Toastmaster TMDG36, TMDC48, TMDG48, TMDC24, TMDC36 Manual
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Medium Duty Counterline
INSTALLATION - OPERATION - MAINTENANCE
Griddle Models TMDG-24, TMDG-36
(shown) and TMDG-48
Charbroiler Models TMDC-24,
TMDC-36 (shown) and TMDC-48
Open Top Models TMDO-12,
TMDO-24 and TMDO-36 (shown)
Middleby Philippines Corporation
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113 Technology Ave., Laguna Technopark Inc., Binan, Laguna, Philippines 4024 Phone (632) 5208170 - Fax (632) 5208191 - www.middleby.com
MANUAL MDC 0804-MDO-MDC
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.
DANGER |
This symbol warns of immediate hazards that will result in serve injury or death. |
WARNING |
This symbol refers to a potential hazard or unsafe practice that could result in |
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injury or death. |
CAUTION |
This symbol refers to a potential hazard or unsafe practice that could result in |
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injury, product damage, or property damage. |
NOTICE |
This symbol refers to information that needs special attention or must be fully |
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understood, even though not dangerous. |
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WARNING |
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FIRE HAZARD |
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FOR YOUR SAFETY |
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Keep area around appliances free and clear of combustibles.
Purchaser of equipment must post in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.
WARNING
Asphyxiation can result from improper ventilation. Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment.
NOTICE
Be sure this Operator’s Manual and important papers are given to the proper authority to retain for future reference.
Toastmaster ® |
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MEDIUM DUTY COUNTERLINE |
TABLE OF CONTENTS |
Congratulations! You have purchased one of the finest pieces of commercial cooking equipment on the market.
You will find that your new equipment, like all Toastmaster equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of toastmaster equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance you will experience years of reliable, trouble-free operation. For best results, read this manual carefully.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Table of Contents
Specifications |
4 |
Installation |
9 |
Operation |
12 |
Cleaning |
14 |
Adjustments |
16 |
Troubleshooting |
18 |
Parts |
21 |
Read these instructions carefully before attempting installation. Installation and initial startup should be performed by a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas an/or electric cooking equipment) then the terms and conditions on the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.
In the event you have questions concerning the installation, use, care, or service of the product, write to:
MIDDLEBY COOKING SYSTEM
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Philippine Factory : 113 Technology Ave., Laguna Technopark, Binan Laguna, Philippines, 4024 * Tel. Nos. (632) 520-8170 to 79 Fax No.: (632) 520-8191
USA Factory : 1400 Toastmaster Drive, Elgin, IL 60120 Tel. (847) 741-3300
The serial plate is located on the interior side of the valve panel, as shown below:
Figure 1
Serial plate is located on the outer left side and upper right side of front panel
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NOTICE
Installation must comply with National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Instalation Code, CAN/CGA-B149.2, as applicable.
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority” having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations should comply with all locals codes.
Toastmaster reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, additions, or replacements for previously purchased equipment.
This product is intented for commercial use only, not for household use.
GAS SUPPLY
The Serial Plate is located on the interior side of the valve panel (see Figure 1 on page 3). It indicates the type of gas the unit is equipped to burn. All Toastmaster equipment is adjusted at the factory. Check type of gas on serial plate.
These models are design-certified for operation on natural or propane gases. The unit is shipped configured for natural gas. A kit for conversion to using propane gas is included (see instructions in kit or page 9 of this manual).
This appliance should be connected ONLY to the type of gas for which it is configured.
An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics. A 1/8” pressure tap is located on the manifold to measure the manifold pressure.
An adequate gas supply line to the unit should be no smaller than the inside diameter of the pipe from the unit to which it is connected.
Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.
All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all gases. NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been put into operation. Test pressure should not exceed 14” W.C.
CAUTION
THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG (3.45 kPa).
THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (3.45 kPa).
SPECIFICATIONS
Toastmaster ® |
PAGE 4 |
MEDIUM DUTY COUNTERLINE |
SPECIFICATIONS |
CLEARANCES
WARNING
There must be adequate clearance between units and adjacent construction. Clearance must also be provided for servicing and for operation.
Minimum Clearances from COMBUSTABLE construction:
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Griddle Models |
Open Top Models |
Sides |
4” |
6” |
Back |
4” |
6” |
Bottom |
4” |
6” |
Minimum Clearances from NON-COMBUSTABLE construction:
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Griddle Models |
Charbroiler Models |
Open Top Models |
Sides |
0” |
4” |
0” |
Back |
0” |
4” |
0” |
Bottom |
4” |
4” |
4” |
VENTILATION
WARNING
Improper ventilation can result in personal injury or death. Ventillation which fails to propely remove flue products can cause headaches, nausea, or could result in death.
All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed. Provisions for adequate air supply must be provided. Do not obstruct the front of the unit at the top by the control panel as combustion air enters these areas.
SPECIFICATIONS
NOTICE
Proper ventillation is the owner’s responsibility. Any problem due to improper ventilation will not be covered by the warranty.
All units must be installed in such a manner that the flow of combustion and ventillation air are not obstructed. Provisions for an adequate air supply must be provided. Do not obstruct the front or rear of the unit, as combustion air enters through this area. Be sure to inspect and clean the ventillation system according to the ventillation equipment manufacturer’s instruction.
In case of unsatisfactory performance on any appliance, check the appliance with the hood exhaust fan in the “OFF” position. Do this only long enough to check equipment performance. Then turn the fan back on and left it run to remove any exhaust that may have accumulated during the test.
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Figure 2 |
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DIMENSIONS OF GRIDDLE
Model |
“A” (Width) |
Number and Size of Burners |
Total BTU |
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TMDG-24 |
24” |
2@30,000 |
60,000 |
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TMDG-36 |
36” |
3@30,000 |
90,000 |
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TMDG-48 |
48” |
4@30,000 |
120,000 |
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SPECIFICATIONS
Toastmaster ® |
PAGE 6 |
MEDIUM DUTY COUNTERLINE |
SPECIFICATIONS |
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Figure 3 |
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DIMENSIONS OF CHARBROILER MODELS
Model |
“A” (Width) |
Number and Size of Burners |
Total BTU |
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TMDC-24 |
24” |
2@30,000 |
60,000 |
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TMDC-36 |
36” |
3@30,000 |
90,000 |
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TMDC-48 |
48” |
4@30,000 |
120,000 |
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SPECIFICATIONS
PAGE 7 |
Toastmaster ® |
SPECIFICATIONS |
MEDIUM DUTY COUNTERLINE |
Figure 4
DIMENSIONS OF OPEN TOP MODELS
Model |
“A” (Width) |
Number and Size of Burners |
Total BTU |
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TMDO-12 |
12.25” |
2@20,000 |
40,000 |
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TMDO-24 |
24.375” |
4@20,000 |
80,000 |
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TMDO-36 |
36.50” |
6@20,000 |
120,000 |
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SPECIFICATIONS
Toastmaster ® |
PAGE 8 |
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