Sony MDXC-800-REC Service manual

MDX-C800REC
SERVICE MANUAL
SPECIFICATIONS
US Model
Canadian Model
Model Name Using Similar Mechanism NEW Mini Disc Mechanism Type MG-715B-160 Optical Pick-up Name KMS-263A
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION 19 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 1% total harmonic distortion.
Other Specifications MD recoder section
Signal-to-noise ratio 92 dB Frequency response 10 – 20,000 Hz Wow and flutter Below measurable limit Laser Diode Properties
Material GaAlAs Wavelength 790 nm Emission Duration Continuous Laser output power Less than 5 mW*
* This output is the value measured at a distance
of 200 mm from the objective lens surface on the Optical Pick-up Block.
Tuner section
FM
Tuning range 87.5 – 107.9 MHz Antenna terminal External antenna connector Intermediate frequency 10.7 MHz/450 kHz Usable sensitivity 8 dBf Selectivity 75 dB at 400 kHz Signal-to-noise ratio 66 dB (stereo),
Harmonic distortion at 1 kHz
Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz
AM
Tuning range 530 – 1,710 kHz Antenna terminal External antenna connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity 30 µV
Power amplifier section
Outputs Speaker outputs
Speaker impedance 4 – 8 ohms Maximum power output 45 W × 4 (at 4 ohms)
72 dB (mono)
0.6% (stereo),
0.3% (mono)
(sure seal connectors)
General
Outputs Audio outputs
Power antenna relay control lead Power amplifier control lead
Inputs Telephone ATT control
lead Digital input connector BUS audio input connector BUS control input connector
Tone controls Bass ±9 dB at 100 Hz
Treble ±9 dB at 10 kHz
Power requirements 12 V DC car battery
(negative ground)
Dimensions Approx. 178 × 50 × 184 mm
(7 1/8 × 2 × 7 1/4 in.) (w/h/d)
Mounting dimensions Approx. 182 × 53 × 163 mm
(7 1/4 × 2 1/8 × 6 1/2 in.)
(w/h/d) Mass Approx. 1.5 kg (3 lb. 1 oz.) Supplied accessories Parts for installation and
connections (1 set)
Front panel case (1)
U.S. and foreign patents licensed from Dolby laboratories Licensing Corporation.
Design and specifications are subject to change without notice.
1
d

SERVICE NOTE

CAUTION
Use of controls or adjustments or performance of proce­dures other than those specified herein may result in haz­ardous radiation exposure.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, ob­serve from more than 30 cm away from the objective lens.
HANDLING PRECAUTION FOR THE OVER WRITE HEAD
The over write head is susceptible to damage. When adjusting and checking the over write head, it requires careful handling.
over write hea
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK (KMS-263A)
The laser diode in the optical pick-up block may suffer electrostatic break-down easily. When handling it, perform soldering bridge to the laser-tap on the flexible board. Also perform measures against electrostatic break-down sufficiently bef ore the operation. The flex­ible board is easily damaged and should be handled with care.
pick-up
laser-tap
flexible board
variable resistor
Never turn this variable resistor.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE P ART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT . NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
TABLE OF CONTENTS
1. GENERAL
Location of controls................................................................. 4
Getting Started......................................................................... 4
Setting the clock ...................................................................... 4
MD player CD/MD unit .......................................................... 5
Recording on an MD ............................................................... 6
Editing an MD ......................................................................... 8
Radio ....................................................................................... 9
Other Functions ..................................................................... 10
TV/Video ............................................................................... 11
Connections ........................................................................... 13
2. DISASSEMBLY
2-1. Sub Panel Assy .................................................................. 16
2-2. MD Mechanism Block ...................................................... 16
2-3. Main Board, Digital Board................................................ 17
2-4. Heat Sink (REC) ............................................................... 17
2-5. MD Mechanism................................................................. 18
2-6. Computer Board ................................................................ 18
2-7. Servo Board....................................................................... 19
2-8. Tension Spring (B) ............................................................ 19
2-9. Chassis (L), (R) Assy ........................................................ 20
2-10. Loading Motor Assy.......................................................... 20
2-11. Sled Motor Assy................................................................ 21
2-12. Sensor Board ..................................................................... 21
2-13. Spindle Motor Assy........................................................... 22
2-14. Over Write Head ............................................................... 22
2-15. Optical Pick-up ................................................................. 23
4. EXPLODED VIEWS
4-1. Sub Panel Section.............................................................. 57
4-2. Front Panel Section ........................................................... 58
4-3. Chassis Section ................................................................. 59
4-4. MD Mechanism Section (1) .............................................. 60
4-5. MD Mechanism Section (2) .............................................. 61
4-6. MD Mechanism Section (3) .............................................. 62
5. ELECTRICAL PARTS LIST ........................................ 63
3. DIAGRAMS
3-1. IC Pin Descriptions ........................................................... 24
3-2. Block Diagram –MD Section–.......................................... 30
3-3. Block Diagram –Tuner Section–....................................... 31
3-4. Block Diagram –Display Section–.................................... 32
3-5. Circuit Boards Location .................................................... 33
3-6. Printed Wiring Board –Servo Section– ............................. 34
3-7. Schematic Diagram –Servo Section (1/3)– ....................... 36
3-8. Schematic Diagram –Servo Section (2/3)– ....................... 37
3-9. Schematic Diagram –Servo Section (3/3)– ....................... 38
3-10. Printed Wiring Board –Sensor Section– ........................... 39
3-11. Schematic Diagram –Sensor Section– .............................. 39
3-12. Printed Wiring Board –Computer Section– ...................... 40
3-13. Schematic Diagram –Computer Section– ......................... 41
3-14. Printed Wiring Boards –Main Section– ............................ 42
3-15. Schematic Diagram –Main Section (1/4)– ........................ 44
3-16. Schematic Diagram –Main Section (2/4)– ........................ 45
3-17. Schematic Diagram –Main Section (3/4)– ........................ 46
3-18. Schematic Diagram –Main Section (4/4)– ........................ 47
3-19. Printed Wiring Board –Relay Section– ............................. 48
3-20. Schematic Diagram –Relay Section–................................ 49
3-21. Printed Wiring Board –Key Section–................................ 50
3-22. Schematic Diagram –Key Section–................................... 51
3
SECTION 1

GENERAL

This section is extracted from instruction manual.
4
56789101112131415
SECTION 2

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
2-1. SUB PANEL ASSY
4 two claws
5 CN700
2 PTT 2.6x6
2-2. MD MECHANISM BLOCK
0 MD mechanism block
7 PTT 2.6x6
6 sub panel assy
5 ground point screw
(PTT 2.6x6)
3 claw
1 PTT 2.6x6
6 CONNECTION board
8 P 2x5
16
2 PTT 2.6x6
4 CN823
9 bracket (R) (MD)
1 PTT 2.6x6
3 CN100
2-3. MAIN BOARD, DIGITAL BOARD
0
0
5 MAIN board
4 ground point screws
(PTT 2.6x6)
3 ground point screw (PTT 2.6x6)
8 DIGITAL board
6 CN821
2 PTT 2.6x10
7 PTT 2.6x1
1 PTT 2.6x10
2-4. HEAT SINK (REC)
6 heat sink (REC)
5 PTT 2.6x1
4 PTT 2.6x10
3 PTT 2.6x10
2 PTT 2.6x10
1 PTT 2.6x10
17
2-5. MD MECHANISM
4
2 P 2x3
1 P 2x3
7 bracket (F) (MD)
2-6. COMPUTER BOARD
9 CN561
8 CN400
6 P 2x3
4 P 2x3
3 shield case (U)
0 MD mechanism
5 shield case (77)
18
3 CN401
4 COMPUTER board
2 PS 2x
1 PS 2x4
)
2-7. SERVO BOARD
d
1 PS 2x4
2 PS 2x4
6 SERVO boar
5 CN440
2-8. TENSION SPRING (B)
3 CN510
4 CN520
2 tension spring (B)
1 tension spring (B
19
y
2-9. CHASSIS (L), (R) ASSY
y
0 damper (T)
9 tension spring (F)
qa chassis (L) assy
8 chassis (R) ass
7 damper (T)
6 tension spring (F)
1 P 2x3
2-10. LOADING MOTOR ASSY
5 lever (OPS)
3 P 2x3
5 P 2x3
4 P 2x3
2 P 2x3
1 OWH flexible board
3 P 2x3
4 loading motor ass
20
2 CN552
f
2-11. SLED MOTOR ASSY
d
5 PS 2x4
6 CN551
2 wire
1 OWH flexible board
7 sled motor assy
3 P 1.7x2
4 spring (SL), lea
2-12. SENSOR BOARD
5 PS 2x4
claw
1 Removal the solders
6
4 PS 2x4
3 CN551
2 CN552
7 SENSOR boar
21
y
2-13. SPINDLE MOTOR ASSY
2-14. OVER WRITE HEAD
2 P 1.7x2
1 P 1.7x2
3 spindle motor ass
1 P 1.7x6
2 over write head (RF325-74A)
22
d
2-15. OPTICAL PICK-UP
6 main shaft
5 optical pick-up
4 K 2x3
2 OWH flexible board
3 K 2x3
1 OWH flexible boar
23
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