Spectrum Controls 1734sc-IF4U User Manual

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Spectrum Controls 1734sc-IF4U User Manual

User’s Manual Pub. 0300266-01 Rev. A

Point IO™

4 Universal Analog Input Module

Catalog Number: 1734sc-IF4U

ii

Point IO™ 4 Channel Universal Analog Input Module

Important Notes

1.Please read all the information in this owner’s guide before installing the product.

2.The information in this owner's guide applies to hardware Series A and firmware version 1.00 or later.

3.This guide assumes that the reader has a full working knowledge of the relevant processor.

Notice

The products and services described in this owner's guide are useful in a wide variety of applications. Therefore, the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application. While efforts have been made to provide accurate information within this owner's guide, Spectrum Controls assumes no responsibility for the accuracy, completeness, or usefulness of the information herein.

Under no circumstances will Spectrum Controls be responsible or liable for any damages or losses, including indirect or consequential damages or losses, arising out of either the use of any information within this owner's guide or the use of any product or service referenced herein.

No patent liability is assumed by Spectrum Controls with respect to the use of any of the information, products, circuits, programming, or services referenced herein.

The information in this owner's guide is subject to change without notice.

Limited Warranty

Spectrum Controls warrants that its products are free from defects in material and workmanship under normal use and service, as described in Spectrum Controls literature covering this product, for a period of 1 year. The obligations of Spectrum Controls under this warranty are limited to replacing or repairing, at its option, at its factory or facility, any product which shall, in the applicable period after shipment, be returned to the Spectrum Controls facility, transportation charges prepaid, and which after examination is determined, to the satisfaction of Spectrum Controls, to be thus defective.

This warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls or which shall have been subject to misuse, neglect, or accident. In no case shall the liability of Spectrum Controls exceed the purchase price. The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum Controls.

User’s Manual Pub. 0300266-01 Rev. A

 

iii

Table of Contents

 

IMPORTANT NOTES............................................................................................................................................

II

NOTICE ..............................................................................................................................................................

II

LIMITED WARRANTY ..........................................................................................................................................

II

CHAPTER 1 MODULE OVERVIEW .....................................................................................................................

1 1

SECTION 1.1 GENERAL DESCRIPTION ..............................................................................................................................

1 1

SECTION 1.2 INPUT TYPES............................................................................................................................................

1 1

SECTION 1.3 DATA FORMATS .......................................................................................................................................

1 2

SECTION 1.4 FILTER FREQUENCIES ................................................................................................................................

1 2

SECTION 1.5 HARDWARE FEATURES ..............................................................................................................................

1 2

1.5.1 LED Indicators ...........................................................................................................................................

1 3

SECTION 1.6 SYSTEM OVERVIEW ...................................................................................................................................

1 4

1.6.1 Module Power up .....................................................................................................................................

1 5

1.6.2 Module Operation.....................................................................................................................................

1 5

CHAPTER 2 INSTALLATION AND WIRING..........................................................................................................

2 1

SECTION 2.1 COMPLIANCE TO EUROPEAN UNION DIRECTIVES.............................................................................................

2 1

2.1.1 EMC Directive............................................................................................................................................

2 1

2.1.2 Low Voltage Directive ...............................................................................................................................

2 1

SECTION 2.2 POWER REQUIREMENTS ............................................................................................................................

2 1

SECTION 2.3 GENERAL CONSIDERATIONS ........................................................................................................................

2 2

2.3.1 Hazardous Location Considerations..........................................................................................................

2 2

2.3.2 Prevent Electrostatic Discharge ................................................................................................................

2 3

2.3.3 Remove Power ..........................................................................................................................................

2 3

2.3.4 Selecting a Location ..................................................................................................................................

2 3

SECTION 2.4 MOUNTING .............................................................................................................................................

2 3

2.4.1 Before You Begin.......................................................................................................................................

2 3

2.4.2 Install Mounting Base ...............................................................................................................................

2 5

2.4.3 Install the I/O Module...............................................................................................................................

2 5

2.4.4 Install the Removable Terminal Block (RTB) .............................................................................................

2 6

2.4.5 Remove a Mounting Base .........................................................................................................................

2 6

2.4.6 Install a 1734 TOPS Base ..........................................................................................................................

2 7

2.4.7 Remove a 1734 TOPS Base .......................................................................................................................

2 7

SECTION 2.5 FIELD WIRING CONNECTIONS......................................................................................................................

2 7

2.5.1 Wiring Diagram ........................................................................................................................................

2 8

CHAPTER 3 CONFIGURING THE 1734SC IF4U USING RSLOGIX 5000...................................................................

3 1

SECTION 3.1 INTRODUCTION ........................................................................................................................................

3 1

SECTION 3.2 ABOUT COMMUNICATIONS.........................................................................................................................

3 1

SECTION 3.3 USE GENERIC PROFILE ...............................................................................................................................

3 2

3.3.1 Add a Local Ethernet Bridge Module ........................................................................................................

3 3

3.3.2 Add a Remote Ethernet Point IO Adapter .................................................................................................

3 4

3.3.3 Add the Generic Point IO Module .............................................................................................................

3 6

SECTION 3.4 USE ADD ON PROFILE..............................................................................................................................

3 7

3.4.1 Installing the Add On profile.....................................................................................................................

3 8

3.4.2 Adding the IF4U Module To Your Logix Project ........................................................................................

3 8

SECTION 3.5 MODULE CONFIGURATION.......................................................................................................................

3 10

3.5.1 Channel Configuration Details ................................................................................................................

3 12

SECTION 3.6 READ INPUT DATA .................................................................................................................................

3 16

3.6.1 Input Assembly Status Bit Definitions .....................................................................................................

3 17

APPENDIX A MODULE SPECIFICATIONS............................................................................................................

A 1

User’s Manual Pub. 0300266-01 Rev. A

iv

Point IO™ 4 Channel Universal Analog Input Module

PREFACE

Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics:

Who should use this manual

How to use this manual

Related publications

Conventions used in this manual

Rockwell Automation support

Who Should Use This Manual

Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use Allen-Bradley I/O and/or compatible controllers, such as CompactLogix and ControlLogix.

How to Use This Manual

As much as possible, we organized this manual to explain, in a task-by-task manner, how to install, configure, program, operate and troubleshoot a control system using the 1734sc-IF4U.

Related Documentation

The table below provides a listing of publications that contain important information about Allen-Bradley PLC systems.

For

Refer to this

Allen-Bradley

 

Document

Pub. No.

A description and

POINT I/O Selection

1734-SG001

overview of the 1734 and

Guide

 

1734D series POINT I/O

 

 

modules

 

 

and compatible control

 

 

platforms. Also includes

 

 

an overview of how to

 

 

specify

 

 

a POINT I/O system.

 

 

Information about how to

Expansion Power

1734-IN058

install the 1734-EP24DC,

Supply Installation

 

Series B POINT I/O 24V

Instructions

 

dc Expansion Power

 

 

Supply.

 

 

Information about how to

Wiring Base Assembly

1734-IN511

install 1734-TB and -TBS

Installation Instructions

 

POINT I/O Wiring Base

 

 

Assemblies

 

 

Information about how to

Wiring Base Assembly

1734-IN013

install 1734-TB3 and -

Installation Instructions

 

TB3S POINT I/O Wiring

 

 

Base

 

 

Assemblies.

 

 

User’s Manual Pub. 0300266-01 Rev. A

v

If you would like a manual, you can:

Download a free electronic version from the internet at www.theautomationbookstore.com

Purchase a printed manual by:

o Contacting your local distributor or Rockwell Automation representative

o Visiting www.theautomationbookstore.com and placing your order

oCalling 1.800.963.9548 (USA/Canada) or 001.330.725.1574 (Outside USA/Canada)

Conventions

Used in This

Manual

The following conventions are used throughout this manual:

Bulleted lists (like this one) provide information not procedural steps.

Numbered lists provide sequential steps or hierarchical information.

Italic type is used for emphasis

Bold type identifies headings and sub-headings

!

Attention Are used to identify critical information to the reader

User’s Manual Pub. 0300266-01 Rev. A

vi

Point IO™ 4 Channel Universal Analog Input Module

User’s Manual Pub. 0300266-01 Rev. A

Chapter 1 Module Overview

The 1734sc-IF4U module has four analog input channels that support current, voltage, RTD, resistance and thermocouple input types. This chapter includes information about:

General description

Input types

Data Formats

Filter frequencies

Hardware Features

System overview and module operation

Section 1.1

General

Description

The IF4U module digitally converts and stores analog data for each configured input.

Each input channel can be independently configured for input type, data format and filter

frequency.

Section 1.2

Input Types

The IF4U module supports the following input types.

Table 1-1 (Input Types)

 

 

Input Type

 

Range

 

E Type Thermocouple

 

-270 to 1000 ˚C

(-454 to 1832 ˚F)

J Type Thermocouple

 

-210 to 1200 ˚C

(-346 to 2192 ˚F)

K Type Thermocouple

 

-270 to 1370 ˚C

(-454 to 2498 ˚F)

T Type Thermocouple

 

-270 to 400 ˚C

(-270 to 752 ˚F)

100 Ω Pt α 0.385

 

-200 to 850 ˚C

(-328 to 1562 ˚F)

1000 Ω Pt α 0.385

 

-200 to 850 ˚C

(-328 to 1562 ˚F)

100 Ω Pt α 0.3916

 

-200 to 630 ˚C

(-328 to 1166 ˚F)

1000 Ω Pt α 0.3916

 

-200 to 630 ˚C

(-328 to 1166 ˚F)

Resistance

 

0 to 3000 Ω

 

 

 

+/- 50 mV

 

 

 

+/- 100 mV

 

Voltage

 

+/- 1 V

 

 

0 to 5V

 

 

 

1 to 5V

 

 

 

+/- 10V

 

 

 

0 to 10V

 

Current

 

4 to 20 mA

 

 

0 to 20 mA

 

 

 

 

CJC

 

-25 to 85 ˚C

 

User’s Manual Pub. 0300266-01 Rev. A

1-2

Point IO™ 4 Channel Universal Analog Input Module

Section 1.3

Data Formats

For each channel the data can be configured for:

Engineering Units x1

Engineering Units x10

Scaled-for-PID

Raw/proportional counts

Section 1.4 Filter Frequencies

The module uses a notch filter to provide noise rejection for each input channel. The filter for each channel is programmable allowing you to select from 4 different filter options:

4.17 Hz

16.7 Hz

62 Hz

470 Hz

Section 1.5

Hardware

Features

Channels are wired as differential inputs.

Module configuration is done via the controller’s programming software. The module configuration is stored in the memory of the controller. Refer to your controller’s user manual for more information. The illustration below shows the module’s hardware features.

User’s Manual Pub. 0300266-01 Rev. A

Chapter 1: Module Overview

1-3

Figure 1

Figure 2

1.5.1 LED Indicators

The 1734 analog HART module uses several LEDs to show operational status. The status LEDs are defined below:

Table 1-2 (LED Status Indicators)

Indicator

State

Description

 

 

 

Module

Off

No power applied to device

Status

Solid Green

Device operating normally

 

 

 

User’s Manual Pub. 0300266-01 Rev. A

1-4

Point IO™ 4 Channel Universal Analog Input Module

 

 

 

 

 

 

 

 

Indicator

State

Description

 

 

 

 

 

 

 

 

 

Device needs commissioning due to configuration missing,

 

 

 

Flashing

incomplete, or incorrect.

 

 

 

Green

NOTE: The module always sets default values for invalid

 

 

 

 

configurations. Therefore, this status will not be shown.

 

 

 

 

 

 

 

 

Flashing Red

Not used with this module.

 

 

 

 

 

 

 

 

 

Recoverable fault.

 

 

 

Solid Red

ADC communications fault, or backplane communications

 

 

 

 

error.

 

 

 

 

 

 

 

 

Flashing

Device is in self-test mode.

 

 

 

Red/Green

This is only used during factory test and power-up.

 

 

 

 

 

 

 

 

 

Channel disabled. Will remain off after power-up until

 

 

 

Off

connection established. Analog processing will not take place

 

 

 

 

if no connection is made.

 

 

 

 

 

 

 

 

Solid Green

Normal (channel scanning inputs)

 

 

 

 

 

 

 

 

 

Flashing

Calibration mode.

 

 

 

Green

 

 

Channel

 

 

 

 

 

 

 

 

 

 

Major channel fault.

 

 

Status

 

 

 

 

Solid Red

ADC communications fault.

 

 

 

Analog values will remain at current state until fault has

 

 

 

 

 

 

 

 

recovered.

 

 

 

 

 

 

 

 

Flashing Red

Channel at end of range

 

 

 

 

 

 

 

 

 

Flashing

Displayed during power-up.

 

 

 

Red/Green

 

 

 

 

 

 

 

 

 

 

 

 

 

Off

Device not powered/Not online.

 

 

 

 

 

 

 

 

Solid Green

Device operational AND online AND connected.

 

 

 

 

 

 

 

 

Flashing

Device operational AND online but not connected.

 

 

 

-OR-

 

 

 

Green

 

 

 

Device online AND device needs commissioning.

 

 

Network

 

 

 

 

 

 

 

 

 

Minor fault AND/OR connection timeout AND/OR no

 

 

Status

Flashing Red

 

 

 

 

network power.

 

 

 

Solid Red

Critical fault OR critical link failure.

 

 

 

 

 

 

 

 

Flashing

Communication faulted and received an identify comm fault

 

 

 

request - long protocol.

 

 

 

Red/Green

 

 

 

Also displayed during power-up.

 

 

 

 

 

 

 

 

 

 

Section 1.6 System Overview

The module communicates to the controller via a 1734 Control Net, Device Net or Ethernet adapter. The module receives 5 and 24V dc power through the bus interface.

User’s Manual Pub. 0300266-01 Rev. A

Chapter 1: Module Overview

1-5

1.6.1 Module Power-up

At power-up, the module performs a check of its internal circuits, memory, and basic functions. If no faults are found during power-up diagnostics, the module status LED is turned on.

After power-up checks are complete, the module waits for valid channel configuration data. If an invalid configuration is detected, the module will generate a PLC fault. Once a channel is properly configured and enabled, it continuously converts the input data to a value within the range selected for that channel.

1.6.2 Module Operation

The 1734sc-IF4U module provides four independent analog input channels. Each channel includes four selectable filter settings and can be configured for voltage, thermocouple, current, resistance or RTD input types.

The 1734sc-IF4U module utilizes a 20-bit Sigma-Delta ADC (Analog to Digital Converter) to achieve 18-bit resolution. Inputs to the ADC are first multiplexed through analog switches then buffered by a precision, low offset and drift, programmable gain amplifier. The ADC also provides the programmable current source used in resistive measurements.

The 1734sc-IF4U plug-in module communicates over its isolated CAN Bus interface through the module backplane. The 1734 network adapter then communicates to the PLC controller. See the block diagram below.

Isolation

 

 

 

 

 

 

 

 

Barrier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Analog_0

 

Voltage / Current (4 chs)

 

I

 

 

 

 

Analog_1

Protection,

 

s

 

 

 

ADC

 

 

 

 

 

SPI Interface

Analog_2

Filtering,

Thermocouple (3 chs)

CAN

o

 

 

 

 

 

Current Srcs

Analog

 

Bus

l

Isolated

 

 

 

Processor

SPI Interface

 

Switch

RTD / Resistance (2/4 chs)

and

a

CAN Bus

 

 

 

Matrix,

 

+5VDC

t

 

 

PGA_Interrupt

 

CJC (1 ch)

 

 

 

PGA

 

i

 

 

 

 

 

 

Controls

 

 

 

 

 

 

Point Bus

o

 

 

LEDs

 

 

 

n

 

 

 

 

 

 

Low

 

 

 

Controls and Status

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Power

 

 

 

 

 

 

Isolation

 

Interrupt

 

 

System

 

 

 

 

and

 

CLK

 

 

 

 

 

Clock

 

 

 

Barrier

 

System_Reset

 

 

 

 

 

 

 

 

 

Generator

Notes:

 

 

 

 

 

 

 

 

 

+24VDC

Power Supplies

+15VDC ±3VDC

 

1) I/O’s are ESD protected

+3.3VDC ±2%

 

 

 

GND

 

And

GND

 

 

 

 

 

 

Power Monitor

15VDC ±3VDC

 

 

 

User’s Manual Pub. 0300266-01 Rev. A

1-6

Point IO™ 4 Channel Universal Analog Input Module

User’s Manual Pub. 0300266-01 Rev. A

Chapter 2

Installation and Wiring

This chapter will cover:

Compliance to European union directives

Power requirements

General considerations

Mounting

Field wiring connections

Section 2.1 Compliance to European Union Directives

This product is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

2.1.1 EMC Directive

The 1734sc-IF4U module is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file:

IEC 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

IEC 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial environments

This product is intended for use in an industrial environment.

2.1.2 Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131-2Programmable Controllers, Part 2 – Equipment Requirements and Tests. For specific information required by EN61131-2, see the appropriate sections in this publication, as well as the following Allen-Bradley publications:

Industrial Automation, Wiring and Grounding Guidelines for Noise Immunity, publication 1770-4.1

Automation Systems Catalog, publication B113

Section 2.2 Power Requirements

The module receives power through the bus interface from the +5V dc/+24V dc system power supply. The maximum current drawn by the module is shown in the table below.

User’s Manual Pub. 0300266-01 Rev. A

2-2

Point IO™ 4 Channel Universal Analog Input Module

5 VDC

24 VDC

15 mA (max)

20 mA (max)

Use the table below to determine the maximum number of IF4U modules that can be installed in a MicroLogix system.

Section 2.3 General Considerations

1734 I/O is suitable for use in an industrial environment when installed in accordance with these instructions. Specifically, this equipment is intended for use in clean, dry environments Pollution degree 21 and to circuits not exceeding Over Voltage Category II2(IEC 60664-1)3.

2.3.1 Hazardous Location Considerations

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or nonhazardous locations only. The following WARNING statement applies to use in hazardous locations.

!

Attention

EXPLOSION HAZARD

Substitution of components may impair suitability for Class I, Division 2.

Do not replace components or disconnect equipment unless power has been switched off or the area is known to be nonhazardous.

Do not connect or disconnect components unless power has been switched off or the area is known to be non-hazardous.

This product must be installed in an IP54 rated enclosure.

All wiring must comply with N.E.C. article 501-4(b).

1Pollution Degree 2 is an environment where, normally, only non-conductive pollution occurs except that occasionally a temporary conductivity caused by condensation shall be expected.

2Over Voltage Category II is the load level section of the electrical distribution system. At this level transient voltages are controlled and do not exceed the impulse voltage capability of the product’s insulation.

3Pollution Degree 2 and Over Voltage Category II are International Electrotechnical Commission (IEC) designations.

User’s Manual Pub. 0300266-01 Rev. A

Chapter 2: Installation and Wiring

2-3

2.3.2 Prevent Electrostatic Discharge

!

Attention

Electrostatic discharge can damage integrated circuits or semiconductors if you touch analog I/O module bus connector pins or the terminal block on the input module. Follow these guidelines when you handle the module:

Touch a grounded object to discharge static potential.

Wear an approved wrist-strap grounding device.

Do not touch the bus connector or connector pins.

Do not touch circuit components inside the module.

If available, use a static-safe work station.

When it is not in use, keep the module in its static-shield bag.

2.3.3 Remove Power

!

Attention

Remove power before removing or inserting this module. When you remove or insert a module with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:

Sending an erroneous signal to your system’s field devices, causing unintended machine motion

Causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector and may lead to premature failure.

2.3.4 Selecting a Location

Reducing Noise

Most applications require installation in an industrial enclosure to reduce the effects of electrical interference. Analog inputs are highly susceptible to electrical noise. Electrical noise coupled to the analog inputs will reduce the performance (accuracy) of the module. Group your modules to minimize adverse effects from radiated electrical noise and heat. Consider the following conditions when selecting a location for the analog module. Position the module:

Away from sources of electrical noise such as hard-contact switches, relays, and AC motor drives

Away from modules which generate significant radiated heat. Refer to the module’s heat dissipation specification.

In addition, route shielded, twisted-pair analog input wiring away from any high voltage I/O wiring.

Section 2.4

Mounting

2.4.1 Before You Begin

Note that this series C product can be used with the following:

ControlNet and EtherNet/IP adapters ONLY, using RSLogix 5000 software, version 11 or later

See the figures to familiarize yourself with major parts of the module, noting that the

User’s Manual Pub. 0300266-01 Rev. A

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