Sony HDVF-20A User Manual

HD ELECTRONIC VIEWFINDER
HDVF-20A
MAINTENANCE MANUAL 1st Edition Serial No. 10001 and Higher
! WARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
X-RAY RADIATION WARNING
Be sure that parts replacement in the high voltage block and adjustments made to the high voltage circuits are carried out precisely in accordance with the procedures given in this manual.
HDVF-20A

Table of Contents

Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Relative manual ................................................................................................... 3 (E)
Contents ............................................................................................................... 4 (E)
1. Service Overview
1-1. Location of Printed Circuit Boards .......................................................1-1 (E)
1-2. Connector Input/Output Signals............................................................1-1 (E)
1-3. Replacing CRT......................................................................................1-2 (E)
1-4. Disconnecting/Connecting Flexible Card Wire ....................................1-3 (E)
1-5. Notes on Repair Parts............................................................................1-3 (E)
1-6. Circuit Description ................................................................................1-4 (E)
2. Electrical Alignment
2-1. General Information for Electrical Adjustment ....................................2-1 (E)
2-1-1. Notes on Adjustment............................................................2-1 (E)
2-1-2. Equipment/Fixtures Required ..............................................2-1 (E)
2-1-3. Connection ...........................................................................2-1 (E)
2-1-4. Extending Viewfinder ..........................................................2-2 (E)
2-1-5. Setting of the VF SCAN Mode ............................................2-2 (E)
2-1-6. Setting of the Format............................................................2-2 (E)
2-2. Power Supply Voltage Adjustment.......................................................2-3 (E)
2-3. Vertical Hold Adjustment .....................................................................2-3 (E)
2-4. Horizontal Hold Adjustment .................................................................2-3 (E)
2-5. Horizontal Duty Adjustment .................................................................2-4 (E)
2-6. Heater Voltage Adjustment...................................................................2-4 (E)
2-7. Focus Adjustment..................................................................................2-5 (E)
2-8. Picture Frame Adjustment.....................................................................2-6 (E)
2-9. Bright Extent Adjustment .....................................................................2-7 (E)
2-10. Horizontal Picture Positioning Adjustment ..........................................2-8 (E)
2-11. Peaking Level Adjustment ....................................................................2-9 (E)
2-12. Clamping Level Adjustment .................................................................2-9 (E)
2-13. 4:3 Picture Frame Adjustment ............................................................2-10 (E)
HDVF-20A
1 (E)
3. Spare Parts
3-1. Exploded Views .......................................................................................... 3-1
3-2. Electrical Parts List ..................................................................................... 3-3
3-3. Supplied Accessories ..................................................................................3-9
3-4. Tools and Fixtures.......................................................................................3-9
4. Semiconductor Pin Assignments
5. Block Diagram
Overall Block ..............................................................................................5-2
6. Schematic Diagrams
VF-70 ..........................................................................................................6-1
DF-58 ..........................................................................................................6-4
VDA-41 .......................................................................................................6-5
VR-266 ........................................................................................................6-5
Frame Wiring ..............................................................................................6-6
7. Board Layouts
VF-70 ..........................................................................................................7-1
DF-58 ..........................................................................................................7-2
LP-105 .........................................................................................................7-2
VDA-41 .......................................................................................................7-2
VR-266 ........................................................................................................7-2
2 (E)
HDVF-20A

Purpose of this manual

Relative manual

Manual Structure

This manual is the maintenance manual for HD Electronic Viewfinder HDVF-20A. This manual describes the information items necessary when the unit is supplied and installed, items that premise the service based on the components parts such as alignment, schematic diagrams, board layouts and spare parts lists, assuming use of system and service engineers.
Besides this maintenance manual the following manual is available for this unit.
..
. Operation Manual (Supplied with this unit)
..
This manual is necessary for application and operation of this unit.
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for semiconductors used in Communication System Solutions Network Company equipment. Semiconductors that cannot be searched for on this CD-ROM are listed in the maintenace manual for the corresponding unit. The maintenance manual contains a complete list of all semiconductors and their ID Nos., and thus should be used together with the CD-ROM. Part number: 9-968-546-XX
HDVF-20A
3 (E)

Contents

The following are summaries of the each section for understanding the manual.
Section 1 Service Overview
Describes information about board locations, connector input/output signals, cleaning and replacement of CRT.
Section 2 Elect`rical Alignment
Explains the general information for adjustment procedures and the electrical adjustments of this unit.
Section 3 Spare Parts
Describes parts list, exploded views and supplied accessories used in the unit.
Section 4 Semiconductor Pin Assignments
Contains information on semiconductors used for the unit. It includes a complete list of the semiconductors and their ID Nos. for retrieving information on “Semiconductor Pin Assignments” CD-ROM, which is available separately. Please refer to this section together with the “Semiconductor Pin Assignments” CD-ROM. Information on the semiconductors not contained in the CD-ROM at the time of issue of this manual, if any, is given in this section as well.
Section 5 Block Diagram
Describes overall block diagram of this unit.
Section 6 Schematic Diagrams
Describes schematic diagrams for every circuit board and frame wiring .
Section 7 Board Layouts
Describes board layouts for every circuit board.
4 (E)
HDVF-20A
Section 1

Service Overview

1-1. Location of Printed Circuit Boards 1-2. Connector Input/Output Signals

VF (20P MALE)
VR-266
VDA-41
VF-70
DF-58
LP-105
(EXTERNAL VIEW)
Pin No. Signal I/O Specifications
1 S-DATA IN/OUT TTL level 2NC 3 POWER IN ON : OPEN
OFF CTL OFF : GND 4 SCK IN TTL level 5 COLOR/BW OUT B/W : GND
COLOR : OPEN 6NC 7NC 8 G TALLY IN ON : 5V
OFF : GND 9 PEAKING OUT VF to CAM (Ro = 1 kZ)
CTL 0 V to 5 V
0 V : PEAKING OFF
5 V : PEAKING MAX 10 NC 11 NC 12 Y VIDEO IN 1.0 V p-p (Ro = 75 kZ) 13 VIDEO GND 14 NC 15 NC 16 NC 17 R TALLY IN ON : 5 V
OFF : GND 18 NC 19 UNREG GND 20 UNREG +10.5 V to 17 V
HDVF-20A
1-1 (E)

1-3. Replacing CRT

1-3. Replacing CRT
1. Loosen the screw of the MIC clamp and open the MIC clamp.
2. Remove the two screws (K2.6 x 4).
3. Remove the three hexagonal socket bolts (2.6 x 6) and remove the upper chassis.
4. Remove the two screws (P2 x 3.5) and the board bracket.
Upper chassis
Board bracket
MIC clamp
P2 x 3.5
K2.6 x 4
P2 x 3.5
6. Remove the four screws and remove the CRT from the VF tube assembly.
7. Remove the CRT tube from the CRT.
CRT
PTP2.6 x 8
VF tube assembly
Lug
PTP2 x 6
PTP2.6 x 8
CRT tube
8. Remove the four screws and remove the microphone spacer.
9. Disconnect the connector CN21 on the LP-105 board.
Microphone spacer
K2 x 5
Hexagonal socket bolts 2.6
x 6
5. Disconnect the five connectors CN301, CN501 and CN502 on the VF-70 board, CN102 on the DF-58 board and CN263 on the VDA-41 board and the anode cable.
Anode cable
CRT
CN102
VDA-41 board
DF-58 board
CN501
CN263
CN301
CN502
VF-70 board
LP-105 board
CRT
K2 x 5
CN21
10. Install a new CRT in the reverse procedures of removal.
n
When installing the upper chassis, take care not to catch the harness between upper and lower chassis.
1-2 (E)
HDVF-20A

1-4. Disconnecting/Connecting Flexible Card Wire

1-5. Notes on Repair Parts

1-4. Disconnecting/Connecting Flexible
Card Wire
The flexible card wire is used between the VF-70 board and VR-266 board. Take care not to break this flexible card wire. This shorten the wire life.
Disconnecting
1. Turn off the power.
2. Slide portions A in the direction of the arrow to unlock and pull out the flexible card wire.
Connecting
m . Be careful not to insert the flexible card wire obliquely. . Check that the conductive surface of the flexible card
wire is not soiled with dust.
1. Slide portions A in the direction of the arrow and insert the flexible card wire as far as it will go with the conductive surface down.
2. Slide portions A in the reverse direction to lock.
A
1-5. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common­ality and improvement. Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.
4. Units Representation
The following represented units are changed or omitted in writing.
Units Representation
Capacitance uFuF Inductance uHuH Resistance Z Abbreviation Temperature dC XXX-DEG-C
HDVF-20A
A
Conductive surface
1-3 (E)

1-6. Circuit Description

1-6. Circuit Description
VF-70 board
The VF-70 board consists of a power supply block, H deflection drive circuit and serial interface circuit for various controls. A switching regulator consists of IC401 and Q401 to Q404, where +9.5 V and about +7.5 V for H driving are generated from UNREG (10.5 to 17 V) input at pin B10 of CN001. And H size adjustment is performed by control­ling the reference dc voltage for IC401 with RV110 (H SIZE) on the DF-58 board. The H deflection circuit IC501 and Q501 are also used to drive a flyback transformer. The flyback transformer outputs HV (6 kV), G2 (500 V), 60 V and heater pulse voltage. The heater pulse voltage is smoothed by C513, and is adjusted in voltage by RV501 (HEATER). The resultant is applied to the heater through IC503. The voltage for feedback circuit is output at pin 1 of the flyback transformer and is sent to a feedback circuit consisting of IC501, IC502, Q502 and Q503 to stabilize a high-voltage portion. When the voltage goes higher than the reference, the power is turned off as pin 8 of IC502 goes high and a protection circuit operates. IC301 and IC302 are serial interface ICs, which are used to control indicators and to grab switch data and so on. IC304 is a timer IC. It is used to set the time period during which the zebra pattern is displayed in MOMENTARY mode, and during which the brightness increases momen­tarily as the internal tally signal is turned on.
VR-266 board
The VR-266 board consists of a video amplifier circuit and bright control circuit. The video signal input at pin 3 of CN201 is adjusted in level with RV201 (CONTRAST), and is sent through the peaking circuit to the VDA-41 board. DC voltage is adjusted with RV205 and RV206 (BRIGHT) and is sent to the VF-70 board as a bright control voltage.
VDA-41 board
The video signal from the VR-266 board is shifted by a constant voltage at D261 zener diode. And then the video signal is amplified by Q261 and Q262, and is output to G1 through a drive circuit of Q263 to Q266. Q267 clamps the blanking portion to stabilize the black level.
DF-58 board
The DF-58 board provides an external sync circuit, V deflection drive circuit and blanking pulse generation circuit. IC104 is a sync separator, which separates sync signals from the video signal input to the DF-58 board and outputs the HD signal from pin 7 and VD signal from pin 3. The HD signal is compared in phase with a flyback pulse at IC101 and then enters AFC circuit. The VD signal is input to pin 21 of IC101, and is then sent to the V deflection drive circuit consisting of Q104 to Q107 as a trigger pulse. IC106 generates a video clamp pulse, and IC108 to IC115 generate a beam blanking pulse. These pulses are output to the VF-70 board.
1-4 (E)
HDVF-20A
Section 2

Electrical Alignment

2-1. General Information for Electrical
Adjustment

2-1-1. Notes on Adjustment

w
There is a danger of an electric shock around the CRT due to its high voltage. Great care should be taken in servicing. Never touch a live CRT by bare hands.
Before performing adjustment, read throughly the follow­ing comments. . Calibration for all measuring equipment should be
completed.
. Alignment of peripheral equipment such as camera
should be completed.

2-1-2. Equipment/Fixtures Required

Equipment
. HDVS camera system
HDC-950 or HDW-F900
. AC adaptor
AC-550/550CE or equivalent
. Oscilloscope
(Input capacitance of probe : 12 pF or below) Tektronix 2465B or equivalent
. HDTV waveform monitor
Tektronix 1735HD/1730HD or equivalent
. HDTV B/W monitor . Digital voltmeter . Frequency counter
Fixtures
Fixtures Sony P/N
Pattern box PTB-500 J-6029-140-B Resolution chart (16:9) J-6395-320-A VF extension harness J-6395-050-A

2-1-3. Connection

VIEWFINDER HDVF-20A
ENG/EFP LENS
PATTERN BOX
COLOR VIDEO CAMERA HDC-950 or HDW-F900 (Figure : HDC-950)
TEST OUT
75 Z
AC ADAPTOR AC-550
A-ch
WAVEFORM MONITOR
HDVF-20A
2-1 (E)
2-1-4. Extending Viewfinder 2-1-5. Setting of the VF SCAN Mode 2-1-6. Setting of the Format

2-1-4. Extending Viewfinder

1. Turn off the power before performing adjustment.
2. Remove the viewfinder from the camera.
3. Open the MIC clamp and remove the upper chassis. (Refer to Section 1-3 “Replacing CRT” for details.)
Upper chassis
MIC clamp

2-1-5. Setting of the VF SCAN Mode

1. Before adjustment, set the VF SCAN mode to 16:9 following to the camera’s setup menu. (Refer to HDC­950 or HDW-F900 Operation Manual for details.) MENU : Operation PAGE : VF Setup ITEM : VF Scan 16:9
2. Whenever you press DISPLAY/SCAN switch on the viewfinder to SCAN, the picture frame mode toggles between 16:9 and 4:3. Perform the adjustment in 16:9 mode unless otherwise specified.

2-1-6. Setting of the Format

There are some items which need adjusting by switching among the each formats of 60i, 50i and 48i. As for the switching method of the format, refer to the HDC-950 or HDW-F900 Operation manual. Adjust in the 60i mode unless any specification exists.
4. Connect the viewfinder to the camera via the VF extension harness.
5. Turn on the power.
2-2 (E)
HDVF-20A
DF-58 - component side -
RV120
RV119 RV107 RV106 RV112
RV108 RV101
RV121
RV114
RV113
RV123
CN101
CN102
RV102 RV111
RV116
RV122 RV110
RV109 RV105 RV118
RV117
RV104 RV103
RV115

2-2. Power Supply Voltage Adjustment

2-3. Vertical Hold Adjustment

2-4. Holizontal Hold Adjustment
2-2. Power Supply Voltage Adjustment
Equipment : Digital voltmeter
Adjustment Procedure
Test point : CN101-1pin/DF-58 Adjustment point : 1RV401/VF-70 Specification : 9.50 ±0.05 V dc
2-3. Vertical Hold Adjustment
Equipment : Frequency counter
Adjustment Procedure
Switch the format to 60i, 50i and 48i by the camera and adjust the following RVs corresponding to each format.
Test point : CN102-1pin/DF-58 GND : Shielding case of FBT501/VF-70 Adjustment point : 1RV105/DF-58 (60i)
1RV117/DF-58 (50i) 1RV118/DF-58 (48i)
Specification : 55.0 ±0.5 Hz

2-4. Horizontal Hold Adjustment

Equipment : Frequency counter
Adjustment Procedure
Switch the format to 60i, 50i and 48i by the camera and adjust the following RVs corresponding to each format.
Test point : CN101-7pin/DF-58 GND : Shielding case of FBT501/VF-70 Adjustment point : 1RV103/DF-58 (60i)
1RV115/DF-58 (50i) 1RV116/DF-58 (48i)
Specification : 33.75 ±0.25 kHz
HDVF-20A
IC501
RV401 RV501
*Soldering side
FBT501
*TP22
VF-70 - component side -
*TP23
2-3 (E)
2-5. Horizontal Duty Adjustment 2-6. Heater Voltage Adjustment

2-5. Horizontal Duty Adjustment

Equipment : Oscilloscope
Preparations
. Iris of the lens : CLOSE . BRIGHT control : Fully counterclockwise 3 . CONTRAST control : Fully counterclockwise 3 . PEAKING control : Fully counterclockwise 3
Adjustment Procedure
Test point : IC501-7pin/VF-70 GND : Shielding case of FBT501/VF-70 Adjustment point : 1RV104/DF-58 Specification : T = 2.9 ±0.1 us
Turn 1RV104 fully counter­clockwise, and slowly turn it clockwise until the specification is satisfied.
T

2-6. Heater Voltage Adjustment

Equipment : Digital voltmeter
Note
During adjustment, do not set heater voltage to 700 mV or over.
Preparations
. BRIGHT control : Mechanical center . CONTRAST control : Mechanical center . PEAKING control : Mechanical center
Adjustment Procedure
Test point : TP22/VF-70 GND : TP23/VF-70 Adjustment point : 1RV501/VF-70 Specification : 650 ±30 mV dc
Turn 1RV501 fully clockwise, and slowly turn it counterclockwise until the specification is satisfied. (Do not set heater voltage to 700 mV or over.)
n
If T is set to 2.5 us or below, high-voltage protection circuit may become activated. In this case, power off once and turn 1RV104/DF-58 fully counterclockwise. After that power on again to perform the adjustment.
IC501
RV401 RV501
*Soldering side
FBT501
*TP22
VF-70 - component side -
*TP23
2-4 (E)
HDVF-20A
DF-58 - component side -
RV120
RV119 RV107 RV106 RV112
RV108 RV101
RV121
RV114
RV113
RV123
CN101
CN102
RV102 RV111
RV116
RV122 RV110
RV109 RV105 RV118
RV117
RV104 RV103
RV115

2-7. Focus Adjustment

2-7. Focus Adjustment
Subject : Resolution chart
Note
This focus adjustment, “2-8. Picture Frame Adjustment” and “2-9. Bright Extent Adjustment” affect each other. Therefore, repeat these adjustments until all specifications are satisfied.
Preparations
. Shoot the resolution chart so that the chart frame is
aligned with the underscanned monitor frame with the zoom control.
Adjustment Procedures
1. Adjustment point : 1RV109/DF-58 Specification : Turn1RV109 fully counter-
clockwise, and slowly turn it clockwise until the optimum focus is achieved.
2. After the adjustment, confirm that the focus can be achieved at all settings of BRIGHT, CONTRAST and PEAKING controls.
m . If the picture frame adjustment is out of specifications,
especially in horizontal size, the focus may not be achieved. In this case, turn 1RV112/DF-58 clockwise a little (referring to Section 2-8), and perform the focus adjust­ment.
. The application of too-high voltage may make the high-
voltage protection circuit activated. In this case, power off once and turn 1RV109/DF-58 fully counterclockwise. After that power on again to perform the adjustment.
. Adjust the iris of the lens so that the output level (Y
level) at TEST OUT connector on the camera is 500 ±50 mV.
. BRIGHT control : Mechanical center . CONTRAST control : Mechanical center . PEAKING control : Fully counterclockwise 3
HDVF-20A
(Viewfinder screen)
2-5 (E)
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