Sony HCD-RV2, HCD-RV5, HCD-RV6 Service Manual

HCD-RV2/RV5/RV6

SERVICE MANUAL

Ver 1.2 2002. 11

• HCD-RV2/RV5/RV6 is the tuner, deck, CD and amplifier section in MHC-RV2/RV5/RV6.

CD CD Mechanism Type CDM58E-30BD62 Section Base Unit Name BU-30BD62

Tape Deck Section Tape Transport Mechanism Type

E Model

HCD-RV2/RV5/RV6

Tourist Model

HCD-RV5

Model Name Using Similar Mechanism NEW

Optical Pick-up Name A-MAX.3 Model Name Using Similar Machanism NEW

RV2: CWM43FF-05 RV5/RV6: CWM48RR-01

Amplifier section

HCD-RV2:

The following measured at AC 120, 127, 220, 240 V, 50/60 Hz DIN power output (rated)

50 + 50 watts

Continuous RMS power output (reference)

60 + 60 watts (6 ohms at 1 kHz, 10% THD)

HCD-RV6:

The following measured at AC 120, 127, 220, 240 V, 50/60 Hz DIN power output (rated)

115 + 115 watts

Continuous RMS power output (reference)

140 + 140 watts (6 ohms at 1 kHz, 10% THD)

HCD-RV5:

The following measured at AC 120, 127, 220, 240 V, 50/60 Hz DIN power output (rated)

100 + 100 watts

Continuous RMS power output (reference)

120 + 120 watts (6 ohms at 1 kHz, 10% THD)

SPECIFICATIONS

Inputs

HCD-RV2:

GAME INPUT (VIDEO) (phono jack):

1 Vp-p, 75 ohms

GAME INPUT (AUDIO) (phono jacks):

voltage 450 mV, impedance 47 kilohms

MIC (phone jack): sensitivity 1 mV,

impedance 10 kilohms Outputs VIDEO OUT (phono jack):

max. output level

1 Vp-p, unbalanced, Sync

negative, load impedance

75 ohms PHONES (stereo mini jack):

accepts headphones of

8 ohms or more SPEAKER: accepts impedance of 6 to

16 ohms

– Continued on next page –

COMPACT DISC DECK RECEIVER

9-874-131-03

Sony Corporation

Home Audio Company Published by Sony Engineering Corporation

1

HCD-RV2/RV5/RV6

HCD-RV5/RV6:

MD/VIDEO (AUDIO) IN (phono jacks):

voltage 450/250 mV, impedance 47 kilohms

GAME INPUT (VIDEO) (phono jack):

1 Vp-p, 75 ohms

GAME INPUT (AUDIO) (phono jack):

voltage 450 mV, impedance 47 kilohms

MIC (phone jack): sensitivity 1 mV,

impedance 10 kilohms Outputs PHONES (stereo mini jack):

accepts headphones of

8 ohms or more SPEAKER: accepts impedance of 6 to

16 ohms SURROUND SPEAKER (HCD-RV6 only)

accepts impedance of 24

ohms MD/VIDEO (AUDIO) OUT (phono jacks):

impedance 1 kilohms VIDEO OUT (phono jack):

1 Vp-p,

impedance 75 ohms

Disc player section

System Compact disc and digital

audio and video system Laser Semiconductor laser

(λ=780 nm)

Emission duration:

continuous Frequency response 2 Hz – 20 kHz (±0.5 dB) Wavelength 780 – 790 nm Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB Video color system format

NTSC, PAL

Tape deck section

Recording system 4-track 2-channel stereo Frequency response 40 – 13,000 Hz (±3 dB),

using Sony TYPE I

cassette Wow and flutter ±0.15% W.Peak (IEC)

0.1% W.RMS (NAB)

±0.2% W.Peak (DIN)

Tuner section

FM stereo, FM/AM superheterodyne tuner

FM tuner section

Tuning range 87.5 – 108.0 MHz Antenna FM lead antenna Antenna terminals 75 ohm unbalanced Intermediate frequency 10.7 MHz

AM tuner section

Tuning range Middle Eastern and Philippine models:

531 – 1,602 kHz (with the

interval set at 9 kHz) Other models: 531 – 1,602 kHz (with the

interval set at 9 kHz)

530 – 1,710 kHz (with the

interval set at 10 kHz) Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz

Front speaker SS-RV900 for HCD-RV6/RV5:

Speaker system 3-way, 3-unit, bass-reflex

type Speaker units Sub Woofer: 13 cm, cone type Woofer: 13 cm, cone type Tweeter: 5 cm, cone type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 215 × 356 × 285 mm Mass Approx. 4.5 kg net per

speaker

Surround speaker SS-RSV6 for HCD-RV6:

Speaker system 2-way, 2-unit, bass-reflex

type Speaker units Woofer: 10 cm, cone type Tweeter: 5 cm, cone type Nominal impedance 24 ohms Dimensions (w/h/d) Approx. 150 × 325 × 220 mm Mass Approx. 2.3 kg net per

speaker

General

Power requirements Saudi Arabian model: 120 – 127 V, 220 V or

230 – 240 V AC,

50/60 Hz

Adjustable with voltage

selector Thai model: 220 V AC, 50/60 Hz Other models: 120 V, 220 V or 230 –

240 V AC, 50/60 Hz

Adjustable with voltage

selector

Power consumption HCD-RV2: 115 watts HCD-RV5: 200 watts HCD-RV6: 220 watts

Dimensions (w/h/d) HCD-RV2: Approx. 280 × 325 × 412 mm HCD-RV5/RV6: Approx. 280 × 325 × 421 mm

Mass HCD-RV2: Approx. 9.0 kg HCD-RV5: Approx. 10.0 kg HCD-RV6: Approx. 10.5 kg

Supplied accessories: AM loop antenna (1)

Remote Commander (1)

Batteries (2)

FM lead antenna (1)

Speaker pads (8)

Video cable (1)

Design and specifications are subject to change without notice.

Speaker

HCD-RV2:

Speaker system 3-way, 3-unit,

bass-reflex type Speaker units Woofer: 13 cm, cone type Tweeter: 5 cm, cone type Super Tweeter: 2 cm, dome type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 200 × 325 × 237 mm Mass Approx. 3.6 kg net per

speaker

2

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

HCD-RV2/RV5/RV6

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Notes on Chip Component Replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of soldering iron around 270°C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

MODEL IDENTIFICATION

– BACK PANEL –

PARTS No.

MODEL PARTS No.

RV2: E3, EA, MY, SP 4-238-649-6s RV2: TH 4-238-649-7s RV5: E3, EA, MY, JE, SP 4-238-649-8s RV5: TH 4-238-649-9s RV6: E3, EA, MY, SP 4-239-344-0s RV6: TH 4-239-344-1s

• Abbreviation E3 : 240 V AC area in E model EA : Saudi Arabia model MY : Malaysia model SP : Singapore model TH : Thai model JE : T ourist model

Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.

SETTING AND RELEASING THE CD DISC TRAY LOCK FUNCTION

This set has a disc tray lock function to prevent discs for demonstration at shops from theft. While this lock function is set, the tray will not be delivered out even when the OPEN/CLOSE button is pressed.

Setting method:

Press the OPEN/CLOSE button while pressing the STOP button. After a few seconds, the message “LOCKED” will appear on the fluorescent indicator tube with the tray locked.

Releasing method:

Just as the lock is set, press the OPEN/CLOSE button while pressing the STOP button. After a few seconds, the message “UNLOCKED” will appear with the lock released.

3

HCD-RV2/RV5/RV6

SERVICE NOTE

REMOVING THE PANEL BOARD AND THE KEY BOARD

* The panel board and the key board only are connected to the front panel by means of hot-melting the plastics.

2

PANEL board

HCD-RV2/RV5/RV6

4

KEY boar

1

Cut the fifteen melted-connection points

with a cutting plier.

Note for installing the panel board and the key board

PANEL board (eleven screw holes)

3

Cut the seven melted-connection points

with a cutting plier.

KEY board (six screw holes)

Screw hole

In order to re-install the panel board and the key board, fix them by using the screws (+BVTP 2.6 Screw in to the respective screw holes. Do not tighten the screws excessively.

×

8 ) respectively.

Hot melt

5

HCD-RV2/RV5/RV6

SECTION 2

GENERAL

This section is extracted from instruction manual.

(HCD-RV2)

6

HCD-RV2/RV5/RV6

(HCD-RV5/RV6)

7

HCD-RV2/RV5/RV6

Note : Disassemble the unit in the order as shown below.

SET

3-1. CASE (TOP)

(Page 9)

3-2. VIDEO BOARD

(Page 9)

3-3. CD (DOOR)

(Page 10)

3-4. FRONT PANEL SECTION

(Page 11)

SECTION 3

DISASSEMBLY

3-5. TAPE MECHANISM DECK

(Page 12)

3-6. PANEL BOARD

(Page 12)

3-7. KEY BOARD

(Page 13)

3-8. SENSOR BOARD

3-10. BASE UNIT

(Page 14)

DC FAN (FAN961) (Page 13)

3-11. DRIVER BOARD,

MOTOR BOARD, SENSOR (CD) BOARD (Page 15)

3-9. MAIN BOARD,

POWER AMP BOARD (Page 14)

8

Note : Follow the disassembly procedure in the numerical order given.

)

HCD-RV2/RV5/RV6

3-1. CASE (TOP)

two screws (case 3 TP2)

7

8

screw (case 3 TP2)

qs

0

screw

(+BVTT 3

qg

case (side-L)

9

(+BVTP 3

×

8)

case (top)

screw

qd

four screws (+BVTP 3

qf

×

10)

qa

5

×

10)

6

case (side-R)

1

(case 3 TP2)

3

screw

(+BVTP 3

two screws

×

10

3-2. VIDEO BOARD

5

VIDEO board

2

3

CN101

CN201

(flat type)

4

(+BVTT 3

2

screw (case 3 TP2)

screw

×

8)

1

CN301

4

two screws (+BVTP 3

×

10)

9

HCD-RV2/RV5/RV6

3-3. CD (DOOR)

CD mechanism deck (CDM58F)

1

Turn the pulley to the direction of arrow.

Front panel side

4

CD door

pulley

2

Pull-out the disc tray.

3

10

3-4. FRONT PANEL SECTION

qf

CD mechanism deck (CDM58E)

6

screw

(+BVTP 3

×

10)

qs

5

screw

(+BVTP 3

2

×

10)

qd

CN103

CN671 (flat type)

1

HCD-RV2/RV5/RV6

CN685

9

8

three screws (+BVTP 3

×6

0

3

qa

front panel section

)

7

(+BVTP 3

connector 6p

screw

×

10)

4

connector 3p

11

HCD-RV2/RV5/RV6

)

3-5. TAPE MECHANISM DECK

2

tape mechanism deck

1

six

screws

(+BVTP 2.6

×

8

3-6. PANEL BOARD

claws

2

CN704

6

PANEL board

7

CN712

claws

3

three

(+BVTP 2.6

screws

×

8)

4

(+BVTP 2.6

5

(+BVTP 2.6

six

two

screws

×

8)

×

8)

12

1

volume knob

3-7. KEY BOARD

claw

3

two

screws

(+BVTP 2.6

2

(+BVTP 2.6

4

KEY board

×

8)

two

screws

1

two

screws

(+BVTP 2.6

HCD-RV2/RV5/RV6

×

8)

×

8)

3-8. SENSOR BOARD, DC FAN (FAN961)

8

cover (duct)

0

SENSOR board

9

screw

(+BVTP 2.6

×

4

8)

CN504

1

CN901

3

CN903

5

2

CN304

CN2

qd

6

CN305

7

two screws

(+BVTP 3

qs

(+BVTP 3

qf

×

10)

six screws

qg

(+BVTP 3

qa

(+BVTT 3

panel back

two screws

×

10)

×

16)

×

6)

qh

DC fan (FAN961)

13

HCD-RV2/RV5/RV6

3-9. MAIN BOARD, POWER AMP BOARD

4

three

(+BVTP 3

6

POWER AMP board

5

two

screws

×

(+BVTP 3

16)

1

CN915

screws

×

10)

MAIN board

3

MAIN board

3-10. BASE UNIT

8

two insulators

6

two

coil springs (insulator)

5

two stoppers (BU)

7

base unit

9

two insulators

3

two

coil springs (insulator)

2

two

screws (+PTPWH M2.6)

2

two

screws

(+BVTP 3

×

10)

14

4

two screws (+BVTP 2.6

1

×

8)

screw (DIA. 12)

3-11. DRIVER BOARD, MOTOR BOARD, SENSOR (CD) BOARD

qs

qd

tray

3

CN702 (flat type)

2

DRIVER board

1

screw (+BVTP 2.6

×

8)

4

screw (+BVTP 2.6

5

stopper (tray)

screw (+PTPWH 2.6

0

qf

screw (+BVTP 2.6

×

8)

×

8)

MOTOR board

×

8)

HCD-RV2/RV5/RV6

6

two screws (+BVTP 2.6

8

CN721(flat type)

7

Remove the two solderings of motor.

9

CN722

qg

SENSOR (CD) board

×

8)

qa

Pull-out the disc tray.

15

HCD-RV2/RV5/RV6

)

4-1. CIRCUIT BOARDS LOCATION

SECTION 4

DIAGRAMS

VIDEO board

TRANS board

PANEL board

REMOTE board

MIC board

KEY board

SENSOR (CD) board

DRIVER board

MOTOR board

VIDEO OUT board

SENSOR board

(HCD-RV5/RV6)

BD board

SUB TRANS board

SURROUND board

(HCD-RV6

MAIN board

POWER AMP board

16

HCD-RV2/RV5/RV6

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)

for schematic diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.

• All resistors are in Ω and 1/ specified.

•%: indicates tolerance.

f

•

• C : panel designation.

Note: The components identified by mark 0 or dotted line

• A : B+ Line.

• B : B– Line.

• H : adjustment for repair.

•Voltage and waveforms are dc with respect to ground

•Voltages are taken with a VOM (Input impedance 10 MΩ).

• BD section

• VIDEO (1/2), (2/2), MAIN (1/4), (2/4), (3/4), (4/4), P ANEL,

•Waveforms are taken with a oscilloscope.

• Circled numbers refer to waveforms.

• Signal path.

• Abbreviation

: internal component.

with mark 0 are critical for safety. Replace only with part number specified.

under no-signal (detuned) conditions. Voltage variations may be noted due to normal produc-

tion tolerances. no mark : CD POWER sections.

no mark : FM (): CD []: TAPE

Voltage variations may be noted due to normal production tolerances.

F : FM f : AM E : PB (DECK A) d : PB (DECK B) G : REC (DECK B) J : CD L : VIDEO

E3 : 240 V AC area in E model EA : Saudi Arabia model MY : Malaysia model SP : Singapore model TH : Thai model

4

W or less unless otherwise

•Waveforms – BD Board –

1

IC103

6

2

IC103

7

3

IC103

qg

4

IC103

wk

Approx. 160mVp-p

(A), 8 (C)

Approx. 160mVp-p

(B), 9 (D)

Approx. 1Vp-p

(RFAC)

Approx.

0.6Vp-p

(RFDCO)

– VIDEO Board –

1

33.8688MHz

IC505

(XTAO)

<zb/>

2

29MHz

IC505

(CLKA)

<x/n>

1.1Vp-p

0.6Vp-p

– MAIN Board –

1

4.5MHz

1

(XIN)

IC102

2

32.768kHz

IC601

(XCOUT)

qa

3

16MHz

IC601

(XOUT)

qd

– PANEL Board –

1

5MHz

IC701

3

1.8Vp-p

2.8Vp-p

0.6Vp-p

3Vp-p

(X1)

for printed wiring boards:

• X : parts extracted from the component side.

• Y : parts extracted from the conductor side.

• x : parts mounted on the conductor side.

• : Pattern from the side which enables seeing.

(The other layer’s patterns are not indicated.)

Caution: Pattern face side: Parts on the pattern face side seen from the (Side B) pattern face are indicated. Parts face side: Parts on the parts face side seen from the (Side A) parts face are indicated.

• Abbreviation

E3 : 240 V AC area in E model EA : Saudi Arabia model MY : Malaysia model SP : Singapore model TH : Thai model

17 17

HCD-RV2/RV5/RV6

4-2. PRINTED WIRING BOARD — BD SECTION — • Refer to page 16 for Circuit Boards Location.

A

B

C

D

E

F

1

234567891011 12 13 14

M101

C163

C182

C166

C164

C165

C153

R228

C101

R227

R126

C102

R229

C104

C109

C112

C103

R117

C120

C111

C115

C108

C117

R113

R109

R102

R105

R111

Q102

C110

R103

R118

R114

R179

R176

R104

C107

R120

R112

IC103

C213

R226

R152

C151

R235

IC102

R151

R236

R231

CN101

(Page 22)

G

H

R125

C114

I

• Semiconductor

C119

C113

R122

R123

Q101

R124

R234

C118

CN102

M102

Location

Ref. No. Location IC102 C-12

IC103 F-9 Q101 G-9

Q102 C-9

1818

• Refer to page 17 for Waveforms.

4-3. SCHEMATIC DIAGRAM — BD SECTION — • Refer to page 52 for IC Block Diagrams.

TP49

C213

R105

R102

C104C101

C102

R103

R104

C103

(Page 24)

CN101

TP56

TP57

TP58

TP59

TP60

TP61

TP62

TP63

TP64

TP65

TP66

TP67

TP69

TP70

TP71

TP72

TP73

TP74

TP75

TP76

TP77

TP78

TP79

TP80

TP55

TP68

R234

R226

R236

R235

TP17

TP18

TP21

TP19

R227

R113

R229

C115

R109

Q102

C117

C165

R111

R118

TP27

C107

C153

R120

R112

R114

R117

IC B/D

R179

IC103

R231

IC B/D

TP24

C110

R228

R126

R125

C112

C109

TP23

C108

IC102

C120

C111

C166

R122

C182

C114

C113

Q101

R124

R123

C118

C119

TP22

TP26

TP25

TP54

TP16

TP53

TP52

TP15

TP14

HCD-RV2/RV5/RV6

CN102

TP51

TP50

TP13

M102

R152

R151

C151

R176

19 19

TP100

C163

C164

M101

HCD-RV2/RV5/RV6

4-4. PRINTED WIRING BOARDS — CD SECTION — • Refer to page 16 for Circuit Boards Location.

A

B

C

12

MOTOR BOARD

3456

SENSOR (CD) BOARD

IC711

4

14 14

• Semiconductor Location

Ref. No. Location D701 F-1

IC701 E-1 IC711 B-5

D

E

14 14

DRIVER BOARD

IC701

F

G

C

CN103

14 14

(Page 30)

2020

4-5. SCHEMATIC DIAGRAM — CD SECTION — • Refer to page 52 for IC Block Diagram.

HCD-RV2/RV5/RV6

IC B/D

IC701

R702

R712

IC711

R711 R713

C712

S711

CN711

CN722

S701

M721

C721

CN721

CN702

D701

R701

CN701

C702

(Page 29)

21 21

HCD-RV2/RV5/RV6

4-6. PRINTED WIRING BOARD — VIDEO SECTION — • Refer to page 16 for Circuit Boards Location.

A

B

C

D

E

F

G

1

(Page 31)

(Page 34)

(Page 37)

234567891011121314

EP200

R102

C258

C115

R115

R114

R152

L102

IC102

EP202

CN201

(Page 30)

C366

CN301

C365

JW523

R309

IC508

R310

C309

524 JW

R307R308

C308

IC302

C307

C305

C573

C301

R301

R303

IC301

R305

R302

R318

C315

IC303

IC505

C324

R323

C325

IC304

R324

C502

C326

C524

C503

R502

FB501

C570

C584

C501

C551

R558

C544

R501

R551

C582

C597

C552

R552

C540

RV501

C538

C543

C596

R557

R556

R555

R554

C114

R202

C209

H

J

C567

C561

C568

EP201

203 JW

R533

CN101

FB252

C525

FL201

C211

C214

C212

C210

IC202

I

• Semiconductor Location

Ref. No. Location IC102 C-13

(IC201) I-13 IC202 H-13 IC301 C-6 IC302 C-5

( ) : SIDE B

Ref. No. Location Ref. No. Location Ref. No. Location IC303 C-8

IC304 C-9 (IC307) C-3 (IC504) C-10 IC505 F-8

(IC506) H-4 (IC507) F-5 IC508 F-5

(Q201) G-11

(Q301) C-8 (Q302) B-5 (Q370) D-2 (Q581) B-10

(Page 18)

2222

HCD-RV2/RV5/RV6

EP202

C116

C201

C202

R108

C156

C106

C259

R507

R506

R505

R504 R503

C105

R109

R159

R508

FB201

R102

C213

R107

R158

FL503

FB503

C221

R157

C205

C208

C154

C206

C547

Q201

R201

C596

IC504

C207

C581

FB502

C583

FL504

FB504

X502

Q581

C222

C321

R321

C545

C204

R581

C339

R549

C534

C537

C322

C549

C541

R582

C338

C542

R550

C539

R534

R559

C548

C327

C329

R326

C323

C546

R548

C533

L321

C328

L322

R522

R547

C536

R544

R322

R546

R327

C504

Q301

R545

R325

C535

R543

R532

R509

R513C550

R316

C311

R542

C317

R314

R511

R541

C318

R317

R311

R510

R315

C312

L311

R538

R512

C523

C505

C510

C314

R312

C313

C521

C303

C522

C513

X501

R306

FL501

C511

C575

C302

L301

C572

FB561

JW301

C566

C363

IC507

Q302

R372

R373

IC506

C360

C571

FB360

FL502

C576

C361

IC307

R376

R374

R375

Q370

C364

234567891011121314

1

A

B

C

D

E

F

G

H

IC201

C203

C257

C224

C255

C223

C254

FB251

R531

C574R561

I

J

23 23

HCD-RV2/RV5/RV6

4-7. SCHEMATIC DIAGRAM — VIDEO SECTION (1/2) — • Refer to page 52 for IC Block Diagrams.

Q581

(Page

29)

(Page

19)

CN201

CN101

TP419 TP418

TP417

TP416

TP415

TP414 TP413

TP412

TP411 TP410

TP409

TP408

TP407

TP406

TP405

TP404

TP403 TP402

TP401

TP421 TP422

TP424

TP425 TP426 TP427

TP428 TP429

TP430 TP431

TP432 TP433

TP434 TP436

TP437 TP438

TP439 TP440

TP441 TP442

TP443 TP444

TP445 TP446 TP447

TP448

C257

C258

C255

C254

JW203

R202

C259

C201

FB252

FB251

C209

C116

L102

C202

C210

C114

R114

R152

R102

IC202

IC201

C115

R115

C214

IC102(1/2)

IC102(2/2)

C213

C203

FL201

C155

R159

C156

C106

R109

C105

FB201

C211

R158

R108

C212

C204

C205

C206

C207

C208

C154

R157

R107

C104

R581

R582 C584

C596

IC B/D

C221

FB501

FB503

TP197

TP198

FB502

IC504

FL504

C581

R201

C583

C222

FL503

Q201

C582

C597

C223

C547

C224

C548

L301

C307

C308

C309

C301

R302

R307

R308

R309

C303

R305

R306

TP304

C302

TP312

IC B/D

R301

TP313

IC302

IC301

R303

R310

TP311

TP309

TP305

TP310

C305

R321

Q370

C312

L311

C322

C321

L321

R312

C313C311R311

TP302

FB360

C364

TP301

TP306

IC B/D

TP303

Q301

R322

C323

R376

R323

R316

C314

R317

R327

C361

C329

R314

R315

L322

C360

IC307

R318

4 30 IC

C324

C318

C338

C328

C325

R374

C317

R324

R325R326

C366

C339

C326

C365

R375

IC303

R372

C327

Q302

R373

IC B/D

C363

C315

JW301

TP308 TP307

(Page 33)

(Page 36)

(Page 39)

CN301

(Page 25)

2424

• Refer to page 17 for Waveforms.

4-8. SCHEMATIC DIAGRAM — VIDEO SECTION (2/2) — • Refer to page 53 for IC Block Diagram.

IC B/D

HCD-RV2/RV5/RV6

25 25

HCD-RV2/RV5/RV6

4-9. SCHEMATIC DIAGRAM — MAIN SECTION (1/4) — • Refer to page 54 for IC Block Diagram.

• Refer to page 17 for Waveform.

FE101

JK101

D101

C113

C100

C101

C112

JR112

R112R111

JR105

JR104

R113

C111

R114

R135

C116

R136

JR106 JR107

JR108

RB101

R115

C110

R104

C104

R117 C109

C114

C117

R106

C115

R102

CF101

R116

C118

R101

Q101

R103

R142

R121

C119

R122 C120

JR111

R108

R105C102

CF102

R109

C105

Q102

JR110

R120

R141

R124

C125

C128

RV101

IC B/D

IC101

C106

IFT101

C107

R140

R110

C108

C148

C143

C147

R147

C139

C138

C140

C146

C129

R148

R125

C130

C141

R131

R139

R132

T101

C142 C132

JR114

C126

C131R137

C151 R129

C150 R128

C133

C127

R127

C137

R144

R138

Q104

D109

C144

R134

R143

C136

Q103

R133

C135

C360

X101

IC102

R123

JR113

C122C121

R119

C123 C124

R118

(Page 28)

R146 R130

JR116

D108

R126

(Page 29)

2626

4-10. SCHEMATIC DIAGRAM — MAIN SECTION (2/4) —

HCD-RV2/RV5/RV6

JR202

C260

JR201

R260

R269 R268

R220

R222

R265 R264 R276

C263

C264C265

Q262 Q261 Q264

D261

D262 D263

C266

C262

R271 R272

C226

R277R263R266R267R270

R226

C224

R275C227

C229

C267

C220

R262

R234

R239

R237

R235

R236

D205

R225

R212R214C222

C218

IC201

C235

R238C234

C230

R233

C219

R221

R219

C232

C233

C223

C225

R232

C221

C213

R211

R213

C214

C216

C215C217

R209

C212

R208R210

C211

R205

R207

R261

R206

C207

C208

C206

C200

C205

C202

C201

C203

C204

CN203

TP61

TP62 TP63

CN201

RV5/RV6

TP56 TP57

TP58 TP59

TP60

CN202

(Page 28)

R258

Q250

C253

R250

C252

C251

L250

Q251 Q252

C254

R251 R252

Q255

R253

Q256Q253 Q254

C255 R254

(Page 29)

27 27

Q257

R255

R256

Q258

C256

R257

HCD-RV2/RV5/RV6

4-11. SCHEMATIC DIAGRAM — MAIN SECTION (3/4) — • Refer to page 54 for IC Block Diagrams.

(Page 27)(Page 26)

JK303

JK301

CN303

R301

R302

R304

R311

C351

C365

R321

R322

R303

R312

R323

D376

C352

C366

C322

C312

R340

C353

R325 R324

C344

R351

Q367

C305

R307

IC B/D

C304

R327

Q366

R308

R350

R330

D375

D377

JR322 JR323

C339

R326

D378

R341 R345

C345

C355C354

R339

C311

R305

R300

C394

R306

C306

C303

R376

JR321

R342

D380

C340

R344

C335

R346

D379

C356

R343 R354

D382

C309

C310

Q368

R316

D381

C341

R359 R347

C342

C301

C302

Q369

C307

C308

R314

C316

R317

R315

R313 R391

C321

C313

C320

C314

R318

D385

D384

C338

C324

C325

IC301

R353

C315

C317

R360

C318

D386

C331

C326

C328

C362

C323

C327

R352

C343

C359

C350

C358

C349

R310

C368

C367

R309

R357

C337

C332

C333

C334

IC302

C346

R319

R320

C347

C336

C348

R358

C357 C361

D301

R377

R378

R355

R356

C372

R348

R349

C371

C369

R392

C380

IC304

C379

C370

R331

R332

R390

C319

C421

R424

R379

R333

C384

R335

R336

R334

R429

R427

R428

D421

R337

R338

Q304

IC B/D

R425

R426

Q421

Q422

Q301

Q302

R396

R395

R407

R423

C388

C387

Q601

JR675

Q603

Q605

R422

R366

R421

R367

C363

Q308

Q307

C390

R406

R401

C389

R405

R362

R361

R404R402

C392

C393

R403

C391

R601

R602

R603

R604

R605

R606

Q363 Q364

R363R364

R368

R365

D388

D390

R412 R414

C395

D387

D389

R411

R413

C396

Q602

Q604

Q606

JR676

D361

Q365

D601

D602

D362

Q362

C364

R370

D691

D692

D693

C692

R369

(Page 29)

JR361

FAN961

JK302

(Page 43)

(Page 47)

(Page 51)

CN305

CN402

TP36

TP37

TP38

TP39

TP3

TP4

TP5

TP6 TP7

TP8 TP9

C378

CN304

C375

C376

R371

R372

R393

R394

RY372

D371

D374

D373

D372

R373

C377

RY371

R375

R374

Q388

Q371

TP49

R381

TP50

C381

Q381

R383

C382

Q382

R384

Q384

Q385

Q383

R385

R386

Q386

R387

D383

Q387

R389

D686

TP44

R388

C383

D681 D682

TP41 TP40

D683 D684

C683 C684

C685

R681

R682R382

Q682

Q681

R683

TP43

IC682IC681

C688C687 C689 C690

IC683

TP48TP78

D690

D689

TP42

C691

D687 D688

C693 C694

C697 C698

IC684

GND1

C699

C674

C675

2828

4-12. SCHEMATIC DIAGRAM — MAIN SECTION (4/4) — • Refer to page 17 for Waveforms.

HCD-RV2/RV5/RV6

(Page 43) (Page 47)

(Page 51)

(Page 24)

CN102

(Page 26)

FB4

R619

R607

R608

R610

R612

R614

R615

R617

R616

C612

C613

R618

R694

TP76

R609

R611

R613

TP75

TP77

TP74

TP73

TP72

TP71

CN403

TP10

TP11

TP12

R329

R328

C451

C452

FB2

C671

JR690 FB3

TP21 R690

R691 R692 R693

R695

JR638

FB7

642 R

C610

C611

626 R

IC601

(Page 27)

628

627

R

C603

48

647

646

C645

C

C6

TP35

TP34

TP33

TP32

TP31 TP28

TP53

CN601

(Page 33)

(Page 36)

(Page 39)

CN103

JR679JR680

631

630

629

R

658

657

R

659

R660

R

IC602

TP67

R635

R638

R636

R637

R641

C602

C664

C601

R632

FB5

R633

R634

TP66

R680

R640

R639

C666

C657

C658

C659 C660

TP47

TP25

TP30

TP27

(Page 21)

TP26 TP29

C677

R653

R654

TP78

TP79

651 R

JR602

R646

R645

650

R649

R

C644

FB6

X602

JR601

655 R

TP69

644 R

C608

X601

607 C

P68 T

6

643

65

R

P67 T

R647 R648

C605

JR670

JR671 JR672

JR673

CN671

JR674

(Page 28)

R454

Q451 Q452

R451 R452

TP79

R453

Q453

JW336

C663

TP64

R663

D666

Q661

R665

R664

JR677

D

R661

R662

C661

D664

IC661

C662

JR678

D663 D665

662

661

D

D667

D668

C656

C665

C678

IC685

C679

TP80

5

672

671

676

679

677

678

R674

R

R67

R

29 29

HCD-RV2/RV5/RV6

• Refer to page 32 for Semiconductor Location.

4-13. PRINTED WIRING BOARDS — MAIN SECTION — • Refer to page 16 for Circuit Boards Location.

A

B

C

D

E

F

G

H

I

J

1

(Page 31) (Page 34) (Page 37)

D

(RV2)

L

(RV5)

T

(RV6)

PANEL

BOARD

CN711

TAPE DECK BLOCK

SUPPLIED WITH

THE ASSEMBLED

BLOCK

234567891011121314

MAIN BOARD

RV5/RV6

JW232

R647

R648

JW233

JW234

JW235 JW236

C603

JW369

RV6

C648

JW287

JW289 JW290 JW291

JW296

JW297

JW302

JW237

C647

C646

C645

JW288

C678

JR679

JW292

JW293

W2

1

2 3

7

6

5

4

3

2

1

R608 R609

JW294

JW299 JW300

JW301

RV2

JW238

JW295

IC602

JW286

CN601

29

JW282

30

JW283 JW284 JW285

12

C657

JW288

C679

IC685

13

A DECK

PLAYBACK

R-CH

L-CH

R-CH

L-CH

ERASE

B DECK

RECORD/PLAYBACK/ERASE

RV6

JW231

JW241

R612

R613

R610

JW281

R642

JW230

JR680

JW240

R611

R607

JW280

W3

R614

JW239

R619

JW279

C610

JW278

RV5/RV6

JW273

JW272

R658

C666

Q603

JR675

JW305

R615

R617

JW243

C612

C613

50 51

C611

JW277

R626

JW275

R627

R629

JW304

B

E

JW336

JW337

RV5/RV6

R618

JW242

JW244

R692

R691

R659

R628

JW274

R630

R631 R660

R605

B

Q605

E

Q601

B

JW334

JW335

Q264

CLP1

R657

B

E

D601

R603

C201

R616

R651

JW276

Q606

B

E

CN201

3

JW338

CN202

JW368

L250

JW245

3031

IC601

JW271

R606

JW306

JW307

JR676

R671

E

B

R601

Q602

R276 R265

R275

R277

C267

JW339

3

CN203

RV2

C204

8

Q254Q253

1

C254

8180

FB4

R679

R602

1

R649

D602

B

C263

C227

E

B

E

B

JR602

R650

R632

C364

Q604

1

C203

R251

C251

JW246

R645

B

R604

C644

R634

Q362

JW308

R672

JR674

E

D261

C202

JW341

E

B

E

B

R225

R680

13

FB6

R644

X601

1

100

RV2

R636

R369

R370

E

JW309

JW333

C265

R263

E

R264

C205

JW340

C206

Q252Q251

R208

R252

C222

JW367

RV2RV2

C230

C252 C253

X602

C602

C601

JW258 JW259

JR672

R675

R676

CN671

JW332

Q261

R206

C229

JR361

JW331

JW342

C208

C212

R214

R210

R250

R693

JW228

D661

D667

D668

JW247

D662

C665

R646

R655

JW248

JW257

R635

JW270

C262

C200

JW343

R226

R663

JW249

R665

C608

C607

JR601

C664

FB5

JW251

R641

R640

R638

R639

RV5/RV6

JW260 JW261

R637

RV2

JW269

JW267

JW268

RV5/RV6

R674

R677

R678

RV2

JR671

1

JR677

JR673

R269

D262

JW330

Q262

B

E

R267

R266

R270

C264

B

R268

C221

R207

R261

JW344

C207

R205

RV2

IC201

C214

R262

R212

C216

JW366

C220

JW365

C219

E

R258

R255

Q250

B

JW227

R661

D666

JW250

JW266

JR670

JR678

R271

R213

C211

JW364

C256

JW226

JW225

D664

R662

C662

C663

R656

JW252

C605

D384 D385

JW264

JW265

JW310

JW311

JW325

JW324

R260

C260

C266

R272

JR201

R211

C217

C224 C218

JW363

R643

Q661

R664

JW253

JW263

C213

E

B

JW224

D665

EB

R353

RV5/RV6

JW262

RV5/RV6

R633

JW312

JW323

D263

R232

JW362

Q257

JW223

D663

JW254

RV5/RV6

JW313

R306

JW322

JW326

JW345

R209

C223

C215

C232

JW361

JW222

JW221

JW255

D386

C343

R356

JW154

JW314

JW321

JW327

C233

C234

JW329

JW356

C656

JW256

IC302

C346

JW347

JW351

JW352

R235

C226

RV5/RV6

JW220

C661

IC661

Q453

R453

C362

14 85

JW320

R234

JW350

JR202

R220

JW219

R354

R355

JR321

JW315

JW319

D205

R236

JW353

JW355

R222

Q258

R256

R233

CLP2

JW218

R654 R653

JW212 JW211 JW210

C338

C323

D376

C344

D377

C345

R357

D379

JW316

JR322

RV5/RV6

JW318

JW317

R237

R219

C225

R221

Q255

E

JW354

JW357

JW358

JW359

E

B

JW360

R352

C335

D380

DRIVER BOARD

C

CN701

(Page 20)

JW217

JW216

JW215

110

CN103

FB7

JW213

JW214

C316

C315

1

IC304

C370

R379

R390

C384

D378

D381

C342

JW328

JW124

C380

C353

R325

C354

R341

C355

D382

RV2

JW346

R238

JW349

B

R253

B

Q256

JW125

16

R320

C334

R323

R324

R326

R343

R344

C356

R347

R359

R413 C395 R411

C396

D389 D387

JW151

JW149

R239

C235

R257

JW122

RV5/RV6

R345

C318

C328

C326

C332

R358

C350

C336

D375

R378

JW155

R377

C339

R342

JW156

JW157

C372

JR323

C340

R346

C361

C341

C333

R414

C392

R412

D388

D390

C391

JW153

JW152

JW150

JW148 JW147

R254

JW146

JW348

C692

C255

JW131

JW130

JW127

11

3

JW126

C698

C699

RV5/RV6

C347

R331

R333

JW120

R335

R368

R337

JW121

C358

C379

RV2

21

C371

22

R319

JW145

D692

E

B

RV5/RV6

8

9

R360

JW191

C337

JW144

R348

R349

RV5/RV6

JW129

JW117

JW118

R332

R336

R338

Q301

JW119

C359

R310

IC301

R425

JW158

JW159

D301

JW143

R392

D691

JW128

1

C348

R334

R694

C369

C368

C324

C331

C357

JW142

JW141

D693

C689

E

B

JW192

C308

R318

C320

1

42

C327

R391

C349

JW138

JW139

JW140

JW132

RV5/RV6

D686

3

C688

JW115

Q302

JW116

C314

RV5/RV6

R300

JW137

JW114

C675

JW209

W1

JW193

R305

JW189

C303

C394

C321

C317

JW135

JW136

JW113

C658

R690

JW194

C311

JW190

R327

JW187

JW162

RV5/RV6

C393

JW134

C691

IC683IC682IC684

JW112

JW111

1

FB2

Q451

JW195

C304

JW163

C325

R317

JW133

JW110

JW109

C674

JW196

C312

R339

JW188

C313

JW164

JW160

JW101

C690

JW108

JW107

R329

JW186

JW165

JW161

R407

JW096

3

JW106

B

CN102

JR690

C451

R452

R451

Q452

R340

C307

C367

R314

JW166

R313

Q308

EE

R406

R404

R405

R403

EE

Q307

JW095

JW098

JW099

JW100

JW102

JW103

JW104

JW105

1

VIDEO BOARD

CN201

(Page 22)

R695

18

JW208

C425

C671

R328

JW198

JW199

IC681

1

C687

Q681

R683

R681

JW183

JW184

R309

RV5/RV6

R426

Q368

EE

Q369

R396

R402

C390

JW167

R401

C387

C389

JW168

JW169

JW170

C421

R429

R427

JW093

JW097

W1

D694

W3

JW069

CN403

19

FB3

JW200

3

C388

JW092

JW094

C685

JW067

C659

JW179

R395

JW207

JW201

R682

JW182 JW181

JW180

JW178

JW171

JW172

JW070

JW066

JW061

JW206

C677

Q682

C660

JW177

JW176

JW091

Q421

JW090

JW065

JW205

JW202

E

B

JWO64

JW062

JW204

D108

RV2

JW175

C310C309

JW173

E

B

Q422

R454

JW203

R126

JW021

JW022

JW024

RV5/RV6

JW076

RV5/RV6

JW063

D682

13

JW015

R148

JW023

RV5/RV6

R428

JW078

JW077

JW075

JW010 JW011

JW012

JW013

C136

JR638

JW074

JW073

JW071

JW060

X101

JW014

R120

C144

C135

JW086

JW085

D684

R123

JW020

R138

D109

R144 R143

JW174

JW089

JW088

JW087

JW084

D361

JW072

C684

CN402

C122C121

R103

R105

JW037

R315

JW083

B

Q365

E

1

C102

R128

Q104

R316

JW082

JW059

JW009

JW025

R134

R367

D681

R136

R121

B

E

JW081

D362

D690

D683

CF101

Q101

R133

Q103

R129

C151

JW038

JW041

W2

JW080

R119

IC102

JW007

JW008

R102

RV101

R307

C322

JW079

C363

D689

C123

R104

CF102

C305

C697

C683

R108

C106

JW036

C319

Q387

R424

R366

JW006

C118

C119

C105

R140

R308

JW047

D687

11

1222

JR112

JR108

R106

JR111

C128

JW026

JW035

C306

JW046

E

B

JW048

D688

JR105

R109

R110

JW027

C108

JW039

R388

C693

R386

R389

R365

C694

R118

C116

R135

R101

IFT101

1

24

JW034

R376

JW043

C383

E

Q364

B

R363

R422

JW058

13

RV5/RV6

C117

C124

C107

C143

R142

C111

JW040

Q386

D383

JW057

JR104

C148

C146

JW033

R117

R330

R387

B

E

R385

Q363

B

R364 R362

R421

JW056

JW002

JW004

C101

C104

IC101

R139

E

B

Q385

D421

E

JW053

JW005

JW019

C126

C147

C109

Q304

B

E

R423

R361

R381

D372

CN304

R393

Q102

JW001

JW003

R111

C120

JR106JR107

R125

C139

JW032

Q366

B

R350

Q384

JW049

JW051

R383

3

1

R394

RV6

JR110

B

E

R122

T101

R132

C138

C110

RB101

R302

B

E

C382

C381

R382

RY371

E

C142

C113

C125

E

C302

C351

JR114

C132

R137

R115

R112

JW018

12

13

R131

R351

C352

Q381

B

Q388

R116

C115

C100

R146

C131

C150

C141

C140

E

JW044

R304

C301

R303

B

E

Q383 B

E

Q382

R372

RY372

D373

JW055

GND1

C127

JW031

JW030

Q367

R384

R114

R113

C114

C112

R141

R124

C137

JW017

C129

R147

B

JW045

C366

R322

R321

CN305

C365

1

JW069

3

B

E

C377

1-685-088-

FE101

C133

JW028

JW029

R312

R373

D371

D374

JR116

R130

C130

JR113

R311

E

JW052

JW054

R127

JK301

JK303

Q371

JR102

JW016

C360

R301

C378

JK101

CLP3

B

R374

C376 C375

D101

R375

R371

SURROUND BOARD

CN303

3 2

1

11

(11)

1-685-089-

R

L

R

L

FAN961

IN

OUT

L

R

FM 75Ω

ANTENNA

AM

RV5/RV6

MD(VIDEO)

SPEAKER

IMPEDANCE

USE 6-16Ω

11

(11)

JK302

JK101

JK301

R

L

JK303

SURROUND

SPEAKER

IMPEDANCE

USE 24Ω

F

O

(RV5)W(RV6)

(RV2)

(Page 40) (Page 44) (Page 48) (Page 40) (Page 44) (Page 48)

POWER AMP

BOARD

CN503

E

(RV2)N(RV5)V(RV6)

POWER AMP

BOARD

CN502

3030

Sony HCD-RV2, HCD-RV5, HCD-RV6 Service Manual

TABLE OF CONTENTS

SERVICE NOTE

GENERAL

DISASSEMBLY

case (top)

VIDEO board

front panel section

tape mechanism deck

PANEL board

KEY board

base unit

DIAGRAMS