Stephan UM-200 User Manual

Stephan UniverSal MaChineS
More than universal batch cookers
UnCoMproMiSing top-ClaSS perforManCe of the Stephan UniverSal MaChineS
More than UniverSal BatCh CookerS
STEPHAN stands for 60 years of experience in manufacturing plants and machines. In particular the STEPHAN Universal Machines have always impressed as flexible process units.
The STEPHAN Universal Machines handle almost all the tasks involved in the production of processed cheese, convenience products and confectionary: from mixing and chopping, emulsifying and vacuum deaeration to heating and cooling.
The STEPHAN Universal Machines all share one important characteristic: versatility.
These multi-functional batch machines, all of which following the unique STEPHAN principle, can be relied upon to carry out the entire process with all production steps.
advantageS for yoUr prodUCtion:
EASY FILLING AND EMPTYING
EFFECTIVE CUTTING AND MIXING
INDIRECT AND/OR DIRECT HEATING
HIGH HOURLY OUTPUT WITH
SHORT BATCH TIMES
EASY TO OPERATE
EASY TO CLEAN
COMPACT DESIGN
MaChine range and CoMponentS
appliCationS and proCeSSing StepS
appliCationS:
proCeSSeS:
(SoMe exaMpleS)
ALL KINDS OF PROCESSED CHEESE
KETCHUP, MAYONNAISE
READY MEALS
SOUPS, SAUCES, DIPS
ALMOND PASTE, MARZIPAN
CONFECTIONERY FILLINGS
CUTTING
MIXING
EMULSIFYING
VACUUM
DIRECT HEATING
HEATING AND COOLING (INDIRECT)
deSign of Stephan UniverSal MaChineS
The STEPHAN Universal Machines are filled either via the open cover or via dosing valves. All processing steps are performed according to the proven STEPHAN principle: Each process is achieved in one machine (all-in-one), the power of the main motor is transferred directly to the knives – without gear! The rotating knives, reverse-acting scraper arm together with the interaction of the special bowl geometry achieve optimum processing of the product.
STEPHAN Universal Machines double up for many jobs. For example, if you want to produce processed cheese. STEPHAN UM processes pieces of butter and cheese up to a size of 2 kg without any problems. You don’t need an additional grinder.
Also gentle treatment occurs when heating and cooling. The product may be heated indirectly with steam via a double jacket or fast and environmentally friendly by injecting direct steam via steam nozzles in the vessel bottom. But, don’t forget you can use the cylinder jacket also to cool the product with cooling water.
The discharge of the product is made either via a discharge valve or by tilting the bowl through 90°.
the Stephan prinCiple
Specially shaped working tools in combination with special bowl geometry results in a quick mixing of recipe ingredients and qualitatively reliable product results.
Loading position
STEPHAN UM 70
Discharge valve
Steam injection nozzles and knives
teSt faCilitieS
The test facilities at our headquarters in Hameln (Germany) are available for feasibility studies and demonstration runs of the STEPHAN Universal Machines.
STEPHAN UM 200 STEPHAN UM 130
Type UM 70 UM 130 UM 200
Batch size
Capacity (up to)
Main motor
Operating temperature
l 55 90 170
l/h 330 540 1020
kW 20 30 50
°C 95/125 95/125 95/125
The machines shown are for illustrative purposes only. Actual machine construction may vary by specification.
Stephan Machinery
World Wide at yoUr diSpoSal
HEADQUARTER
STEPHAN MACHINERY GMBH Stephanplatz 2 31789 Hameln / GERMANY phone +49 5151 583-0 fax +49 5151 583-189 info@stephan-machinery.com www.stephan-machinery.com
SUBSIDIARIES/REPRESENTATIVES
BELGIUM
STEPHAN BVBA Sluis 11 9810 Nazareth / BELGIUM phone +32 9 3858355 fax +32 9 3858187 info@stephan-belgium.be
FRANCE
STEPHAN MACHINERY FRANCE SARL ZAC du Mandinet 1-3 rue des Campanules 77185 Lognes / FRANCE phone +33 1 64805430 fax +33 1 60067414 info.fr@stephan-machinery.com
STEPHAN MACHINERY GMBH Branch Office Schwarzenbek Grabauer Straße 6–10 21493 Schwarzenbek / GERMANY phone +49 4151 8987-0 fax +49 4151 8987-10 info@stephan-machinery.com www.stephan-machinery.com
USA
STEPHAN MACHINERY INC. 1385 Armour Boulevard Mundelein, IL 60060 / USA phone +1 847 2470182 fax +1 847 2470184 info.us@stephan-machinery.com
UNITED KINGDOM
STEPHAN UK LTD Unit C5 Tenth Avenue Zone 3 / Deeside Industrial Park Deeside/Flintshire CH5 2UA / UK Deeside phone +44 845 4560823 fax +44 845 4560824 info@stephan-uk.co.uk
RUSSIA
OOO STEPHAN MACHINERY ST. PETERSBURG RUSSIA, 197110, St. Petersburg Levashovskiy pr. 13, litera G Business Center “Evro-Auto”, office 332 phone +7 812 7021185 fax +7 812 7021187 info.ru@stephan-machinery.com
POLAND
STEPHAN MACHINERY POLSKA SP. Z O.O. ul. Perzycka 11 60-182 Poznan´ / POLAND phone +48 61 8198888 fax +48 61 8171201 info.pl@stephan-machinery.com
SINGAPORE
STEPHAN MACHINERY ASIA PACIFIC PTE LTD 23 Tagore Lane #03-12 Tagore 23 Warehouse Singapore 787601 / SINGAPORE phone +65 6455 7670 fax +65 6455 6220 info.sg@stephan-machinery.com
SWITZERLAND
STEPHAN MACHINERY GMBH SALES REPRESENTATIVE SWITZERLAND Mr Marcel Heeb P. O. Box 8332 Russikon / SWITZERLAND phone +41 44 9550608 fax +41 44 9550688 stephan-machinery@bluewin.ch
07/2013
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