Topcon A2677 User Manual

4.5 (2)
X20 Sprayer Reference Manual
Part Number A2677
Rev. 1.5
© Copyright Topcon Precision Agriculture
March, 2008
All contents in this manual are copyrighted by Topcon. All rights
reserved. The information contained herein may not be used, accessed,
copied, stored, displayed, sold, modied, published or distributed, or
X20 Sprayer Reference Manual
Table of Contents
Preface............................................................................ 1-1
Terms and Conditions.................................................................. 1-1
Manual Conventions ................................................................... 1-6
Chapter 2
Introduction .................................................................... 2-1
Chapter 3
Using This Manual ......................................................... 3-1
First Time Users .................................................................................. 3-1
Operators Who Are Upgrading Their Software .................................. 3-1
Chapter 4
Before Installing or Servicing Your Spray ECU .......... 4-1
Testing Procedure ................................................................................ 4-2
Testing Procedure For Installations With No Existing Switchbox
(switches on existing controller) ................................................. 4-2
Testing Procedure For Installations With Existing Switchbox
(including Joystick Control) ........................................................ 4-3
Chapter 5
Installing the Spray ECU (all models) .......................... 5-1
Installing the Spray ECU 30S ............................................................. 5-2
Installing the Spray ECU 30S Topcon Precision Agriculture Sprayer
Kits ..................................................................................................... 5-4
Installing the Tractor Harness ..................................................... 5-5
Tractor Harness Extras ........................................................... 5-5
Two 37-Pin Connectors...................................................... 5-5
Connector 3 ........................................................................ 5-6
3-Pin Weather Pack Connector/Ground Speed .................. 5-6
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Installing the Sprayer Harness ................................................... 5-8
Sprayer Harness Connectors .............................................. 5-8
Connecting to a Speed Sensor ..................................................5-11
Installing the Shaft/Speed Sensor Kit to an Un-Driven Wheel
for Ground Speed ..............................................................5-11
Installing the Shaft/Speed Sensor Kit to a Tailshaft ........ 5-15
Using an Existing Radar Speed Sensor for Ground
Speed ............................................................................... 5-16
Connecting to a Flow Meter .................................................... 5-17
Connecting to the Regulator Valve .......................................... 5-18
Pressure Sensor Installation and Connection ........................... 5-19
Installing the Valve Harness ..................................................... 5-20
Single Line Install ............................................................... 5-22
Dual Line Install ................................................................. 5-22
Connecting to the Dump Valve........................................... 5-23
Different Valve Types ............................................................... 5-25
Plumbing for Diaphragm Pumps for Topcon Precision Agriculture
Sprayer Kits .............................................................................. 5-26
Plumbing for Centrical Pumps for Topcon Precision Agriculture
Sprayer Kits .............................................................................. 5-27
Installing the Spray ECU 30S Kits to an Existing Topcon Precision
Agriculture Controller ....................................................................... 5-28
Before Removing the Existing Controller ................................. 5-28
Removing the Existing Controller ............................................. 5-28
Installing the Spray ECU 30S Kits ............................................ 5-28
Connecting the Spray ECU to the Battery ........................................ 5-31
Chapter 6
Getting Started ............................................................... 6-1
Warnings ............................................................................................. 6-1
Starting the X20 Console .................................................................... 6-2
Using Spray Controller Only ....................................................... 6-3
Using Spray Controller and Guidance ........................................ 6-3
About Spray Rate Controller Window ................................................ 6-4
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Registering the Sprayer Software ................................................ 6-5
Overview of the Sprayer Working Screen Functions .......................... 6-6
Chapter 7
Conguration Setup ...................................................... 7-1
Audio Volume ..................................................................................... 7-2
Setting the Audio Volume............................................................ 7-2
Conguration ...................................................................................... 7-2
Change Current Conguration .................................................... 7-2
Load Conguration ..................................................................... 7-2
Selecting a Factory Conguration File .................................. 7-3
Setup ................................................................................................... 7-6
Quick Setup Guide ...................................................................... 7-6
Chapter 8
Conguration ................................................................. 8-1
GPS ..................................................................................................... 8-1
Automatic Section Control (ASC) .............................................. 8-1
Variable Rate Control (VRC)/Logging Mode ............................. 8-2
(VRC)/Logging Synchronization ................................................ 8-2
On Time ....................................................................................... 8-3
Off Time ...................................................................................... 8-4
Coverage Map Offset .................................................................. 8-4
Show Virtual Road If Moving ..................................................... 8-4
ASC Master Button ..................................................................... 8-4
VRC Master Button ..................................................................... 8-5
Electronic Control Unit (ECU) ........................................................... 8-6
COM Port .................................................................................... 8-6
Controller .................................................................................... 8-7
Using Injection ECU ................................................................... 8-7
Speed From ................................................................................. 8-8
Spray Interface ....................................................................... 8-8
Spray ECU ............................................................................. 8-9
ECU Conguration (Spray ECU Only) ..................................... 8-10
ECU Model .......................................................................... 8-10
Section Valve Mode ..............................................................8-11
Dump Valve Mode .................................................................... 8-12
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Tanks ................................................................................................. 8-13
Tanks ......................................................................................... 8-13
Tank 1 Mode ............................................................................. 8-14
Controller 1 ............................................................................... 8-14
Pressure (Pr) Sense ................................................................... 8-15
Regulator Valve Settings ........................................................... 8-16
Controller Mode ................................................................. 8-16
Reverse Valve Direction ..................................................... 8-20
Close Valve When Flow Off ............................................... 8-20
Sensitivity ........................................................................... 8-20
Proportional Valve Settings ....................................................... 8-21
Valve Options ..................................................................... 8-21
Min PWM ........................................................................... 8-22
Using High Minimum PWM Range Option ................ 8-22
Max PWM .......................................................................... 8-23
Controller Response ..................................................... 8-24
Sections ............................................................................................. 8-25
Lines .......................................................................................... 8-25
Sections ..................................................................................... 8-26
Setting the Number of Sections When Selecting Dual ....... 8-26
Setting the Number of Sections When Using a Primary
Section Valve to Switch Secondary Line On ...................... 8-27
Widths ....................................................................................... 8-27
Guidance Sections ..................................................................... 8-28
Valves ........................................................................................ 8-28
Nozzles ...................................................................................... 8-28
Total .................................................................................... 8-28
Min. Flow ........................................................................... 8-29
Switches ............................................................................................ 8-30
External Master Switch ............................................................. 8-30
External Auto Switch ................................................................ 8-31
External Section Switch ............................................................ 8-31
Switches (Spray ECU Only) ..................................................... 8-33
Boom Sensing ..................................................................... 8-33
Section Switches ................................................................. 8-34
Switch Mapping ................................................................. 8-34
Custom Section Mapping ................................................... 8-35
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Use Presets .................................................................. 8-36
Undo ............................................................................ 8-36
OK ............................................................................... 8-36
Cancel .......................................................................... 8-36
Sensors .............................................................................................. 8-37
Pressure ..................................................................................... 8-37
Type ........................................................................................... 8-38
Input Gain .................................................................................. 8-38
Flow ........................................................................................... 8-38
Calibration Factor ............................................................... 8-39
Minimum Flow ................................................................... 8-40
Mico-Track Flow Sensor .................................................... 8-41
Sensors (Spray ECU Only) ....................................................... 8-42
Pressure .............................................................................. 8-42
Calibration Method ..................................................... 8-43
Sensor Specications .................................................. 8-44
Current .................................................................. 8-44
Voltage .................................................................. 8-45
Setup ................................................................................................. 8-46
Wheel Factor ............................................................................. 8-46
Manual Entry ...................................................................... 8-47
Calibrate ............................................................................. 8-47
Distance Check ................................................................... 8-48
Low Speed Options ................................................................... 8-49
Low Speed Shutoffs ........................................................... 8-49
Low Pressure Hold ............................................................. 8-50
Pressure Boost .................................................................... 8-51
Pump Options ............................................................................ 8-52
Enable Speed Smoothing .......................................................... 8-52
Setup (Spray ECU Only) ........................................................... 8-53
Enable Pump Control Button ............................................. 8-53
Holding Pressure ................................................................ 8-54
Units .................................................................................................. 8-55
Quick Set ................................................................................... 8-56
Lock NH3 Calibration Factor at Pulse per 1b ........................... 8-56
Alarms ............................................................................................... 8-57
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Selecting the Alarm ................................................................... 8-58
Alarm Type ............................................................................... 8-58
Audio Alarm .............................................................................. 8-58
Select Tank ................................................................................ 8-59
Setting Alarms ........................................................................... 8-59
Tank Low Alarm % ................................................................... 8-60
Test Tank ................................................................................... 8-60
Defaults ..................................................................................... 8-60
Presets ............................................................................................... 8-62
Change Preset List ..................................................................... 8-62
Backup Preset List ..................................................................... 8-64
Simulation ......................................................................................... 8-65
Other ................................................................................................. 8-66
Language ................................................................................... 8-66
Effects ........................................................................................ 8-66
Chapter 9
Saving the Sprayer Conguration ............................... 9-1
Changing the Sprayer Settings of the Current Conguration ............. 9-3
New File Name ........................................................................... 9-5
Overwrite Existing File ............................................................... 9-5
Chapter 10
Setting Up the Sprayer ................................................ 10-1
Pressure Sensor ................................................................................. 10-1
Alarms ...................................................................................... 10-2
High Pressure....................................................................... 10-2
Low Pressure ....................................................................... 10-2
Calibrating the Pressure Sensor ................................................ 10-3
Correction Factor After a Pressure Calibration is
Unacceptable ....................................................................... 10-4
Manual Entry of Pressure Calibration Factors (Spray ECU
Only) ......................................................................................... 10-4
Flow .................................................................................................. 10-6
Speed ................................................................................................. 10-8
Area/Volume ................................................................................... 10-10
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Tank Setup ...................................................................................... 10-13
Filling the Tank ....................................................................... 10-15
Flow Meter Setup ............................................................................ 10-17
Calibrating the Flow Meter ..................................................... 10-17
Flow Calibration for Balanced (Hardi) Valves ........................ 10-19
Enable Lockout ............................................................................... 10-21
Disable Lockout .............................................................................. 10-22
Sprayer Switchbox .......................................................................... 10-23
Chapter 11
Start Spraying ...............................................................11-1
Simulate Spraying ..............................................................................11-1
Start Spraying .....................................................................................11-3
Spraying in Manual Mode .........................................................11-4
Spraying in Auto Mode..............................................................11-4
While Spraying ..................................................................................11-5
Guidance and Spray Rate Control ......................................................11-6
Automatic Section Control (ASC) .............................................11-8
Chapter 12
Testing .......................................................................... 12-1
Regulator ........................................................................................... 12-1
Regulator Drive Test Procedure ............................................... 12-2
Switched Power ................................................................................ 12-3
Switched Power Test ................................................................ 12-3
Dump................................................................................................. 12-4
Dump Drive Test ...................................................................... 12-4
Topcon Sensors ................................................................................. 12-5
Sensor Input Test ...................................................................... 12-5
3 Wire Section Valves ....................................................................... 12-7
Section Valve Drive Test .......................................................... 12-7
Switch Master Switch ON ........................................................ 12-7
PWM Regulator Valve ...................................................................... 12-8
Prop Output Test ....................................................................... 12-8
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Chapter 13
Sprayer Components Spare Parts List ...................... 13-1
In Cab ................................................................................................ 13-1
Ground Speed/Shaft Sensor .............................................................. 13-2
Flow Sensors ..................................................................................... 13-2
Pressure ............................................................................................. 13-2
Dump Valve Adaptors (to suit Sprayer Harness) .............................. 13-3
Spares ................................................................................................ 13-3
Chapter 14
Specications .............................................................. 14-1
Console ............................................................................................. 14-1
Ground Speed, Fan Speed and Auxiliary Shaft Sensors ................... 14-2
Flow Sensors ..................................................................................... 14-2
Polmac (Broadacre) .......................................................................... 14-3
Orion (Broadacre) ............................................................................. 14-3
Pressure Transducer .......................................................................... 14-3
Chapter 15
Spray ECU 30S............................................................. 15-1
Console ............................................................................................. 15-1
Setup ................................................................................................. 15-2
Wiring Connection ............................................................................ 15-2
Connector 1 ............................................................................... 15-3
Connector 2 ............................................................................... 15-5
Connector 3 ............................................................................... 15-7
Connector 4 ............................................................................... 15-8
Chapter 16
Hardi 5500 Spray ECU ................................................. 16-1
Console ............................................................................................. 16-1
Connecting ........................................................................................ 16-2
Setup ................................................................................................. 16-2
Wiring Connection ............................................................................ 16-3
Connector 1 ............................................................................... 16-3
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Connector 4 ............................................................................... 16-6
Connector 5 ............................................................................... 16-7
Chapter 17
Service Bulletins.......................................................... 17-1
Pressure Relief .................................................................................. 17-1
Fitting ........................................................................................ 17-1
Sprayer Software Settings ................................................................. 17-3
Setting the Pressure Relief ................................................................ 17-3
Chapter 18
Troubleshooting .......................................................... 18-1
Communication ................................................................................. 18-1
Speed ................................................................................................. 18-2
Boom Sections .................................................................................. 18-3
Rate and Pressure .............................................................................. 18-6
Control .............................................................................................. 18-9
Volumes ............................................................................................. 18-9
Nozzles ............................................................................................ 18-10
Alarms ............................................................................................. 18-10
Additional Data ................................................................................18-11
Appendix A
Options Window ................................................. Appendix
Index
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NOTICE
Preface
This manual has been developed to provide you with the information necessary to operate and maintain this Topcon Precision Agriculture (TPA) product. Proper service and use is important for the safe and reliable operation of the product. The sections provided in this manual include information necessary for the safe and correct operation, care,
and troubleshooting of this product. The benets this product provides can be greatly inuenced by your knowledge of the products described
in this manual.
NOTICE
Please read these Terms and Conditions carefully.
Terms and Conditions
General
APPLICATION - You accept these Terms and Conditions by purchasing the product from Topcon Precision Agriculture (TPA) or from one of TPA’s product dealers.
COPYRIGHT - All information contained in this manual is the intellectual property of, and copyrighted material of TPA. All rights are reserved. You may not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute, or al­low any third parties access to, any graphics, content, information or data in this manual without TPA’s express written consent and may only use such information for the care and operation of your product. The information and data in this manual are a valuable asset of TPA and are developed by the expenditure of consider­able work, time and money, and are the result or original selection, coordination and arrangement by TPA.
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TRADEMARKS – ZYNX, PRO STEER, EAGLE, KEE Tech­nologies, Topcon, Topcon Positioning Systems and Topcon Preci­sion Agriculture are trademarks or registered trademarks of the Topcon Group of companies. Microsoft and Windows are trade­marks or registered trademarks in the United States and/or other countries of Microsoft Corporation. Product and company names mentioned herein may be trademarks of their respective owners.
WEBSITE and OTHER STATEMENTS - No statement con­tained at the website of TPA or any other Topcon Group company or in any other advertisements or TPA literature or made by an
employee or independent contractor of TPA modies these Terms
and Conditions (Including the software licence, warranty and limitation of liability).
IMPORTANT: SAFETY - Improper use of the product can lead to death or injury to persons, damage to property and/or mal­function of the product. The product should only be repaired by authorized TPA service centres. You should closely review the safety warnings and directions as to the proper use of the product in this manual and at all times comply with the same.
Limited Warranty
ELECTRONIC and MECHANICAL COMPONENTS -TPA warrants that the electronic components manufactured by TPA shall be free of defects in materials and workmanship for a period of one year from the original date of shipment to the dealer. TPA warrants that all valves, hoses, cables and mechanical parts manu­factured by TPA shall be free of defects in materials and workmanship for a period of 12 months from the date of sale.
RETURN and REPAIR - During the respective warranty peri­ods, any of the above items found defective may be shipped to TPA for repair. TPA will promptly repair the defective item at no charge, and ship it back to you. You must pay the shipping and
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handling charges in respect of the same. Calibration or compo-
nents, labour and travel expenses incurred for in-eld removal
and replacement of components are not covered in this warranty policy. Damage to components due to negligence, abuse or im-
proper use, maintenance, modication or repair is NOT covered
under this warranty.
WARRANTY DISCLAIMER - Other than for the above war­ranties or warranties in an appendix or a warranty card accompa­nying the product, this manual and the product are provided ‘as is’. There are no other warranties and to the extent allowed by law TPA excludes all implied terms, conditions and warranties in respect of the manual and the product (including any implied
warranty or merchantability or tness for any particular use or
purpose).
LIABILITY LIMIT and INDEMNITY - TPA and its dealers, agents and representatives shall not be liable for technical or edi­torial errors or omissions contained herein or for special, indirect, economic, incidental or consequential damages resulting from the furnishing, performance or use of this material or the product (including where TPA has been advised of the possibility of such damage). Such disclaimed damages include but are not limited to
loss of time, loss or destruction of data, loss of prot, savings or
revenue or loss of or damage to the product. In addition, TPA is not responsible or liable for damages or costs incurred in con­nection with obtaining substitute products or software, claims by others, inconvenience, or any other costs.
In any event, TPA’s liability to you or any other person for any claim, loss or damage (in contract, tort or on any other basis) will be limited (in TPA’s option) to either (a) the replacement or repair of the product, or (b) payment of the cost of replacing or repair­ing the product. You indemnify and hold TPA harmless against any claim, action, damage, loss, liability or cost (including legal fees) which TPA incurs arising from (a) your operation, use and/ or maintenance of the product other that in accordance with the
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terms set out in this manual, or (b) your negligence or wrongful act or omission in respect of the product.
Other
These Terms and Conditions may be amended, modied, super­seded or cancelled, at any time by TPA. These Terms and Condi­tions will be governed by, and construed in accordance with:
- the laws of South Australia if the product is sold and supplied to you in Australia (in which case the courts of South Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in respect of any claim or dispute); or
- the laws of the State of California if the product is sold and sup­plied to you outside of Australia.
All information, illustrations, and applications contained herein are based on the latest available information at the time of pub­lication. TPA reserves the right to make product changes at any time without notice.
If any part of these Terms and Conditions would be unenforce­able, the provision must be read down to the extent necessary to avoid that result, and if the provision cannot be read down to that extent, it must be severed without affecting the validity and enforceability of the remainder of these Terms and Conditions.
Comments, suggestions, and questions about TPA products are welcomed. Contact your local TPA representative or a represent­ative at our corporate facility.
Topcon Precision Agriculture 14 Park Way Mawson Lakes, South Australia 5095. Phone: +61 8 8203 3300 Fax: +61 8 8203 3399
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Service Information
Service assistance can be provided by contacting your local TPA Authorized Dealer or by calling the Topcon Precision Agriculture Service Centre.
Phone: +61 8 8203 3300 Fax: +61 8 8203 3399
8.30am to 5pm (Adelaide Local Time), Monday through Friday.
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TIP
NOTICE
CAUTION
WARNING
DANGER
Manual Conventions
This Manual uses the following conventions:
File>Exit ~ Click/tap/press the File menu, then click/tap/press Exit.
Enter ~ Click/tap/press the button or key labelled Enter.
Supplementary information that can help you congure, maintain, or set up a system.
Supplementary information that can have an effect on system operation, system performance, measurements & personal safety.
Notication that an action has the potential to
adversely effect system operation, system performance, data integrity, or personal health.
Notication that an action will result in systems damage, loss of data, loss of warranty, or personal injury.
UNDER NO CIRCUMSTANCES SHOULD THIS ACTION BE PERFORMED.
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Introduction
The Spray Electronic Control Unit (ECU) is a new generation Spray Controller, which is used in conjunction with the Topcon Precision Agriculture X20 (or X15) console. The X20 console is the graphical interface of the Spray ECU controller. The Spray ECU replaces the Spray Rate Interface.
The Spray ECU can control up to 30 section valves (3 wire), and allows Automatic Section Control (ASC) of the 30 section valves (the X15 console can control up 15 sections under ASC). The Spray ECU can control up to 2 liquid tanks directly. If the Spray ECU is used in conjunction with a Multi-Drive Electronic Control (MDECU) unit, it can control up to 3 liquid injection tanks.
The Spray ECU can handle Boom Sensing inputs, therefore it can be connected to existing Remote switches. The Spray ECU also has a new feature called Section Mapping, which allows one section switch to control a number of section valves. Therefore the existing Topcon Precision Agriculture Switchbox or remote switches (usually 6 or 8 switches) can control all 30 section valves, when they are controlled manually. The X20 Sprayer software sets up the section mapping to allow the six switches to control the 30 section valves. The ASC still controls all 30 section valves individually.
The Spray ECU can control Regulator or Proportional type Control Valves. The Spray ECU can control 3 Wire, 2 Wire (reverse polarity) or Solenoid type Section Valves.
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Using This Manual
This manual is written for:
First time users of this Spray ECU
Operators who are upgrading their existing Sprayer software to a later version and their Spray Rate Interface or Spray ECU is already installed.
First Time Users
First time users of Topcon Precision Agriculture’s Spray ECU must read all chapters.
Operators Who Are Upgrading Their Software
Operators who are upgrading their existing Topcon Precision Agriculture Sprayer software must read Chapter 4.
After reading Chapter 4, upgrading operators may then go to Chapter 7, "Configuration Setup".
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WARNING
TIP
WARNING
Before Installing or
Servicing Your Spray ECU
You must follow the procedures in this chapter to ensure your safety while installing or servicing your Spray ECU.
WARNING
Damage will occur if any external power is applied to the Section Drive Outputs on the Spray ECU.
TIP
Follow the procedures carefully, to ensure that no damage is done.
WARNING
Disconnect both the X20 console and Spray ECU controller from the battery before charging, jump starting or welding on the vehicle and/or Sprayer.
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WARNING
WARNING
Testing Procedure
WARNING
Before commencing testing procedure disconnect the existing tractor harness from the existing controller.
You must complete one of two testing procedures, before upgrading your software.
Make sure you choose the testing procedure that is applicable to your product.
Testing Procedure For Installations With No Existing Switchbox (switches on existing controller)
On existing tractor harness, turn the ignition on 1.
4-2
Check each Section Drive Output pin for voltage (refer to 2. manufacturer manual of existing tractor harness for pin details)
Locate where voltage is supplied, to determine if it can be 3. removed without limiting existing functionality
WARNING
If it is not possible to remove this voltage, then you must install a Section Drive Output Protection Adaptor (A2812 for 37-pin on Connector 1 and A2813 for 16-pin on Connector 3).
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WARNING
When no voltage is found, disconnect the vehicle’s battery 4. before continuing with installation.
Testing Procedure for Installations With Existing Switchbox (including Joystick Control):
Determine whether it is possible to disconnect the existing 1. Switchbox without limiting existing functionality, eg: Boom, Lift, Lower or Fold
WARNING
If it is not possible to remove the existing Switchbox, without limiting functionality and voltage is present, then you must install a Section Drive Output Protection Adaptor (A2812 for 37-pin on Connector 1 and A2813 for 16-pin on Connector
If it is possible to disconnect the existing Switchbox without 2. limiting existing functionality disconnect the Switchbox
On existing tractor harness, turn the ignition on 3.
Check each Section Drive Output pin for voltage 4. (refer to manufacturer manual of existing tractor harness for pin details)
When no voltage is found, disconnect the vehicle’s 5. battery before continuing with installation.
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WARNING
WARNING
The vehicle battery must be disconnected before proceeding with any installation or servicing of the Spray ECU, Tractor, Sprayer or Valve Harnesses.
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Figure 4-1. Connecting the Spray ECU to Existing Installations
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WARNING
TIP
WARNING
Installing the Spray ECU
(all models)
This chapter is for first time operators of the Sprayer software. If you are an operator who is installing upgrades to your existing software (Spray Rate Interface or Spray ECU is already installed) please ensure you have read Chapter 4, and then continue to Chapter 7.
WARNING
Damage will occur if any external power is applied to the Section Drive Outputs on the Sprayer ECU.
TIP
Follow the following procedures carefully, to ensure that no damage is done.
WARNING
Disconnect both the X20 console and Spray ECU controller, from the battery, before charging, jump starting or welding on the vehicle and/or Sprayer.
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Installing the Spray ECU 30S
Figure 5-1. Spray ECU 30S Figure 5-2. Sprayer
TIP
When mounting the Spray ECU, it is important that the Spray ECU itself, and its connectors cannot be accidentally damaged by moving objects.
Switchbox
1. Mount the Spray ECU (Figure 5-1), in a suitable position inside
the cab.
The Spray ECU can be mounted in any orientation.
Figure 5-3 on page 5-7 shows the in cab assembly showing Spray ECU, Switchbox, Power Comms and Tractor Harness.
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