6.ELECTRICAL PARTS LIST ............................ 6-1
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED
LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –
SECTION 1
GENERAL
This section is extracted from instruction manual (3-862-932- ).
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-8 E
SECTION 2
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
LOADING BLOCK ASSY
1
screw
(M1.4
×
3.0)
6
FP661 flexible
board (CN803)
1
screw
(M1.4
×
3.0)
2
loading block assy
1
three screws
(M1.4
×
5
rear cabinet assy
3.0)
LC-61 BOARD
4
two claws
7
3
flexible board
(CN802)
flexible board
(CN805)
2
connector
(back light unit)
1
4
two screws
(M1.7 × 5)
3
3
screw
(M1.4
screw
(M1.4
×
3.0)
flexible board
(CN801)
6
4
two claws
×
3.0)
LC-61 board
2-1
1
front panel
5
connection cable
7
flexible board
(CN804)
BACK LIGHT UNIT
1
screw
(M1.7 × 5)
3
back light unit
2
claw
OPTICS BLOCK ASSY, FILM (PANEL) LIQUID CRYSTAL
3
optics block assy
4
shutter holder (C)
1
screw
(P1.7 × 4.0)
2
lens fixed plate
5
two film (panel) liquid crystals (C)
2-2 E
2-2
SECTION 3
White (100%)
approx.
0.3 V
approx.
0.7 V
approx.
0.3 V
• When color bar signals are entered
Red
Burst signal (flat)
Horizontal sync signal
ELECTRICAL ADJUSTMENTS
Precautions on adjustment:
1. Perform the adjustment in the given order.
2. Power supply voltage: DC 8.4 V
3. Equipment required
Electrical adjustment requires the following measuring equipment.
(1) Oscilloscope: 2 phenomena, band 30 MHz or more, with de-
(2) Pattern generator
(3) Regulated power supply × 2
(4) Digital voltmeter
(5) Frequency counter
(6) Connector for adjustment
4. Measurement points for adjustment are located at CN1003 on
the YC-148 board and at CN206 on the MA-324 board. The
pin No. and signal name of CN1003 and CN206 are listed below.
• YC-148 Board, CN1003
Pin No.Signal Name
1GND
2GND
3GND
44FSC
5GND
Pin No.Signal Name
6GND
7Y OUT
8VIDEO G
9N.C
10GND
5. Setting up Input Signals
(1) Video Signal
In adjusting this set, video signals obtained from the pattern
generator are used, and therefore these video output signals
must satisfy the specification. Connect the oscilloscope to the
VIDEO IN terminal, and confirm that the sync signal amplitude of video signals is approximately 0.3 V, the amplitude of
video part is approximately 0.7 V, burst signal amplitude is
approximately 0.3 V and flat, and the level ratio of burst signal to “red” signal is 0.30 : 0.66.
Where “chroma signal, and color bar signal with burst signal
turned off” is specified in the text, enter chroma signal and
color bar signal of which burst signal is turned off to the VIDEO
IN terminal as video input signals for adjustment.
• MA-324 Board, CN206
Pin No.Signal Name
1SIG R 1
2A
3SIG G 1
4POWER SW
5SIG B 1
6ENTER
7INT H
8VIDEO/XPC IN
Pin No.Signal Name
9GND
10GND
11B
12COM R
13C
14COM L
15SIG CEN
16P SIG B
Note 1: The page will not be changed over, unless the microprocessor in
the adjusting remote commander is a new one (UPD7503-G-C56-
12). In such a case, replace with new microprocessor (8-759148-35).
2. Adjusting Remote Commander
For the adjustment, the adjustment data saved in the nonvolatile memory (EEPROM) must be rewritten, and for this purpose the adjusting remote commander is used.
The adjusting remote commander makes two-way communication with the product using a remote control signal line
(LANC). The adjusting remote commander transmits pages,
addresses, and data up/down commands to the product. The
product transmits pages, addresses, and data to the adjusting
remote commander.
3. How to Use Adjusting Remote Commander
(1) Connect the adjusting remote commander to the CN501 on
MA-324 board via extension cable (J-6082-291A).
At this time, set the switch of extension cable to OFF
(
(OPEN) position.
Set the [PC] or [VIDEO] mode and turn ON the power on
the set.
(2) Set the HOLD switch on the adjusting remote commander to
the HOLD (SERVICE) position.
If connection is normal, the LCD display on the adjusting
remote commander will be as shown in Fig.3-2.
(4) Select page: 0, address: FF, and set 01 data. Thus, the data
input to page: E or F is enabled.
(5) After the adjustment finished, select page: 0, address: FF, and
set 00 data. Thus, the data change on page E or F is disabled.
(6) After all adjustments finished, turn OFF the main power sup-
ply (8.4 V) once.
4. Precaution on Use of Adjusting Remote Commander
Misoperation of the adjusting remote commander could erase
correct data. T o prev ent this, it is recommended to make a note
of data from page E or F before adjustment, and also to make
a note of new adjustment data each time the adjustment of one
item is finished.
Adjusting Remote Commander RM-95 (J-6082-053-B)
NORMAL/SERVICE
mode selection
)
Page change
HOLD
WIDE
ZOOM
TELE
REC
REVIEW
AUTO/MAN
EDIT SEARCH
FOCUS
START/
STOP
POWER
PageDataAddress
Fig. 3-2
(3) Operate the adjusting remote commander as follows:
• Page change
Press the EDIT SEARCH + button to increase the page.
Press the EDIT SEARCH – button to decrease the page.
There are 16 pages from 0 to F.
• Address change
Press the FF ()) button to increase the address.
Press the REW (0) button to decrease the address.
There are 256 addresses from 00 to FF.
• Data change (data setting)
Press the PLAY (() button to increase the data.
Press the STOP (p) button to decrease the data.
There are 256 data from 00 to FF.
• Adjustment data writing
The PAUSE button must be pressed to write adjustment
data (E or F pages) to the nonvolatile memory (EEPR OM).
(Unless the PAUSE is pressed, new data are not saved in
the nonvolatile memory.)
Data change
COUNTER
RESET DISPLAY FRAME SLOW
PAUSE
FF
RM-95
REW
REC
PB
STOP
Fig. 3-3
Data writing
Address
change
3-2
5. Data Processing
Certain adjustment items require the microprocessor data to be read out or the displayed data (hexadecimal numbers) on jigs or
adjusting remote commander to be calculated to get adjustment data. In such a case, convert hexadecimal numbers into decimal
numbers once, then make calculation, and convert its result into he xadecimal n umber as adjustment data. Table 1 shows hexadecimal
– decimal number conversion.
Hexadecimal – Decimal number conversion.
Lower digit
of hex.
0123456789
Higher digit
of hex.
00
123456789
1
1
2
3
4
5
6
7
8
9
A (A)
B (b)
C (c)
D (d)
E (E)
F (F)
Note: Data in ( ) are displayed on jig or adjusting remote commander.
Example:If display on jig or adjusting remote commander is BD (bd)
As higher digit of hex. number is B (b) and lower digit is D (d), the intersection “189” of 1 and 2 in Table 1 is the target decimal number.
3-3
6. Power ON Procedure for Adjustment
(1) Connect an extension cable to the adjusting remote commander.
(2) Set the [PC] or [VIDEO] mode on the set.
(3) After making sure that the HOLD switch on the adjusting remote commander is not turned on (not at left (NOR) position), supply 8.4
Vdc to the DC IN (J701).
(With the HOLD switch at HOLD position, the initial operation of the set does not finish, disabling the POWER switch function.)
(4) Turn ON the POWER switch on the set. Confirm that a green LED lights up.
(5) Set the HOLD switch on the adjusting remote commander to the HOLD (right (ADJ)) position.
7. Adjustment Finishing Procedure
Order PageAddressDataDescriptionRemarks
1.E or FCheck if adjusted data are written correctly to the given page and address.
2.2FF00
3.0FF00Page E or F: Write protect
4.Set HOLD switch on adj. remote commander to NOR position.
Set data 00 to given page and address.
Page 2: Reset
8. Password Reset (for operation check of the set)
(1) Turn the PO WER switc h on, then press the “Pass word Reset” a t the bottom of Po wer Bo x to reset the passwor d set by the customer.
(2) Operating the jog dial, select “No” on the Password Set screen to set “disuse of password”.
Or,
Order PageAddressDataDescriptionRemarks
1.00101Set data 01 to given page and address.Page E or F: Cancel protect
2.E or F04FFSet data FF to given page and address and press PAUSE.Set disuse of password
Final:After all adjustments and operation check finished, turn the POWER switch on, press the "Password Reset" at the bottom of Power Box, and
turn the POWER switch off.
9. EXT. VIDEO AUDIO mode: Turn the POWER switch on, and press and operate the jog dial from the initial screen.
Or,
Order PageAddressDataDescriptionRemarks
1.20001Set data 01 to given page and address.
2.22B00Set data 00 to given page and address.
10. Picture and tone quality standard setting: Press the MENU button and set the BRIGHT control.
Or,
Set data 01 to page:0, address:01 to cancel the protect on page F.
Order PageAddressDataDescriptionRemarks
F7B3FSet data 3F to given page and address, and press PAUSE.Ope. – Brightness: Center
F5340Set data 40 to given page and address, and press PAUSE.Ope. – Contrast: Center
F503FSet data 3F to given page and address, and press PAUSE.Ope. – Hue: Center
F513FSet data 3F to given page and address, and press PAUSE.Ope. – Density: Center
F8C02Set data 02 to given page and address, and press PAUSE.
Ope.– Bass boost: 0,
VOL. limit: OFF
Volume (Display unit) – Maximum
3-4
[Preset Data Writing]
Connection:
(1) Connect the adjusting remote commander to the CN501 on MA-324 board, and set the [VIDEO] mode (S904).
Data Writing Procedure
(1) Set data: 01 to page: 0, address: 01.
(2) Enter the data given in the table below.
Note: To write the data to the EEPROM, press the PAUSE button on the adjusting remote commander each time the data is set.
(3) After writing all data, set data: 00 to page: 0, address: FF.
E or F Page Adjustment Address and Initial Value
Make setting and adjustment only when IC502 (EEPROM) was replaced.
E Page:
AddressDataRemarks
0001Fixed value
01EB
02DC
03DA
048C
05DE
06DC
0705
0808
To adjust the video block, connect a pattern generator as shown
below. As video input signals for adjustment, enter video output
signals (color bar signals), unless otherwise specified.
Pattern Generator
Set
[Video Mute Level Adjustment]
Condition:
Input signalAll black (IRE 0%) signal (No set up)
Measurement pointYC-148 board CN1003 pin 7
Measuring equipmentOscilloscope
Adjustment pageF
Adjustment address52
Specification value0 ± 0.03 Vp-p
(1) Connect a digital voltmeter to the CN206 pin !¢ on the MA-
324 board.
(2) Set (or confirm) data: 01 to page: 0, address: 01.
(Cancel F page protect)
(3) On page: F, address: 76, change data with the PLAY and
STOP buttons and press the PAUSE button to write data so
that the digital voltmeter reading satisfies the specification
value.
[White Balance Adjustment]
Preparation:
Set data: 1F to page: F, address: 7B.
Condition:
Input signalSVGA 60 Hz: White (50%)
Measurement pointLCD R screen
Measuring equipmentVideo camera
Adjustment pageF
Adjustment address6B, 6D
Specification valueWith no color
Adjustment Procedure:
(1) LCD R screen on video camera.
(2) Set (or confirm) data: 01 to page: 0, address: 01.
(Cancel F page protect)
(3) Page: F, address: 6B, 6D
Change data at these two addresses with the PLA Y and ST OP
buttons and press the PAUSE button to write data so that the
F page data of looking into the finder.
Adjust it so that the finest white can be seen.
POWER SAVING
[Power Saving Sensor Adjustment]
ModePC
SignalNo signal
Measurement point
Measurement equipment
Adjustment pageF
Adjustment address57
Adjustment Procedure:
(1) Place the specified board 6.5 cm away from sensor.
(2) Set data: 08 to page: F, address 8C.
(3) Find the value when the highest bit of the data on page: 3,
address: 12 changes to “H” with raising the data on page: F,
address: 57 from the initial value data: 40h by 08h.
(4) Set data: 00 to page: 0, address: FF.
(5) Set data: 02 to page: F, address: 8C.
Note: It is necessary to input data: 03 to page: 0, address: FF before read-
ing the data in page: 03. Also without input the data: 00 to page: 0,
address: FF, you cannot input any data to page: F after the data in
page: 3 is read.
Displayed data on adj. remote commander
Adjustment and Adjustment Parts: MA-324 board (see page 3-15)
3-13
POWER SUPPLY BLOCK
[Change Adjustment]
ModePC
SignalPC AUDIO IN: No signal
Measurement point
Measuring equipment
Adjustment pageE, F
Adjustment address0B, 0C, 0D, 0E (E page)
Connection:
Referring to Fig. 3-4 (see page 3-15), connect the following equipment.
(1) Connect the regulated power supply and a digital voltmeter
to DC IN terminal.
(2) Connect the adjusting remote commander to the CN501 on
MA-324 board.
(3) Connect a PC to the RGB and PC ADUIO IN terminals.
Menu Setting:
(Picture and tone quality standard setting) (see page 3-4)
Adjustment Procedure:
(1) Adjust the output voltage of regulated power supply so that
DC IN terminal voltage (DD-107 board J701) is 8.85 ± 0.01
Vdc.
(2) Turn ON the POWER switch on the set.
(3) Set data: 03 to page: 0, address: FF.
(4) Set data: 0A to page: 2, address: 01.
(5) Read data (XXh) on page: 3, address: 74.
(6) Set data: 00 to page: 0, address: FF.
(7) Set data: 01 to page: 0, address: 01. (Cancel E and F page
protect)
(8) Using the following formulas (calculation of hexadecimal
numbers), calculate the adjustment data and enter them to
Page: FAddress: FEFFE = XXh – 39h
(9) Set data: 00 to page: 0, address: 01.
(10) Connect the regulated power supply and a digital voltmeter
to the battery terminal.
(Keep connecting the regulated power supply to DC IN terminal)
(11) Adjust the output voltage of regulated power supply so that
the battery terminal voltage is 8.35 ± 0.01 Vdc.
(12) Set data: 03 to page: 0, address: FF.
(13) Set data: 0A to page: 2, address: 01.
(14) Read data (YYh) on page: 3, address: 75.
(15) Set data: 00 to page: 0, address: FF.
(16) Set data: 01 to page: 0, address: 01.
(17) Using the following formulas (calculation of hexadecimal
numbers), calculate the adjustment data and enter them to
VOLUME: Minimum
Displayed data on adj. remote commander
Connection:
Referring to Fig. 3-4 (see page 3-15), connect the following equipment.
(1) Connect the regulated power supply and a digital voltmeter
to the battery terminal.
(2) Connect the adjusting remote commander to the CN501 on
MA-324 board.
(3) Connect a pattern generator to the RGB and PC AUDIO IN
terminal.
Menu Setting:
(Picture and tone quality standard setting) (see page 3-4)
Adjustment Procedure:
(1) Adjust the output voltage of regulated power supply so that
the battery terminal voltage is 6.0 ± 0.01 Vdc.
(2) Turn ON the POWER switch on the set.
(3) Set data: 03 to page: 0, address: FF.
(4) Set data: 0A to page: 2, address: 01.
(5) Read data (ZZh) on page: 3, address: 7D.
(6) Set data: 00 to page: 0, address: FF.
(7) Set data: 01 to page: 0, address: 01. (Cancel F page protect)
(8) Using the following formulas (calculation of hexadecimal
numbers), calculate the adjustment data and enter them to