Texas Instruments UCC39422PWTR, UCC39422PW, UCC39422N, UCC39421PWTR, UCC39421PW Datasheet

...
UCC29421/2
T
UCC39421/2
Multimode High Frequency PWM Controller
FEATURES
Operation Down to an Input Voltage
of 1.8V
High Efficiency Boost or Flyback
(Buck-Boost) Topologies
Drives External FETs for High Current
Applications
Up to 2MHz Oscillator
Synchronizable Fixed Frequency
Operation
High Efficiency Low Power Mode
High Efficiency at Very Low Power
with Programmable Variable Frequency Mode
Pulse by Pulse Current Limit
5µA Supply Current in Shutdown
150µA Supply Current in Sleep Mode
Selectable NMOS or PMOS
Rectification
Built-in Power on Reset
(UCC39422 Only)
Built-in Low Voltage Detect
(UCC39422 Only)
SIMPLIFIED BLOCK DIAGRAM AND APPLICATION CIRCUIT
1.8VMIN
97
1.25V VREF
SYNC/SD
RT
GND
RESET
LOWBAT
13
14
PWM CIRCUITRY
CURRENT LIMIT
LOW POWER
COMPENSATION
15
1
10
PWM
OSC
MODE
SLOPE
PFM MODE
CONTROL
LP_MODE
ANTI-
CROSS
COND.
200mS
RESET/
POR
CHARGE
PUMP
VGD
X10
ERROR
AMP
1.23/1.25V
UCC39422
ONLY
+
VPUMP
+
1.25V
+
+
+
1.25V
VINVPUMP
1.18V
19
12
17
18
16
20
11
8
3
2
4
6
5
CP
VOUT
RSEN
RECT
RSEL
CHRG
ISENSE
PGND
FB
COMP
PFM
RSADJ
VDET
PRELIMINARY
+
2CELL
ALKALINE/
NiCd OR
+
1 LI-ION
50mV TYP
VOU
UDG-98122
DESCRIPTION
The UCC39421 family of synchronous PWM controllers is optimized to operate from dual Alkaline/NiCd cells or a single Lithium-Ion (Li-Ion) cell, and convert to adjustable output voltages from 2.5V to 8V. For applications where the input voltage does not exceed the output, a standard boost configuration is utilized. For other applications where the input voltage can swing above and below the output, a 1:1 coupled-inductor (Flyback or SEPIC) is used in place of the single inductor. Fixed frequency op eration can be programmed, or synchronized to an exter nal clock source. In applications where at light loads variable frequency mode is acceptable, the IC can be programmed to automatically enter PFM (Pulse Fre quency Modulation) mode for an additional efficiency benefit.
SLUS246A - OCTOBER 1999
Synchronous rectification provides excellent efficiency at high power levels, where N or P type MOSFETs can be used. At lower power levels (10-20% of full load) where fixed frequency operation is required, Low Power Mode is entered. This mode optimizes efficiency by cutting back on the gate drive of the charging FET. At very low power levels, the IC enters a variable frequency mode (PFM). PFM can be disabled by the user.
-
Other features include pulse by pulse current limiting,
-
and a low 5µA quiescent current during shutdown. The UCC39422 incorporates programmable Power on Reset circuitry and an uncommitted comparator for low voltage
-
detection. The available packages are 20 pin TSSOP, or 20 pin N for the UCC39422, and 16 pin TSSOP, or 16 pin N for the UCC39421.
UCC29421/2 UCC39421/2
ABSOLUTE MAXIMUM RATINGS
Supply Voltage (VIN, VOUT,VPUMP) . . . . . . . . . . . . . . . . . . 8V
CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8V
RSEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 to 12V
SYNC/SD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 to 5V
ISENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 to 1V
Storage Temperature . . . . . . . . . . . . . . . . . . . –65°C to +150°C
Junction Temperature. . . . . . . . . . . . . . . . . . . –55°C to +150°C
Lead Temperature (Soldering, 10 sec.) . . . . . . . . . . . . . +300°C
All voltages are with respect to GND. Currents are positive into, negative out of the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of packages.
TSSOP-16, DIL-16 (TOP VIEW) N, PW Packages
RSEN
VOUT
RECT
PGND
1
2
3
4
RSEL16
15
COMP
FB
14
PFM
13
CONNECTION DIAGRAMS
TSSOP-20, DIL-20 (TOP VIEW) N, PW Packages
RESETB
RSEN
VOUT
RECT
PGND
CHRG
VPUMP
LOWBAT
1
2
3
4
5
6
7
8
CP
VIN ISENSE
9
10 VDET
20
19
18
17
16
15
14
13
12
11
RSADJ
RSEL
COMP
FB
PFM
GND
RT
SYNC/SD
CHRG
VPUMP
CP
VIN
5
6
7
8
ELECTRICAL CHARACTERISTICS: Unless otherwise stated these specifications apply for T
UCC29421/2, 0°C to +70°C for UCC39421/2; R
12
11
10
9
GND
RT
SYNC/SD
ISENSE
=100K, V
T
VPUMP
=6V, V
VIN
=3V
= –40°C to +85°C for
A
PARAMETER TEST CONDITIONS MIN MAX UNITS
VIN Section
Minimum Start-up Voltage 1.5 1.8 V
Operating Current Not in PFM Mode, No Load 35 60
Sleep Mode Current PFM Mode, No Load 35 60
Shutdown Supply Current SYNC/SD = High 1.5 4
Startup Frequency V
Startup Off Time V
Startup CS Threshold V
Minimum PUMP or VOUT Voltage to Exit
= 1.8V 60 120 190 kHz
IN
= 1.8V 2 5 s
IN
= 1.8V 36 56 mV
IN
2.2 2.5 2.8 V
Startup
VPUMP Section
Regulation Voltage V
=3.3V 5.5 6.6 V
VOUT
Operating Current Outputs OFF 100 275
Sleep Mode Current 515
Shutdown Supply Current SYNC/SD = High, V
CP Voltage to Turn On Pump Switch V
Pump Switch RDS
ON
= 5V 5.3 5.5 V
VPUMP
OUT
= 3V, V
= 3V 2 15 A
VPUMP
4
A
A
A
A
A
2
UCC29421/2 UCC39421/2
ELECTRICAL CHARACTERISTICS:
UCC29421/2, 0°C to +70°C for UCC39421/2; R
Unless otherwise stated these specifications apply for TA= –40°C to +85°C for
=100K, V
T
VPUMP
=6V, V
VIN
=3V
PARAMETER TEST CONDITIONS MIN MAX UNITS
VOUT Section
Operating Current 500 650
Sleep Mode Current 50 100 150
Shutdown Supply Current SYNC/SD = High 1 2.2
V
PUMP
to V
Threshold to Enable
OUT
V
= 3.3V 1.4 1.7 2.0 V
OUT
N-Channel Rectifier
Error Amp Section
Regulation Voltage 2V < VIN < 5V 1.21 1.24 1.27 V
FB Input Current V
Max Sinking Current, I
Max Sourcing Current, I
OL
OH
Transconductance V
Unity Gain Bandwidth C
Max Output Voltage V
= 1.25V 100 350 nA
FB
V
= 1V, VFB= Regulation Voltage +50mV 6.5 13 20 A
COMP
V
= 0V, VFB= Regulation Voltage –50mV –20 –13 –6.5 A
COMP
= Regulation Voltage ±4mV 150 270 370 S
FB
= 330pF 100 kHz
C
= 0V 1.9 2.3 V
FB
Oscillator Section
Frequency Stability R
= 350k 100 150 190 kHz
T
= 100k 375 475 575 kHz
R
T
= 35k 0.9 1.2 1.4 MHz
R
T
RT Voltage 0.600 0.625 0.650 V
SYNC Threshold 0.9 1.2 1.6 V
SYNC Input Current SYNC/SD = 2.5V 200 nA
Max SYNC High Time To Avoid Shutdown 11 20 29
SYNC Range R
= 100k 1.1ƒo 1.5ƒo kHz
T
Current Sense Section
Gain 8 10 11 V/V
Overcurrent Limit Threshold 150 200 mV
Unity Gain Bandwidth 25 MHz
COMP Voltage to I
Accuracy I
SENSE
= 70mV 0.8 1.0 1.2 V
SENSE
PWM Section
Maximum Duty Cycle V
Minimum Duty Cycle V
Low Power Mode V
Threshold At COMP pin 0.5 0.6 0.7 V
COMP
Slope Compensation Accuracy R
= 0V, VFB = 0V 80 88 %
ISENSE
= 1.5V 0 %
FB
= 350k, R
T
= 20k 1.4 2.8 4.0 A/s
SLOPE
Rectifier Zero Current Threshold RSEL = GND –2 15 28 mV
RSEL = VIN –28 –15 2 mV
RSEL Threshold 0.5 0.9 1.3 V
PFM Section
PFM Disable Threshold 0.17 0.22 0.27 V
Comp Hold During Sleep V
Startup Delay After Sleep V
= 0.4 0.45 V
PFM
< 1.23V 4 9 s
FB
FB Voltage to Sleep Off 1.19 1.22 1.25 V
FB Voltage to Sleep On 1.22 1.25 1.28 V Low Power Mode Timer After Sleep 250 450 µs
A
A
A
s
3
UCC29421/2 UCC39421/2
ELECTRICAL CHARACTERISTICS:
UCC29421/2, 0°C to +70°C for UCC39421/2; R
PARAMETER TEST CONDITIONS MIN MAX UNITS
VGSW Drive Section
Rise Time C
Fall Time C
Output High I
Output Low I
Charge Off to Rectifier On Delay 10 30 50 ns
RECT Drive Section
Rise Time C
Fall Time C
Output High I
Output Low Rectifier I
Rectifier Off to Charge On Delay 10 20 50 ns
RESET Section (UCC39422 Only)
Reset Timeout C
Reset Threshold % Below Regulation Voltage –7 –5.5 –4 %
Output Low Voltage Reset Condition, I = 5mA 0.1 0.25 V
Output Leakage RESET = 8V 0.05 0.2
Voltage Detection Section (UCC39422 Only)
Threshold Voltage 1.18 1.26 1.34 V
Output Low Voltage I = 5mA 0.15 0.3 V
Output Leakage LOWBAT = 8V 0.05 0.25
Unless otherwise stated these specifications apply for TA= –40°C to +85°C for
=100K, V
T
= 1nF 18 35 ns
O
= 1nF 14 30 ns
O
= –100mA, Respect to VPUMP 0.4 0.65 V
OUT
= –1mA, Respect to VPUMP 4 10 mV
I
OUT
= 100mA 0.2 0.35 V
OUT
= 1mA 2 6 mV
I
OUT
= 1nF 20 40 ns
O
= 1nF 14 30 ns
O
= –100mA, Respect to VPUMP 0.2 0.5 V
OUT
= –1mA, Respect to VPUMP 5 10 mV
I
OUT
= 100mA 0.2 0.35 V
OUT
= 1mA 2 6 mV
I
OUT
= 0.33 F 100 250 400 ms
RSADJ
VPUMP
=6V, V
VIN
=3V
A
A
PIN DESCRIPTIONS
COMP: This is the output of the transconductance error
amplifier. Connect the compensation components from this pin to ground.
CHRG: This is the gate drive output for the N-channel charge MOSFET. Connect it to the gate directly, or through a low value gate resistor.
CP: This is the input for the charge pump. For applications requiring a charge pump, connect this pin to the charge pump diode and flying capacitor, as shown in the applications diagram of Fig 5. For applications where no charge pump is required, this pin should be grounded.
FB: The feedback input is the inverting input to the tran sconductance error amplifier. Connect this pin to a resistive divider between V voltage will be regulated to:
and ground. The output
OUT
R
V
OUT
=•
125
.
1
RR
+
12
()
where R1 goes to GND and R2 goes to VOUT.
GND: This is the signal ground pin for the device. It should be tied to the local ground plane.
ISENSE: This is the input to the X10 wide bandwidth current sense amplifier. Connect this pin to the high side of the current sense resistor. An internal current is sourced out this pin for slope compensation. For applications requiring slope compensation (or filtering of the current sense signal), use a resistor in series with this pin.
LOWBAT: This is the open drain output of the uncommitted comparator. (UCC39422 only). This output is low when the VDET pin is above 1.25V.
4
PIN DESCRIPTIONS (cont.)
PFM: This is the programming pin for the PFM (Pulse
Frequency Modulation) Mode threshold. Connect this pin to a resistive divider off of the FB pin (or VOUT) to set the PFM threshold. To disable PFM Mode, connect this pin to ground (below 0.2V).
PGND: This is the power ground pin for the device. Connect it directly to the ground return of the current sense resistor.
RECT: This is the gate drive output for the synchronous rectifier. Connect it to the gate of the P or N channel MOSFET directly, or through a low value gate resistor.
RECTSEN: This pin is used to sense the voltage across the synchronous rectifier for commutation. In boost configurations, connect this pin through a 1K resistor to the junction of the two MOSFETs and the inductor. In flyback and SEPIC configurations, connect this pin through a 1K resistor to the junction of the drain of the synchronous rectifier and the secondary side winding of the coupled inductor.
RSADJ: A capacitor from this pin to ground sets the reset delay. (UCC39422 only)
RSEL: This pin programs the device for N channel or P channel synchronous rectifiers by inverting the phase of the RECT gate drive output. Connect this pin to ground for N-channel MOSFETs, connect it to V MOSFETs.
RESET:
This is the open drain output of the Reset
comparator. (UCC39422 only) and is active low.
for P-channel
IN
UCC29421/2 UCC39421/2
RT: A resistor from this pin to ground programs the
frequency of the pulse width modulator.
SYNC/SD: This dual function pin is the SYNC and Shutdown input. To synchronize the internal clock to an external source, this pin must be driven above 2.0V. The clock syncs to the rising edge of the input. To shutdown the converter, this pin must be held high (above 2.0V) for a minimum of 20 grounded.
VPUMP: This is the output of the charge pump. For applications requiring a charge pump, connect a 1 capacitor from this pin to ground. Otherwise, connect this pin to the higher of V
0.1µF capacitor.
VOUT: Connect this pin to the output voltage. This input is used for sensing the voltage across the synchronous rectifier and for bootstrapping the gate drive to the charge FET and should be decoupled with a 0.1µF capacitor.
VIN: This is the input power pin of the device. Connect this pin to the input voltage source. A 0.1 capacitor should be connected between this pin and ground.
VDET: This is the non-inverting input to an uncommitted comparator. This input may be used for detecting a low battery condition. (UCC39422 only)
sec. If not used, this pin should be
or V
IN
, and decouple with a
OUT
F decoupling
F
APPLICATION INFORMATION
The UCC39421 is a high frequency, synchronous PWM controller optimized for portable, battery powered appli cations where size and efficiency are of critical impor tance. It includes high speed, high current FET drivers for those converter applications requiring low RDS ternal MOSFETs. A detailed block diagram is shown in Fig 1.
Optimizing Efficiency
The UCC39421 optimizes efficiency, extending battery life, by its low quiescent current and its synchronous rec tifier topology. The additional features of Low Power Mode and PFM Mode maintain high efficiency over a wide range of load current. These features will be dis cussed in detail.
ON
ex
Power Saving Modes
­Since this is a peak current mode controller, the error
­amplifier output voltage sets the peak inductor current re
quired to sustain the load. The UCC39421 incorporates
­two special modes of operation designed to optimize effi
ciency over a wide range of load current. This is done by comparing the error amplifier output voltage (on the COMP pin) to two fixed thresholds (one of which is user programmable). If the error amplifier output voltage drops below the first threshold, Low Power (LP) mode will be
­entered. If the error amplifier output voltage drops even
further, below a second user programmable threshold, PFM Mode will be entered. These modes of operation
­are designed to maintain high efficiency at light load, and
are described in detail below. Refer to the simplified block diagram of Fig. 2 for the control logic.
5
-
-
APPLICATION INFORMATION (cont.)
VPUMP
VOUT
VIN
1=SD
20uS
DELAY
85%
DMAX
CLK
VPUMP >2.5V
SYNC/SD
RT
1.25V
13
14
VDD
CONTROL
VDD
VDD BIAS
CONTROL
AND UVLO
+
SLOPECOMP
PWM
OSC
UCC29421/2 UCC39421/2
VINVPUMP
7 9
VGD
+
VIN
VOUT+2V
R
Q
S
QQR
QQR
MUX
A
B
A/B
S
S
+
ANTI-
CROSS
COND.
START-UP
2.5µS
CONTROL
VGD
PUMP
SWITCH
VIN
IZERO
+
ADAPTIVE
CURRENT
SENSING
VPUMP
36mV
+
PGND
ZERO
19
CP
8
VOUT
3
RSEN
2
RECT
4
RSEL
CHRG
6
GND
RESET
LOWBAT
V
IN
1.25V VREF
15
1=SLEEP
SLEEP=
POWER DOWN ALL
BUTVOUTCOMP
1
10
+
PFM
10-20% OF FULL LOAD=LP_MODE
50mV
UCC29422
ONLY
VOUT>2.5V
LP_MODE
Q
+
0.5V
S
R
RESET/POR
ILIM COMP
PWM
COMP
+
PFM DISABLE
COMP
+
+
+
+
1.25V
0.15V
+
ERROR AMP
0.2V
30MHz AMP
+
X10
0.3V
+
+
1.23/1.25
+
LEB
1.25V
1.18V
12
17
18
16
20
11
5
ISENSE
PGND
FB
COMP
PFM
RSADJ
VDET
Figure 1. Detailed block diagram.
UDG-98107
6
APPLICATION INFORMATION (cont.)
LP_MODE
LPM COMP
+
UCC29421/2 UCC39421/2
0.5V
50mV
+
+
1=SLEEP
200µs
ONE
SHOT
HOLD AMP
PFM
PFM COMP
S
Q
R
PFM DISABLE COMP
+
+
ERROR AMP
0.2V
+
+
1.25V
FB
COMP
PFM
1.23/1.25
Figure 2. Simplified block diagram of Low Power and Pulse Mode control logic.
05 03
..
Low Power Mode
During normal operation, at medium to high load cur-
I
PEAK
()
=
KR R
SENSE SENSE
=
rents, the switching frequency remains fixed, pro­grammed by the resistor on the RT pin. At these higher loads, the gate drive output on the CHRG pin (for the N channel charge FET) will be the higher of V
or V
IN
PUMP
When the load current drops (sensed by a drop in the er ror amp voltage), the UCC39421 will automatically enter LP mode, and the gate drive voltage on the CHRG pin will be reduced to lower gate drive losses. This helps to maintain high efficiency at light loads where the gate drive losses begin to dominate and the lowest possible Rdson is not required. If the load increases, normal or “High Power” mode will resume. The expression for gate drive power loss is given by equation 1. It can be seen that the power varies as a function of the applied gate voltage squared.
2
••
GG
V
S
P
GATELOSS
QV f
=
Where 0.5V is the threshold for LP mode, 0.3V is the in­ternal offset and K is the nominal current sense amplifier gain of 10 and R
.
resistor. If the peak inductor current is below this value,
-
SENSE
is the value of the current sense
the UCC39421 will enter LP mode and the gate drive voltage on the CHRG pin will be equal to V currents higher than this, the gate drive voltage will be the higher of V
or VPUMP.
IN
PFM Mode
At very light loads, the UCC39421 will enter PFM Mode. In this mode, when the error amplifier output voltage drops below the PFM threshold, the controller goes into sleep mode until V
has dropped slightly (20mV mea
OUT
sured at the feedback pin). At this time, the controller will
(1)
turn back on and operate at fixed frequency for a short duration (typically a few hundred microseconds) until the output voltage has increased and the error amplifier out put voltage has dropped below the PFM threshold once
Where Q
is the total gate charge and Vsis the gate volt
g
age specified in the MOSFET manufacturer’s data sheet,
is the applied gate drive voltage, and f is the switching
V
g
frequency.
The nominal COMP voltage where LP mode will be en tered is 0.5V. Given the internal offset and gain of the current sense amplifier, this corresponds to a peak
­again. Then the converter will turn off and the cycle will repeat. This results in a very low duty cycle of operation, reducing all losses and greatly improving light load effi ciency. During sleep mode, most of the circuitry internal
­to the UCC39421 is powered down, reducing quiescent
current and maximizing efficiency.
switch current of:
002
.
VOUT
SENSE
in
UDG-98108
(2)
. At peak
-
-
-
7
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