Sony KLV-22BX350 Schematic

5 (1)

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MA N U A L

LCCT CHASSIS

Segment: P-2F

Version

Date

Subject

1

1/2012

1ST Issue

2

3/2012

New Model Addition : KLV-32BX350/ , KLV-40BX450/1 ( Pg 91)

LCD TV

9-888-133-02

SERVICE MANUAL

LCCT CHASSIS

Segment: P-2F

LCD TV

9-888-133-0

MODEL LIST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

COLOR

COMMANDER

DEST.

 

 

MODEL

COLOR

COMMANDER

DEST.

 

 

 

 

 

 

 

 

KLV-22BX350

Black

RM-GA021

Singapore,

 

KLV-32BX35A

Black

RM-GA021

Singapore,

 

 

 

 

 

 

Indonesia,

 

 

 

 

 

Indonesia,

 

 

 

 

 

 

Philippines,

 

 

 

 

 

Vietnam,

 

 

 

 

 

 

SOGUL,

 

 

 

 

 

Philippines,

 

 

 

 

 

 

South Africa, India

 

 

 

 

 

Thailand, Malaysia

 

 

 

 

 

 

Malaysia, Saudi

 

 

 

 

 

 

 

 

 

 

KLV-26BX350

Black

RM-GA021

Singapore,

 

KLV-40BX450

Black

RM-GA021

Singapore,

 

 

 

 

 

 

SOGUL,

 

 

 

 

 

Indonesia,

 

 

 

 

 

 

South Africa, India

 

 

 

 

 

Vietnam,

 

 

 

 

 

 

Thailand, Saudi

 

 

 

 

 

Philippines,

 

 

 

 

 

 

 

 

 

 

 

 

 

SOGUL,

 

 

 

 

 

 

 

 

 

 

 

 

 

South Africa, India

 

 

 

 

 

 

 

 

 

 

 

 

 

Thailand, Malaysia

 

 

 

 

 

 

 

 

 

 

 

 

 

Saudi, Iran

 

 

 

KLV-32BX350

Black

RM-GA021

Singapore,

 

KLV-46BX450

Black

RM-GA021

Singapore,

 

 

 

 

 

 

Indonesia,

 

 

 

 

 

Indonesia,

 

 

 

 

 

 

Vietnam,

 

 

 

 

 

Vietnam,

 

 

 

 

 

 

Philippines,

 

 

 

 

 

Philippines,

 

 

 

 

 

 

SOGUL,

 

 

 

 

 

SOGUL,

 

 

 

 

 

 

South Africa, India

 

 

 

 

 

South Africa, India

 

 

 

 

 

 

Thailand, Malaysia

 

 

 

 

 

Thailand, Malaysia

 

 

 

 

 

 

Saudi, Iran

 

 

 

 

 

Saudi, Iran

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

RM-GA021

TABLE OF CONTENTS

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4

 

 

 

 

 

 

 

 

 

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

 

SECTION 1

RM-GA021

 

 

 

 

 

 

 

 

SAFETY NOTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control knobs, shields, covers, ground straps and mounting

 

 

 

1-1. Caution Handling of LCD Panel

3)Check all

 

 

 

When repairing the LCD Panel, make sure you are grounded with a wrist band.

hardware have been replaced. Be absolutely certain you have replaced all

 

 

 

When repairing the LCD Panel on the wall, the panel must be secured using the 4

the insulators.

 

 

 

mounting holes on the rear cover.

4) Look for unauthorized replacement parts, particularly transistors that were

 

 

 

1)

Do not press the panel or frame edge to avoid the risk of electric shock.

installed during a previous repair. Point them out to the customer and

 

 

 

2)

Do not scratch or press on the panel with any sharp objects.

recommend their replacement.

 

 

 

3)

Do not leave the module in high temperature or in areas of high humidity for

5) Look for parts which, though functioning show obvious signs of deterioration.

 

 

an extended period of time.

Point them out to the customer and recommend their replacement.

 

 

 

4)

Do not expose the LCD panel to direct sunlight.

6) Check the line cords for cracks and abrasion. Recommend the replacement

 

5)

Avoid contact with water. It may cause short circuit within the module.

of any such line cord to the customer.

 

 

 

6)

Disconnect the AC power when replacing the backlight (CCFL) or

7) Check the antenna terminals, metal trim, metallized knobs, screws and all

 

 

 

 

inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)

other exposed metal parts for AC leakage. Check leakage test as described

 

7)

Always clean the LCD panel with a soft cloth material.

next.

 

 

 

8)

Use care when handling the wires or connectors of the inverter circuit.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

 

 

Damaging the wires may cause a short circuit.

1-3. Leakage Test

 

 

 

9)

Protect the panel from ESD to avoid damaging the electronic circuit

 

 

 

 

(C-MOS).

The AC leakage from any exposed metal part to earth ground and from all exposed

 

10) During the repair, DO NOT leave the Power On or Burn-in period for more than

metal parts to any exposed metal part having a return to chassis must not exceed

 

1 hour while the TV is face down on a cloth.

0.5mA (500 microamperes).

 

 

 

 

 

 

 

 

 

 

 

Leakage current can be measured by any one of the three methods:-

 

 

 

 

 

 

 

 

 

 

 

1) A commercial leakage tester such as the SIMPSON 229 or RCA WT-540A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Follow the manufacturers instructions to use those instructions.

 

 

 

 

 

 

 

 

 

 

 

2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital

 

 

 

 

 

 

 

 

 

 

 

multimeter is suitable for this job.

 

 

 

 

 

 

 

 

 

 

 

3) Measuring the voltage drop across a resistor by means of a VOM or battery

 

 

 

 

 

 

 

 

 

operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must

 

 

 

 

 

 

 

 

 

have an accurate low voltage scale. The SIMPSON'S 250 and SANWA

 

 

 

 

 

 

 

 

 

 

 

SH-63TRD are examples of passive VOMs that are suitable. Nearly all

 

 

 

 

Figure 1. TV is faced down on a cloth during repair.

battery operated digital multimeter that have a 2 VAC range are suitable.

 

 

 

 

(see Figure 2.)

 

 

 

1-2. Safety Check-Out

 

 

 

 

 

 

 

 

After correcting the original service problem, perform the following safety checks

 

 

 

 

 

before releasing the set to the customer:-

 

 

 

 

 

1)

Check the area of your repair for unsoldered or poorly soldered connections.

 

 

 

 

 

 

Check the entire board surface for solder splashes and bridges.

 

 

 

 

 

2)

Check the interboard wiring to ensure that no wires are pinched or contact

 

 

 

 

 

 

high-wattage resistors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2. AC voltmeter to check AC leakage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

Safety Notes

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

 

 

 

 

 

 

1-4. How to Find a Good Earth Ground

1)A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.

2)If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

3)If a cold-water pipe is not accessible, connect a 60to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure 3).

Figure 3. Checking for earth ground.

1-5. Warnings and Caution

1)These servicing instructions are for use by qualified service personnel only.

2)To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

3)An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

4) Be sure to follow these guidelines to protect your property and avoid causing serious injury.

Carry the TV with an adequate number of people; larger size TVs require two or more people.

Correct hand placement while carrying the TV is very important for safety and to avoid damages.

5) Components identified by shading and ! mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical

for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

1-6. Lead Free Information

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF

Logo

Figure 5: LF logo on circuit board

6

Safety Notes

 

 

 

 

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The servicing of these boards requires special precautions. It is strongly

FFC can reverse insertion to connector of BAQ board.

 

recommended to use Lead Free Solder material in order to guarantee optimal

If reverse insertion FFC, all pins short-circuit, and board is broken.

 

quality of new solder joints. Lead Free Solder is available under the following

 

 

 

 

 

 

part numbers:-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Number

 

Diameter

 

Remarks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-640-005-19

 

0.3mm

 

0.25Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-640-005-20

 

0.4mm

 

0.50Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-640-005-21

 

0.5mm

 

0.50Kg

 

 

 

 

 

 

 

 

7-640-005-22

 

0.6mm

 

0.25Kg

 

 

 

 

 

 

 

 

7-640-005-23

 

0.8mm

 

1.00Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-640-005-24

 

1.0mm

 

1.00Kg

 

 

< Insertion>

 

 

 

 

 

 

 

 

 

 

7-640-005-25

 

1.2mm

 

1.00Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-640-005-26

 

1.6mm

 

1.00Kg

 

 

 

 

 

 

 

 

Due to high melting point of Lead Free Solder, the soldering iron tip

 

 

BAQ Board

 

 

 

 

 

 

 

 

 

 

temperature needs to be set to 370 degrees centigrade. This requires

 

 

 

 

 

 

 

soldering equipment capable of accurate temperature control coupled

 

 

 

 

 

 

 

with a good heat recovery characteristics.

 

 

 

 

 

 

 

 

 

For more information on the use of Lead Free Solder,

 

 

 

 

 

 

 

 

 

please refer to http://www.sony-training.com

 

 

 

 

 

 

 

 

 

1-7. Handling the FLEXIBLE FLAT CABLE (FFC)

 

 

 

<Pull out>

 

 

When you insert / pull out FFC, please grasp a reinforcement board

 

 

 

 

 

 

 

 

 

 

and main body of FFC.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BAQ Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Notes

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

1-8. Disassemble Rear Cover (22” )

 

 

 

 

 

 

 

 

 

 

 

 

 

Screws detail refer to Section 6

 

 

 

 

 

 

 

 

 

 

 

 

1-9. Assemble Rear Cover (22” )

 

Screws detail refer to Section 6

Please press the set (until hear click sound)

 

before put at the stand.

 

 

 

8

Sony KLV-22BX350 Schematic

Safety Notes

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

 

RM-GA021

1-10. Disassemble Rear Cover (26” , 32” . 40” , 46” )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screws detail refer to Section 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1- . Assemble Rear Cover (26” , 32” . 40” , 46”)

26”

32”

40”

46”

 

Please press the set (until hear click sound)

 

Screws detail refer to Section 6

 

 

before put at the stand.

 

 

 

 

 

 

 

 

Cord , Power

 

 

 

 

 

 

9

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

SECTION 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RM-GA021

 

 

 

 

SELF DIAGNOSTIC FUNCTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1. Overview of Control Buttons

 

 

2-2. LED Display Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status

 

 

Picture Off/

 

Standby

 

Power LED

Remarks

 

 

 

 

 

 

 

 

 

 

 

 

 

Timer LED

 

LED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Power

 

 

 

Power Off

 

 

OFF

 

OFF

 

OFF

*1 power switch off (by

 

 

 

 

 

( AC Off and *1)

 

 

 

 

side key)

 

 

 

2.

CH +/-, up/down

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Vol +/-, left/right

 

 

 

Power On

 

 

OFF

 

OFF

 

Green

 

 

 

 

 

 

 

 

 

 

 

 

4.

Input Select, Enter

 

 

 

Standby

 

 

OFF

 

Red

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

5.

Home

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

( by remote control off only )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Remote sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Picture Off

 

 

Green

 

Off

 

Green

 

 

 

 

 

 

 

 

 

 

 

 

7.

Picture Off/Timer Indicator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Standby Indicator

 

 

 

Set "Sleep Timer"

 

 

Orange

 

Off

 

Green

 

 

 

 

 

 

 

 

 

 

 

 

9.

Power Indicator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set "On Timer"( Power On )

 

 

Orange

 

Off

 

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set "On Timer"( Standby )

 

 

Orange

 

Red

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Picture Frame

 

 

Orange

 

Off

 

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

 

 

 

The number of LED

 

 

 

 

 

 

 

 

 

Failure

 

 

Off

 

 

Off

blinking indicates

 

 

 

 

 

 

 

 

 

 

 

 

Blinking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cause of failure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error of panel ID

 

 

Orange

 

Off

 

Green

Blinking:0.5sec On /

 

 

 

 

 

 

 

 

 

 

 

Blinking

 

 

Blinking

0.5sec Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Software Updating

 

 

Orange

 

Red

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blinking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-3. LED Pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When safety shutdown occurs, Standby LED display reports the cause by using the lightning

 

 

 

 

 

 

 

patterns as indicated below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5sec

3.0sec

 

 

 

3.0sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example: The figure above shows LED display when SHUTDOWN is caused by Audio

 

 

 

 

 

 

 

 

 

 

 

 

 

Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds

 

 

 

 

 

 

 

interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Self Diagnostic Function

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

2-4. Standby LED Error Display

Note: Details refer to Troubleshooting Section.

 

The Number of

Detection Items

Board Error Item

Monitoring Items

Content

 

 

Standby LED

 

 

 

 

 

 

(RED blinking)

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Main Power Error

Power Board Error (G*)

REG12V_MON

Reg 12V failed

 

 

 

 

 

 

 

 

 

3

Audio Error

B* board Error

X_AUDIO_MON

Audio failure

 

 

 

 

 

 

 

 

 

5

T-con Error

T-con Board Error

TCON_ERR

T-CON failed

 

 

 

 

 

 

 

 

 

 

Panel ID NVM Error

 

Panel I2C ACK

Panel ID NVM Failed

 

 

 

 

 

 

 

 

 

6

Backlight Error

Inverter Board Error

BL_ERR

Backlight Error

 

 

 

 

 

 

 

 

 

-

 

B* board Error

RTC 12C ACK

RTC IC Failed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note : When RTC error occurs, Shutdown error count for RTC error is incremented by 1.

TV does not go to Safety Shutdown. Standby LED does not flash.

 

 

Segment

Size

B*

G*

 

 

 

 

 

Board

Board

 

 

 

 

 

Type

Type

 

 

 

 

 

 

 

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

 

 

 

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

 

 

 

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

 

 

 

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

 

 

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

Self Diagnostic Function

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

2-5. Triage Chart

 

 

 

Blinking

 

 

 

No Picture

 

 

 

 

 

No Sound

 

 

 

 

 

 

2

3

5

6

Tuner

Video1

VIdeo2

Component

HDMI

PC

Main Speaker

HP

Video1

Video2

Component

Tuner

HDMI

USB

 

 

BAQ Board

h

h

K

h

h

h

h

h

h

h

h

h

h

h

h

h

h

h

 

 

HQ board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tact SW board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GD1 (22")

h

K

K

h

 

K

K

K

K

K

K

K

 

 

 

 

 

 

 

 

G9 (26"&32")

h

K

K

h

 

K

K

K

K

K

K

K

 

 

 

 

 

 

 

 

G10 (40")

h

K

K

h

 

K

K

K

K

K

K

K

 

 

 

 

 

 

 

 

G11 (46")

h

K

K

h

 

K

K

K

K

K

K

K

 

 

 

 

 

 

 

 

T-Con Board

 

 

h

 

 

K

K

K

K

K

 

 

 

 

 

 

 

 

 

 

Speaker Unit

 

K

 

 

 

 

 

 

 

 

h

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Panel Module

 

 

h

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FFC Cable

 

 

K

 

 

h

h

h

h

h

K

K

 

 

 

 

 

 

 

 

Joint Connector

 

K

K

K

 

 

 

 

 

 

K

K

K

K

K

 

K

K

 

Note: Details refer to Troubleshooting Section.

h Doubtful part problem K Few possibility

12

Troubleshooting

 

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

SECTION 3

RM-GA021

 

 

 

 

 

 

TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-1. Troubleshooting Flow

START

Does the Power Led

stay on when the

See

TV is switched on ?

No Power

Is the Standby Led

See

blink ?

Standby LED Blink

 

 

Green & Amber

Panel ID Error

blink?

Panel Not Supported.

Is the Picture and

See Audio/Video

Sound OK ?

Troubleshooting doc.

 

 

END

Note:

1. Details refer to each Troubleshooting Section.

2. Refer to Troubleshooting Reference location.

13

Troubleshooting

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-2. No Power

 

 

 

 

 

 

 

 

 

No Power

 

 

 

 

 

 

 

 

 

 

AC Cord

BAQ Board

 

 

 

 

 

 

 

 

 

 

 

 

Check AC

 

 

 

 

 

 

 

 

 

AC IN c

 

 

 

 

 

 

 

 

 

88 -132V for

 

 

 

 

 

 

 

 

 

176 – 264V for

 

 

 

• See DDcon

 

 

 

 

Mo

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

 

Check St

 

 

 

 

 

 

 

 

 

at JL6015

 

 

 

 

 

 

 

 

 

it is

 

 

 

 

 

 

 

 

 

OK

 

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check

 

 

 

 

 

 

 

 

 

 

 

Segment

Size

B*

 

G*

 

 

at J

 

 

 

 

 

on B*

 

 

 

 

Board

Board

 

 

It is12

 

 

 

 

Type

Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

26

BAQ

 

G9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

32

BAQ

 

G9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

3-2-1. *DDcon

START

Check JL6010 Voltage.

Is the voltage 1.2V? no

B* Board

yes

Check JL6011 Voltage.

Is the voltage 1.5V? no

(B* Board)

yes

Check JL6012 Voltage.

no

Is the voltage 3.3V?

 

B* Board

 

yes

 

Check JL6013 Voltage.

Is the voltage 5.0V? no

B* Board

yes

Check F6000

B* Board

Change

B* Board

Change

B* Board

Change

B* Board

Check JL6014

no

Change

Voltage

 

Is the voltage 1.2V?

 

B* Board

B* Board

 

 

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

After checking, take note of

NG condition & change BAQ board

15

Troubleshooting

 

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

 

 

RM-GA021

 

3-3. Standby Led Blinking

 

 

 

 

 

 

 

 

 

 

 

3-3-1. 2-times Led blinking

3-3-2.

3-times Led blinking

 

 

 

2 Times Blinking

 

START

Check Power On

no

 

 

 

at JL6004.

 

Change B*

 

 

 

Is the voltage 3.3V?

 

 

 

 

 

 

 

 

 

B* Board

 

 

 

 

Chec

 

 

 

 

 

 

 

 

 

Speaker I

yes

 

 

 

at SP

 

 

 

 

 

Change

 

 

 

 

OK

G* Board

 

 

 

 

 

 

 

 

 

Check A

 

 

 

 

at CN600

 

 

 

 

 

on B*

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

Segment

Size

B*

G*

 

 

 

 

Board

Board

 

 

 

 

Type

Type

 

 

 

 

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

 

 

Check

NG

AUDIO+12.5V

Change

at F4000

F4000

B* board

 

OK

IC4002 damage.

Change B* Board

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

16

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

3-3. Standby Led Blinking

 

 

3-3-3. 5-times Led blinking

5-times blinking

Check Pin5

PANEL_VCC_SW

CN6001

on the B* Board

OK

Replace the Harness

Between G* and Panel

(a)

NG

Replace

the LVDS Harness

NG

NG

G* Board

Replace B* Board

Symptom

NG

 

Improved

Harness

 

 

Replace Panel

Symptom

Improved

LVDS Harness

END

Note :

PANEL_VCC_SW = 5V æ22”

= 12V±10% : Others

Symptom

Improved

B* Board

Symptom

Improved

LCD Panel

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

17

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-3. Standby Led Blinking

3-3-4. 6-times Led blinking

START

Check Backlight On,

JL6008 ~ 3V

(B* Board)

OK

Check BL_ERR,

JL6007 ~ 0V

(B* Board)

OK

Check all Harness

OK

NG

B* Board

NG

Inverter/G* Board/Harness

NG Harness

 

 

OK

 

 

 

 

 

 

 

Change Inverter.

Inverter

Segment

Size

B*

G*

 

 

 

 

 

 

Board

Board

 

 

NG

 

 

 

Type

Type

 

 

 

 

 

 

 

 

 

 

 

 

OK

P-2F

22

BAQ

GD1

 

 

Change G* Board.

G* Board

 

 

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

 

 

NG

 

 

 

 

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Panel

 

P-2F

40

BAQ

G10

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

3-4. Audio Problem

Audio Problem

Main Speaker No

Refer “Main Speaker

Sound

No Sound”

 

 

 

HP Out No Sound

Refer “HP Out

 

 

No Sound”

 

*V1, V2/D1 or

Refer “Analog Audio

 

PC/HDMI analog

 

Input

 

no sound?

 

No Sound

 

 

Analog RF

no sound? Refer “Analog RF

No Sound”

HDMI Audio

Refer “HDMI Audio

no sound?

No Sound”

 

USB Audio

Refer “USB Audio

no sound?

No Sound”

 

 

* V1 = Video1, V2 = Video2,

 

D1 = Component1

 

 

19

Troubleshooting

 

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

 

 

RM-GA021

 

3-4. Audio Problem

 

 

 

 

 

 

 

 

 

3-4-1. Main Speaker No Sound

Main Spk No

 

 

 

 

 

 

 

 

Sound

A

 

 

 

 

NG

 

 

 

Correct UI

Change spk

NG

 

wire

 

Change

NG

 

main spk

 

NG

Refer “Standby

LED Blink”

Audio UI Setting, ok?

 

 

NG

Amp IC /

 

 

CL4000,CL4001

OK

 

CL4002,CL4003 ~3.3Vdc

 

Main IC NG

 

(BAQ Board)

 

 

 

 

 

 

Spk Wire,

 

 

 

 

Connector, ok?

 

OK

 

 

 

 

 

 

OK

 

 

 

 

 

 

L4000, L4001,

NG

 

 

 

L4002, L4003 ~ 2.2Vdc, ok?

Amp IC NG

Spk Impedance

 

 

7~8ohm, ok?

 

(BAQ Board)

 

 

 

 

 

 

OK

 

OK

 

 

F4000

 

 

 

 

Ok?

NG

 

 

 

 

 

OK

 

 

 

 

 

 

 

 

Check AUDIO+12.5V

 

 

 

 

at CN6001 pin 17/19

 

 

 

 

on BAQ Board?

 

Change BAQ Board

 

 

 

OK

 

 

 

 

A

20

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

3-4. Audio Problem

 

 

 

 

 

 

3-4-2. HP Out No Sound

HP Out No Sound

HP cable, ok?

OK

R3073 ~ 3.3Vdc, ok? (when insert HP) –(B * Board)

OK

RB5004 x_audio_mute2,

~ 3.3Vdc (B* board)

OK

Change B* Board

NG

Change HP cable

NG

Detection NG

NG

Main IC NG

3-4-3. Analog Audio Input No Sound

 

 

Analog audio

 

 

 

 

input no sound

 

 

Change

NG

 

 

 

 

 

 

Audio RCA cable,

 

 

RCA cable

 

 

ok?

 

 

 

 

 

OK

 

 

Change audio

NG

 

 

 

 

 

Audio analog source,

 

 

source

 

 

ok?

 

 

 

 

 

OK

 

 

 

 

Change B* Board

 

 

 

 

 

 

 

 

 

 

 

Segment

Size

 

B*

G*

 

 

 

 

 

 

Board

Board

 

 

 

 

 

 

Type

Type

 

 

 

 

 

 

 

 

 

 

P-2F

 

22

 

BAQ

GD1

 

 

 

 

 

 

 

 

 

 

P-2F

 

26

 

BAQ

G9

 

 

 

 

 

 

 

 

 

 

P-2F

 

32

 

BAQ

G9

 

 

 

 

 

 

 

 

 

 

P-2F

 

40

 

BAQ

G10

 

 

 

 

 

 

 

 

 

 

P-2F

 

46

 

BAQ

G11

 

 

 

 

 

 

 

 

21

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

3-4. Audio Problem

 

 

 

 

 

 

3-4-4. HDMI Audio No Sound

HDMI Audio input no sound

Change

NG

HDMI cable,

HDMI cable

 

 

ok?

 

 

 

 

OK

Change HDMI

NG

HDMI source,

 

source

 

ok?

 

 

OK

Change to

NG

*HDMI sound

supported format

 

format ok?

 

 

 

 

OK

 

 

Change BAQ Board

* Please refer to IM for supported HDMI audio format.

3-4-5. USB no sound

 

USB Audio input

 

no sound

 

OK

Change USB

NG

thumbdrive

USB thumbdrive,

 

ok?

 

OK

Change to

NG

supported format

*USB audio

format, ok?

 

OK

Change BAQ Board

* Please refer to IM for supported USB audio format.

22

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-4. Audio Problem

3-4-6. Analog RF no sound

Analog RF input no sound

Change RF

NG

cable

 

 

NG

Change RF

 

source/channel

 

NG

Refer “Speaker

No Sound”

NG

Refer “Tuner

Problem”

RF cable,

 

 

ok?

 

UI setting, ok?

OK

 

(TV System, AFT, Audio Filter)

 

 

RF source,

 

 

ok?

 

OK

OK

 

 

Raster sound,

 

 

ok?

 

 

OK

 

Change B* Board

 

 

Tuning,

OK

 

 

 

ok?

 

 

NG

Correct UI

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

23

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-4. Audio Problem

3-4-7. 3-times Blinking for Audio Error

TV 3x blinking

B

OK

 

 

 

 

Spk Impedance

OK

7~8ohm, ok?

NG

Change spk

Change

main spk

wire

 

 

 

 

 

 

 

 

 

 

 

 

NG

Power Board NG

 

 

(G*).

 

 

Remove spk

connector (CN4000), ok? L4000, L4001, L4002 & L4003 impedance to ground.

(B* Board)

NG

(B* Board)-

NG

Low Z

(<100Kohm)

F4000

 

 

 

 

Ok?

 

 

OK

Output short to

GND / Amp IC NG

CN6001 pin17,19, 12.5V ok? (B* Board)

OK

High Z

Check impedance (>0ohm)

CN6001 pin19 <-> C4023 (+ve) (B* Board)

Low Z

Change B* Board

(~0ohm)

 

B

Z

Amp IC NG

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

24

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

 

 

RM-GA021

 

 

 

 

 

 

 

 

3-5. Video Problem

Picture On Screen

 

 

 

Distorted Or Missing

Check LED 6x

Yes

Refer to Power Troubleshoot (STANDBY LED

 

times blink?

 

BLINK Æ 6x times blinking

Backlight

No

 

 

No

 

 

turns ON?

 

 

 

Yes

No

Tuner, OK?

Yes

No

Video 1, OK?

Yes

No

Video 2, OK?

Yes

No

Component, OK?

Yes

No

HDMI, OK?

Yes

No

PC, OK?

Yes

Finish

Refer Tuner

Problem”

Refer “Vid eo 1 Problem”

Refer “Vid eo 2 Problem”

Refer “ Component

Problem”

Refer “ HDMI

Problem”

Refer “P C

Problem”

Check Eco

Yes

Power Saving

Refer to IM Eco

ON?

Power Saving

 

 

Setting

No

 

 

Change B*

 

board

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

25

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-5. Video Problem

3-5-1. Tuner Troubleshooting Flow

Analog RF input no picture

Check RF source cable and antenna, OK?

OK

Check JL1003 =

+3.3V?

OK

Check R1030 =

+3.3V?

OK

Raster, OK?

OK

Tuning, OK?

NG

NG

NG

NG

OK

Change RF cable and antenna

Change BAQ board

Change BAQ board

Check LVDS

NG

harness

 

connection

 

between BAQ

 

board, OK?

 

NG

 

Reconnect LVDS cable

 

or change new LVDS

 

 

Change BAQ board

OK

cable

 

 

26

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-5. Video Problem

3-5-2. Video 1 Troubleshooting Flow

1) Flow Chart A

Video 1 Problem

Check Video input source

NG

Video Signal Source Problem or

 

signal or cable.

 

cable problem

OK

 

 

Check Input

NG

 

 

Change B* board

jack ” J3005”

 

 

 

OK

 

 

Check LVDS harness

NG

Reconnect LVDS cable or

 

connection between

 

change new LVDS cable

B* board.

 

 

OK

Change B* board

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

27

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-5. Video Problem

3-5-2. Video 1 Troubleshooting Flow

2) Flow Chart B

 

 

 

 

Ref1

 

 

 

 

 

 

 

 

 

Check

 

 

 

 

 

 

 

 

 

 

 

input

OK

Confirm waveform at

 

OK

 

 

 

 

 

 

Video1

signal

 

IC5000 defect

 

 

 

 

 

C3033 (face to IC5000)

 

 

 

 

 

 

NG picture

1Vp-p at

 

 

 

(B* Board)

 

 

 

 

 

same as ref 1

 

 

 

 

 

 

 

FB3000

 

 

 

 

 

 

 

 

 

 

 

(CB input pattern)

 

 

 

 

 

 

 

 

 

(B*Board)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG

 

NG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Confirm R3043,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Segment

Size

B*

G*

 

 

 

 

 

FB3000 & C3033

 

 

 

 

R3302 defect

 

 

 

 

Board

Board

 

 

 

 

connection and

 

 

 

 

 

 

(B* Board)

 

 

 

 

Type

Type

 

 

 

 

value

 

 

 

 

 

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

 

(B* Board)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-5. Video Problem

3-5-3. Video 2/ Component Troubleshooting Flow

Component Problem

Check Video 2 /

Component Setting.

OK

Check component input source signal or cable.

OK

Check Input jack ” J3006” ( B*)

OK

Check LVDS harness connection between B* board.

OK

Change B* board

NG

NG

NG

NG

Refer to IM Video2 /

Component Setting

Component Signal Source Problem

or cable problem

Change B* board

Reconnect LVDS cable or

Segment

Size

B*

G*

 

 

Board

Board

change new LVDS cable

 

 

 

 

 

Type

Type

 

 

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

 

29

Troubleshooting

KLV-22, 26,32 BX350, 32BX35A, 40,46 BX450

 

 

RM-GA021

3-5. Video Problem

3-5-4. Video 2 Troubleshooting Flow

Video2 NG picture

Ref2

Check

input signal

OK Confirm waveform at

1Vp-p at

C3025 (face to IC5000)

FB3001

same as ref2

(B* Board)

(CB input pattern)

NG

NG

 

R3014 or R3017

Confirm FB3001 &

defect

C3025 connection and value

(B* Board)

(B* Board)

OK

IC5000 defect

 

(B* Board)

 

 

Segment

Size

B*

G*

 

 

Board

Board

 

 

Type

Type

 

 

 

 

P-2F

22

BAQ

GD1

 

 

 

 

P-2F

26

BAQ

G9

 

 

 

 

P-2F

32

BAQ

G9

 

 

 

 

P-2F

40

BAQ

G10

 

 

 

 

P-2F

46

BAQ

G11

 

 

 

 

30

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