This manual is intended for qualifi ed service personnel only.
To reduce the risk of electric shock, fi re or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualifi ed to do so. Refer all servicing to
qualifi ed service personnel.
! WARNUNG
Die Anleitung ist nur für qualifi ziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifi ziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afi n
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifi é pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
For safety, do not connect the connector for peripheral device wiring that might have excessive voltage to the following port.
: Network connector (RJ-45)
Follow the instructions for the above port.
UP-DF750
注意
FÖRSIKTIGHET!
指定以外の電池に交換すると,破裂する危険があります。
必ず指定の電池に交換してください。
使用済みの電池は,国または地域の法令に従って
処理してください。
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
When you dispose of the battery, you must obey the
law in the relative area or country.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incor-
rect de la batterie. Remplacer uniquement avec
une batterie du même type ou d’un type équivalent
recommandé par le constructeur.
Lorsque vous mettez la batterie au rebut, vous devez
respecter la législation en vigueur dans le pays ou la
région où vous vous trouvez.
Fara för explosion vid felaktigt placerat batteri.
Byt endast mot samma eller likvärdig typ av batteri,
enligt tillverkarens rekommendationer.
När du kasserar batteriet ska du följa rådande lagar
för regionen eller landet.
PAS PÅ
Fare for eksplosion, hvis batteriet ikke udskiftes
korrekt.
Udskift kun med et batteri af samme eller tilsvarende
type, som er anbefalet af fabrikanten.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
HUOMIO
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
valmistajan suosittelemaan akkuun.
Noudata akun hävittämisessä oman maasi tai
alueesi lakeja.
VORSICHT
Explosionsgefahr bei Verwendung falscher Batterien.
Batterien nur durch den vom Hersteller empfohlenen
oder einen gleichwertigen Typ ersetzen.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
FORSIKTIG
Eksplosjonsfare hvis feil type batteri settes i.
Bytt ut kun med samme type eller tilsvarende
anbefalt av produsenten.
Kasser batteriet i henhold til gjeldende avfallsregler.
UP-DF750
1 (P)
Table of Contents
Manual Structure
Purpose of this manual .................................................................. 3
Related manuals ............................................................................ 3
7-3-2. Operation Defects of Motors and Sensors ........... 7-19
2
UP-DF750
Purpose of this manual
Related manuals
Manual Structure
This manual is the Service Manual Vol.1 of the Digital Film Imager UP-DF750.
This manual contains the installation, service overview, replacing the main parts,
procedures after replacement, circuit description, service mode, and troubleshooting.
In addition to this Service Manual Vol.1, the following manuals are provided.
. Service Manual Vol.2
Contains the spare parts, block diagrams, schematic diagrams, and board layouts.
. Instruction for Use/Setup Manual
This manual describes the information required for the actual management and operation of this unit.
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
Part number: 9-968-546-06
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
. Windows and Internet Explorer are registered trademarks of Microsoft Corporation
in the United States and Other countries.
. Memory Stick and Memory Stick PRO Duo are trademarks of Sony Corporation.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.
UP-DF750
3
Section 1
Installation
m
. Keep the packing material because it is used for the transportation in servicing.
When transporting this unit, remove the output tray tray and caster from this unit.
Remove the fi lm from the fi lm tray 1 and fi lm tray 2.
. When installing this unit, check the following setting items.
IP Address: Network setting
Subnet Mask: Network setting
Default Gateway: Network setting
UP-DF750 installation location and space:
Location and power supply, network cable
UP-DF750 carry-in route: Check of elevator, door, step, etc.
Size of fi lm used Attendance of Modality service personnel, or advance setting
1-1. Operating Environment
. Electric voltage: 100 V AC to 120 V AC/200 V AC to 240 V AC, 50/60 Hz
. Electric current consumption: 4.4 A/2.4 A
. Operation temperature: 10 dC to 30 dC
. Storage/transportation temperature: _20 dC to 60 dC
. Storage/transportation humidity: 20% to 80%
. Maximum outside dimension: Approx. 600 x 316 x 686 mm(Width/height/depth) (Largest protrusion is not included.)
. Mass: Approx. 65 kg
UP-DF750
1-1
1-2. Outside Dimension Diagram
600
686
316
354
(When a caster is installed.)
Unit: mm
21
622
1-2
UP-DF750
1-3. Installation Space
This unit can be installed in either horizontal or vertical direction. (Refer to Section 1-4.)
When installing, be sure to make space for the unit as
shown in the right illustration.
Unit: mm
Avoid installing this unit in the following places to prevent
it from being damaged by foreign material, condensation,
etc.
. Near the air exit of air conditioner
210
. Near the open window or door
. Near the busy passageway
. Places easily getting spattered with liquid
. Places being subjected by direct sunlight
1-4. Caster (2T) Assembly Installation Procedure
This unit can be installed in vertical direction by attaching the supplied caster (2T) assembly.
265
70
m
. When attaching the caster (2T) assembly, be sure to work by two persons.
. Be sure to keep the four screws and four shoulder washers removed from the side panel (L).
. When attaching the caster (2T) assembly, make sure that there is no gap between the side panel (L) and
front panel (L).
. When attaching the caster (2T) assembly, place the unit with the caster 2T sheet affi xed surface facing
downward.
. When installing this unit in vertical direction, it is recommended to place it with the left side facing
downward.
. This unit is differently controlled depending on the direction it is installed; horizontal direction, vertical
direction with right side down or left side down. The sensor can detect the difference between vertical
and horizontal direction. But it cannot detect the difference between right and left when the unit is
installed in vertical direction. Therefore, the setting is performed on the service mode. (Section 6-2-6,
System Setting → Setting Position)
. When attaching the caster (2T) assembly, be sure to use the supplied stopper sheet. (Refer to the instruc-
tion manual for the usage.)
UP-DF750
1-3
1. Remove the four screws (RK4 x 8) and four shoulder
washers from the side panel (L) and side panel (sub).
Side panel (L)
Shoulder washers
RK4 x 8
Side panel (sub)
2. Attach the caster (2T) assembly using the four screws
(B4 x 16).
Side panel (L)
B4 x 16
Caster (2T)
assembly
Caster 2T sheet
B4 x 16
Caster (2T)
assembly
Space
Front panel (L)
Caster 2T sheet
1-4
UP-DF750
1-5. Film Tray/Output Tray
m
. The lower tray and upper tray have the stopper for preventing mis-insertion. Therefore, do not push the
tray forcefully.
. Do not load the fi lm of size that is different from the internal fi lm position guide setting.Otherwise, it may cause a jam or a serious trouble due to malfunction.
. Both upper tray and lower tray support all the following fi lm sizes.8 x 10 inch (UPT-510BL/UPT-M710BL)10 x 12 inch (UPT-512BL/UPT-M712BL)11 x 14 inch (UPT-514BL)14 x 17 inch (UPT-517 BL)
. The factory-installed fi lm trays are as follows.Upper tray: 14 x 17 inch Lower tray: 8 x 10 inchWhen using the tray size (10 x 12 inch, 11 x 14 inch) other than the above, use the supplied fi lm size
change kit for the upper tray. As for the lower tray, move the fi lm position guide.
. No operation is required for the fi lm size because it is automatically recognized by the IC tag.
. In the case of using the fi lm size of 10 x 12 inch or 8 x 10 inch, attach the output tray stopper.
Film tray
Film size changing method
Upper tray:
Use the supplied fi lm size change kit.
Lower tray:
Change the size as follows.
1. Remove the six screws with the tray cover facing
downward.
BTP
3 x 10
Film tray
BTP
3 x 10
UP-DF750
1-5
2. Open the tray cover (front) in the direction of the
arrow with the tray cover facing upward.
3. Pull the rear (SH) cover once in the direction of the
arrow and remove the six hooks, and then lift up
and remove the rear (SH) cover.
4. Remove the fi lm position guide.
5. Align the fi lm position guide with the size position of
the fi lm used.
Rear (SH) cover
Hooks
Film position
guides (side)
Hooks
Tray cover (front)
Film position
guide (front)
1-6
UP-DF750
11 x 14 inch
Film position
guides (side)
Film position
guide (front)
Film position
guides (side)
6. To install, reverse the removal procedure.
Film position
guide (front)
11 x 14 inch
UP-DF750
1-7
10 x 12 inch
Film position
guides (side)
Film position
guide (front)
Film position
guides (side)
6. To install, reverse the removal procedure.
Film position
guide (front)
10 x 12 inch
1-8
UP-DF750
8 x 10 inch
Film position
guides (side)
Film position
guide (front)
Film position
guides (side)
6. To install, reverse the removal procedure.
Film position
guide (front)
8 x 10 inch
UP-DF750
1-9
Output tray
m
. Depending on the combination of the fi lm size, it is required to change the confi guration of output tray.
. Factory setting is the large size.
. When installing the output tray, securely push it as far as it will go.For more details, refer to the Instruction for Use.
Large size
In the combination of the following fi lm size, it is not required to change the tray installed at the factory.
Use the supplied stopper for output tray. The stopper for output tray is used to prevent the fi lm ejected in
the upper output tray from going into backward and being diffi cult to be taken out.
Combination of fi lm sizeOutput tray stopper
8 x 108 x 10Required
8 x 1010 x 12
8 x 1014 x 17
10 x 1210 x 12
10 x 1214 x 17
11 x 1411 x 14Not required
11 x 1414 x 17
14 x 1714 x 17
n
When using the 11 x 14 inch size fi lm, the stopper for output tray may cause the fi lm jamming.
Stack assist
(14 inch paper
eject detection)
Stack assist 2
(11 inch paper
eject detection)
Guide 10 x 12
Stack assist
(14 inch paper
eject detection)
Stack assist 2
(11 inch paper
eject detection)
1-10
UP-DF750
Small size
In the combination of the following fi lm size, it is required to change the tray installed at the factory.
Use the supplied stopper for output tray. The stopper for output tray is used to prevent the fi lm ejected in
the upper output tray from going into backward and being diffi cult to be taken out.
Combination of fi lm sizeOutput tray stopper
8 x 1011 x 14Required
10 x 1211 x 14
Changing from large size to small size
1. Remove the four screws, then remove the output tray rear.
nKeep the removed output tray rear.
2. Remove the four screws, then remove the two stack assists.
3. Remove the four screws, then remove the two stack assists 2.
4. Remove the four screws, then remove the two guides 10 x 12.
B2.6 x 6
Output tray rear
Stack
assist
B2.6 x 6
Guide 10 x 12
Stack
assist 2
B2.6 x 6
B2.6 x 6
Stack
assist
Stack assist 2
B2.6 x 6
Guide 10 x 12
B2.6 x 6
UP-DF750
B2.6 x 6
Film tray
B2.6 x 6
1-11
5. Attach the two stack assists 2 to the position with the four screws.
6. Attach the two stack assists to the position with the four screws.
7. Attach the two guides 10 x 12 to the position with the four screws.
Output tray stopper
Stack assist 2
Stack assist 2
B2.6 x 6
Guide 10 x 12
B2.6 x 6
B2.6 x 6
Guide
10 x 12
B2.6 x 6
Stack assist
Stack assist 2
Guide 10 x 12
Stack assistStack assist
Stack assist
Stack assist 2
1-12
B2.6 x 6
Output tray
B2.6 x 6
UP-DF750
8. Attach the output tray stopper with the two nylon rivets.
Output tray stopper
Nylon rivets
Output tray
UP-DF750
1-13
1-6. Setting Procedure
Each setting is as follows.
1. Power On
Check that the system starts after turning on the power, then enter the service mode.
(Refer to Section 6-1.)
When performing the setting copy using Memory Stick, execute the System Settings → Memory Card →
Load Settings. (Refer to Section 3-22.)
2. Network setting
Perform the network setting such as an IP address via PC or by System Settings. For more details of
System Settings, refer to Section 6-2-6.
3. Film loading
1. Load the fi lm in the upper tray and lower tray.
2. Check that the fi lm size and the number of remaining sheets are displayed on the LCD panel.
n
If Tag Mismatch is displayed, the specifi cations of UP-DF750 do not check to those of the fi lm. Contact
your local Sony Sales Offi ce/Service Center.
4. Calibration
Perform calibration for each fi lm and check that LCD becomes READY state.
n
If the CAL automatic correction cannot be performed, NG is displayed.
The fi lm can be used without calibration because it is adjusted to specifi ed density.
Perform calibration in the following cases. In addition to the manual calibration, it is possible to set the
unit so that the fi rst sheet can be automatically calibrated when new fi lm is loaded. For more details, refer
to Section 6-2-3.
. Accurate density control is required.
. The unit is used under the environment where temperature or humidity changes greatly.Perform calibration as required when the print density does not seem to meet the gamma setting.
5. Printing from Modality
After checking the setting of UP-DF750 of Modality, perform the printing from Modality.
Check the items below.
. Film size setting
. Max Density and Min Density setting
. AE title name
. Confi guration Information setting
. 604DPI/resize (Magnifi cation Type) setting
n
When changing the connection with the modality, refer to Section 1-8-3.
6. Gamma setting
When the gamma data is available in advance, setting is performed by FSSS. (Refer to Section 6-5.)
If the gamma is specifi ed by Default, change the setting of the main unit. (Refer to Section 6-2-4.)
1-14
UP-DF750
7. Gamma check and approval
Print out the image specifi ed by the user and get the approval of density setting from the responsible
person.
n
If requested by the user, adjust the gamma curve using FSSS. The selection of gamma can be performed
by the default setting, Modality ConnectionCustomizing (Refer to Section 1-8-3.) or Confi guration Infor-
mation setting of modality. In the service mode (Refer to Section 6-1.), the selected gamma is indicated as
G=x in the lower area of the printed output. So it can be checked. Be sure to perform calibration before
printing the image for obtaining the approval of gamma. (Refer to Section 6-2-3.)
8. Check other setting
As for Frame Type, the image frame can be enlarged. The density in the edge of fi lm is not uniform, there-
fore the image quality of the area outside of the specifi ed size (Caption 2) of each fi lm is not assured. In
the case of changing the setting, explain users about this. The factory setting is as follows.
System Settings menu
. Dither: ON
. Mirror: OFF
. L/R Mark: OFF
. Frame Type: Caption2
. Caption Upper: ON (No data) Lower: OFF (No data)
. Film Empty Buzzer: OFF
. Setting Position: Horizontal
Calibration menu
. Auto Calibration setting: OFF
1-7. Film Loading Procedure
n
. Handle the fi lm wrapped by the moisture-proof bag with both hands. The contamination on the fi lm
surface such as fi ngerprint and sweat may cause degradation of the printed image quality. Be careful not
to touch the print surface.
. When handling the output tray, fi rmly hold the side of the tray and tray cover.
UP-DF750
1-15
1-8. DICOM Setting Method
1-8-1. Preparation
This section gives the system administrator information needed to setup the unit on a network, to reset the
IP address, to custmize the connection with modality and so on.
And describes the preparation required for the setup, gives an overview of the setup window, explains
how to perform the setup related to the IP address, and so on. It also explains how to setup an E-mail
warning to notify you automatically and to check the condisition of this unit via a network when any
trouble occurs.
Required equipment
. Personal Computer (PC): LAN interface equipped
. Operating system: Microsoft Windows 2000, or Windows XP/Vista
. LAN cable (cross)
. Web browser software: Internet Explorer 6.0 or later
Settings of the Web browser software
Set the Web browser software as follows:
. No proxy
. A blank page is opened when the Web browser software is started.
IP Address
When you use the unit for the fi rst time immediately, it is necessary to set up the DICOM part placed
inside the unit, adding an IP address and so on.
Before starting the setup, check the following with the network administrator.
. The IP address this unit will use on the network
. Sub-net mask of the network
. Gateway address, if a gateway is included in the network
To check the IP address
The IP address assigned to this unit can be checked.
1. Turn on the power of this unit.
2. Strat the service mode. (Refer to Section 6-1.)
3. Open the Information menu to check IP address. (Refer to Section 6-2-1.)
1-16
UP-DF750
1-8-2. Setup
Preparation
1. Start the PC to be used for setup.
2. Open the TCP/IP setting page.
3. Enter the following IP address of the computer and the sub-net mask.
IP address of the computer: NNN.NNN.NNN.nnn
NNN.NNN.NNN: Use the same numbers as those of the IP address assigned to this unit on the
network from the fi rst NNN to the third NNN.
nnn: Use any numbers from 1 to 254. However, you should not use the same num-
bers as the numbers of the fourth NNN of the IP address of this unit.
n
NNN.NNN.NNN.NNN: IP address assigned to this unit on the network
Sub-net Mask: 255.255.255.0
4. Restart the PC.
5. Connect this unit and the PC to be used for setup using the network cross cable.
About the setup/status window
This unit can be set up on the setup/status window displayed on the Web browser.
The setup/status window has the following pages:
Status window
http://NNN.NNN.NNN.NNN
. Summary/Print Job pageDisplays the summary and print job status of this unit.
. Printer Status pageDisplays the status of this unit.
Setup window
http://NNN.NNN.NNN.NNN/PrinterSetup
. Local Settings pageSets up the IP address, DICOM Local AE title, and so on.
. E-Mail Settings pageSets up the items related to E-Mail.
ConnectivityCustomizing page
http://NNN.NNN.NNN.NNN/PrinterSetup/PrinterSetup.exe/ConnectivityCustomizing
Set up the connection with the modality.
n
. When the username and password is required, contact your local Sony Sales Offi ce/Service Center.:
. NNN.NNN.NNN.NNN: IP address assigned to this unit.
UP-DF750
1-17
Opening the window
1. Start the PC to be used for setup, and then start the Web browser software.
2. Enter the URL for the window to display.
NNN.NNN.NNN.NNN: IP address assigned to this unit.
Page selection area
3. Click the desired page in the page selection area.
1-18
UP-DF750
Network setup
Perform the following settings when the unit is used for the fi rst time, or when the IP address assigned to
this unit is changed.
Procedure
1. Enter “http://NNN.NNN.NNN.NNN/PrinterSetup” to open the Local Settings page.
nWhen the username and password is required, contact your local Sony Sales Offi ce/Service Center.:
2. Perform the required settings related to TCP/IP.
IP Address text box
Default Gateway text boxSub-net Mask text box
(1) Enter the IP address of this unit on the network in the IP Address text box.
(2) Enter the sub-net mask in the Sub-net Mask text box.
(3) Enter the IP address of the default gateway in the Default Gateway text box if a gateway is used
on the network.
3. Enter the DICOM Local AE title in the AE Title text box.
Up to 16 characters can be entered.
nWhen Local AE Title is not blank and its setting is different from Called AE title, Association is
rejected. Blank is recommended.
AE Title text box
4. Click the [Save|settings] button.The settings are saved.
UP-DF750
1-19
1. Summary/Print Job page
This page displays information on this unit.
Printer (printer status) display section
Printer Status: Displays the printer status.
Upper Tray Status: Indicates the status of fi lm sheets loaded in fi lm tray 1.
OK: Correct
Set Films/Papers...: Film sheets are not loaded.
Set Film/Paper Tray...: Film tray 1 is not inserted.
Lower Tray Status: Indicates the status of fi lm sheets loaded in fi lm tray 2.
OK: Correct
Set Films/Papers...: Film sheets are not loaded.
Set Film/Paper Tray...: Film tray 2 is not inserted.
Upper Tray Media: Displays the type of blue thermal fi lm loaded in fi lm tray 1.Lower Tray Media: Displays the type of the blue thermal fi lm loaded in fi lm tray 2.
Print Job List display section
Displays when a job is waiting to be printed.
Add test pattern to print job (for the default tray only)
Click this link to print the test pattern. The fi lm sheets loaded in fi lm tray 1 is used for this printing.
Refresh button
Click this button to refresh the window.
1-20
UP-DF750
2. Printer Status Page
This page displays the status of this unit.
Upper Tray display area
Film/Paper Tray: Displays whether or not fi lm tray 1 is inserted.Films/Papers: Displays whether or not fi lm sheets are loaded in fi lm tray 1.Film/Paper Output: Displays the status of the fi lm output slot.Tag: Displays the confi rmability status of the IC tag of the fi lm sheets loaded in
the fi lm tray 1.Media Type: Displays the type of the fi lm sheets loaded in fi lm tray 1.Media Size: Displays the size of the fi lm sheets loaded in fi lm tray 1.Film/Papers Remaining: Displays the remaining amount of fi lm sheets in fi lm tray 1.
UP-DF750
1-21
Lower Tray display area
Film/Paper Tray: Displays whether or not fi lm tray 2 is inserted.Films/Papers: Displays whether or not fi lm sheets are loaded in fi lm tray 2.Film/Paper Output: Displays the status of the fi lm output slot.Tag: Displays the confi rmability status of the IC tag of the fi lm sheets loaded in
fi lm tray 2.
Media Type: Displays the type of the fi lm sheets loaded in the fi lm tray 2.Media Size: Displays the size of the fi lm sheets loaded in fi lm tray 2.Film/Papers Remaining: Displays the remaining amount of fi lm sheets in the fi lm tray 2.
Printer Status display area
Motor/Sensor: Displays the error status of the motor/sensor system.
Film /Paper Path: Displays the status of the printing path.
Cover: Displays the status of covers (opened or closed).
Printer Engine Status: Displays the printer operating status (idling, printing and so on)
Printer Statistics display area
Displays the total printings performed by the unit.
Print count with the current thermal head: Displays the total prints after the thermal head has been
replaced.
Lifetime print count: Displays the total prints since the unit has been shipped.
Printer Information display area
Vendor ID, Model Name, Version Number, Resolution: Displays various information on the unit
status.
[Refresh|button]
Click this button to refresh the window.
1-22
UP-DF750
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