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ii Micro800TM 8-Channel RTD and Resistance Analog Input Module
User's Manual Pub. 0300321-01 Rev. A
Important Notes
1. Please read all the information in this owner’s guide before installing the
product.
2. The information in this owner's guide applies to hardware Series A and
firmware version 1.1, or later.
3. This guide assumes that the reader has a full working knowledge of the
relevant processor.
Notice
The products and services described in this owner's guide are useful in a wide
variety of applications. Therefore, the user and others responsible for applying
the products and services described herein are responsible for determining their
acceptability for each application. While efforts have been made to provide
accurate information within this owner's guide, Spectrum Controls, Inc. assumes
no responsibility for the accuracy, completeness, or usefulness of the information
herein.
Under no circumstances will Spectrum Controls, Inc. be responsible or liable for
any damages or losses, including indirect or consequential damages or losses,
arising out of either the use of any information within this owner's guide or the
use of any product or service referenced herein.
No patent liability is assumed by Spectrum Controls, Inc. with respect to the use
of any of the information, products, circuits, programming, or services referenced
herein.
The information in this owner's guide is subject to change without notice.
Limited Warranty
Spectrum Controls, Inc. warrants that its products are free from defects in
material and workmanship under normal use and service, as described in
Spectrum Controls, Inc.’s literature covering this product, for a period of 1 year.
The obligations of Spectrum Controls, Inc. under this warranty are limited to
replacing or repairing, at its option, at its factory or facility, any product which
shall, in the applicable period after shipment, be returned to the Spectrum
Controls, Inc. facility, transportation charges prepaid, and which after
examination is determined, to the satisfaction of Spectrum Controls, Inc. to be
thus defective.
This warranty shall not apply to any such equipment which shall have been
repaired or altered except by Spectrum Controls, Inc. or which shall have been
subject to misuse, neglect, or accident. In no case shall the liability of Spectrum
Controls, Inc. exceed the purchase price. The aforementioned provisions do not
extend the original warranty period of any product which has either been repaired
or replaced by Spectrum Controls, Inc.
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Micro800TM 8-Channel RTD and Resistance Analog Input Module iii
Table of Contents
IMPORTANT NOTES ............................................................................................................................................ II
CHAPTER 1 MODULE OVERVIEW ..................................................................................................................... 1-1
SECTION 1.1 GENERAL DESCRIPTION .............................................................................................................................. 1-1
SECTION 1.2 INPUT SPECIFICATIONS ............................................................................................................................... 1-3
SECTION 1.3 DATA FORMATS ....................................................................................................................................... 1-7
SECTION 1.4 HARDWARE FEATURES .............................................................................................................................. 1-7
1.4.1 LED Blink Codes ......................................................................................................................................... 1-7
SECTION 1.5 SYSTEM OVERVIEW ................................................................................................................................... 1-8
CHAPTER 2 INSTALLATION AND WIRING .......................................................................................................... 2-1
SECTION 2.1 COMPLIANCE TO EUROPEAN UNION DIRECTIVES ............................................................................................. 2-1
2.1.1 EMC Directive ............................................................................................................................................ 2-1
SECTION 2.2 POWER REQUIREMENTS ............................................................................................................................ 2-1
SECTION 2.3 GENERAL CONSIDERATIONS ........................................................................................................................ 2-2
2.3.1 Hazardous Location Considerations .......................................................................................................... 2-2
2.3.2 Prevent Electrostatic Discharge ................................................................................................................ 2-2
2.3.3 Remove Power .......................................................................................................................................... 2-3
2.3.4 Selecting a Location .................................................................................................................................. 2-3
SECTION 2.4 MOUNTING ............................................................................................................................................. 2-3
2.4.1 Minimum Spacing ..................................................................................................................................... 2-4
2.4.2 Parts List ................................................................................................................................................... 2-4
2.4.3 Module Description ................................................................................................................................... 2-4
2.4.4 Insert Module Next to the Controller ........................................................................................................ 2-5
Wiring Diagram ................................................................................................................................................. 2-7
CHAPTER 3 CONFIGURING THE 2085-IR8-SC USING CCW .................................................................................. 3-1
SECTION 3.1 INTRODUCTION ........................................................................................................................................ 3-1
SECTION 3.2 IMPORTING A PROFILE INTO CCW SOFTWARE ................................................................................................ 3-2
SECTION 3.3 2085-IR8-SC TAB ON CCW ...................................................................................................................... 3-5
SECTION 3.4 SETTING CONFIGURATION PARAMETERS USING MCC .................................................................................... 3-7
SECTION 3.5 SOFTWARE INFORMATION ........................................................................................................................ 3-12
3.5.1 Software Versioning ................................................................................................................................ 3-12
3.5.2 Software Updates ................................................................................................................................... 3-12
3.5.3 Startup and Factory Default Conditions .................................................................................................. 3-12
3.5.4 PLC Interfaces ......................................................................................................................................... 3-12
3.5.5 Connection Types and Assembly Sizes .................................................................................................... 3-12
3.5.6 Configuration Table ................................................................................................................................ 3-13
3.5.7 Channel Configuration Bit Location Data ............................................................................................... 3-13
3.5.8 Channel Configuration Values ................................................................................................................ 3-14
3.5.9 Input Table .............................................................................................................................................. 3-15
3.5.10 Input Bit and Value Allocation .............................................................................................................. 3-15
3.5.11 Module and Channel Fault Bit and Value Description .......................................................................... 3-16
3.5.12 Software Revision ................................................................................................................................. 3-16
3.5.13 Channel Status ...................................................................................................................................... 3-16
3.5.14 Channel Data ........................................................................................................................................ 3-17
3.5.15 Output Table ......................................................................................................................................... 3-17
3.5.16 Output Bit Allocation ............................................................................................................................ 3-18
3.5.17 Output Bit Description .......................................................................................................................... 3-18
SECTION 3.6 PRODUCT FEATURES ................................................................................................................................ 3-18
User's Manual Pub. 0300321-01 Rev. A
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iv Micro800TM 8-Channel RTD and Resistance Analog Input Module
3.6.1 Data Format ............................................................................................................................................ 3-18
3.6.2 Input Type ............................................................................................................................................... 3-18
3.6.3 Channel Bias ........................................................................................................................................... 3-21
3.6.4 Channel Temperature ............................................................................................................................. 3-22
3.6.5 Connection Method ................................................................................................................................ 3-22
3.6.6 Input ADC Filter ....................................................................................................................................... 3-24
3.6.7 Open Circuit Detection ............................................................................................................................ 3-24
3.6.8 Stimulus/Response Sequences ................................................................................................................ 3-24
3.6.9 Process Alarm and Latching .................................................................................................................... 3-26
3.6.10 Under/Over Range Alarms .................................................................................................................... 3-27
3.6.11 ADC Alarm ............................................................................................................................................. 3-28
3.6.12 Channel Scan Rate ................................................................................................................................ 3-28
3.6.13 Module Specific Hardware Errors ......................................................................................................... 3-29
3.6.14 Module Specific Configuration Errors ................................................................................................... 3-29
SECTION 3.7 TECHNICAL ASSISTANCE ........................................................................................................................... 3-31
SECTION 3.8 DECLARATION OF CONFORMITY ................................................................................................................ 3-31
APPENDIX A MANUALLY IMPORTING AN AOP ................................................................................................. A-1
INDEX ............................................................................................................................................................. I-1
User's Manual Pub. 0300321-01 Rev. A
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Preface
Before you access any equipment or begin to install any IO modules,
review all safety material and warnings in the Micro830, Micro850, and
Micro870 Programmable Controllers User Manual. Be sure to review the
warnings provided in this document before you start installing a module in
a system.
Micro850 Programmable Logic
Controller Product Profile
Micro800 Programmable
Controllers Family Selection
Guide
General instructions for
using
Micro800 Programmable
Controllers General Instructions
Installing an external
power supply
Micro800 External AC Power
Supply Installation Instructions
Micro870 24V DC Expansion
Power Supply Installation
Instructions
Who Should
Use This Manual
Micro800TM 8-Channel RTD and Resistance Analog Input Module v
Read this preface to familiarize yourself with the rest of the manual. This preface
covers the following topics:
• Who should use this manual
• How to use this manual
• Related documentation
• Technical support
• Documentation
• Conventions used in this manual
Use this manual if you are responsible for designing, installing, programming, or
troubleshooting control systems that use the Micro800TM 8-Channel RTD and
Resistance Analog Input Module.
How to Use
This Manual
Related
Documentation
As much as possible, we organized this manual to explain, in a task-by-task
manner, how to install, configure, program, operate and troubleshoot a control
system using the Micro800TM 8-Channel RTD and Resistance Analog Input
Module.
The table below provides a listing of publications that contain important
information about Allen-Bradley Micro800™ Expansion I/O Module systems.
User's Manual Pub. 0300321-01 Rev. A
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vi Micro800TM 8-Channel RTD and Resistance Analog Input Module
User's Manual Pub. 0300321-01 Rev. A
Micro850 24-Point
Programmable Controllers
Installation Instructions
Micro850 48-Point
Programmable Controllers
Installation Instructions
Micro870 24-Point
Programmable Controllers
Installation Instructions
Micro830, Micro850, and
Micro870 Programmable
Controllers User Manual
Environment and
Enclosure Information
Industrial Automation Wiring and
Grounding Guidelines, AllenBradley publication 1770-4.1, for
additional installation
requirements.
NEMA Standards publication 250
and IEC publication 60529, as
applicable, for explanations of the
degrees of protection provided by
different types of enclosure.
1770-4.1
NEMA 2502014
IEC 60529
Declarations of
conformity, certificates,
and other certification
details.
Product Certification website:
https://spectrumcontrols.com
Technical
Support
For technical support, please contact your local Rockwell Automation
TechConnect Office for all Spectrum products. Contact numbers are as follows:
• USA 440-646-6900
• United Kingdom 01908 635230
• Australia 1800-809-929
• Mexico 001-888-365-8677
• Brazil (55) 11 3618 8800
• Europe +49 211 41553 63
or send an email to
support@spectrumcontrols.com
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Micro800TM 8-Channel RTD and Resistance Analog Input Module vii
User's Manual Pub. 0300321-01 Rev. A
Documentation
If you would like a manual, you can download a free electronic version from the
Internet at www.spectrumcontrols.com
Conventions
Used in This
Manual
The following conventions are used throughout this manual:
• Bulleted lists (like this one) provide information not procedural steps.
• Numbered lists provide sequential steps or hierarchical information.
• Italic type is used for emphasis
• Bold type identifies headings and sub-headings
Identifies information about practices or circumstances that can lead to
personal injury or death, property damage, or economic loss. These
messages help you to identify a hazard, avoid a hazard, and recognize the
consequences.
Actions ou situations risquant d’entraîner des blessures pouvant être
mortelles, des dégâts matériels ou des pertes financières. Les messages «
Attention » vous aident à identifier un danger, à éviter ce danger et en
discerner les conséquences.
Identifies information that is critical for successful application and
understanding of the product.
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1-2 Chapter 1: Module Overview
User's Manual Pub. 0300321-01 Rev. A
The module provides up to eight, concurrent channels of 2-, 3-, or 4-wire RTD
and resistance measurements. It provides RTD types Pt 385, Pt 3916, Cu 426, Ni
618, Ni 672, Ni-Fe 518, and direct ohm (0-150, 0-500, 0-1000, 0-3000)
measurements.
The module provides:
• 8 input channels of RTD and resistance measurements.
• Four data formats.
• Range scaling of input data.
• Four filter frequencies.
• Units in Degrees Centigrade and Fahrenheit.
• Channel bias adjustment.
• Alarm notification on each channel status:
- Over or under range detection (from user-defined values).
- Process alarm and latching.
- Open wire detection.
- ADC communication fault.
All inputs have fault tolerance and ESD protection to avoid damage to circuitry
on the board. The modules use 50 VAC working Reinforced Insulation between
the inputs and the backplane.
The 2085-IR8-SC module uses a 20-bit Sigma-Delta analog-to-digital converter
to achieve 16-bit resolution.
Each input channel is individually configurable via Rockwell-provided
Connected Component Workbench (CCW) software for the Micro850 and
Micro870 family controllers or with the Module Configuration Converter (MCC)
utility from Spectrum Controls, Inc.
The module is factory calibrated and tested before shipping. After installation,
the modules begin operation in a default, usable condition without user
parameters first being set up or defined. During power startup, all inputs are
disabled and off until a valid configuration has been received. The default
configuration is for all channels enabled in the 3-wire, 100PT385 range with the
17 Hz filter in Engineering ×1 units.
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Chapter 1: Module Overview 1-3
User's Manual Pub. 0300321-01 Rev. A
Section 1.2
Input Specifications
The 2085-IR8-SC module has the following input specifications:
Table 1-1. Input/Performance/Environmental Requirements
-20 ºC to 65 ºC (-4 ºF to 149 ºF)
Storage/Non-Operating
Temperature
-40 ºC to 85 ºC (-40 ºF to 185 ºF)
5% to 95%, non-condensing
Storage/Non-Operating Humidity
5% to 85%, non-condensing
10 Hz to 500 Hz, 2 G, 0.030 max peak-to-peak
25 G, peak acceleration, 11±1 ms pulse, half sine
Storage/Non-Operating Shock
25 G peak acceleration, 11±1 ms pulse, half sine; 35 G for
panel mount.
Meets Pollution Degree 2 requirements.
Eight 2-wire, 3-wire, or 4-wire resistance, or RTD
differential input channels
RTD:
100 Ω, 200 Ω, 500 Ω and 1000 Ω PT385 and Pt3916,
10 0Ω Ni618, 120 Ω Ni672, 10 Ω Cu 426, 604 Ω NiFe 518
Resistance:
0-150 Ω, 0-500 Ω, 0-1000 Ω, 0-3000 Ω
4 Hz, 17 Hz, 60 Hz, 470 Hz
Error over -20 C to 65 C Max
100 Ω PT385, -200 ºC to 850 ºC
200 Ω PT385, -200 ºC to 850 ºC
500 Ω PT385, -200 ºC to 850 ºC
1000 Ω PT385, -200 ºC to 850 ºC
100 Ω PT3916, -200 ºC to 630 ºC
200 Ω PT3916, -200 ºC to 630 ºC
500 Ω PT3916, -200 ºC to 630 ºC
1000 Ω PT3916, -200 ºC to 630 ºC
100 Ω Ni618, -100 ºC to 260 ºC
120 Ω Ni672, -80 ºC to 260 ºC
10 Ω Cu 426, -100 ºC to 260 ºC
604 Ω NiFe 518, -100 ºC to 200 ºC
Error at 25 °C, (Ohms)
Max
Error over -20 °C to 65 °C,
(Ohms) Max
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1-4 Chapter 1: Module Overview
User's Manual Pub. 0300321-01 Rev. A
84 dB minimum at 50 and 60 Hz for 4 Hz and 17 Hz filters
72 dB minimum at 50 and 60 Hz
62 dB minimum at 50 and 60 Hz
Cable resistance (applies only to 3 wire and 4-wire RTD & resistance
measurements)
25 Ω maximum, 10 Ω maximum for 10 Ω Cu 426
These filters do not reject 50/60 Hz. Repeatability for these filters is strongly dependent on how much 50/60 Hz noise is in the
system.
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Chapter 1: Module Overview 1-5
User's Manual Pub. 0300321-01 Rev. A
RES/RTD Current source
(Excitation current)
150 Ω, 500 Ω, 100 Ω Ni 618, 120
Ω Ni 672, 100 Ω PT 385, 200 Ω
PT 385, 100 Ω PT 3916, 200 Ω
PT 3916, 10 Ω Cu 426
1000 Ω, 3000 Ω, 500 Ω PT 385,
1000 Ω PT 385, 500 Ω PT 3916,
1000 Ω PT 3916, 604 Ω NiFe 518
* typically, ±5% at 25 °C, ±8% from -20 °C to 65 °C
Input to backplane isolation
50 VAC RMS working Reinforced isolation tested at 2 k
VDC for 1 minute.
Input to chassis GND isolation
50 VAC RMS working Reinforced isolation tested at 2 k
VDC for 1 minute.
Channel-to-channel, low-level
isolation
10 VDC measured between the IN-leads. Maximum voltage
between any two pins must be limited to 28 VDC.
Bus +5 V (4.75 V to 5.4 V)
Bus +24 V (19.9 V to 26.4 V)
Power dissipation within module
Less than 150 mA at 5 V.
Less than 400 mA at 24 V.
Over/under range for all types.
Open Circuit detection is supported on all ranges and wire
types.
Recommended Tightening Torque:
Meets European RoHS component standards (January 2015
and earlier).
Meets European REACH 7 requirements.
110 mm × 87 mm × 51 mm (plastic only).
(4.33 in × 3.43 in × 2.00 in)
110 mm × 89 mm × 51 mm (with RTBs installed).
(4.33 in × 3.5 in × 2.00 in)
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1-6 Chapter 1: Module Overview
User's Manual Pub. 0300321-01 Rev. A
Table 1-2. EMC Specification Table
(Enclosure) Class A, 30 MHz – 1 GHz
Group 1, Class A (AC Mains), 150 kHz – 30 MHz
ESD immunity
(Performance Criteria B)
6 kV Indirect (Coupling Plate)
6 kV Contact Discharge (to points of initial contact)
8 kV Air Discharge (to points of initial contact)
10 V/M with 200 Hz square-wave 50% Pulse 100% AM at 900
and at 1890 MHz
10 V/M with 1 kHz sine-wave 80% AM from 80…2000 MHz
10 V/M with 1 kHz sine-wave 80% AM from 2000…6000
MHz
EFT/B immunity
(Performance Criteria B)
Signal Ports:
±2 kV @ 5 kHz for 5 minutes, Criteria B
Power Ports:
±2 kV @ 5 kHz for 5 minutes, Criteria B
Surge transient immunity
(Performance Criteria B)
Signal Ports:
±2 kV line-earth {CM} at 2 Ω on shielded ports
Power Ports
±2 kV CM at 12 Ω
±1 kV DM at 2 Ω
Conducted RF immunity
(Performance Criteria A)
10 VRMS with 1 kHz sine wave 80% AM from 150 kHz…80
MHz on signal and power ports
Magnetic Field
(Performance Criteria A)
AC Mains Voltage Dips, Interruptions
and Variations
Table 1-3. Safety Test Specification Table
UL 61010-2-201 Safety Requirements for Electrical Equipment for
Measurement, Control, and Laboratory Use - Part 2-201: Particular
Requirements for Control Equipment (NRAQ, NRAQ7)
cUL CAN/CSA C22.2 No. 61010-1-12 (Safety Requirements for Electrical
Equipment for Measurement, Control,
and Laboratory Use – Part 1: General Requirements)
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Chapter 1: Module Overview 1-7
User's Manual Pub. 0300321-01 Rev. A
ULH ANSI/ISA–12.12.01–2007 Nonincendive Electrical Equipment for Use
in Class I, Division 2 Hazardous (Classified) Locations (NRAG)
cULH CSA C22.2 No. 213-M1987 - Non-incendive Electrical Equipment for
use in Class I Division 2 Hazardous Locations - March 1987 (NRAG7)
Temp code T5 or better, Pollution degree 2, gas groups a, b, c, & d
IEC 61131-2 Programmable Controllers: Third Edition 2007-02, Clause 8
IEC 61000-6-2: Generic Industrial Immunity
IEC 61000-6-4: Generic Industrial Emissions
Section 1.3
Data Formats
There are four data input types:
• Engineering units ×1
• Engineering units ×10
• Raw/proportional count
• Percentage Full Scale
Section 1.4
Hardware
Features
Channels are wired as differential inputs. Open-circuit detection is available in
the form of open circuit inputs on all ranges and wire types. Inputs are protected
from electrostatic discharge up to 6 kV for indirect and contact discharge, 8 kV
for air discharge.
1.4.1 LED Blink Codes
A 2085-IR8-SC module uses a single, green OK LED to show power or module
operational status.
When startup is completed, and all internal tests have passed, the LED is solid
GREEN. If the LED remains off, there is an error with the module: it may not
have power, or the module failed to pass the self-test.
Table 1-4 LED Status Indicators
Offline mode. This means the module has power but
not yet been configured. Use CCW to download the
configuration, then module will go into run mode.
No power applied to device or the module may have
failed to pass its self-test.
RUN mode. Module has power runs normally.
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Section 2.1
The backplane power and the analog inputs of the device shall only be
supplied by an Isolated Secondary Limited Energy Low Voltage source.
Compliance to
European
Union Directives
Chapter 2
Installation and Wiring
This chapter will cover:
• Compliance to European union directives
• Power requirements
• General considerations
• Installing the module
• Field wiring connections
This product is approved for installation within the European Union and EEA
regions. It has been designed and tested to meet the following directives.
2.1.1 EMC Directive
The 2085-IR8-SC is tested to meet Council Directive 2014/30/EU
Electromagnetic Compatibility (EMC) and the following standards, in whole or
in part, documented in a technical construction file:
• IEC 61000-6-4 Electromagnetic compatibility (EMC)–Part 6-4: Generic
standards–Emission standard for industrial environments
• IEC 61000-6-2 Electromagnetic compatibility (EMC)–Part 6-2: Generic
standards–Immunity for industrial environments
• EN 61131-2 Programable controllers - Part 2: Equipment requirements
and tests
Section 2.2
Power
Requirements
The module receives power through the bus interface from the +5 VDC/+24
VDC system power supply, and a 24 VDC field power supply. Both must be
present for the module to operate.
Current rating at + 5 V is 94 mA maximum; for +24 V it is 15 mA maximum.
User's Manual Pub. 0300321-01 Rev. A
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2-2 Chapter 2: Installation and Wiring
User's Manual Pub. 0300321-01 Rev. A
Power rating is 0.9 Watts maximum:
Section 2.3
General
Considerations
The 2085-IR8-SC module is suitable for use in an industrial environment when
installed in accordance with these instructions. Specifically, this equipment is
intended for use in clean, dry environments Pollution degree 22.
2.3.1 Hazardous Location Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or
non-hazardous locations only. The following WARNING statement applies to
use in hazardous locations.
EXPLOSION HAZARD
• Substitution of components may impair suitability for Class I,
Division 2; Class II, Division 2; and Class III, Division 2. Do not
replace components or disconnect equipment unless power has
been switched off or the area is known to be non-hazardous.
• Do not connect or disconnect components unless power has been
switched off or the area is known to be non-hazardous.
• This product must be installed in an enclosure.
• All wiring must comply with N.E.C. article 501-4(b), 502-4(b), or
503-3(b), as appropriate for Class I, Class II, and Class III
equipment.
2.3.2 Prevent Electrostatic Discharge
Electrostatic discharge can damage integrated circuits or semiconductors if
you touch I/O expansion port connector pins or the terminal block on the
module. Follow these guidelines when you handle the module:
• Touch a grounded object to discharge static potential.
• Wear an approved wrist-strap grounding device.
• Do not touch the port connector or connector pins.
• Do not touch circuit components inside the module.
• If available, use a static-safe work station.
• When it is not in use, keep the module in its static-shield bag.
Pollution Degree 2 is an environment where, normally, only non-conductive pollution occurs except that occasionally
a temporary conductivity caused by condensation is expected.
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Chapter 2: Installation and Wiring 2-3
User's Manual Pub. 0300321-01 Rev. A
2.3.3 Remove Power
Remove power before removing or inserting this module. When you
remove or insert a module with power applied, an electrical arc may occur.
An electrical arc can cause personal injury or property damage by:
• Sending an erroneous signal to your system’s field devices,
causing unintended machine motion.
• Causing an explosion in a hazardous environment.
• Causing an electrical arc. Electrical arcing causes excessive wear
to contacts on both the module and its mating connector and may
lead to premature failure.
2.3.4 Selecting a Location
Reducing Noise
Most applications require installation in an industrial enclosure to reduce the
effects of electrical interference. Analog channels are highly susceptible to
electrical noise. Electrical noise coupled to the analog channels will reduce the
performance (accuracy) of the module. Group your modules to minimize adverse
effects from radiated electrical noise and heat. Consider the following conditions
when selecting a location for the analog module. Position the module:
• Away from sources of electrical noise such as hard-contact switches,
relays, and AC motor drives.
• Away from modules which generate significant radiated heat. Refer to
the module’s heat dissipation specification.
In addition, route shielded, twisted-pair analog input wiring away from any high
voltage I/O wiring.
Section 2.4
Mounting
Keeping module free of debris and avoiding overheating:
• Do not remove protective debris strip until after the module and
all other equipment near the module is mounted and the wiring is
complete.
• Once wiring is complete, and the module is free of debris,
carefully remove protective strip.
• Failure to remove strip before operating can cause overheating.