SONY HVR-1500 V2 Service Manual
DIGITAL HD VIDEOCASSETTE RECORDER
HVR-1500
ANALOG INPUT BOARD
HVBK-1505
SERVICE MANUAL
Volume 2 1st Edition
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
HVR-1500
/ Table of Contents
............................................................................... 3 (J)
........................................................................ 3 (J)
Manual Structure
Purpose of this manual ........................................................... 3 (E)
Related manuals ..................................................................... 3 (E)
1. Spare Parts
DVP-42 ......................................................................... 4-11
HPR-20 ......................................................................... 4-14
CN-1968A ........................................................... 4-14
KY-614 ......................................................................... 4-16
HP-136 ................................................................ 4-16
KY-616 ......................................................................... 4-17
RP-133 .......................................................................... 4-18
RT-10 ............................................................................4-18
SDI-94 ........................................................................... 4-19
CN-2905 ..............................................................4-19
SSS-12 ..........................................................................4-21
1-1. Notes on Repair Parts ..................................................... 1-1
1-1.
1-2. Exploded Views ..............................................................1-2
1-3. Electrical Parts List .......................................................1-27
1-4. Supplied Accessories .................................................... 1-90
1-5. Optional Fixtures .......................................................... 1-90
........................................................... 1-1
2. Semiconductor Pin Assignments
3.
3. Circuit Description
This section is published one of these days.
4. Block Diagrams
Overall ............................................................................ 4-2
AVP-7 .............................................................................4-4
DDE-22 (HVBK-1505) .................................................. 4-8
DR-428BG ......................................................................4-9
CC-83G, 84G, 85G .............................................. 4-10
CN-1863 .............................................................. 4-10
SE-521G, 522G, 525G, 538G ............................. 4-10
5. Schematic Diagrams
AVP-7 ............................................................................. 5-2
CC-83G .........................................................................5-22
CC-84G .........................................................................5-22
CC-85G .........................................................................5-22
CN-1863 ....................................................................... 5-22
CN-1968A ..................................................................... 5-22
CN-2905 ....................................................................... 5-23
HP-136 ..........................................................................5-23
DDE-22 .........................................................................5-24
DR-428BG ....................................................................5-31
DVP-42 ......................................................................... 5-36
HPR-20 ......................................................................... 5-50
KY-614 ......................................................................... 5-65
KY-616 ......................................................................... 5-70
MB-1098 .......................................................................5-75
RP-133 .......................................................................... 5-81
RT-10 ............................................................................5-88
SDI-94 ........................................................................... 5-91
SE-521G ..................................................................... 5-102
SE-522G ..................................................................... 5-102
SE-525G ..................................................................... 5-102
SE-538G ..................................................................... 5-102
SSS-12 ........................................................................5-104
Frame Wiring ..............................................................5-115
HVR-1500
1
6. Board Layouts
AVP-7 .............................................................................6-2
CC-83G ...........................................................................6-4
CC-85G ...........................................................................6-4
CC-84G ...........................................................................6-4
CN-1863 ......................................................................... 6-5
CN-1968A ....................................................................... 6-5
CN-2021G ....................................................................... 6-5
CN-2022G ....................................................................... 6-5
CN-2905 ......................................................................... 6-5
DDE-22 ...........................................................................6-6
DR-428BG ......................................................................6-8
DVP-42 ......................................................................... 6-10
HPR-20 ......................................................................... 6-12
HP-136 ..........................................................................6-13
KY-614 ......................................................................... 6-14
KY-616 ......................................................................... 6-16
MB-1098 .......................................................................6-18
RP-133 .......................................................................... 6-20
RT-10 ............................................................................6-22
SE-521G ....................................................................... 6-23
SE-522G ....................................................................... 6-23
SE-525G ....................................................................... 6-23
SE-538G ....................................................................... 6-23
SDI-94 ........................................................................... 6-24
SSS-12 .......................................................................... 6-26
2
HVR-1500
HVR-1500
3 (J)
Purpose of this manual
Related manuals
Manual Structure
This manual is the Service Manual Volume 2 for the Digital HD Videocassette
Recorder HVR-1500, the option board Analog Input Board HVBK-1505.
This manual contains the parts lists, semiconductor pin assignments, block diagrams, schematic diagrams and board layouts.
In addition to this Service Manual Volume 2, the following manuals are provided.
..
. Operating Instructions
..
HVR-1500 (Supplied with HVR-1500)
Part number : 3-993-538-0X
HVBK-1505 (Supplied with HVBK-1505)
Part number : 3-993-605-0X
..
. CD-ROM Manual (Supplied with SY model)
..
This manual contains the Japanese, English, French, German, Italian, and Spanish
operating instructions (PDF).
Part number : 3-993-560-0X
..
. Service Manual Volume 1 (Not Supplied with equipment)
..
Contains the maintenance information of this equipment and servicing information
necessary for parts replacement and adjustments.
Part number : 9-968-316-0X
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
This service manual contains a complete list of semiconductors and their ID Nos.,
and thus should be used together with the CD-ROM.
Part number: 9-968-546-06
HVR-1500
3 (E)
Section 1
Spare Parts
1-1. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked ! are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts commonality and improvement.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
1-1.
HVR-1500
1-1
Top Panel
1-2. Exploded Views
BVTT3 x 6
7
9
8
a
8
2
7
12
BVTT3 x 6
7
6
6
1
BVTT3 x 6
5
BVTT3 x 6
BVTT3 x 6
4
BVTT
3 x 6
BVTT3 x 6
10
a
11
11
BVTT3 x 6
3
10
1-2
BVTT3 x 6
HVR-1500
No. Part No. SP Description
1 A-1185-264-A s MOUNTED CIRCUIT BOARD, RT-10
2 A-1220-433-A s MOUNTED CIRCUIT BOARD, RP-133
3 3-629-704-03 s CUSHION R
4 3-629-705-03 s CUSHION L
5 3-633-557-01 o PROTECTOR
6 3-729-076-01 s SCREW (+B) (2X3)
7 3-729-076-11 s SCREW (+B) (2X4)
8 3-733-690-01 s +B 4X6 (CU,NI)
9 3-993-403-02 s PANEL,TOP
10 3-993-408-01 s CUSHION 3
11 4-043-045-01 s FOOT
12 4-382-854-01 s SCREW (M3X8), P, SW (+)
7-685-871-01 s SCREW +BVTT 3X6 (S)
Top Panel
HVR-1500
1-3
Front Panel
P3 x 6
112
105
111
107
110
HARNESS
104
(AC PSW)
HARNESS
(KY-HP)
b
a
102
P3 x 8
110
103
113
110
a
b
110
110
109
106
109
110
110
108
P3 x 8
HARNESS
(KY-MB)
101
1-4
HVR-1500
No. Part No. SP Description
101 A-1185-257-A s MOUNTED CIRCUIT BOARD, KY-614
102 A-1185-262-A s MOUNTED CIRCUIT BOARD, HP-136
103 A-1185-263-A s MOUNTED CIRCUIT BOARD, KY-616
104 A-8329-622-B s GUIDE (A) ASSY, CASSETTE
105 X-3704-923-3 s PANEL SUB ASSY,FRONT
106 1-478-929-21 s BLOCK, LIGHT GUIDE PLATE (2.7)
107 ! 1-771-124-11 s SWITCH, POWER
108 1-833-749-11 s CABLE, FLEXIBLE FLAT (45 CORE)
109 3-056-233-21 s SCREW (M2), LOCK ACE, P2
110 3-855-938-01 s SCREW +PSW2X5
111 3-991-298-02 s SWITCH,EJECT
112 3-992-998-02 s KNOB,VR
113 4-382-854-01 s SCREW (M3X8), P, SW (+)
7-682-147-01 s SCREW +P 3X6
7-685-146-11 s SCREW +P 3X8 TYPE2 NON-SLIT
Front Panel
HVR-1500
1-5
Cassette Compartment Assembly
201
a
208
229
229
202
227
228
(Tool for
re-assembling)
PIN Ø3
229
206
217
204
212
230
224
223
229
229
209
222
226
205
a
210
221
b
231
225
220
219
218
226
222
211
223
207
229
216
224
1-6
229
214
CN-2022G BOARD
232
226
233
233
226
CN-2021G
BOARD
202
234
232
223
PIN Ø3
(Tool for
re-assembling)
b
203
213
229
233
229
215
HVR-1500
No. Part No. SP Description
201 A-8279-216-E s GEAR ASSY,MOTOR
202 A-8324-829-A s CASSETTE COMPARTMENT ASSY
203 X-3605-645-2 s PLATE AR ASSY,RACK
204 X-3605-646-2 s PLATE AL ASSY,RACK
205 X-3605-647-1 o GEAR(L) ASSY,DRIVING
206 X-3605-648-2 o RACK BML ASSY
207 X-3605-649-2 o RACK BMR ASSY
208 X-3605-661-3 s MOTOR ASSY
209 1-830-961-11 s CABLE, FLEXIBLE FLAT (18 CORE)
210 3-623-426-01 o BEARING
211 3-623-577-01 o SLIDER,TS
212 3-623-578-04 s LID,TS
213 3-623-579-01 o SLIDER,LID
214 3-623-580-03 o RACK CL
215 3-623-581-03 o RACK CR
216 3-623-582-02 o RACK AR
217 3-623-583-02 o RACK AL
218 3-623-584-02 o GEAR(R),DRIVING
219 3-623-585-03 o WHEEL,WORM
220 3-623-586-02 o GEAR,LIMITER
221 3-623-587-01 o GEAR,RELAY
222 3-623-588-01 o ROLLER,FT
223 3-623-589-01 o ROLLER ,ST
224 3-623-590-01 o ROLLER,AP
225 3-623-591-03 s RUBBER,LIMITER
Cassette Compartment Assembly
226 3-623-592-01 s SPRING,EXTENSION
227 3-623-659-01 o GEAR B
228 3-623-660-02 o GEAR,WORM
229 3-624-231-01 s SCREW M2,SPECIAL
230 3-625-807-01 o G COVER
231 3-626-803-01 o PLATE,LIMITER
232 3-701-437-11 s WASHER PLASTIC (2.1X4X0.25)
233 3-701-437-21 s WASHER,PLASTIC (2.1X0.5)
234 3-813-830-01 s TUBE (4.2X2.6), SPIRAL
HVR-1500
1-7
Gears and SE-521G Board
320
318
308
320
317
314
319
307
320
320
309
319
319
302
316
306
a
SE-538G
BOARD
318
311
312
315
303
301
b
c
305
b
313
318
304
c
318
310
a
1-8
HVR-1500
No. Part No. SP Description
301 A-1156-473-A s MOUNTED CIRCUIT BOARD, SE-521G
302 A-8279-202-C s MOTOR ASSY,LD
303 A-8279-205-B o GEAR ASSY,NO.3
304 X-3604-970-5 s GEAR ASSY,MODE
305 X-3605-638-1 o GEAR ASSY,FG
306 1-831-127-11 s CABLE, FLEXIBLE FLAT (15CORE)
307 1-959-130-12 o HARNESS, SUB (RS)
308 3-614-479-02 o GEAR, NO.1
309 3-614-481-02 o WORM(2)
310 3-614-485-01 o NO.4 GEAR
311 3-614-570-03 o GEAR,LIMITTER,TR
312 3-614-663-02 s SPRING,TR LIMITTER
313 3-623-451-01 o GEAR,WORM,LD
314 3-623-452-02 o HOLDER,WORM
315 3-623-534-02 o NO.3 GEAR
316 3-623-535-01 o SLEEVE
317 3-623-702-01 o SHAFT,WORM
318 3-669-465-01 s WASHER(1.5), STOPPER (PA)
319 3-701-437-01 s WASHER PLASTIC (2.1X0.14)
320 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
Gears and SE-521G Board
HVR-1500
1-9
Tension Regurator and Head Cleaner Assembly
404
409
422
422
411
420
W2.6
418
W2.6
408
406
414
407
417
413
416
415
422
422
422
401
410
412
419
421
405
a
402
422
403
a
1-10
HVR-1500
Tension Regurator and Head Cleaner Assembly
No. Part No. SP Description
401 A-1156-785-A s TENSION REGULATOR G ASSY
402 A-8279-200-C s GEAR ASSY,ME
403 A-8279-399-D o ARM ASSY,TG1
404 A-8323-782-F o CLEANER ASSY, HEAD
405 X-3605-620-2 o GEAR ASSY,ME
406 X-3605-665-3 s ROLLER ASSY,HC
407 X-3605-898-1 s ARM ASSY,ROLLER
408 ! 1-454-942-32 s SOLENOID, PLUNGER
409 3-349-859-31 s WASHER
410 3-623-497-01 o COVER,ME
411 3-623-498-01 s SPRING(ME),COMPRESSION
412 3-623-499-02 s SPRING,ME
413 3-623-771-02 o HOLDER,CAM,HC
414 3-623-774-01 o ROLLER,CAM,HC
415 3-623-775-01 o SLIDER,HC
416 3-623-780-01 o SPRING,PRESS,HC
417 3-623-781-02 o SPRING,RELEASE,HC
418 3-669-607-02 s SCREW +PSW (SMALL ROUND)2.6
419 3-701-439-01 s WASHER PLASTIC (3.1X0.13)
420 3-701-443-11 s WASHER PLASTIC (5.2X0.25)
421 3-726-829-01 s WASHER,STOPPER (PLA)
422 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
7-688-002-01 s W2.6, SMALL
HVR-1500
1-11
Drum and Rail Assembly
504
502
518
501
503
519
518
518
512
506
516
518
518
505
513
515
511
517
510
514
515
512
507
508
515
518
509
1-12
HVR-1500
No. Part No. SP Description
501 A-1156-786-A s LED (HOLDER G) ASSY
502 A-8279-023-L s SHUTTLE ASSY,(L)
503 A-8279-024-L s SHUTTLE ASSY,(R)
504 A-8320-101-F o RAIL ASSY
505 ! A-8320-778-C s DRUM ASSY, DEH-13B-R
506 X-3604-945-5 s SUB ASSY,RAIL
507 X-3604-946-5 s LINK ASSY(L),THREADING
508 X-3604-947-4 s LINK(R)ASSY,THREADING
509 1-803-490-12 s SENSOR, DEW CONDENSATION
510 3-614-593-01 s SPRING(R),LD
511 3-614-594-02 s SPRING(L),LD
512 3-614-602-01 o SHAFT,RAIL
513 3-614-609-01 o GEAR(L),THREADING
514 3-614-610-02 o GEAR(R),THREADING
515 3-669-465-01 s WASHER(1.5), STOPPER (PA)
516 3-701-438-11 s WASHER PLASTIC (2.6X0.25)
517 3-701-441-21 s WASHER PLASTIC (4.1X0.5)
518 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
519 3-954-285-11 s SCREW(M1.4X0.2)
Drum and Rail Assembly
HVR-1500
1-13
Pinch Solenoid and Limitter Assembly
601
612
610
611
613
607
612
608
609
612
606
614
602
604
614
614
605
603
1-14
HVR-1500
Pinch Solenoid and Limitter Assembly
No. Part No. SP Description
601 A-8279-201-E s LIMITTER ASSY,PINCH
602 A-8279-203-F s SOLENOID ASSY,PINCH
603 A-8279-204-B s MOTOR ASSY,RS
604 A-8279-400-C o ARM ASSY,TG8
605 1-959-130-12 o HARNESS, SUB (RS)
606 3-614-478-01 o CAM,ELEVATOR
607 3-614-484-01 o NO.5 GEAR
608 3-614-548-02 o NO.6 GEAR
609 3-614-661-01 o NO.7 GEAR
610 3-623-508-01 s SPRING,PRESS,PINCH
611 3-624-818-01 s SPRING,PL
612 3-669-465-01 s WASHER(1.5), STOPPER (PA)
613 3-669-596-01 s WASHER 2.3, STOPPER (PLA)
614 3-729-013-41 s SCREW (M1.4X3.5), WASHERHEAD (+P)
HVR-1500
1-15
MIC Assembly and T Reel, Capstan Motors
705
719
714
721
720
715
710
717
716
K2 x 4
710
720
708
720
707
706
720
704
701
719
718
712
713
711
720
1-16
702
SE-525G
BOARD
720
703
709
HVR-1500
MIC Assembly and T Reel, Capstan Motors
No. Part No. SP Description
701 ! A-1141-580-A s MOTOR, DC SRD14A/J-RP
702 ! A-1141-582-A s MOTOR, DC SCD16A/J-RP
703 A-1156-531-A s MOUNTED CIRCUIT BOARD, SE-522G
704 A-8279-026-F s ARM ASSY,T DRAWER
705 A-8323-659-C s HOLDER SUB ASSY, MIC
706 X-3605-630-5 o STOPPER(M) ASSY,MIC
707 X-3605-635-1 o RETAINER(T1) ASSY,RMP
708 1-762-551-11 s SWITCH, PUSH
709 1-831-127-11 s CABLE, FLEXIBLE FLAT (15CORE)
710 3-559-408-11 s WASHER,POLYETHYLENE,DIA.1.2
711 3-614-549-03 o T GEAR
712 3-623-447-01 o SHAFT(T),SLID
713 3-623-455-01 s SPRING,T
714 3-623-475-02 o ARM(1),MIC
715 3-623-476-02 o RAIL,MIC
716 3-623-477-02 o PLATE,CN PUSH
717 3-623-478-01 s SPRING,CN COMPRESSION
718 3-625-948-01 o WASHER,SPRING
719 3-669-465-01 s WASHER(1.5), STOPPER (PA)
720 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
721 3-701-437-01 s WASHER PLASTIC (2.1X0.14)
7-621-591-00 s SCREW +K 2X4
HVR-1500
1-17
RLR Assembly and S Reel Motor
802
809
816
817
811
817
803
815
804
812
815
816
817
805
814
811
813
815
808
806
817
817
807
801
K2 x 4
818
810
K2 x 4
1-18
HVR-1500
No. Part No. SP Description
801 ! A-1141-581-A s MOTOR, DC SRD15A/J-RP
802 A-8323-660-E o RLR ASSY
803 X-3605-615-4 s ARM(S)ASSY,RLR
804 X-3605-616-6 s ARM(M) ASSY,RLR
805 X-3605-617-2 o ARM ASSY,S PUSH
806 X-3605-619-4 o ROLLER ASSY,S
807 X-3605-633-1 o RETAINER(S1) ASSY,RMP
808 3-623-446-01 o SHAFT(S),SLID
809 3-623-449-03 o PLATE,L PUSH
810 3-623-450-01 s SPRING,MIC
811 3-623-483-01 s SPRING(S2),RLR
812 3-623-484-01 s SPRING(M1),RLR
813 3-623-495-04 o HOLDER,S ROLLER
814 3-623-575-01 s SPRING,S PUSH
815 3-701-436-11 s WASHER (1.6x0.25) (PLASTIC)
816 3-726-829-01 s WASHER,STOPPER (PLA)
817 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
818 3-669-465-01 s WASHER (1.5), STOPPER
7-621-591-00 s SCREW +K 2X4
RLR Assembly and S Reel Motor
HVR-1500
1-19
Brake Assembly
906
906
902
W 2.6
PRECISION
P2.6 x 2.8
903
905
901
904
906
No. Part No. SP Description
901 A-8323-663-C o BRAKE ASSY
902 ! 1-454-930-22 s SOLENOID, PLUNGER
903 3-623-520-01 s SPRING,COMPRESSION
904 3-629-565-02 o SLIDER,BR
905 3-726-829-01 s WASHER,STOPPER (PLA)
906 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
7-627-556-08 s SCREW, PRECISION +P 2.6X2.8
7-688-002-03 s WASHER 2.6 (SMALL)
1-20
HVR-1500
1002
Gears and MIC Drive Assembly
1009
1009
1007
1009
1010
1011
1003
1005
1009
1009
1004
1001
1006
1008
No. Part No. SP Description
1001 X-3605-631-1 o GEAR ASSY,R SHIFT
1002 X-3605-636-1 o GEAR(C) ASSY
1003 X-3605-639-4 s HOLDER ASSY,M
1004 3-623-444-01 o GEAR B1
1005 3-623-445-02 s SPRING(MIC),EXTENSION
1006 3-623-453-01 o GEAR B
1007 3-623-454-02 o GEAR A
1008 3-623-548-04 o ARM(M),MIC STOPPER
1009 3-669-465-01 s WASHER(1.5), STOPPER (PA)
1010 3-701-437-01 s WASHER PLASTIC (2.1X0.14)
1011 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
HVR-1500
1-21
M Stop Solenoid Assembly
1112
1111
a
d
b
c
1112
1112
1102
1113
1104
1116
c
P2 x 2
1114
1112
1115
a
1113
1109
b
1110
1114
1117
1115
1103
d
1107
1108
1101
1106
1117
1-22
1105
HVR-1500
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