Stoelting E131-38I2 Operators Manual

5 (3)

Model E/F131 I2

OPERATORS MANUAL

Manual No. 513674

Rev.2

Owner’s Manual

For E/F131 I2

Stoelting Counter-Top Gravity Machine

This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care.

The illustrations and specifications are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or provide new parts for freezers built prior to date of change.

DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood. If problems develop or questions arise in connection with installation, operation, or servicing of the machine, contact the company at the following location:

STOELTING

502 Hwy. 67

Kiel, WI 53042

© 2014 Stoelting, LLC, All Rights Reserved

A Few Words About Safety

Safety Information

Read and understand the entire manual before operating or maintaining Stoelting equipment.

This manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. To highlight specific safety information, the following safety definitions are provided to assist the reader.

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

If you need to replace a part, use genuine Stoelting parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.

Safety Alert Symbol:

This symbol Indicates danger, warning or caution. Attention is required in order to avoid serious personal injury. The message that follows the symbol contains important information about safety.

Signal Word:

Signal words are distinctive words used throughout this manual that alert the reader to the existence and relative degree of a hazard.

WARNING

The signal word “WARNING” indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury and equipment/property damage.

CAUTION

The signal word “CAUTION” indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and equipment/property damage.

CAUTION

The signal word “CAUTION” not preceded by the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in equipment/property damage.

NOTICE

The signal word “NOTICE” indicates information or procedures that relate directly or indirectly to the safety of personnel or equipment/property.

TABLE OF

CONTENTS

Section

Description

Page

1

Description and Specifications

 

1.1

Description..................................................................................................

1

1.2

Specifications .............................................................................................

1

2

Installation Instructions

 

2.1

Safety Precautions .....................................................................................

3

2.2

Shipment and Transit..................................................................................

3

2.3

Machine Installation....................................................................................

3

2.4

IntelliTec2™ Setup......................................................................................

4

3

Initial Set-Up and Operation

 

3.1

Operator’s Safety Precautions ...................................................................

7

3.2

Operating Controls and Indicators..............................................................

7

3.3

Disassembly of Machine Parts ...................................................................

8

3.4

Cleaning Disassembled Parts ....................................................................

9

3.5

Sanitizing Machine Parts ............................................................................

9

3.6

Cleaning the Machine.................................................................................

9

3.7

Assembling Machine ..................................................................................

10

3.8

Sanitizing ....................................................................................................

10

3.9

Freeze Down and Operation ......................................................................

11

3.10

Fine Consistency Adjustment .....................................................................

12

3.11

Mix Information ...........................................................................................

12

4

Maintenance and Adjustments

 

4.1

Drive Belt Tension Adjustment....................................................................

13

4.2

Condenser Cleaning (Air-Cooled Machines) ..............................................

13

4.3

Preventative Maintenance ..........................................................................

13

4.4

Extended Storage.......................................................................................

14

5

Troubleshooting

 

5.1

Error Codes ................................................................................................

15

5.2

Troubleshooting..........................................................................................

15

5.3

Troubleshooting - Machine .........................................................................

17

6

Replacement Parts

 

6.1

Decals and Lubrication ...............................................................................

19

6.2

Auger Shaft and Faceplate Parts ...............................................................

20

Stoelting E131-38I2 Operators Manual

SECTION 1

INTRODUCTION

1.1 DESCRIPTION

The Stoelting E131I2 and F131I2 counter-top machines are gravity fed. The machines are equipped with the IntelliTec2™ control which provides a uniform product. The machines are designed to operate with almost any type of commercial soft serve or non-dairy mixes available, including: ice milk, ice cream, yogurt, and frozen dietary desserts.

This manual is designed to assist qualified service personnel and operators in the installation, operation and maintenance of the Stoelting E131I2 and F131I2 gravity machines.

Figure 1-1 Model F131 I2

1.2 SPECIFICATIONS

Figure 1-2 Specification

Owner’s Manual #513674 Rev.2

1

E131I2 & F131I2 Model Machines

1.2SPECIFICATIONS

 

Model E131I2

Dimensions

Machine

with crate

width

22’’ (55,9 cm)

28’’ (71,1 cm)

height

34-3/4’’ (88,3 cm)

40-1/4’’ (102,2 cm)

depth

28-1/2’’ (72,4 cm)

35-1/4’’ (89,5 cm)

Weight

370 lbs (167,8 kg)

450 lbs (204,1 kg)

Electrical

1 Phase, 208-240 VAC, 60Hz

3 Phase, 208-240 VAC, 60Hz

running amps

12A Air-Cooled / 11A Water-Cooled

10A

connection type

NEMA6-20P power cord provided

NEMA L15-20P power cord provided

International Option

1 Phase, 220-240 VAC, 50Hz

Compressor

8,600 Btu/hr (R-404A)

Drive Motor

Two - 3/4 hp

Air Flow

Air cooled units require 3” (7,6 cm) air space on both sides

Plumbing Fittings

Water cooled units require 3/8” N.P.T. water and drain fittings.

Hopper Volume

Two - 3 gallon (11,35 liters)

Freezing Cylinder

Two - 0.65 gallon (2,46 liters)

Volume

 

 

 

Model F131I2

Dimensions

Machine

with crate

width

22’’ (55,9 cm)

28’’ (71,1 cm)

height

34-3/4’’ (88,3 cm)

40-1/4’’ (102,2 cm)

depth

28-1/2’’ (72,4 cm)

35-1/4’’ (89,5 cm)

Weight

385 lbs (174,6 kg)

470 lbs (213,1 kg)

Electrical

1 Phase, 208-240 VAC, 60Hz

3 Phase, 208-240 VAC, 60Hz

running amps

12A

10A

connection type

NEMA6-20P power cord provided

NEMA L15-20P power cord provided

International Option

1 Phase, 220-240 VAC, 50Hz

Compressor

12,000 Btu/hr (R-404A)

Drive Motor

Two - 3/4 hp

Air Flow

Air cooled units require 3” (7,6 cm) air space on both sides

Plumbing Fittings

Water cooled units require 3/8” N.P.T. water and drain fittings.

Hopper Volume

Two - 3 gallon (11,35 liters)

Freezing Cylinder

Two - 0.85 gallon (3,22 liters)

Volume

 

 

Owner’s Manual #513674 Rev.2

2

E131I2 & F131I2 Model Machines

SECTION 2

INSTALLATION INSTRUCTIONS

2.1 SAFETY PRECAUTIONS

Do not attempt to operate the machine until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood.

Take notice of all warning labels on the machine. The labels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the machine. Labels should be checked periodically to be sure they can be recognized as warning labels.

If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and mail to:

STOELTING

ATTENTION: Customer Service

502 Hwy. 67

Kiel, Wisconsin 53042

2.2 SHIPMENT AND TRANSIT

Themachinehasbeenassembled,operatedandinspected at the factory. Upon arrival at the final destination, the entire machine must be checked for any damage which may have occurred during transit.

With the method of packaging used, the machine should arrive in excellent condition. THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER VISIBLE OR CONCEALED. Do not pay the freight bill until the machine has been checked for damage. Have the carrier note any visible damage on the freight bill. If concealed damage and/or shortage is found later, advise the carrier within 10 days and request inspection. The customer must place claim for damages and/or shortages in shipment with the carrier. Stoelting, Inc. cannot make any claims against the carrier.

2.3 MACHINE INSTALLATION

WARNING

Installation must be completed by a qualified electrician/refrigeration specialist.

Incorrect installation may cause personal injury, severe damage to the machine and will void factory warranty.

Installation of the machine involves moving the machine close to its permanent location, removing all crating, setting in place, assembling parts, and cleaning.

PRIOR TO INSTALLATION

A.Locate a copy of the service contact file (info.txt).

B.Modify the info.txt file with information from the service company using the instructions in the file.

C.Put the service contact file onto the root level of a USB flash drive (do not put the files into any folder).

INSTALLATION

A.Uncrate the machine.

B.Accuratelevelingisnecessaryforcorrectdrainage of machine barrel and to insure correct overrun. Place a bubble level on top of the machine at each corner to check for level condition. If adjustment is necessary, level the machine by turning the bottom part of each leg in or out.

C.The machine has a base gasket that must be installed. Separate the gasket and install it with the seam to the back. Make sure the angled side of the gasket is facing up.

D.Correct ventilation is required. The right side of the machine is the air intake and left side is the discharge. Both sides must have 3” clearance.

CAUTION

Failure to provide adequate ventilation will void warranty.

E.Connect the power cord to the proper power supply. The plug connected to the machine is either a NEMA 6-20P or L15-20P. Check the nameplate on your machine for proper supply.The unit must be connected to a properly grounded receptacle. The electrical cord furnished as part of the machine has a three prong grounding type plug. The use of an extension cord is not recommended, if necessary use one with a size 12 gauge or heavier with ground wire. Do not use an adapter to circumvent the grounding requirement.

WARNING

Do not alter or deform electrical plug in any way. Altering the plug to fit into an outlet of different configuration may cause fire, risk of electrical shock, product damage and will void warranty.

Owner’s Manual #513674 Rev.2

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E131I2 & F131I2 Model Machines

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