Spectrum Controls Micro 800 User Manual

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User’s Manual Pub. 0300308-02 Rev. A

ii Micro800TM 8-Channel Universal Analog Output Module

Important Notes

1. Please read all the information in this owner’s guide before installing the

product.

2. The information in this owner's guide applies to hardware Series A and

firmware version 1.1 or later.

3. This guide assumes that the reader has a full working knowledge of the

relevant processor.

Notice

The products and services described in this owner's guide are useful in a wide variety of applications. Therefore, the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application. While efforts have been made to provide accurate information within this owner's guide, Spectrum Controls, Inc. assumes no responsibility for the accuracy, completeness, or usefulness of the information herein.

Under no circumstances will Spectrum Controls, Inc. be responsible or liable for any damages or losses, including indirect or consequential damages or losses, arising out of either the use of any information within this owner's guide or the use of any product or service referenced herein.

No patent liability is assumed by Spectrum Controls, Inc. with respect to the use of any of the information, products, circuits, programming, or services referenced herein.

The information in this owner's guide is subject to change without notice.

Limited Warranty

Spectrum Controls, Inc. warrants that its products are free from defects in material and workmanship under normal use and service, as described in Spectrum Controls, Inc.’s literature covering this product, for a period of 1 year. The obligations of Spectrum Controls, Inc. under this warranty are limited to replacing or repairing, at its option, at its factory or facility, any product which shall, in the applicable period after shipment, be returned to the Spectrum Controls, Inc. facility, transportation charges prepaid, and which after examination is determined, to the satisfaction of Spectrum Controls, Inc. to be thus defective.

This warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls, Inc. or which shall have been subject to misuse, neglect, or accident. In no case shall the liability of Spectrum Controls, Inc. exceed the purchase price. The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum Controls, Inc.

User’s Manual Pub. 0300308-02 Rev. A

Micro800TM 8-Channel Universal Analog Output Module iii

Table of Contents

IMPORTANT NOTES ......................................................................................................................................................... II

CHAPTER 1 MODULE OVERVIEW ......................................................................................................................... 1-1

GENERAL DESCRIPTION .............................................................................................................................. 1-1

OUTPUT SPECIFICATIONS ........................................................................................................................... 1-3

DATA FORMATS ....................................................................................................................................... 1-7

HARDWARE FEATURES ............................................................................................................................... 1-7

1.4.1 LED Blink Codes ......................................................................................................................................... 1-7

1.4.2 1.1 LED Operation ..................................................................................................................................... 1-7

1.4.3 2.1 LED Operation ..................................................................................................................................... 1-8

SYSTEM OVERVIEW AND MODULE OPERATION .............................................................................................. 1-9

CHAPTER 2 INSTALLATION AND WIRING ............................................................................................................. 2-1

COMPLIANCE TO EUROPEAN UNION DIRECTIVES ............................................................................................. 2-1

2.1.1 EMC Directive ............................................................................................................................................ 2-1

POWER REQUIREMENTS ............................................................................................................................ 2-1

GENERAL CONSIDERATIONS ........................................................................................................................ 2-2

2.3.1 Hazardous Location Considerations .......................................................................................................... 2-2

2.3.2 Prevent Electrostatic Discharge ................................................................................................................ 2-3

2.3.3 Remove Power .......................................................................................................................................... 2-3

2.3.4 Selecting a Location .................................................................................................................................. 2-3

MOUNTING ............................................................................................................................................. 2-4

2.4.1 Minimum Spacing ..................................................................................................................................... 2-4

2.4.2 Parts List ................................................................................................................................................... 2-4

2.4.3 Module Description ................................................................................................................................... 2-5

2.4.4 Insert Module Next to the Controller ........................................................................................................ 2-6

Wiring Diagram ................................................................................................................................................. 2-8

CHAPTER 3 CONFIGURING THE 2085SC-OF8 USING CCW .................................................................................... 3-1

INTRODUCTION ........................................................................................................................................ 3-1

2085SC-OF8 AOP .................................................................................................................................. 3-2

CCW CONFIGURATION TAB ........................................................................................................................ 3-4

SETTING CONFIGURATION PARAMETERS USING MCC .................................................................................... 3-7

3.4.1 Software Versioning ................................................................................................................................ 3-12

3.4.2 Software Updates ................................................................................................................................... 3-12

3.4.3 Startup and Factory Default Conditions .................................................................................................. 3-12

PLC INTERFACES ..................................................................................................................................... 3-13

3.5.2 Connection Types and Assembly Sizes .................................................................................................... 3-13

3.5.3 Input Table .............................................................................................................................................. 3-14

3.5.4 Module Status (AI_00) ............................................................................................................................ 3-15

3.5.5 Channel Output Status (AI_04:01) .......................................................................................................... 3-16

3.5.6 Data Ch<x> (AI_12:05) ............................................................................................................................ 3-17

3.5.7 Module Firmware Revision (AI_13) ......................................................................................................... 3-17

3.5.8 Output Table ........................................................................................................................................... 3-18

3.5.9 Output Ch<x> (AO_07:00) ....................................................................................................................... 3-18

3.5.10 Unlatch Alarm Bits ................................................................................................................................ 3-18

3.5.11 Configuration Table .............................................................................................................................. 3-19

3.5.12 Configuration Bit Definition .................................................................................................................. 3-20

3.5.13 Channel Configuration Bit Mapping ..................................................................................................... 3-22

3.5.14 Voltage/Current Output ........................................................................................................................ 3-22

3.5.15 User Scaling/Data Format and Range .................................................................................................. 3-23

User’s Manual Pub. 0300308-02 Rev. A

iv Micro800TM 8-Channel Universal Analog Output Module

3.5.16 Fault Mode/Program Mode Operation ................................................................................................. 3-23

3.5.17 Module Specific Hardware Errors ......................................................................................................... 3-24

3.5.18 Module Specific Configuration Errors ................................................................................................... 3-24

APPENDIX A MANUALLY IMPORTING AN AOP ....................................................................................................A-1

INDEX .................................................................................................................................................................. I-1

User’s Manual Pub. 0300308-02 Rev. A

Micro800TM 8-Channel Universal Analog Output Module v

Allen-Bradley

Preface

Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics:

• Who should use this manual

• How to use this manual

• Related documentation

• Technical support

• Documentation

• Conventions used in this manual

Who Should Use This Manual

Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use the Micro800 Output Module.

8-Channel Analog

NOTE

How to Use This Manual

Chapter 1 Module Overview

This chapter covers the following topics:

• General description

• Output specifications

• Data formats

• Hardware features

• System overview and module operation

The Micro800 module designed to expand the local I/O capability of Rockwell Automation Micro850 and Micro870 Systems over its Expansion I/O buses. The minimum system requirement in which an Expansion I/O Module can be installed is a Micro850 or Micro870 Controller and a controller power supply.

The number of 2085sc-OF8 modules that can be installed with a Micro850/870 PLC is based on the current controller firmware revision and CCW software revision.

8-Channel Analog Output Module is an 8-point analog output

General Description

User’s Manual Pub. 0300308-02 Rev. A

1-2 Chapter 1, Module Overview

The 2085sc-OF8 Expansion I/O module provides current and/or voltage outputs. The module supports:

• Eight output channels. The module outputs either voltage or current

signals for each channel.

• Current output. When the module receives a new command value from

the output image, the module converts the digital value to an analog current signal using a Digital to Analog Converter (DAC).

• Voltage output. When the module receives a new command value from

the output image, the module’s circuitry converts the digital value to an analog voltage signal using a Digital to Analog Converter (DAC).

• Output fault detection.

• Range scaling of output data.

• Over or under voltage detection (from user-defined values).

• Four data formats.

All outputs have fault tolerance and ESD protection to avoid damage to circuitry on the board. The modules use 50 VAC working Reinforced Insulation between the output channels and the backplane. Individual channels are not isolated from each other.

The 2085sc-OF8 module uses a 16-bit digital-to-analog converter to achieve a 16-bit resolution with ±10 V full scale ranges. The module also uses 8 separate output drivers to provide for either current or voltage output signals on each channel. Each output channel is individually configured via Rockwell-provided Connected Component Workbench (CCW) software for Micro850 and Micro870 family controllers or with the Module Configuration Converter (MCC) utility from Spectrum Controls, Inc.

The module is factory calibrated and tested before shipping. After installation, the modules begin operation in a default, usable condition. During startup, all outputs are disabled and off until a valid configuration has been received. Default configuration is 4 to 20 mA.

The module normally requires no further user intervention. However, if the module experiences a hard fault condition, you may need to cycle power.

User’s Manual Pub. 0300308-02 Rev. A

Chapter 1: Module Overview 1-3

Output Specifications

The 2085sc-OF8 module has the following output specifications:

Table 1-1. Output/Performance/Environmental Requirements

Output Description Value

Operating Temperature -20 ºC to 65 ºC (-4 ºF to 149 ºF)

Storage/Non-Operating Temperature

-40 ºC to 85 ºC (-40 ºF to 203 ºF)

Operating Humidity 5% to 95%, non-condensing

Storage/Non-Operating Humidity

5% to 85%, non-condensing

Vibration/Operating 10 Hz to 500 Hz, 2 g, 0.030 max peak-to-peak

Operating Shock 25 g, peak acceleration, 11±1 ms pulse, half sine

Storage/Non-Operating Shock

25 g peak acceleration, (35 g for panel mount), 11±1 ms pulse, half sine

Pollution Level Meets Pollution Degree 2 requirements.

ESD

Meets CE requirements for operating ESD category B at 6 kV indirect (coupling plate).

10 V/M with 1 kHz sine-wave 80% AM from 80…6000 MHz 10 V/M with 200 Hz square-wave 50% Pulse 100% AM at 900

Radiated Immunity

MHz 10 V/M with 200 Hz square-wave 50% Pulse 100% AM at 1890

MHz

Outputs per module 8 current or voltage outputs.

Current: 0-20 mA (0-20.4 mA hardware support range) 4-20 mA (3.92-20.4 mA hardware support range)

Output ranges1

Voltage: 0-5 V (Over range is 0 V to 5.25 V) 0-10 V (Over range is 0 V to 10.5 V) ±10 V (Over range is -10.5 V to +10.5 V)

Current output impedance Greater than 1 Mohm

Voltage output impedance Less than 1 ohm

Output Overvoltage Protection ±24 VDC

The load on each channel must be within the range of 50-500 Ohm in current mode and greater than 1 kOhm in

voltage mode.

User’s Manual Pub. 0300308-02 Rev. A

1-4 Chapter 1, Module Overview

Output Short Circuit Protection

Output Description Value

Current outputs are electronically current limited to 20.4 mA or

in current mode

less with no damage

Output short circuit protection in voltage mode

Output current will be limited at 15 mA

Resolution in current mode 750 nA/bit

Resolution in voltage mode 735 uV/bit

Field Power Input Voltage Range

20.4 V to 26.4 V

Less than 150 mA at 5 V (backplane)

Peak Inrush Current

Less than 400 mA at 24 V (backplane) Less than 900 mA at 24 V (field power)

Current accuracy

(calibrated)

Error at 25 °C, Max Error over -20 °C to 65 °C, Max

0-20 mA ±50.0 µA ±75.0 µA

4-20 mA ±50.0 µA ±75.0 µA

Voltage accuracy

(calibrated)

Error at 25 °C, Max Error over -20 °C to 65 °C, Max

0-5 V ±5.0 mV ±15.0 mV

0-10 V ±20.0 mV ±50.0 mV

±10 V ±20.0 mV ±50.0 mV

Output Current Repeatability At 25 °C

0-20 mA Better than ±5.0 µA

4-20 mA Better than ±5.0 µA

Output Voltage Repeatability At 25 °C

0-5 V Better than ±0.5 mV

0-10 V Better than ±2.0 mV

±10 V Better than ±2.0 mV

Module Scan Time (for all analog channels)

Less than 10 ms

50 to 500 Ohm with short-circuit survival in current mode

Drive Capability

Better than or equal to 1 kOhm in voltage mode

100 µH max in current mode

Load Reactance

Less than 1 µF in voltage mode

Output Settling Time:

Current Output

Output Settling Time:

Voltage Output

Less than 2.5 ms to 63% of full scale with resistive loads

User’s Manual Pub. 0300308-02 Rev. A

Chapter 1: Module Overview 1-5

Recommended Tightening

Output Description Value

Output Ripple

Less than 15 mV in voltage mode

Less than 30 µA in current mode

Isolation

Input to backplane isolation

Input to Chassis GND isolation

50 VAC working Reinforced isolation tested at 2 kVDC for 1 minute.

Over temperature detection is supported in both current and voltage modes (over 150 °C).

Open Circuit current loop detection is supported on each channel

Fault detection

in current mode. A load resistance greater than 500 Ohm also triggers this fault.

A short on an output pin in voltage mode will be detected, and output current will be limited to less than 15 mA. A load less than 1 kOhm resistance also triggers this fault.

Power Requirements

Bus +5 VDC (4.75 V to 5.4 V)

110 mA maximum (0.55 W) at 50 Ohm resistance load on all channels.

Bus +24 VDC (19.9 V to 26.4 V) 20 mA maximum (24 V from backplane, [0.48 W]).

Field 260 mA maximum (24 V from backplane, [6.24 W]).

Power Dissipation (Current mode)

Less than 4.3 W at 500 Ohm Less than 5 W at 250 Ohm Less than 5.5 W at 50 Ohm

Wire size #16 to #28 AWG

RoHS

Meets European RoHS component standards (January 2015 and earlier).

Wire Strip Length 0.25 in.

Torque:

0.25 N-m (2.2 lb-in)

REACH Meets European REACH 7 requirements.

110 mm × 87 mm × 51 mm (plastic only).

Dimensions

(4.33 in × 3.43 in × 2.00 in) 110 mm × 89 mm × 51 mm (with RTBs installed). (4.33 in × 3.5 in × 2.00 in)

User’s Manual Pub. 0300308-02 Rev. A

1-6 Chapter 1, Module Overview

6 kV Indirect (Coupling Plate)

wave 80% AM from 80…6000 MHz

Signal Ports:

Table 1-2 EMC Specification Table

Environmental Tests Test Level Limits

Radiated Emissions (Enclosure) Class A, 30 MHz – 1 GHz

Conducted Emissions Group 1, Class A (AC Mains), 150 kHz – 30 MHz

ESD immunity

(Performance Criteria B)

Radiated RF immunity (Performance Criteria A)

EFT/B immunity

(Performance Criteria B)

Surge transient immunity

(Performance Criteria B)

Conducted RF immunity

(Performance Criteria A)

6 kV Contact Discharge (to points of initial contact) 8 kV Air Discharge (to points of initial contact)

10 V/M with 1 kHz sine10 V/M with 200 Hz square-wave 50% Pulse 100% AM at

900 MHz 10 V/M with 200 Hz square-wave 50% Pulse 100% AM at

1890 MHz

± 2 kV at 5 kHz for 5 minutes, Criteria B

Power Ports: ± 2 kV at 5 kHz for 5 minutes, Criteria B

± 2 kV line-earth {CM}at 2Ω on shielded ports

Power Ports ±2 kV CM at 12 Ω

±1 kV DM at 2 Ω

10 V RMS with 1 kHz sine wave 80% AM from 150 kHz…80 MHz on signal and power ports

Magnetic Field

(Performance Criteria A)

AC Mains Voltage Dips, Interruptions and Variations

User’s Manual Pub. 0300308-02 Rev. A

30 Arms/m

Follow the 61000-4-11.

Chapter 1: Module Overview 1-7

Table 1-3. Safety Test Specification Table

Safety Tests Industry Standards

UL 61010-2-201 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use–Part 2-201: Particular

UL Safety

UL Hazardous Locations

CE EMC Directive

Requirements for Control Equipment (NRAQ, NRAQ7) cUL CAN/CSA C22.2 No. 61010-1-12 (Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use–Part 1: General Requirements)

ULH ANSI/ISA–12.12.01–2007 Nonincendive Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified) Locations (NRAG) cULH CSA C22.2 No. 213-M1987–Non-incendive Electrical Equipment for use in Class I Division 2 Hazardous Locations–March 1987 (NRAG7) Temp, Pollution degree 2, gas groups a, b, c, and d.

IEC 61131-2 Programmable Controllers: Third Edition 2007-02, Clause 8 IEC 61000-6-2: Generic Industrial Immunity IEC 61000-6-4: Generic Industrial Emissions

Data Formats

Hardware Features

The data format and range parameters in the channel configuration bits determine the scaling. There are four pre-defined settings:

• Engineering units

• Scaled-for-PID

• Raw/proportional data

• Percent of full range

Channels are wired as outputs. This module can detect open circuit current loop on each channel in current mode, short on an output pin in voltage mode, and over temperature conditions in both current and voltage modes. Outputs are protected from electrostatic discharge up to 6 kV for indirect and contact discharge, 8 kV for air discharge. A load resistance greater than 500 Ohm also triggers this fault.

A short on an output pin in voltage mode is also detected, and output current is then limited to less than 15 mA. A load less than 1 kOhm resistance also triggers this fault.

1.4.1 LED Blink Codes

Revision 1.1 and Revision 2.1 of the Module firmware use different LED status operations for module status or power indication. Tables for 1.1 and 2.1 LED operation are provided below.

1.4.2 1.1 LED Operation

When startup is completed, and all internal tests have passed, the LED is solid

User’s Manual Pub. 0300308-02 Rev. A

1-8 Chapter 1, Module Overview

GREEN. If the LED remains off, there is an error with the module: it may not have power, or the module failed to pass the self-test.

Table 1-4 LED Blink Codes for Firmware 1.1

Indicator State Description

Off

Solid Green

Module OK LED Status

Blinking Green

No power applied to device or the module may have failed to pass its self-test.

RUN mode. Module has power and passed self-test. No action is required.

LED blink status:

1. Internal use only.

2. Internal use only.

3. Internal use only.

4. Internal use only.

5. Indicates ADC communication error.

6. Indicates Watchdog reset.

1.4.3 2.1 LED Operation

A 2085sc-OF8 module with Version 2.1 firmware uses a single, green OK LED to show power or module operational status:

• When startup is completed, and all internal tests have passed, the LED is

solid GREEN. This indicates RUN mode.

• If the LED remains off, there is an error with the module: it may not have

power or failed to pass the self-test.

• Any time the system is not in Run mode (and showing no faults), the

LED blinks rapidly, indicating the module is Offline. All inputs and outputs are disabled in this instance.

The LED identifies different conditions using specific, numeric, blink patterns. The module blinks a specific number of times, pauses, and then repeats the same blink pattern indefinitely. Blink codes are shown in the following table.

Table 1-5 LED Blink Codes Table for Firmware 2.1

Blink

Code

Name and Description Resolution

Offline

rapid

Rapid continuous blinking indicates the module is offline and outputs are disabled.

User’s Manual Pub. 0300308-02 Rev. A

Run Mode The LED is solid green.

Set controller to RUN mode. This will also be seen during power-on while it is

initializing.

Module is initialized with no hardware fault detected. Module is in Run mode.

Chapter 1: Module Overview 1-9

Blink

Code

OFF

Name and Description Resolution

Major Fault or Power-up or Power Off The module is just powering up and not

initialized yet or there is a major hardware fault causing the module to be held in reset by the controller. LED control is not possible for this condition

Give plenty of time for power-on.

Power-cycle to try and clear the error condition. If unsuccessful, the module must be replaced.

and will remain off.

Calibration invalid or corrupted This code will be seen for newly

manufactured boards that have yet to be calibrated.

Factory calibration must be performed. Return the module to Spectrum Controls, Inc. for

recalibration.

Serial Number Invalid or Corrupted This code will only be seen if the

module has been calibrated but the serial number is not programmed, or the flash

Serial number must be programmed. Return the module to Spectrum Controls, Inc. for

recalibration.

memory sector is corrupted.

Analog Communications Error – Input A communications error or connection

error took place between the MCU and

Power-cycle to try and clear the error condition. If unsuccessful, the module must be replaced.

ADC or PGA circuitry.

System Overview and Module Operation

The 2085sc-OF8 module is expected to operate indefinitely. It does not require periodic maintenance or calibration. The 24 VDC field power supply must be present to allow for outputs from the module channels.

WARNING

Hazard of damage to module.

When multiple channels are configured in voltage mode, and an external 24 V power source is applied to the channels via the terminal block, there is the possibility that the module will be damaged if multiple channels simultaneously experience over voltage conditions.

This is because the heating caused by the overvoltage condition will apply to a very small area and may result in damage to that area.

The module communicates to the controller through the bus interface. The module also receives 5 and 24 VDC through the bus interface.

User’s Manual Pub. 0300308-02 Rev. A

1-10 Chapter 1, Module Overview

Isol ator

Isol ated

DC-DC

Con ver te r

V/I OUTx

RTNx

Backplane

ASIC

Backplane

Commu nic ati on

. .

output

chan ne ls

Processor

50 VA C

Work i ng

Reinfo rced

Isola tion

5V DC

24V DC

(used by backplane cir cuitry)

Sta tus

Indic at or

2085 Back plan e

8 Ch. D/A

Conv erte r

Wa tc hdog

monit or

RTB pi ns

+24V DC Fi eld Power

Fie ld GN D/ IGND

8 Out p ut Channels

Voltage/

Current

Dri ver

Protection

Fie ld P ower

(n on -is olate d)

Supply

Voltage

Monitor

Block diagram:

User’s Manual Pub. 0300308-02 Rev. A

Compliance to European Union Directives

Chapter 2 Installation and Wiring

This chapter will cover:

• Compliance to European union directives

• Power requirements

• General considerations

• Mounting

This product is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

2.1.1 EMC Directive

The 2085sc-OF8 modules are tested to meet Council Directive 2014/30/EU Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file:

• IEC 61000-6-4 Electromagnetic compatibility (EMC)–Part 6-4: Generic

• IEC 61000-6-2 Electromagnetic compatibility (EMC)–Part 6-2: Generic

• EN 61131-2 Programable controllers - Part 2: Equipment requirements

Power Requirements

WARNING

The backplane power and the analog inputs of the device shall only be supplied by an Isolated Secondary Limited Energy Low Voltage source.

The module receives power through the bus interface from the +5 VDC (4.75 V to 5.4 V)/±24 VDC (19.9 V to 26.4 V) system power supply, and a 24 VDC field power supply. Both must be present for the module to operate.

standards–Emission standard for industrial environments

standards–Immunity for industrial environments

and tests

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2-2 Chapter 2: Installation and Wiring

Backplane current ratings: + 5 V rail is 85 mA maximum at 5 VDC; +24 V rail it is 10 mA maximum at 24 VDC:

5 VDC 24 VDC

85 mA 10 mA

Field Power current rating is 195 mA at 24 VDC.

General Considerations

The 2085sc-OF8 module is suitable for use in an industrial environment when installed in accordance with these instructions. Specifically, this equipment is intended for use in clean, dry environments (Pollution degree 2

2.3.1 Hazardous Location Considerations

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations only. The following WARNING statement applies to use in hazardous locations.

WARNING

EXPLOSION HAZARD

• Substitution of components may impair suitability for Class I,

• Do not connect or disconnect components unless power has been

• This product must be installed in an enclosure.

All wiring must comply with N.E.C. article 501-4(b), 502-4(b), or 5033(b), as appropriate for Class I, Class II, and Class III equipment.

Division 2; Class II, Division 2. Do not replace components or disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

switched off or the area is known to be non-hazardous.

Pollution Degree 2 is an environment where, normally, only non-conductive pollution occurs except that occasionally

a temporary conductivity caused by condensation is expected.

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Chapter 2: Installation and Wiring 2-3

2.3.2 Prevent Electrostatic Discharge

WARNING

Electrostatic discharge can damage integrated circuits or semiconductors if you touch analog module card bus connector pins or the terminal block on the output module. Follow these guidelines when you handle the module:

• Touch a grounded object to discharge static potential.

• Wear an approved wrist-strap grounding device.

• Do not touch the bus connector or connector pins.

• Do not touch circuit components inside the module.

• If available, use a static-safe work station.

When it is not in use, keep the module in its static-shield bag.

2.3.3 Remove Power

This module is not designed to be hot-swapped and may be damaged if added or removed while power is applied. Remove power before removing or inserting this module.

When you remove or insert a module with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:

• Sending an erroneous signal to your system’s field devices,

causing unintended machine motion.

• Causing an explosion in a hazardous environment.

• Causing an electrical arc. Electrical arcing causes excessive wear

to contacts on both the module and its mating connector and may lead to premature failure.

2.3.4 Selecting a Location

Reducing Noise

Most applications require installation in an industrial enclosure to reduce the effects of electrical interference. Analog channels are highly susceptible to electrical noise. Electrical noise coupled to the analog channels will reduce the performance (accuracy) of the module. Group your modules to minimize adverse effects from radiated electrical noise and heat. Consider the following conditions when selecting a location for the analog module. Position the module:

• Away from sources of electrical noise such as hard-contact switches,

relays, and AC motor drives.

• Away from modules which generate significant radiated heat. Refer to

the module’s heat dissipation specification.

In addition, route shielded, twisted-pair analog input wiring away from any high voltage I/O wiring.

User’s Manual Pub. 0300308-02 Rev. A

2-4 Chapter 2: Installation and Wiring

Mounting

WARNING

Keeping module free of debris and avoiding overheating:

• Do not remove protective debris strip until after the module and

all other equipment near the module is mounted and the wiring is complete.

• Once wiring is complete, and the module is free of debris,

carefully remove protective strip.

• Failure to remove strip before operating can cause overheating.

2.4.1 Minimum Spacing

Maintain spacing from enclosure walls, wire ways, adjacent equipment, etc. Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation, as shown:

2.4.2 Parts List

Your package contains one Micro800 2085sc-OF8 (Analog Output) Plug-in Module and one Quick Start Guide.

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Chapter 2: Installation and Wiring 2-5

6 5

2.4.3 Module Description

Description Description

1 Mounting screw hole/mounting foot 4 Module interconnect latch

2 Removable Terminal Block (RTB) 5 DIN rail mounting latch

3 RTB hold down screws 6 I/O Status LED

You can choose to wire the expansion I/O module before installing it next to the controller or wire it once the module is secured in place.

Place the module next to the controller against the panel where you are mounting it. Make sure the controller and module are spaced properly.

NOTE

• This equipment is considered Group 1, Class A industrial

equipment according to IEC/CISPR 11. Without appropriate precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbance.

• Be careful when stripping wires. Wire fragments that fall into the

controller could cause damage. Once wiring is complete, make sure the controller is free of all metal fragments before removing the protective debris strip.

• Do not wire more than 2 conductors on any single terminal.

• If you insert or remove the expansion I/O module while power is

on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

• Cable length should be less than 10 meters.

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2-6 Chapter 2: Installation and Wiring

44.5 mm (1.75 in.)

89 mm Micro850 Controller

Bus terminator

2.4.4 Insert Module Next to the Controller

Follow the instructions to insert and secure the expansion I/O module to the controller:

(3.50 in.)

NOTE

The module expansion may only be mounted horizontally.

For environments with greater vibration and shock concerns, use the panel mounting method, instead of DIN rail mounting.

Mounting Dimensions and DIN Rail Mounting

You can install the module on DIN rails of dimension 35 mm × 7.5 mm × 1 mm (EN 50 022-35×7.5), or on a panel.

WARNING

Hazard of intermittent grounding.

This product is grounded through the DIN rail to chassis ground. To assure proper grounding, use zinc-plated, yellow-chromate steel DIN rail. Using other DIN rail materials such as aluminum or plastic, that can corrode, oxidize, or are poor conductors, may result in improper or intermittent grounding.

Use the correct DIN rail type, and secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.

1. Before mounting the module on a DIN rail, use a flat-bladed screwdriver

in the DIN rail latch and pry it downwards until it is in the unlatched position.

2. Hook the top of the DIN rail mounting area of the module onto the DIN

rail, and then press the bottom until the module snaps onto the DIN rail.

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Chapter 2: Installation and Wiring 2-7

3. Push the DIN rail latch back into the latched position. Use DIN rail end

anchors for vibration or shock environments.

4. Snap the module into the module bay.

WARNING

Hazard of damage to equipment.

The Spectrum Controls RTB hold down and terminal screws must be tightened by hand using the guidelines in Step 5. They must not be tightened using a power tool.

Failure to follow these guidelines may result in damage to your connector.

5. Use a slot screwdriver of 0.8 × 2.0 mm and carefully tighten to no more

Panel Mounting

The preferred mounting method is to use two M4 (#8) screws per module. Hole spacing tolerance is ±0.4 mm (0.016 in.). For mounting dimensions, refer to Micro830, Micro850, and Micro870 Programmable Controllers User Manual 2080-UM002:

1. Place the module next to the controller against the panel where you are

2. Marking drilling holes through the mounting screw holes and mounting

3. Drill the holes at the markings.

4. Replace the module and mount it. Leave the protective debris strip in

than 2.2 Lb-in torque (0.25 Nm).

mounting the module.

feet, and then remove the module.

place until you are finished wiring the module, and any other devices.

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2-8 Chapter 2: Installation and Wiring

Wiring Diagram

Wire the module using the following images, which explain the layout of the single-row, 18-pin terminal block, and the associated wiring diagram for the output signals, and the two, 24 VDC field power terminal input pins for the 2085sc-OF8 module:

RTB Name

1 V/I OUT0

2 RTN0

3 V/I OUT1

4 RTN1

5 V/I OUT2

6 RTN2

7 V/I OUT3

8 RTN3

9 V/I OUT4

10 RTN4

11 V/I OUT5

12 RTN5

13 V/I OUT6

14 RTN6

15 V/I OUT7

16 RTN7

17 +24V DC

18 COM DC

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Terminal Block signal descriptions are as follows:

RTB Name Description

1 V/I OUT0 Channel 0 voltage or current output

2 RTN0 Channel 0 return

3 V/I OUT1 Channel 1 voltage or current output

4 RTN1 Channel 1 return

5 V/I OUT2 Channel 2 voltage or current output

6 RTN2 Channel 2 return

7 V/I OUT3 Channel 3 voltage or current output

8 RTN3 Channel 3 return

9 V/I OUT4 Channel 4 voltage or current output

10 RTN4 Channel 4 return

11 V/I OUT5 Channel 5 voltage or current output

12 RTN5 Channel 5 return

13 V/I OUT6 Channel 6 voltage or current output

14 RTN6 Channel 6 return

15 V/I OUT7 Channel 7 voltage or current output

16 RTN7 Channel 7 return

17 +24V DC 24V DC power from field

18 COM DC Field common ground

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Introduction

Chapter 3 Configuring the 2085sc-OF8 Using CCW

This chapter covers the following subjects:

• How to use Connected Components Workbench (CCW) and, optionally,

ModuleConfigConverter.exe software to configure the Module.

• Analog Data and Status settings.

• Data Links settings.

• Setting configuration parameters and associated values.

You use CCW software (v 9.00.00 and above) to configure the 2085sc-OF8 Expansion I/O Module. Your controller firmware must be at v. 9.011 and above as well. You then send the configuration setup to the module. Starting from CCW version 11.00.00 and later, the software provides a module-specific Add-On Profile (AOP) to configure the module. The process for manually importing AOP to CCW is no longer required.

The Micro850/870 Controller (Bus master) subsystem is located at the left end of the bus. This subsystem is comprised of:

• Micro850/870 Controller.

• 2085 Expansion I/O Modules.

• 2085-ECR Bus Terminator.

Optional:

• 2080-PS120-240VAC Power Supply (separate module or built-in the

main controller).

• 2080 Plug-in Modules.

• 2085-EP24VDC Expansion Power Supply for Micro870 Controller with

more than four 2085 Expansion I/O Modules installed.

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3-2 Chapter 3: Configuring the 2085sc-OF8 Using CCW

Spectrum Controls, Inc. also provides a custom configuration software utility that you may use to provide configuration settings to the profile.

2085sc-OF8 AOP

You use the module’s AOP to configure your module. The AOP is available in the CCW software. If not available, or a newer revision is released, see Appendix A about how to manually import a module AOP to CCW.

To view information about the AOP:

1. Use RA’s Module Profile Tool 2.0. This tool may be launched from

within CCW by selecting the Module Profile Tool option from the CCW Tools menu:

2. When prompted by Windows User Account Control, to confirm that you

wish to run the program, click Yes button.

The Module Profile Tool window appears:

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Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-3

If necessary, confirm with the Windows operating system that you wish to run the software.

The Module Profile Tool dialog appears.

3. Select the row showing the module catalog name, and then click the

View button.

The View Module Profile window appears:

4. To view software language availability, module description, and a help

The first tab of the window provides the module identity information. This information is described in greater detail in Module Identity, later in this section.

file for the module, click the Resources tab.

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The Resources tab appears:

The window lists the language chosen for the module, and the module description. You may also use this tab to access the help file provided for the module.

5. To view default configuration information, click the Default

Configuration tab:

The enabled checkbox shown on the bottom of the tab indicates that the module AOP provides the service for launching the MCC utility to help you configure your module. More information is described in Setting Configuration Parameters Using MCC, later in this section.

CCW Configuration Tab

Before you start, if needed, install the latest version of Rockwell Automation’s Connected Components Workbench (CCW) Standard Edition.

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NOTE

Using the Module Profile Tool to import the 2085sc-OF8 AOP into CCW software is necessary only if you are using a CCW version earlier than

11.00.00. For information on manually importing an AOP file, see Appendix A. For Version 11.00.00 and later, the module is already available as a selection from the CCW Expansion Modules drop-down menu:

To add the module to your project, and see its configuration parameters on the CCW configuration tab:

1. From your CCW project, load the module AOP to a first Available slot

from the Expansion Modules drop-down list.

2. Once the module AOP is loaded, to view the associated variables, click

the Module Catalog Name option.

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The same variables can also be found on the CCW Global Variables Tab:

3. To view the configuration tab, click the Configuration option:

• Maximum Length. Shows maximum number of words available.

Each word is 16-bit.

• Configuration. The textbox lists out the whole module configuration

value.

• Radix. The drop-down menu contains the following number formats

for indicating module configuration value. Options are:

- Hex. Default option. Characters represented as hexadecimal.

Example: 0×7FFF as 32767 in decimal format.

- ASCII: Characters represented as ASCII. Example: \7F\FF

- Binary: Characters represented as 0 and 1. Example:

0111111111111111

- Decimal. Characters represented as decimals. Example:

327673

The valid range for the Decimal Radix indication is from 0 to 65535. It does not accept negative values. If

you need to receive negative values, select the Hex Radix option instead.

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• Launch. Use to populate the file path field. The file path lets you

enter the file path for opening the MCC utility program to assist you in configuring the module. Use the Browse ellipse to navigate to where the utility is stored. Then click the Launch button to start the utility.

Setting Configuration Parameters Using MCC

You may create the configuration for each channel using the utility provided by Spectrum Controls, Inc. You download the utility from the Spectrum Controls website at www.spectrumcontrols.com.

NOTE

It is recommended that when you generate your configuration, that you use the Binary Radix selection. If you choose the Decimal Radix, the utility is unable to work with negative values.

You may create the configuration for each channel using the MCC utility provided by Spectrum Controls, Inc. You download the utility from the Spectrum Controls website at https://www.spectrumcontrols.com.

To use the MCC utility:

1. The first time you configure a Spectrum Controls 2085 analog module,

you must provide the file path of the utility to the CCW software. Navigate to the CCW Configuration Tab and click in the file path textbox below the Launch button.

The Browse button appears.

2. Click the button, navigate to the directory where you installed the CCW

program, and select the ModuleConfigConverter tool located in the Spectrum Tool directory:

Example. C:\Program Files (x86)\Rockwell Automation\CCW\SpectrumTool

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3. To run the tool, click Launch. The Module Config Converter dialog

appears:

4. Select the 2085sc-OF8 module from the drop-down menu, and click OK:

The 2085sc-OF8 Configuration Setup dialog appears:

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5. View and specify the following options as needed. See Channel

Configuration Bit locations listed later in this section for details on the settings for every configuration bit:

• Channel. Lists number of input channel from 0 to 7. Click to select.

• Disable. Specifies whether to disable use of this channel. Enabled

by default (checkmark not selected):

• Range. Specifies which Range (voltage or current) to use. Select

type from drop-down list. 4 to 20 mA input is default:

• Data Format. Specifies which data format to use for reporting input

values. Default is Engineering Units X1:

• HCE. High Clamp Enable. Enables and disables the maximum

output to be clamped at the user-defined High Clamp Value for the channel. When the HCE check box is selected, the High Clamp Value is enabled.

When the HCE check box is cleared, the High Clamp Value is disabled, and the maximum output is clamped at the Hight Limit value based on the Data Format and Range Type selections.

The default is Disabled (cleared):

LCE. Low Clamp Enable. Enables and disables the minimum output to be clamped at the user-defined Low Clamp Value for the channel. When the LCE check box is selected, the Low Clamp Value is enabled. When the LCE check box is cleared, the Low Clamp Value is disabled, and the minimum output is clamped at the Low Limit value based on the Data Format and Range Type selections.

The default is Disabled (cleared):

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• HCA. High Clamp Alarm Enable.

To trigger the channel Over Range Alarm at the user-defined High Clamp Value, enable the HCE feature together to take effect. Otherwise, the alarm can be triggered at the High Range or Limit value based on the Data Format and Range Type selections.

Default is Disabled:

• LCA. Low Clamp Alarm Enable.

To trigger the channel Under Range Alarm at the user-defined Low Clamp Value, enable the LCE feature together to take effect. Otherwise, the alarm will be triggered at the Low Range or Limit value based on the Data Format and Range Type selections. Default is Disabled:

• HLA. High Limit Alarm Enable.

To trigger the channel Over Range Alarm at the High Limit value based on the Data Format and Range Type selections, enable this feature with the HCE feature disabled to take effect. Default is Disabled:

• LLA. Low Limit Alarm Enable.

To trigger the channel Under Range Alarm at the Low Limit value based on the Data Format and Range Type selections, enable this feature with the LCE feature disabled to take effect. Default is Disabled:

• ALE. Alarm Latch Enable.

Enable this feature to latch channel alarms like Over Range, Under Range and LD error even after the output is normal. It can only be

cleared using the Unlatch Alarm bit on the Output Variable, _IO_Xx_AO_08 or _IO_Xx_AO_09.

• High Clamp Value. Specifies high value at which output is

clamped:

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• Low Clamp Value. Specifies low value at which output is clamped:

6. When finished making selections, click Generate.

The Configuration Text dialog appears, with your configuration settings for all channels.

You can manually copy the settings and paste it to the textbox of the CCW Configuration tab

7. To automatically copy the generated settings into the textbox of the

CCW Configuration tab, have the textbox visible on the monitor screen, and then click Copy to CCW button.

8. The utility copies the configuration settings and shows it inside the

textbox.

It is recommended that before manually or automatically pasting your configuration settings to the textbox of the CCW Configuration tab, be sure to select the Hex Radix indication on both software packages. The CCW software is unable to receive negative values under Decimal Radix indication.

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9. Download the CCW project to controller and start to run the module

operation.

3.4.1 Software Versioning

The software version tracks major and minor revisions for end users. The shipped software version begins at version 1.1. Once released, the major revision is typically incremented if new features are

introduced to the product. Otherwise only the minor revision is incremented.

3.4.2 Software Updates

In-field updating of the software by the end user is not supported.

3.4.3 Startup and Factory Default Conditions

After the module boots and before the initial configuration is received, the module holds the default configuration as specified in the Configuration Assembly. There is no input data communication and no signal outputting before the controller goes into run mode. The initial configuration assumes a default configuration of 4-20 mA for all channels.

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PLC Interfaces

The 2085 platform treats all data on an I/O module as a member of a named Array of Words.

Module Identity

The following values are stored in the Vendor ID, Product_Type, Product_Code, Series_Rev, and Mod_Features arrays:

Parameter Hex OF8

Vendor ID 0×3A (58) 58 (Spectrum Controls)

Product Type 0×0A 10 (Analog)

Product Code 0×71 (113)

Series Rev (1.1) 0×C420

Series Rev (2.1) 0×C820

Module Catalog String 2085sc-OF8

3.5.2 Connection Types and Assembly Sizes

The size of each assembly is listed in the table below. Each word takes 2 bytes. These values are stored in the Mod_Size array:

50208 (First release revision is 1.1)

51232 (Second release revision is 2.1)

Table Size (Words)

Configuration Assembly 32

Input Assembly 14

Output Assembly 10

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3.5.3 Input Table

The Input Table provides status bits for the module and individual channels. One byte (8-bits) is allocated for each channel output status. The Input Table also indicates the currently applied output value for each channel:

CCW-

Channel

Module

Status

Output Status

Ch 1 & 0

Output Status

Ch 3 & 2

Output Status

Ch 5 & 4

Output Status

Ch 7 & 6

Output Data

Ch 0

Output Data

Ch 1

Output Data

Ch 2

Output Data

Ch 3

Output Data

Ch 4

Output Data

Ch 5

Output Data

Ch 6

Output Data

Ch 7

FW Revision AI_13 Major Minor

Var

Word Index

AI_00 - - - - - - CAL FP S7 S6 S5 S4 S3 S2 S1 S0

AI_01 - - - - -

AI_02 - - - - -

AI_03 - - - - -

AI_04 - - - - -

AI_05 Signed INT

AI_06 Signed INT

AI_07 Signed INT

AI_08 Signed INT

AI_09 Signed INT

AI_10 Signed INT

AI_11 Signed INT

AI_12 Signed INT

High Byte Low Byte

Bits

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

LD 1 UR 1 OR

LD 3 UR 3 OR

LD 5 UR 5 OR

LD 7 UR 7 OR

- - - - -

LD 0 UR 0 OR

LD 2 UR 2 OR

LD 4 UR 4 OR

LD 6 UR 6 OR

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3.5.4 Module Status (AI_00)

The 2085sc-OF8 module status bit definitions are listed below:

Bit Name Description

General Status <channel>

7:0 S<n>

8 FP

General status bit. If a bit is set (1) then there is an error associated with that channel (check Status bits for the indicated channel).

Bit 0 = Channel 0, Bit 1 = Channel 1 etc.

Field Power Fault When set, 24 VDC field power is over-voltage or under-voltage. The user-specified voltage range is 20.4 V ~ 26.4 V. The module can operate

outside of this range but will disable outputs when the voltage is outside of maximum and minimum values. There is no guarantee that outputs will perform as specified when outside the user-specified range.

When the Field Power drops from normal operating range to a value below 18.7 volts, outputs are disabled and this flag set. There is no guarantee at which voltage below 18.7 will set this bit.

When Field Power is applied, the FP bit is cleared, and outputs enabled when the voltage is greater than 19.9 V (±0 V) and less than 27.8 V (±1 V).

The FP bit is set, and outputs disabled when Field Power is greater than 28.1 V (±1 V).

Invalid Cal Data

9 CAL

The stored calibration data is corrupt or invalid. The module must be factory calibrated before it will operate normally.

15:10 Not Used Bits marked as Not Used are set to 0.

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3.5.5 Channel Output Status (AI_04:01)

Each word holds two channel output status bits. The high byte is for odd channel and the low byte is for even channel. Bit definitions for channel output status are:

Bit Name Description

Over Range <channel> When set to 1, indicates the output word value set by the user is greater

than or equal to the defined Over Range Alarm value. The Over Range value is determined by the HCE and HLA configuration bit settings:

8, 0 OR<n>

HCE HLA HCA

Over Range

Value

High Range

0 0 X

(HCA

ignored)

High Limit

0 1 X

(HCA

ignored)

1 X 0

1 X 1

High Range

(HLA ignored)

High Clamp

(HLA ignored)

NOTE: Low Range and Limit values are noted in the Data Format and Range table5.

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Bit Name Description

Under Range <channel> When set to 1, indicates the output word value set by the user is less than

or equal to the defined Under Range Alarm value. The Under Range value is determined by the LCE and LLA configuration bit settings:

9, 1 UR<n>

10, 2 LD<n>

LCE LLA LCA

0 0 X

0 1 X

1 X 0

1 X 1

Under Range

Value

Low Range

(LCA ignored)

Low Limit

(LCA ignored)

Low Range

(LLA ignored)

Low Clamp

(LLA ignored)

NOTE: Low Range and Limit values are noted in the Data Format and Range table5.

Load Error <channel> If the channel is set to voltage mode, this bit indicates a short circuit. If the channel is set to current mode, open circuit is indicated. NOTE: Low Range and Limit values are noted in the Data Format and

Range table

7:3

and

15:11

Not Used

Bits marked as Not Used are set to 0. For even channels, bits 3:7 in the word are unused. For odd channels, bits 11:15 in the word are unused.

3.5.6 Data Ch<x> (AI_12:05)

This word reflects the current output value in Engineering Units. It is not necessarily the same value in the user Output Word. It depends on the operating mode (Run/Program/Fault).

3.5.7 Module Firmware Revision (AI_13)

The lower byte of the word indicates the minor revision of the module firmware. The upper byte of the word indicates the major revision.

If ALE configuration bit is not set the error bit is cleared (0) at the time the condition is cleared. If ALE configuration bit is set, this alarm will remain set (1) until the condition clears and the user sets the appropriate unlatch bit in the Output Table.

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3.5.8 Output Table

The Output Table consists of 10 INTs (signed 16-bit integer). The meaning of the values depends on the individual channel’s scaling configuration.

Channel WORD Usage

Output

Ch 0

Output

Ch 1

Output

Ch 2

Output

Ch 3

Output

Ch 4

Output

Ch 5

Output

Ch 6

Output

Ch 7

Unlatch

Bits

Unlatch

Alarm

Ch 3 -

Ch 0

Unlatch

Alarm

Ch 7 -

Ch 4

AO_00 Signed INT

AO_01 Signed INT

AO_02 Signed INT

AO_03 Signed INT

AO_04 Signed INT

AO_05 Signed INT

AO_06 Signed INT

AO_07 Signed INT

Word Index

AO_08 -

AO_09 -

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

ULD

UUR

High Byte Low Byte

UOR

ULD

UUR

UOR

ULD

UUR

UOR

ULD

UUR

UOR

3.5.9 Output Ch<x> (AO_07:00)

This word is read by the module and scaled to the appropriate analog output level based on the Range and Format setting. It is considered a signed integer with values ranging from -32768 to +32767.

3.5.10 Unlatch Alarm Bits

When the Alarm Latch configuration setting is enabled for a channel, the Over Range, Under Range and LD status alarm bits remain set even when the condition is cleared. The only way to clear the alarm is to set the appropriate unlatch bit for that channel. Once it has been set, and the alarm condition has been cleared, the Unlatch bit should be cleared as well to allow subsequent latching. If the Alarm Latch channel setting is not enabled, these bits are ignored by the module.

The LD status bit is always active and may be latched and unlatched any time the Alarm Latch Enable configuration setting is set.

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HCA

LCE

HCE

Disable

Bit Name Description

12, 8, 4, 0 UOR<n>

13, 9, 5, 1 UUR<n>

14, 10, 6,

15, 11, 7,

ULD<n>

Not

Used

WORD

CH0

Config. Bits

C:0

Unlatch Over Range <channel> Set this bit to clear the channel over range alarm.

Unlatch Under Range <channel> Set this bit to clear the channel under range alarm.

Unlatch Load Error <channel> Set this bit to clear the channel load error alarm. The LD status bit on the module input table is always active and may be latched

and unlatched any time if the Alarm Latch Enable configuration setting is set.

Bits marked as Not Used have no output control functionality.

3.5.11 Configuration Table

Configuration parameters for each channel are grouped together in a set of 5 words. Detailed descriptions follow.

High Byte Low Byte

Bits

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

HLA

ALE

LLA

LCA

Data

Format

Range

Chan

CH0

High Clamp

C:1 Signed INT

Value

CH0

Low Clamp

C:2 Signed INT

Value

Unused C:3 Unused

CH1 Config. C:4-7 (See CH0 Config struct)

CH2 Config. C:8-11 (See CH0 Config struct)

CH3Config. C:12-15 (See CH0 Config struct)

CH4 Config. C:16-19 (See CH0 Config struct)

CH5 Config. C:20-23 (See CH0 Config struct)

CH6 Config. C:24-27 (See CH0 Config struct)

CH7 Config. C:28-31 (See CH0 Config struct)

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3.5.12 Configuration Bit Definition

Bit

0 Name Description

3:1 Disable Set to 1 to disable channel.

0 = 4-20 mA 1 = 0-20 mA

6:4 Range

7 Format

8 HCE

2 = ±10 V 3 = 0-10 V 4 = 0-5 V

0 = EU ×1 1 = Raw/Proportional 2 = Scaled for PID 3 = Percent of range

High Clamp Enable The High Clamp configuration value is used to clamp the maximum output. The High Clamp configuration value is ignored when this bit is cleared.

9 LCE

10 HCA

11 LCA

Low Clamp Enable The Low Clamp configuration value is used to clamp the minimum output. The Low Clamp configuration value is ignored when this bit is cleared.

High Clamp Alarm Enable This bit is only valid when HCE bit is set. It is ignored when HCE is cleared. When HCE and HCA are both set, the Over Range Alarm status bit is only set

when the user Output is greater than or equal to the High Clamp value. When HCE is set and HCA is cleared, the Over Range Alarm is determined by

the High Range value indicated in the Output Range Table. In this case the Over Range alarm may not be set if the High Clamp value is less than the High Range value since the final output cannot reach that value due to clamping.

Low Clamp Alarm Enable This bit is only valid when LCE bit is set. It is ignored when LCE is cleared. When LCE and LCA are both set, the Under Range Alarm status bit is only set

when the Output is less than or equal to the Low Clamp value When LCE is set and LCA is cleared, the Under Range Alarm is determined

by the Low Range value indicated in the Output Range Table. In this case the Under Range alarm may not be set if the Low Clamp value is less than the Low Range value since the final output cannot reach that value due to clamping.

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Bit

0 Name Description

High Limit Alarm Enable This bit is only valid when the HCE bit is cleared. It is ignored when HCE is

set. When HCE is cleared and HLA set, the Over Range status bit is set when the

12 HLA

Output is set to a value greater than or equal to the High Limit value indicated in the Output Range Table.

When HCE is cleared and HLA cleared, the Over Range Alarm status bit is set when the Output is set to a value greater than or equal to the High Range value indicated in the Output Range Table.

Low Limit Alarm Enable This bit is only valid when the LCE bit is cleared. It is ignored when LCE is

set. When LCE is cleared and LLA is set, the Under Range Alarm status bit is set

13 LLA

when the Output is set to a value less than or equal to the Low Limit value indicated in the Output Range Table.

When LCE is cleared and LLA is cleared, the Under Range Alarm status bit is set when the Output is set to a value less than or equal to the Low Range value indicated in the Output Range Table.

15:14 ALE

Alarm Latch Enable When this bit is set, the Over Range, Under Range and LD Alarm bits will

remain set even when the Alarm condition is cleared. The Unlatch Alarm bits for this channel in the Output Table must be set to clear the alarms.

High Clamp, Low Clamp Value

• The High Clamp value will be ignored if HCE is not set.

• The Low Clamp value will be ignored if LCE is not set.

If you set the High or Low Clamp beyond the Limit for the specific Range/Format setting, the output is internally adjusted to the Limit values. In this case, the Limit value determines the Over or Under Range Alarm trigger if HCA or LCA is set respectively (assuming HCE or LCE is set).

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3.5.13 Channel Configuration Bit Mapping

Bit

Bit 15:14 NU

13 12 11 10 9 8 7 6 5 4 3 2 1 0

ALE

LLA

HLA

LCA

HCA

LCE

HCE

Options

Enable 0

Disable 1

4-20 mA 0 0 0

0-20 mA 0 0 1

±10 V 0 1 0

0-10 V 0 1 1

0-5 V 1 0 0

EU 0 0 0

PID 0 0 1

Percent 0 1 0

Raw/Prop 0 1 1

Enable 1 1 1 1 1 1 1

Disable 0 0 0 0 0 0 0

Data

Format

Range

Channel

Disable

3.5.14 Voltage/Current Output

The module has one 8-channel DAC and 8 programmable output drivers. They are configured and set based on user-configurable parameters.

The final current or voltage output signal is determined by:

• Range

• Data Format

• Output Word

• Operational state of the module:

Regardless of the final scaled value, the output is clipped to a High and Low Limit based on the following table:

- Run

- Program

- Fault

• The High and Low Range values indicate the intended use of the Range.

• The Current Ranges allow for a 2% overhead at each Range endpoint.

• The Voltage Ranges allow for a 5% overhead at each Range endpoint.

• Ranges with a 0 mA or 0 V Low Range are clipped at 0 mA or 0 V and

do not go negative.

Range Low Limit Low Range High Range High Limit

0 mA ~ 20 mA 0.0 mA 0.0 mA +20.0 mA +20.4 mA

4 mA ~ 20 mA +3.92 mA +4.0 mA +20.0 mA +20.4 mA

User’s Manual Pub. 0300308-02 Rev. A

Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-23

Range Low Limit Low Range High Range High Limit

0 V ~ 5 V 0.0 V 0.0 V +5.0 V +5.25 V

0 V ~ 10 V 0.0 V 0.0 V +10.0 V +10.5 V

-10 V ~ +10 V -10.5 V -10.0 V +10.0 V +10.5 V

3.5.15 User Scaling/Data Format and Range

The meaning of the Output Word of each channel depends on the Range and Data Format settings.

The Data Format and Range parameters in the channel configuration bits determine scaling. There are four pre-defined Data Format settings.

The following table shows the pre-defined scaling values and how they match with the output Analog Signal.

AnalogOutput = UserValue * M + B See corresponding M and B values in the table below.

Output Range Condition Analog Signal Raw/Prop EU PID % FS

High Limit 20.40 mA 32767 20400 16793 10250

4 to 20 mA

0 to 20 mA

±10 V

0 to 5 V

0 to 10 V

High Range 20.00 mA 31176 20000 16383 10000

Low Range 4.00 mA -32450 4000 0 0

Low Limit 3.92 mA -32768 3920 -82 -50

High Limit 20.40 mA 32767 20400 16711 10200

High Range 20.00 mA 31482 20000 16383 10000

Low Range 0.00 mA -32768 0 0 0

Low Limit 0.00 mA -32768 0 0 0

High Limit 10.50 VDC 32767 10500 16793 10500

High Range 10.00 VDC 31207 10000 16383 10000

Low Range -10.00 VDC -31208 -10000 0 -10000

Low Limit -10.50 VDC -32768 -10500 -410 -10500

High Limit 5.25 VDC 32767 5500 17202 10500

High Range 5.00 VDC 29646 5000 16383 10000

Low Range 0.00 VDC -32768 0 0 0

Low Limit 0.00 VDC -32768 0 0 0

High Limit 10.50 VDC 32767 10500 17202 10500

High Range 10.00 VDC 29646 10000 16383 10000

Low Range 0.00 VDC -32768 0 0 0

Low Limit 0.00 VDC -32768 0 0 0

3.5.16 Fault Mode/Program Mode Operation

During operation, the module may detect a hardware fault or that the system has changed the run mode (run/program).

User’s Manual Pub. 0300308-02 Rev. A

3-24 Chapter 3: Configuring the 2085sc-OF8 Using CCW

• All Outputs are turned off if a hardware fault is detected. If the hardware

fault clears, the outputs resume the previous setting.

• All outputs are turned off when Program Mode is detected. Outputs

resume normal operation when Run Mode is detected.

3.5.17 Module Specific Hardware Errors

A Micro850 or 870 PLC can generate a series of 0×F2xy error codes specific to an Expansion I/O module. The Fault code is 0×F29z, where z indicates the slot number of the expansion I/O. If z=0, then the slot number cannot be identified.

Fault Code Extended Fault Code Error Description

0×301 MCU Watchdog reset

0×F29z6

0×302 MCU board power brownout

0×303 Output driver over temperature

0×304 Unused

0×305 DAC communications error

3.5.18 Module Specific Configuration Errors

If you set invalid configuration values in the PLC, the CCW will generate a configuration fault. The connection status will be defaulted and disconnected.

Fault Extended Fault Code Error Description

Invalid Range

0×410-417

0×F2Bz7

0×420-427

The Range setting is not within the valid selectable range. See Configuration Table for possible values.

Invalid Data Format

The Data Format setting is not within the valid selectable range. See Configuration Table for possible values.

z indicates the slot number of the expansion I/O. If z=0, then the slot number cannot be identified

User’s Manual Pub. 0300308-02 Rev. A

Chapter 3: Configuring the 2085sc-OF8 Using CCW 3-25

Fault Extended Fault Code Error Description

Invalid Clamp Value

If LCE and HCE configuration bits are set, the High Clamp value is less than or equal to the Low Clamp value.

0×430-437

If LCE set and HCE not set, the Low Clamp Value is greater than or equal to the High Limit Value.

OR If HCE set and LCE not set, the High Clamp

Value is less than or equal to the Low Limit Value.

Technical Assistance

Note that your module contains electronic components which are susceptible to damage from electrostatic discharge (ESD). An electrostatic charge can accumulate on the surface of ordinary plastic wrapping or cushioning material. In

the unlikely event that the module should need to be returned to Spectrum Controls, please ensure that the unit is enclosed in approved ESD packaging (such as static-shielding / metalized bag or black conductive container).

Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment.

RMA (Return Merchandise Authorization) form required for all product returns. For further information or assistance, please contact your local distributor, or call

the Spectrum Controls Technical Support at: For Rockwell Automation Compatible I/O Products:

• USA 440-646-6900

• United Kingdom 01908 635230

• Australia 1800-809-929

• Mexico 001-888-365-8677

• Brazil (55) 11 3618 8800

• Europe +49 211 41553 63

or send an email to

support@spectrumcontrols.com

Declaration of Conformity

Available upon request

User’s Manual Pub. 0300308-02 Rev. A

Appendix A Manually Importing an AOP

This appendix explains how to manually import an AOP rampp file into CCW software.

1. Download the latest module AOP from Spectrum Controls website,

https://www.spectrumcontrols.com, and save the file to a local folder on your computer (normally the Downloads folder).

2. Run CCW.

3. From the Tools menu, select the Module Profile Tool option:

4. When prompted by Windows User Account Control, to confirm that you

wish to run the program, click Yes button.

The Module Profile Tool 2.0 window appears:

5. Click the Import button.

6. An Open dialog appears. Navigate to the provided .rampp file location,

and click the file you downloaded:

7. Click Open to import the file.

User’s Manual Pub. 0300308-02 Rev. A

A-2 Appendix A: Manually Importing an AOP

8. The program loads the .rampp file and informs you that you need to

restart the CCW program.

9. After the program restarts, create a new project or reload your project.

Select an Available slot from the Expansion Modules drop-down list:

The newly imported module is now available as a selection from the Expansion Modules list.

User’s Manual Pub. 0300308-02 Rev. A

Index

2085sc-OF8 AOP

import 3-5 Add On Profile (AOP) 3-2 Alarm Latch Enable

description 3-21 ALE

field 3-10 AOP

manual importation A-1, 1 ASCII

option 3-6 Assembly sizes 3-13 Binary

option 3-6 Block diagram 1-10 Browse

button 3-7 CCW tab 3-4 Channel

field 3-9 Configuration

textbox 3-6 Configuration option 3-6 Connection types 3-13 Data Format

field 3-9 Data Format and Range

list 3-23 Decimal

option 3-6 Declaration of Conformity 3-25 Default Configuration tab 3-4 Disable

field 3-9 Electrostatic Discharge

prevent 2-3 EMC Directive 2-1 Environmental

specifications 1-5 Expansion Modules

drop-down list 3-5 Factory default

on startup 3-12 Generate

configuration 3-11 Hardware

specifications 1-3 Hardware Features 1-7 Hazardous Location 2-2 HCA

field 3-10

Hex

option 3-6

High Clamp

description 3-21

High Clamp Alarm Enable

description 3-20

High Clamp Enable

description 3-20

High Clamp Value

field 3-10

High Limit Alarm Enable

description 3-21

HLA

field 3-10 Installation and Wiring 2-1 Launch

MCC utility 3-7 LCA

field 3-10 LCE

field 3-9 LED

indicator information 1-8 LLA

field 3-10 Low Clamp Alarm Enable

description 3-20 Low Clamp Enable

description 3-20 Low Clamp Value

description 3-21

field 3-11 Low Limit Alarm Enable

description 3-21 Maximum Length

information 3-6 Minimum spacing 2-4 Module

configuration errors 3-24

description 2-5

mounting 2-4

Overview 1-1 Module Catalog Name 3-5 Module Identity 3-13 Module Profile Tool 3-2 Module status word list

description 3-15 Mounting

DIN rail 2-6

module 2-4

panel 2-7

User’s Manual Pub. 0300308-02 Rev. A

A-2 Appendix A: Manually Importing an AOP

Noise 2-3 Output Ch<x>

description 3-18 Parts List 2-4 PLC

interfaces 3-13 Power

remove 2-3 Power Requirements 2-1 Radix

menu 3-6 Range

field 3-9 Remove Power 2-3 Safety Test

specifications 1-7 Software

updating 3-12

Specifications

environmental 1-5 hardware 1-3 safety test 1-7

System

description 1-1 Technical Assistance 3-25 Technical support

contact information, vi Unlatch Alarm Bits

description 3-18 Version

Software 3-12 View Module Profile window 3-3 Wiring Diagram 2-8

User’s Manual Pub. 0300308-02 Rev. A

notice. The Encompass logo and Micro800 are trademarks of Rockwell Automation.

Corporate Headquarters

Spectrum Controls Inc. P.O. Box 6489, Bellevue, WA 98008 USA 1705 132

Ave NE, Bellevue, WA 98005

Fax: 425-641-9473

Tel: 425-746-9481

Web Site: www.spectrumcontrols.com

E-mail: spectrum@spectrumcontrols.com

User’s Manual Pub. 0300308-02 Rev. A

Spectrum Controls Micro 800 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important Notes

Chapter 1 Module Overview

1.4.1 LED Blink Codes

1.4.2 1.1 LED Operation

1.4.3 2.1 LED Operation

Chapter 2 Installation and Wiring

2.1.1 EMC Directive

2.3.1 Hazardous Location Considerations

2.3.2 Prevent Electrostatic Discharge

2.3.3 Remove Power

2.3.4 Selecting a Location

Reducing Noise

2.4.1 Minimum Spacing

2.4.2 Parts List

2.4.3 Module Description

2.4.4 Insert Module Next to the Controller

Mounting Dimensions and DIN Rail Mounting

Panel Mounting

Wiring Diagram

Chapter 3 Configuring the 2085sc-OF8 Using CCW

3.4.1 Software Versioning

3.4.2 Software Updates

3.4.3 Startup and Factory Default Conditions

Module Identity

3.5.2 Connection Types and Assembly Sizes

3.5.3 Input Table

3.5.4 Module Status (AI_00)

3.5.5 Channel Output Status (AI_04:01)

3.5.6 Data Ch<x> (AI_12:05)

3.5.7 Module Firmware Revision (AI_13)

3.5.8 Output Table

3.5.9 Output Ch<x> (AO_07:00)

3.5.10 Unlatch Alarm Bits

3.5.11 Configuration Table

3.5.12 Configuration Bit Definition

High Clamp, Low Clamp Value

3.5.13 Channel Configuration Bit Mapping

3.5.14 Voltage/Current Output

3.5.15 User Scaling/Data Format and Range

3.5.16 Fault Mode/Program Mode Operation

3.5.17 Module Specific Hardware Errors

3.5.18 Module Specific Configuration Errors

Appendix A Manually Importing an AOP

Index