Texas Instruments TPS92410EVM-001 User Manual

TPS92410EVM-001 Offline LED Driver Evaluation Module
User's Guide
Literature Number: SLVUA49
April 2014
Contents
1 Introduction......................................................................................................................... 4
2 Warnings and Cautions ........................................................................................................ 4
3 Description.......................................................................................................................... 5
3.2 Connector Descriptions ................................................................................................. 5
4 Electrical Performance Specifications .................................................................................... 6
5 TPS92410EVM-001 Schematic................................................................................................ 7
6 Performance Data and Typical Characteristic Curves ............................................................... 8
6.1 Power Factor.............................................................................................................. 8
6.2 Line Regulation........................................................................................................... 8
6.3 Input Voltage and Input Current........................................................................................ 9
6.4 Linear Regulator Drain Voltage and Input Current................................................................... 9
6.5 Output Current .......................................................................................................... 10
6.6 Drain Overvoltage (DOV) Event (80-V Stack Shorted then Released).......................................... 10
6.7 Triac Dimming Waveforms ............................................................................................ 11
6.8 EMI Performance ....................................................................................................... 14
7 TPS92410EVM-001 PCB Layout............................................................................................ 15
8 Bill of Materials .................................................................................................................. 16
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Table of Contents SLVUA49–April 2014
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1 TPS92410EVM-001 Schematic............................................................................................ 7
2 Power Factor Versus Input Voltage ....................................................................................... 8
3 Input (Linear Regulator) Current Versus Input Voltage................................................................. 8
4 Input Voltage (Top) and Input Current (Bottom)......................................................................... 9
5 Drain Voltage (Top) and Input Current (Bottom)......................................................................... 9
6 80-V Stack (Top), 40-V Stack (Middle), and 20-V Stack (Bottom)................................................... 10
7 Drain Voltage (Top), DOV Pin Voltage (Middle), and Input Current (Bottom)...................................... 10
8 Forward Phase Triac Dimming: Rectified Input Voltage (Top) and Input Current (Bottom) – Full............... 11
9 Forward Phase Triac Dimming: Rectified Input Voltage (Top) and Input Current (Bottom) – Half.............. 11
10 Forward Phase Triac Dimming: Rectified Input Voltage (Top) and Input Current (Bottom) – Low.............. 12
11 Reverse Phase Dimming: Rectified Input Voltage (Top) and Input Current (Bottom) – Full ..................... 12
12 Reverse Phase Dimming: Rectified Input Voltage (Top) and Input Current (Bottom) – Half..................... 13
13 Reverse Phase Dimming: Rectified Input Voltage (Top) and Input Current (Bottom) – Low..................... 13
14 Conducted EMI Performance............................................................................................. 14
15 Top Layer and Top Overlay (Top View)................................................................................. 15
16 Bottom Layer and Bottom Overlay (Bottom View) ..................................................................... 15
1 TPS92410EVM-001 Electrical Performance Specifications............................................................ 6
2 TPS92410EVM-001 Bill of Materials..................................................................................... 16
List of Figures
List of Tables
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Copyright © 2014, Texas Instruments Incorporated
User's Guide
SLVUA49–April 2014
Switch Controlled Direct Drive Linear Controller for Offline
LED Drivers
1 Introduction
The TPS92410EVM-001 evaluation module (EVM) helps designers evaluate the operation and performance of the TPS92410 direct drive linear controller designed for use with the TPS92411 in offline LED-drive applications. The TPS92410 is designed to control the drive of high-brightness light emitting diodes (LEDs) and features a wide input voltage range (9.5 V to 400 V), thermal foldback, analog dimming capability, and linear FET overvoltage protection.
2 Warnings and Cautions
Observe the following precautions when using the TPS92410EVM-001.
WARNING
High Voltage
CAUTION
DO NOT STARE DIRECTLY INTO THE LED LIGHT SOURCE.
Intense light sources have a high secondary blinding effect. A temporary reduction in visual acuity and afterimages can occur, leading to irritation, annoyance, visual impairment, and even accidents – depending on the situation. Always consider the use of light filtering and darkening protective eyewear and be fully aware of surrounding laboratory type set-ups when viewing intense light sources to minimize or eliminate such risks in order to avoid accidents related to temporary blindness.
WARNING
Do not stare at the operating LED – (Risk Group 1
(RG1)). See IEC32471-1 ed1.0:2009-08 for risk group definitions.
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3 Description
The TPS92410EVM-001 provides a high-brightness LED driver based on the TPS92410 in conjunction with the TPS92411 direct drive switch. It is designed to operate with an input voltage in the range of 90 VAC to 135 VAC with a 120 VAC nominal input voltage. This input voltage range is typical for offline applications. The EVM is set up for a default input current of 58 mA for 6.8 W total power and 3 LED voltage stacks of 20 V, 40 V, and 80 V. The TPS92410 helps provide high efficacy, good power factor, low THD, and flicker-free triac and phase dimming, due to its dimmer detect function that switches the input current mode to a DC level.
3.1 Typical Applications
This converter design describes an application of the TPS92410 as an LED driver controller with the specifications listed in Section 4. For applications with a different input voltage range or different output voltage range, refer to the TPS92410 datasheet (SLUSBW9) and TPS92411 datasheet (SLUSBQ6).
3.2 Connector Descriptions
This section describes the connectors and test points on the EVM and how to properly connect, setup, and use the TPS92410EVM-001.
3.2.1 J1
The screw down connector J1 is for the input voltage supply to the LED driver. The leads to the input supply should be twisted and kept as short as possible to minimize voltage drop, inductance, and EMI transmission. The input is not polarized. Line and neutral may be connected to either terminal.
Description
3.2.2 VPx, VSx, ISx
The test points VP1, VS1, IS1, VP2, VS2, IS2, VP3, VS3, and IS3 are for testing the different LED stack voltages and currents. For example, connect a voltmeter from VP1 to IS1 across the 1-Ω resistor, R1, to measure the current in the top (80 V) LED string (1 mV = 1 mA). Connect a voltmeter from VP1 to VS1 to measure the top stack voltage. The middle and lower stack currents and voltages can be measured in the same way using the test points labeled with 2 and 3, respectively.
3.2.3 ADIM
The test point ADIM connects directly to the ADIM pin of the TPS92410. The voltage range is 0 V to 3 V. Applying a voltage between 1.5 V and 3 V allows the internal reference to take over, resulting in a 1.5-V reference at the CS pin. Applying a voltage below 1.5 V results in the applied voltage being the reference at the CS pin down to 50 mV. Below 50 mV, the linear regulator is disabled and the GDL pin is pulled to ground.
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Electrical Performance Specifications
4 Electrical Performance Specifications
Table 1 contains the electrical performance specifications for the EVM.
Table 1. TPS92410EVM-001 Electrical Performance Specifications
Parameter Test Conditions MIN TYP MAX Units Input Characteristics
Voltage range 90 120 135 VAC Maximum input current 58 mA
Output Characteristics
Output voltage, V
Flicker Index 0.03 Output current ripple percent 12 % Output current ripple Each stack 23 mApp Overvoltage protection level Each individual TPS92410 100 V Linear FET overvoltage protection 51 V
level
Systems Characteristics
Efficiency Input voltage = 120 VAC, No triac dimmer 79.5 % Power factor Input voltage = 120 VAC, No triac dimmer 0.99 THD Input voltage = 120 VAC, No triac dimmer 7.5 %
OUT
Upper LED stack 80 V Middle LED stack 40 Lower LED stack 20
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Switch Controlled Direct Drive Linear Controller for Offline LED Drivers SLVUA49–April 2014
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TPS92410EVM-001 Schematic
5 TPS92410EVM-001 Schematic
Figure 1 illustrates the TPS92410EVM-001 schematic.
Figure 1. TPS92410EVM-001 Schematic
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