5).
toholditintheunlatched position.
5.Knobintheunlatched position
g243267
8
RaisingtheRollover ProtectionSystem(ROPS)
NoPartsRequired
Procedure
1.Pulltheknobandrotate90°totheunlatched position(Figure4).
2.Raisetherollbartotheoperateposition,and rotatetheknobssothattheymovepartiallyinto thegrooves(Figure4).
3.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure4).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
g008619
Figure5
1.Engagedposition2.Partiallyengaged—do notoperatethemachine withtherollbackinthis position.
4
9
InstallingtheHood-Intake Kit
Partsneededforthisprocedure:
1Hood-IntakeKit
Procedure
InstalltheHood-IntakeKit;refertotheInstallation Instructions.
5
10
CheckingtheMachineBeforeDeliverytotheCustomer (AllMachines)
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedures listedinthefollowingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionson performingtheseprocedures.
Initial
Checkthetirepressure.
Checkthelevelofthemachine.
Checkthatallspindlesaregreased.
Checktheengine-oillevel.
Checkthehydraulic-uidlevel.
CheckROPSissecure.
Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator'sManual.
EnsurethatthePTOworks.
Checkallfastenersthatyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:
CheckProcedure
Date:
6
11
DeliveringtheMachinetotheCustomer
Partsneededforthisprocedure:
1
Operator'sManual
1Engineowner'smanual
1Registrationcard
1
Operatortrainingmaterial
2Key
Procedure
Atdelivery,llinthemodelandserialnumber,completetheitemslistedinthefollowingtable,andinitial eachwhennished.
ModelNo.
SerialNo.
7
DealerInitial
CustomerInitialCheckProcedure
Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:
Fueltank
Oilllcap/Oildipstick
Engine-oillter
Engine-oildrain
Fuelgauge,valveandhose
Airlter
Radiatorcoolant(ifapplicable)
Hydraulic-uidreservoir
Hydrauliclter
Battery
Keyswitch
Throttlelever
Choke(ifapplicable)
Powertakeoffswitch(PTO)
Motion-controllevers
Parkingbrake
Heightofcut
Lift-assistlever(ifapplicable)
Adjustableseat
Hydraulic-bypassvalves
RolloverProtectionSystem(ROPS)
Deck-owbafe
RefertotheOperator'sManualtopointoutsafetyprocedures,operation,and maintenanceprocedures.
ReviewthewarrantystatementasshownintheOperator'sManual.
Describethepostsaleserviceproceduresforyourstore.
Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.T oro.com
EnsurethatthecustomerreceivestheOperator'sManual,engineowner’smanual, SetupInstructions,andoperatortrainingmaterial.
EnsurethatthecustomerknowsthePartsCatalogisavailableatwww.T oro.com.
Assistthecustomerinloadingthemachineusingafull-widthtrailerramp.
Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signand
dateinthespaceprovidebelowandkeepacopyofthispagefordealerrecords.Also,thedealermustremind thecustomertouseafull-widthtrailerramptoloadthemachine.
Signature:Date:
Signature:Date:
8
Loading...