Sony DCR-VX2000E Service Manual
DCR-VX2000E
RMT-811
SERVICE MANUAL
Level 1
Ver 1.0 2000. 04
SPECIFICATIONS
AEP Model
UK Model
C MECHANISM
— Continued on next page —
DIGITAL VIDEO CAMERA RECORDER
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair . Point
them out to the customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
— 2 —
Checking supplied accessories.
Check that the following accessories are supplied with your camcorder.
Wireless Remote Commander (1)
RMT-811
1-475-950-21
Fig A Fig B
Fig A
Memory Stick Reader/Writer (1)
(MSAC-US1) (1)
A-7096-180-A
Fig B
USB cable (1)
1-790-774-11
21-pin adaptor (1)
1-573-291-11
Shoulder strap (1)
3-987-015-01
AC-L10 power adaptor (1)
0
1-475-599-11
Power cord set (1) (AEP only)
0
1-690-827-11
Power cord (with filter) (1) (UK only)
0
1-775-843-21
Memory Stick (1)
(MSA-4A)
A-7033-740-A
Eyecup (large) (1)
3-060-676-01
A/V connecting cable
(1.5m) (1)
1-575-337-11
NP-F330
battery pack (1)
A-7094-141-A
Hood cap (1)
X-3950-568-1
Size AA (R6) battery for
Remote Commander (2)
(not supplied)
Application software:
Picture Gear 4.1Lite
(System Disc)(CD ROM) (1)
3-060-476-01
Lens hood (1)
X-3950-590-1
Other accessories
3-060-458-11 MANUAL, INSTRUCTION
(PICTURE GEAR 4.1 LITE)(ENGLISH/RUSSIAN)
3-060-458-21 MANUAL, INSTRUCTION
(PICTURE GEAR 4.1 LITE)(FRENCH/GERMAN)(AEP)
3-060-458-31 MANUAL, INSTRUCTION
(PICTURE GEAR 4.1 LITE)(ITALIAN/DUTCH)(AEP)
3-060-458-41 MANUAL, INSTRUCTION
(PICTURE GEAR 4.1 LITE)(SPANISH/PORTUGUESE)(AEP)
3-061-238-21 MANUAL, INSTRUCTION (MSAC-US1)
(GERMAN/SPANISH/DUTCH/SWEDISH/ITALIAN/PORTUGUESE/
RUSSIAN/ARABIC/TRADITIONAL CHINESE/
KOREAN/DANISH/FINNISH)(AEP)
3-061-508-11 MANUAL, INSTRUCTION (ENGLISH/RUSSIAN)(AEP,UK)
3-061-508-21 MANUAL, INSTRUCTION (GERMAN/ITALIAN)(AEP)
3-061-508-31 MANUAL, INSTRUCTION (SPANISH/PORTUGUESE)
(AEP)
3-061-508-41 MANUAL, INSTRUCTION (FRENCH/DUTCH)(AEP)
Note : The components identified by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part number specified.
— 3 —
TABLE OF CONTENTS
SERVICE NOTE
1. POWER SUPPLY DURING REPAIRS ····························· 5
2. TO TAKE OUT A CASSETTE WHEN NOT EJECT
(FORCE EJECT) ································································5
SELF-DIAGNOSIS FUNCTION
1. SELF-DIAGNOSIS FUNCTION······································· 6
2. SELF-DIAGNOSIS DISPLAY ·········································· 6
3. SERVICE MODE DISPLAY ············································· 6
3-1. Display Method ··································································6
3-2. Switching of Backup No. ··················································· 6
3-3. End of Display···································································· 6
4. SELF-DIAGNOSIS CODE TABLE··································· 7
1. MAIN PARTS
1. ORNAMENTAL PARTS···················································· 8
2. DISASSEMBLY································································· 9
2-1. LCD SECTION (HL-011, PD-126 BOARDS,
INVERTER TRANSFORMER UNIT) ···························· 10
2-2. EVF SECTION (LB-065 BOARD)·································· 11
2-3. (UPPER) HANDLE BLOCK ASSEMBLY ····················· 11
2-4. FK-076, MA-386, MI-038, FT-090 BOARDS················· 12
2-5. CABINET (L) BLOCK ASSEMBLY, MECHANISM
DECK (FOR FORCE EJECT OF CASSETTE) ·············· 13
2-6. CABINET (R) BLOCK ASSEMBLY ······························ 14
2-7. CABINET BOTTOM (D) ASSEMBLY ··························· 14
2-8. BATTERY PANEL BLOCK ASSEMBLY
(MK-014, KP-010, MS-049 BOARDS)··························· 15
2-9. EVF BLOCK ASSEMBLY ·············································· 15
2-10. LA-026, DD-138, VC-242, JK-190 BOARDS,
MECHANISM DECK······················································ 16
2-11. LENS BLOCK ASSEMBLY, CENTER FRAME
ASSEMBLY ····································································· 17
2-12. PRISM COVER ASSEMBLY·········································· 17
2-13. CONTROL SWITCH BLOCK (PS-4980),
CONTROL SWITCH BLOCK (CF-4980) ······················ 18
2-14. CK-093 BOARD ······························································ 18
2-15. CONTROL SWITCH BLOCK (ED-4980),
HINGE ASSEMBL Y························································ 19
3. REPAIR PARTS LIST ······················································ 20
3-1. EXPLODED VIEWS ······················································· 20
3-1-1.OVERALL SECTION-1 ·················································· 20
3-1-2.OVERALL SECTION-2 ·················································· 21
3-1-3.CABINET (L) SECTION················································· 22
3-1-4.CABINET (R) SECTION-1 ············································· 23
3-1-5.CABINET (R) SECTION-2 ············································· 24
3-1-6.UPPER HANDLE SECTION ·········································· 25
3-1-7.BATTERY PANEL SECTION ········································· 26
3-1-8.EVF SECTION································································· 27
3-1-9.CENTER FRAME SECTION ·········································· 28
3-1-10. LENS BLOCK SECTION ············································· 29
2. GENERAL
Checking supplied accessories ··················································· 30
Quick Start Guide ······································································· 30
Getting started ············································································ 31
Using this manual ··································································· 31
Step 1 Preparing the power supply ········································· 31
Step 2 Inserting a cassette······················································· 33
Recording –Basics ······································································ 34
Recording a picture································································· 34
Shooting backlit subjects (BACK LIGHT) ··························· 36
Using the spot light function ················································ 36
Self-timer recording······························································ 37
Checking the recording – END SEARCH/
EDIT SEARCH/Rec Review ················································ 37
Playback –Basics ········································································ 38
Playing back a tape ································································· 38
Viewing the recording on TV ················································· 39
Advanced Recording Operations················································ 40
Recording a still image on a tape –Tape Photo recording ······ 40
Shooting with all the pixels –PROG. SCAN ·························· 41
Using the guide frame····························································· 41
Using the wide mode ······························································ 41
Using the fader function ························································· 42
Using special effects –Picture effect······································· 42
Using special effects –Digital effect······································· 43
Shooting with manual adjustment ·········································· 43
Adjusting the white balance···················································· 46
Adjusting recording level manually –Sound recording level·· 46
Presetting the adjustment for picture quality –Custom preset ··· 47
Using the PROGRAM AE function ········································ 47
Focusing manually·································································· 48
Interval recording···································································· 49
Frame by frame recording –Cut recording ····························· 50
Marking an Index···································································· 50
Advanced Playback Operations·················································· 51
Quickly locating a scene using the zero set memory function ·· 51
Searching for a recording by index –Index search ················· 51
Searching the boundaries of recorded tape by title
–Title search············································································ 52
Searching a recording by date –Date search··························· 52
Searching for a photo –Photo search/Photo scan···················· 53
Playing back a tape with picture effects ································· 54
Playing back a tape with digital effects ·································· 54
Editing ························································································ 54
Dubbing a tape ········································································ 54
Dubbing only desired scenes –Digital program editing ············ 55
Using with analog video unit and a PC
– Signal convert function························································ 60
Recording video or TV programs ··········································· 60
Inserting a scene from a VCR –Insert editing························· 61
Audio dubbing ········································································ 62
Superimposing a title ······························································ 63
Making your own titles ··························································· 65
Labeling a cassette ·································································· 65
Erasing the cassette memory data··········································· 66
Customizing Y our Camcorder ···················································· 67
Changing the menu settings···················································· 67
Resetting the date and time····················································· 69
“Memory Stick” Operations ······················································· 69
Using a “Memory Stick” –introduction ·································· 69
Recording still images on a “Memory Stick”s
–Memory Photo recording ······················································ 71
Superimposing a still picture in a “Memory Stick”
on a moving picture –MEMORY MIX ··································· 72
Recording an image from a mini DV tape as a still image ····· 73
Copying still images from a mini DV tape –Photo save ········· 74
Viewing a still picture –Memory photo playback ··················· 75
Copying an image recorded on a “Memory Stick”s to
mini DV tapes ········································································· 76
Playing back images continuously –SLIDE SHOW··················
Preventing accidental erasure –Image protection ··················· 77
Deleting images ······································································ 78
Writing a print mark –Print mark ··········································· 79
Additional Information ······························································· 79
Usable cassettes ······································································ 79
About i.LINK·········································································· 80
Troubleshooting ······································································ 81
Self-diagnosis display ····························································· 82
Warning indicators and messages ··········································· 82
Using your camcorder abroad················································· 83
Maintenance information and precautions······························ 83
Quick Reference ········································································· 85
Identifying the parts and controls ··········································· 85
Quick Function Guide ···························································· 88
77
— 4 —
SERVICE NOTE
1. POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the po wer is shut of f so
that the unit cannot operate.
These following two methods are available to prevent this. Take note of which to use during repairs.
Method 1.
Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the commander switch to the “ADJ” side.
Method 2.
Use the DC IN terminal. (Use the AC power adaptor. (AC-L10, AC-VQ800 etc. ))
2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
1 Refer to 2-3. to remove the upper handle block assembly.
2 Refer to 2-5. to remove the cabinet (L) assembly.
3 Refer to 2-5. to remove the mechanism deck (Including VC-242 board and DD-138 board).
4 Remove DD-138 board from the mechanism deck (Including VC-242 board).
5 Remove the CN022 (27P 0.3 mm) of VC-242 board.
6 Supply +4.5V from the DC power supply to the loading motor and unload with a pressing the cassette compartment.
DC power supply (+4.5V)
Disconnect from CN022 (27P)
of VC-242 board.
: loading
: unloading
Loading motor
— 5 —
SELF-DIAGNOSIS FUNCTION
Control dial
1. SELF-DIAGNOSIS FUNCTION
When problems occur while the unit is operating, the self-diagnosis
function starts working, and displays on the viewfinder , LCD screen
or LCD window what to do. This function consists of two display;
self-diagnosis display and service mode display.
Details of the self-diagnosis functions are provided in the Instruction
manual.
Viewfinder or LCD screen LCD window
C : 3 1 : 1 1
Blinks at 3.2Hz
1 1
Repaired by:
C : Corrected by customer
H : Corrected by dealer
E : Corrected by service
engineer
C
Indicates the appropriate
step to be taken.
E.g.
31 ....Reload the tape.
32 ....Tu r n o n power again.
3 1
Block
2. SELF-DIAGNOSIS DISPLAY
When problems occur while the unit is operating, the counter of the
viewfinder, LCD screen or LCD window consists of an alphabet
and 4-digit numbers, which blinks at 3.2 Hz. This 5-character display
indicates the “repaired by:”, “block” in which the problem occurred,
and “detailed code” of the problem.
C : 3 1 : 11
Detailed Code
Refer to page 7.
Self-diagnosis Code Table.
3. SER VICE MODE DISPLAY
The service mode display shows up to six self-diagnosis codes shown in the past.
3-1. Display Method
While pressing the “STOP” key, set the switch from OFF to “VCR or PLAYER”, and continue pressing the “STOP” key for 5 seconds
continuously. The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.
Viewfinder or LCD screen
[3] C : 3 1 : 1 1
Lights up
[3]
Backup No.
Order of previous errors
C : 3 1 : 1 1
Self-diagnosis Codes
3-2. Switching of Backup No.
By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the
problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.)
[1] : Occurred first time [4] : Occurred fourth time
[2] : Occurred second time [5] : Occurred fifth time
[3] : Occurred third time [6] : Occurred the last time
LCD window
3 C : 3 1 : 11
3-3. End of Display
Turning OFF the power supply will end the service mode display.
Note: The “self-diagnosis display” data will be backed up by the coin-type lithium battery of CK-093 board BT250. When CK-093 board is removed,
the “self-diagnosis display” data will be lost by initialization.
— 6 —
4. SELF-DIAGNOSIS CODE TABLE
Self-diagnosis Code
Function
Repaired by:
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
E
E
E
E
Block
04
21
22
31
31
31
31
31
31
31
31
31
31
31
31
32
32
32
32
32
32
32
32
61
61
62
62
Detailed
Code
00
00
00
10
11
20
21
22
23
24
30
40
42
10
11
20
21
22
23
24
30
40
42
00
10
00
01
Symptom/State
Non-standard battery is used.
Condensation.
Video head is dirty.
LOAD direction. Loading does not
complete within specified time
UNLOAD direction. Loading does not
complete within specified time
T reel side tape slacking when unloading
Winding S reel fault when counting the
rest of tape.
T reel fault.
S reel fault.
T reel fault.
FG fault when starting capstan.
FG fault when starting drum.
FG fault during normal drum operations.
LOAD direction loading motor time-
out.
UNLOAD direction loading motor
time-out.
T reel side tape slacking when
unloading.
Winding S reel fault when counting the
rest of tape.
T reel fault.
S reel fault.
T reel fault.
FG fault when starting capstan.
FG fault when starting drum
FG fault during normal drum
operations
Difficult to adjust focus
(Cannot initialize focus.)
Zoom operations fault
(Cannot initialize zoom lens.)
Steadyshot function does not work well.
(With pitch angular velocity sensor output
stopped.)
Steadyshot function does not work well.
(With yaw angular v elocity sensor output
stopped.)
Correction
Use the info LITHIUM battery.
Remove the cassette, and insert it again after one hour.
Clean with the optional cleaning cassette.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Inspect the lens block focus reset sensor (Pin wg of LA-026 board)
when focusing is performed when the control dial is rotated in the
focus manual mode, and the focus motor drive circuit (IC140 of
LA-026 board) when the focusing is not performed.
Inspect the lens block zoom reset sensor (
when zooming is performed when the zoom lens is operated and
the zoom motor drive circuit (IC140 of LA-026 board) when
zooming is not performed.
Inspect pitch angular velocity sensor (SE601 or SE602 of SE-108
board) peripheral circuits.
Inspect yaw angular velocity sensor (SE600 or SE603 of SE-108
board) peripheral circuits.
Pin ws of LA-026 board
)
— 7 —
DCR-VX2000E
1. MAIN PARTS
Note:
• Follow the disassembly procedure in the numerical order given.
• Items marked “*” are not stocked since they are seldom required for routine service.
Some delay should be anticipated when ordering these items.
• The parts numbers of such as a cabinet are also appeared in this section.
Refer to the parts number mentioned below the name of parts to order.
1. ORNAMENTAL PARTS
Eye cup
3-060-573-01
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Spring bolt (M2)
3-053-121-41
CPC cover
3-060-677-01
Jack cover (L)
3-060-541-01
Battery case lid (for RMT-811)
3-053-056-01
Remote commander (RMT-811)
1-475-950-21
Lens hood assembly
X-3950-590-1
Hood cap assembly
X-3950-568-1
Jack cover (AV)
3-060-540-01
— 8 —
2. DISASSEMBLY
The following flow chart shows the disassembly procedure.
2-1. LCD section
(HL-011, PD-126 boards, Inverter transformer unit)
2-2. EVF section (LB-065 board)
2-3. (Upper) handle block assembly
2-5. Cabinet (L) block assembly,
Mechanism deck (For force eject of cassette)
2-13. Control switch block (PS-4980),
Control switch block (CF-4980)
2-6. Cabinet (R) block assembly
DCR-VX2000E
2-7. Cabinet bottom (D) assembly
2-8. Battery panel block assembly
(MK-014, KP-010, MS-049 boards)
2-9. EVF block assembly
2-10. LA-026, DD-138, VC-242, JK-190 boards,
Mechanism deck
2-4. FK-076, MA-386, MI-038, FT-090 boards
2-14. CK-093 board
2-15. Control switch block (ED-4980),
Hinge assembly
2-11. Lens block assembly, Center frame assembly
2-12. Prism cover assembly
— 9 —
NOTE: F ollo w the disassembly procedure in the numerical order given.
l
2-1. LCD SECTION (HL-011, PD-126 BOARDS, INVERTER TRANSFORMER UNIT)
3
P cabinet (C) assembly
B
4
Harness
(CP-093) (8P)
6
LCD frame,
BL retainer,
FP-196 flexible
board
1
FP-195 flexible
board (7P)
qd
PCB clip
PD-126
Board
2
T wo screws
(M2 × 3),
spring bolt
5
Harness
(CP-094) (14P)
q;
Screw
(M1.7 × 2.5),
lock ace
qg
PD-126 board,
Inverter transformer unit
qf
PCB clip
qa
Screw
(M2
×
spring bolt
3),
q;
HL-011 board
9
Release the two claws and
slide the HL-011 board in
the direction of the arrow
qs
T wo screws
(M2 × 3), spring bolt
qd
Panel holder
7
Release the two claws and
slide the indication panel
block assembly in the
direction of the arrow A.
A
8
Indication pane
block assembly
6
FP-205 flexible
board (21P)
B
.
qa
Two claws
7
T wo screws
(M1.7 × 2.5), lock ace
qs
Back light
Cold cathode
fluorescent tube
9
Liquid crystal
indicator module (24P)
8
P cabinet (M) assembly
3
Three claws
5
FP-196 flexible
board (5P)
2
T wo screws
(M2
spring bolt
×
5),
6
2
-1
D
rd
P
a
o
B
4
FP-195 flexible
board (7P)
1
T wo screws
(M2
×
5), spring bolt
— 10 —
2-2. EVF SECTION (LB-065 BOARD)
2
cabinet assembly
EVF rear
4
EVF front cabinet (upper)
REMOVING THE LB-065 BOARD
2
LCD (LCX033AK-J)(16P)
8
LCD (LCX033AK-J)
1
FP-193
flexible board (27P)
B
A
7
LCD cushion (498)
6
Illuminator (498)
5
LCD cushion (498)
4
LB-065 board
1
Push the lock knob
in the direction of the
arrow A and remove the
EVF rear cabinet assembly
in the direction of the
arrow B.
3
T wo tapping
screws (M1.7 × 8)
q;
LCD holder
assembly
3
Two claws
9
Light interception sheet
6
EVF front cabinet
5
(lower) assembly
2-3. (UPPER) HANDLE BLOCK ASSEMBLY
4
Tilt up the finder.
5
Screw
(M2
spring bolt
3
Screw (M2 × 5),
spring bolt
1
T wo screws
(M2 × 5),
spring bolt
2
T wo screws
(M2
×
spring bolt
5),
×
5),
(Upper) handle
9
block assembly
8
FP-200 flexible
board (36P)
7
6
Tilt down the finder.
— 11 —
2-4. FK-076, MA-386, MI-038, FT-090 BOARDS
9
FP-201 flexible board (15P)
q;
Two screws (M2 × 3),
spring bolt
qa
Outer connector (hot shoe),
Strap sheet metal (F),
FP-201 flexible board
qh
Screw (M2 × 5),
spring bolt
qf
Microphon sheet
ql
Nut (M6 × 0.5)
wf
Microphone
cabinet (R) assembly
qs
FP-199 flexible
board (15P)
A
wa
qd
Remove it in the
direction of the
arrow
A
.
ws
protection
qj
Screw
(M2 × 5),
spring bolt
sheet
M terminal
FP-198
flexible board
REMOVING THE MI-038, FT-090 BOARDS
w;
Screw
(M2 × 3),
spring bolt
8
Microphone
cabinet (L)
5
T wo screws
×
(M2
spring bolt
5),
7
(M2
spring bolt
Screw
×
5),
6
Handle cover
assembly
qg
Screw (M2 × 3),
spring bolt
wd
board
3
FK-076 board
2
Four screws
×
(M2
spring bolt
3),
MA-386
qk
Handle assembly,
(Upper) cabinet
4
FK frame (D)
assembly
1
FP-202 flexible
board (27P)
1
T wo tapping
screws (B2 × 5)
2
T apping
screw (B2 × 5)
9
7
8
Microphone
unit
6
mask assembly
Microphone case
Four claws
q;
Microphone
Microphone
unit
4
Claw
3
assembly
qa
Rubber neck
5
Microphone cover
qs
FP-199 flexible board,
MI-038 board,
FT-090 board
Microphone case
— 12 —
2-5. CABINET (L) BLOCK ASSEMBLY, MECHANISM DECK (FOR FORCE EJECT OF CASSETTE)
t
t
3
Screw
(M2 × 5),
spring bolt
6
Cabinet (L)
block assembly
(FOR FORCE EJECT OF CASSETTE)
4
Screw
(M2
spring bolt
5
Flexible retainer
2
FP-200 flexible
board (10P)
1
FP-193 flexible
board (27P)
×
3),
3
Screw
(M2 × 3),
spring bolt
6
board (50P)
FP-187 flexible
q;
Claw
4
T wo screws
(M2 × 3),
spring bolt
1
(M2 × 5),
spring bol
2
(M2 × 5),
spring bol
5
Three screws
(M2
×
spring bolt
Screw
Screw
5),
7
FP-186 flexible
board (80P)
qa
CD-254 board
(50P)
qd
DC-IN connector (3P)
qs
Battery terminal board (4P)
8
JK-190 board (40P)
qf
VC-242, DD-138 board,
MD frame assembly
9
Four screws
(M2
×
spring bolt
Mechanism deck,
3),
— 13 —
2-6. CABINET (R) BLOCK ASSEMBLY
4
T wo screws
(M2 × 5),
spring bolt
5
Screw
(M2 × 5),
spring bolt
7
Cabinet (R) block assembly
2
6
T wo screws
(M2
×
spring bolt
5),
1
Screw
(M2 × 5),
spring bolt
3
CF ornamental plate
Claw
2-7. CABINET BOTTOM (D) ASSEMBLY
1
FP-189
flexible board (6P)
5
Cabinet bottom
(D) assembly
4
(M2 × 5),
3
T ripod table
spring bolt
2
Four screws
(M2 × 5),
spring bolt
T wo screws
REMOVING THE FBS COVER ASSEMBLY
1
Two tapping screws
(B2 × 5)
3
Two tapping screws
(B2 × 5)
2
FP-189
flexible board
5
FBS cover
assembly
4
Cabinet (bottom)
— 14 —
2-8. BATTERY PANEL BLOCK ASSEMBLY (MK-014, KP-010, MS-049 BOARDS)
9
q;
Battery panel block assembly
-026
LA
board
CPC cover
5
spring bolt
2
DC-IN connector (3P)
3
Battery terminal board (4P)
8
Screw (M2 × 5),
spring bolt
7
T wo screws
(M2 × 5),
spring bolt
6
T wo screws
(M2
spring bolt
4
Screw (M2 × 3),
spring bolt
1
FP-190
flexible board (20P)
Screw (M2 × 5),
×
5),
qs
DC-IN connector
qa
DC jack retainer
q;
T wo tapping
screws (B2
9
MS holder assembly
8
T wo tapping
screws (B2
7
MS-049 board
×
5)
×
5)
MS-049
Board
6
T wo screws
(M2 × 3),
spring bolt
2-9. EVF BLOCK ASSEMBLY
1
FP-193
flexible board (27P)
A
2
1
Two tapping screws (B2 × 5)
5
KP-010 board
4
Screw (M2 × 3),
spring bolt
6
T wo screws
×
(M2
spring bolt
3),
A
3
MK-014 board
MK retainer
PRECAUTION DURING
INSTALLATION
When installing it,
align the switch position
as shown.
7
EVF block assembly
LA-026
board
— 15 —
4
Peel off the area
shown by shading.
3
Claw
2
Screw (M2 × 3),
spring bolt
5
Flexible clamp
2-10. LA-026, DD-138, VC-242, JK-190 BOARDS, MECHANISM DECK
1
Screw (M2 × 3),
spring bolt
2
8
Screw (M2 × 3),
spring bolt
3
FP-188
flexible board (6P)
LA-026
Board
1
Flexible retainer
9
LA joint
7
LA-026 board
6
Three screws
(M2 × 3),
spring bolt
5
Flexible board (27P)
(from VAP assembly)
4
Flexible board (39P)
(from zoom lens assembly)
CD-254 board (50P)
8
Two screws (M2 × 2),
lock ace
q;
Mechanism deck
qg
JK-190 board
qs
T wo screws
(M2 × 3),
spring bolt
qd
Two claws
6
Step
screw (M2)
9
LD outer lid
A
B
C
D
5
T wo step
screws (M2)
qa
T wo screws
(M2 × 3),
spring bolt
7
MD frame assembly
VC-242
Board
A
D
B
C
LA-026
Board
5
4
VC-242 board
2
T wo screws
(M2 × 3),
spring bolt
3
Three screws
(M2 × 3), spring bolt
1
T wo screws
(M2 × 3),
spring bolt
DD138
LA-026
Board
2
DD-138 board
4
T wo screws
×
3
T wo screws
5),
(M2
spring bolt
(M2 × 3),
spring bolt
(LA-026 board)
qf
JK frame
— 16 —
2-11. LENS BLOCK ASSEMBLY, CENTER FRAME ASSEMBLY
y
qd
Center frame assembly
6
Screw
(M2 × 3),
spring bolt
PRECAUTION DURING INSTALLATION
When installing it.
Align the swich position.
FP-188 flexible board
Lens block assembly
Center frame assembly
qs
FP-188 flexible board (6P)
q;
Two screws (M2 × 4),
lock ace
qa
Two screws (M2 × 3),
spring bolt
3
CCD cover
4
Screw (M2 × 3),
spring bolt
5
CJ-064 harness
9
Lens block assembl
8
T wo screws
(M2 × 5),
spring bolt
7
T wo screws
(M2 × 5),
spring bolt
2
T apping screw
(B2 × 5)
1
Screw (M2 × 3),
spring bolt
2-12. PRISM COVER ASSEMBLY
5
Ornamental ring assembly
Rotate it in the direction of
the arrow
in the direction of the arrow
A
and remove it
B
.
7
Remove the soldering.
8
CJ-064 harness
qa
B
4
Name ring
A
q;
Rubber foot (A)
CCD emblem
9
6
Sheet (CD)
Prism cover assembly
3
2
Prism tape
Prism cover
1
CCD
heat sink
— 17 —
2-13. CONTROL SWITCH BLOCK (PS-4980), CONTROL SWITCH BLOCK (CF-4980)
)
6
Push the eject knob in
the direction of the arrow,
and open the cassette lid.
Eject knob
q;
Control switch block (CF-4980)
Be careful not to damage
the control switch block's
(CF-4980) flexible.
9
T wo tapping
screws
(B2
×
5)
5
Control switch block
(PS-4980)
3
Control switch block
(CF-4980)
4
Two tapping screws
(B2
2
Control switch block (PS-4980)
(8P)
7
Four tapping screws
(B2
×
5)
8
Slider assembly
1
T apping screw
(B2
×
5)
×
5)
PRECAUTION DURING
INSTALLATION
Install the slider assembly
while pushing the eject lever
fully to the left (CCW).
Cassette lid
2-14. CK-093 BOARD
PRECAUTION DURING
INSTALLATION
When installing it.
Align the switch position.
qf
CK-093 board
q;
Seven screws
(M2
×
spring bolt
3),
3
R flexible
protection sheet
5
T wo screws
(M2
spring bolt
Eject lever
9
FP-194 flexible board (5P)
×
3),
6
SP retainer
plate assembly
4
7
Speaker
qa
1
(ED-4980) (6P)
8
Speaker (2P)
Claw
qd
Harness (CP-094) (14P
qs
Harness (CP-093) (8P)
2
FP-197 flexible board (6P)
Control switch block
Speaker holder
— 18 —
2-15. CONTROL SWITCH BLOCK (ED-4980), HINGE ASSEMBLY
A
A
qa
FP-197
flexible board
8
Three screws
(M2 × 5),
spring bolt
1
Bright
button
9
1
Three screws
(M2 × 3),
spring bolt
6
Three screws
(M2 × 3),
spring bolt
7
2
Hinge lid
5
Harness (CP-094) (14P)
4
Harness (CP-093) (8P)
8
Harness
(CP-094)
7
Harness
(CP-093)
3
Blind door (D) assembly
2
Control switch block
(ED-4980)
1
T wo screws
(M1.7 × 2.5),
lock ace
9
Screw
(M1.7 × 2.5),
lock ace
q;
Screw
(M1.7 × 2.5),
lock ace
6
T wo harness
fixed tapes
5
Hinge cover
(front)
qs
Hinge
assembly
4
Hinge cover
(rear)
2
Screw
(M1.7 × 2.5),
lock ace
3
Three claws
Start the removal work after the LCD section has been removed referring section 2-1.
— 19 —
3. REPAIR PARTS LIST
3-1. EXPLODED VIEWS
NOTE:
• -XX, -X mean standardized parts, so they may
have some differences from the original one.
• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
items.
3-1-1. OVERALL SECTION-1
• The mechanical parts with no reference number
in the exploded views are not supplied.
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Cabinet (L) section
(See page 22)
2
9
12
2
13
Upper handle section
(See page 25)
2
A
11
not
supplied
A
9
9
B
15
14
16
B
2
1
2
6
8
4
6
5
3
2
Cabinet (R) section
(See page 23, 24)
2
7
10
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
1 1-678-055-21 FP-187 FLEXIBLE BOARD
2 3-053-121-21 BOLT(M2), SPRING
3 3-060-683-01 PLATE, CF ORNAMENTAL
4 X-3950-595-1 BOTTOM (D) ASSY, CABINET
5 X-3950-728-1 COVER ASSY, FBS (SERVICE)
6 3-948-339-61 TAPPING
7 3-062-455-01 FOOT(B), RUBBER
8 1-678-057-21 FP-189 FLEXIBLE BOARD
9
9
9 3-053-121-41 BOLT(M2), SPRING
10 3-963-940-02 TABLE, TRIPOD
11 X-3950-590-1 HOOD ASSY, LENS
12 X-3950-568-1 CAP ASSY, HOOD
13 3-053-121-31 BOLT(M2), SPRING
14 1-678-067-21 FP-200 FLEXIBLE BOARD
15 1-475-950-21 REMOTE COMMANDER (RMT-811)
16 3-053-056-01 LID,BATTERY CASE (FOR RMT-811)
— 20 —
3-1-2. OVERALL SECTION-2
n
51
57
58
51
60
56
Mechanism deck
C
59
A
B
D
63
51
51
55
54
75
75
F
53
55
51
61
62
F
63
E
64
VC-242
Board
B
C
D
G
J
A
J
68
73
K
51
67
G
69
I
66
E
D
1
-
D
8
3
H
65
70
LA-026
Board
51
I
51
52
H
51
EVF section
(See page 27)
51
K
72
71
51
72
Battery panel sectio
(See page 26)
72
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
51 3-053-121-11 BOLT(M2), SPRING
52 not supplied LA-026 BOARD, COMPLETE
53 3-060-682-01 FRAME, JK
54 not supplied JK-190 BOARD, COMPLETE
* 55 3-053-354-01 CUSHION, CD FLEXIBLE
56 3-060-673-01 LID,LD OUTER
57 3-056-233-11 SCREW (M2), LOCK ACE, P2
58 3-060-684-01 JOINT, LA
59 3-975-921-01 SHEET, VIBRATION PROOF
60 3-061-679-01 SPRING, MD GROUND
61 3-060-789-01 RETAINER, FLEXIBLE
62 X-3950-571-1 FRAME ASSY, MD
— 21 —
63 3-988-464-01 SCREW (M2), STEP
64 not supplied VC-242 BOARD, COMPLETE (SERVICE)
65 1-678-054-21 FP-186 FLEXIBLE BOARD
66 3-061-053-01 SHEET, FP191
67 1-678-059-21 FP-191 FLEXIBLE BOARD
68 3-061-516-01 SHEET, RF FLEXIBLE
69 not supplied DD-138 BOARD, COMPLETE
70 3-060-787-01 CLAMP, FLEXIBLE
71 3-060-677-01 COVER, CPC
72 3-053-121-41 BOLT(M2), SPRING
* 73 3-062-779-01 SHEET (VC)
75 3-053-121-21 BOLT(M2), SPRING
3-1-3. CABINET (L) SECTION
123
109
108
110
E
F
111
A
121
107
C
D
B
106
121
112
116
104
114
113
not
supplied
E
not
supplied
not
supplied
B
103
115
117
118
120
102
A
104
105
119
104
104
121
101
C
122
D
121
F
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
101 X-3950-688-1 CABINET (L) ASSY
102 3-703-357-08 PIN(DIA. 1.6 SERISE)
103 3-060-550-01 BRACKET (REAR), GRIP
104 3-948-339-01 SCREW, TAPPING
105 X-3950-561-1 CS ASSY
106 3-051-871-01 BRACKET (FRONT), BELT
107 3-060-540-01 COVER (AV), JACK
108 X-3950-679-1 LID ASSY, CASSETTE
109 3-060-790-01 SCREW (M2 STEP)
110 3-060-548-01 BELT, GRIP
111 3-060-541-01 COVER (L), JACK
112 3-060-551-01 KNOB, EJECT
113 3-060-549-01 SHEET, EJECT
114 4-634-290-11 DAMPER
115 3-060-554-01 SPRING, TENSION
116 3-968-729-81 SCREW (M2), LOCK ACE, P2
117 3-669-465-01 WASHER (1.5), STOPPER
118 3-060-553-01 LEVER, EJECT
119 X-3950-585-1 SHEET METAL ASSY, EJECT
120 X-3950-562-1 SLIDER ASSY
121 3-948-339-61 TAPPING
122 1-476-075-21 SWITCH BLOCK, CONTROL (PS-4980)
123 1-476-025-21 SWITCH BLOCK, CONTROL (CF-4980)
104
— 22 —
3-1-4. CABINET (R) SECTION-1
P
D
-1
2
6
B
o
a
rd
A
B
C
C
D
D
B
A
not
supplied
SP901
LCD902
ND901
LCD901
151
152
153
154
160
161
162
163
164
165
166
167
167
168
157
157
169
170
155
165
156
151
158
159
151
151
151
151
171
Cabinet (R) section-2
(See page 24)
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
151 3-053-121-11 BOLT (M2), SPRING
* 152 3-060-698-01 RETAINER, BL
153 1-678-063-21 FP-196 FLEXIBLE BOARD
* 154 3-060-688-01 FRAME, LCD
155 3-061-509-01 PAD(RIGHT), PD
* 156 3-060-687-01 HOLDER, PANEL
157 3-053-121-41 BOLT (M2), SPRING
158 not supplied HL-011 BOARD, COMPLETE
159 X-3950-689-1 CABINET (C) ASSY, P
160 3-060-796-01 SHEET, R FLEXIBLE PROTECTION
* 161 X-3950-577-1 PLATE ASSY, SP RETAINER
* 162 3-060-686-01 HOLDER, SPEAKER
0 163 not supplied TRANSFORMER UNIT, INVERTER
164 1-678-062-11 FP-195 FLEXIBLE BOARD
* 165 3-051-232-01 CLIP, PCB
166 not supplied PD-126 BOARD, COMPLETE (SERVICE)
167 3-989-735-11 SCREW (M1.7), LOCK ACE, P2
168 X-3950-597-1 CABINET (M) ASSY, P
169 3-060-704-01 SHEET (N), BL SHIELD
170 3-061-510-01 PAD(UPPER), PD
* 171 3-062-196-01 SHEET, BL INSULATING
LCD901 not supplied ACX300CK-J
LCD902 not supplied PANEL BLOCK ASSY, INDICATION
0 ND901 not supplied TUBE, FLUORESCENT,COLD CATHODE
SP901 1-529-590-11 SPEAKER (2.0CM)
— 23 —
Note : The components identified by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part number specified.
3-1-5. CABINET (R) SECTION-2
208
A
213
214
213
B
213
213
223
3
-09
K
ard
C
o
B
213
213
211
212
209
207
208
A
223
210
203
204
202
not supplied
205
207
201
206
: BT250 (Lithium battary) CK board on the mount position.
217
215
218
D
B
216
213
C
219
213
213
235
not supplied
229
227
231
230
226
224
220
C
225
228
222
221
213
D
233
234
232
208
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
201 X-3950-599-1 DOOR (D) ASSY, BLIND
202 3-060-795-01 TAPE, HARNESS FIXED
203 1-960-558-11 HARNESS (CP-094) 14P
204 1-960-557-11 HARNESS (CP-093) 8P
205 1-476-183-11 SWITCH BLOCK, CONTROL (ED-4980)
206 3-060-689-01 BUTTON, BRIGHT
207 3-053-121-21 BOLT (M2), SPRING
208 3-989-735-11 SCREW (M1.7), LOCK ACE, P2
209 3-060-693-01 COVER (FRONT), HINGE
210 X-3950-576-1 HINGE ASSY
211 3-060-694-11 COVER (REAR), HINGE
212 1-678-064-21 FP-197 FLEXIBLE BOARD
213 3-053-121-11 BOLT (M2), SPRING
* 214 3-060-690-01 LID, HINGE
215 not supplied CK-093 BOARD, COMPLETE
216 X-3950-682-1 CABINET (R) ASSY
* 217 3-060-640-01 COVER, ZEBRA KNOB
218 3-060-644-01 KNOB, ZEBRA
219 3-060-636-01 BUTTON, R
220 3-060-637-01 GRILLE, SPEAKER
221 3-060-639-01 SHEET, PROTECTION
222 3-052-521-01 CUSHION (2), PANEL
223 3-989-735-01 SCREW (M1.7), LOCK ACE, P2
224 3-060-630-01 BASE, PANEL LOCK
225 3-060-641-01 PAD, PANEL (POP) UP
226 3-060-632-01 UP, PANEL (POP)
227 3-060-633-01 SPRING, COMPRESSION
228 3-060-638-01 KNOB, PANEL LOCK
229 3-060-643-01 CLAW, PANEL LOCK
230 3-060-634-01 SPRING, PANEL LOCK
231 3-060-635-01 SHAFT, PANEL LOCK
232 3-060-642-01 BUTTON, MENU
* 233 3-060-691-01 BRACKET, MENU BUTTON
234 1-678-061-21 FP-194 FLEXIBLE BOARD
* 235 3-060-631-01 BRACKET, PANEL LOCK
— 24 —
3-1-6. UPPER HANDLE SECTION
261
253
251
MIC902
254
252
255
MIC901
256
277
257
276
261
251
258
275
not
supplied
C
252
not
supplied
259
264
279
265
278
262
266
261
260
A
C
A
B
273
262
268
261
263
267
B
282
269
270
271
272
262
280
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
251 3-963-968-01 CASE, MICROPHONE
252 3-948-339-01 SCREW, TAPPING
253 X-3950-579-1 MASK ASSY, MICROPHONE
254 not supplied FT-090 BOARD, COMPLETE
255 not supplied MI-O38 BOARD, COMPLETE
256 1-678-066-11 FP-199 FLEXIBLE BOARD
257 3-060-706-01 COVER, MICROPHONE
258 X-3945-076-1 NECK ASSY, RUBBER
259 1-785-594-11 CONNECTOR (HOT SHOE), OUTER
260 X-3950-582-1 COVER ASSY, HANDLE
261 3-053-121-41 BOLT (M2), SPRING
262 3-053-121-11 BOLT (M2), SPRING
263 not supplied MA-386 BOARD, COMPLETE
264 3-060-709-01 SHEET METAL (F), STRAP
265 3-989-735-11 SCREW (M1.7), LOCK ACE, P2
266 1-678-068-11 FP-201 FLEXIBLE BOARD
267 1-678-049-11 FP-202 FLEXIBLE BOARD
268 X-3950-685-1 HANDLE ASSY
269 3-060-786-11 CABINET (UPPER)
270 3-053-121-21 BOLT (M2), SPRING
271 X-3950-600-1 FRAME (D) ASSY, FK
272 not supplied FK-076 BOARD, COMPLETE
273 3-060-708-01 CABINET (L), MICROPHONE
274 1-678-065-21 FP-198 FLEXIBLE BOARD
275 X-3950-684-1 CABINET (R) ASSY, MICROPHONE
276 3-061-234-01 NUT(M6X0.5)
277 3-060-707-01 COVER, MJ
* 278 3-061-544-01 SHEET, MICROPHONE
* 279 3-061-626-01 SHEET, MA SHIELD
* 280 3-061-511-01 SPACER, MICROPHONE
* 282 3-062-543-01 CUSHION, MA FLEXIBLE
MIC901 1-542-263-11 MICROPHONE UNIT
MIC902 1-542-263-11 MICROPHONE UNIT
274
262
— 25 —
3-1-7. BATTERY PANEL SECTION
316
not
supplied
not supplied
314
not supplied
317
318
313
303
303
310
not supplied
MS-049
Board
308
315
306
309
not
supplied
303
307
303
311
303
312
305
306
301
302
304
MK-014
320
319
303
321
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
301 not supplied MK-014 BOARD, COMPLETE
* 302 3-060-678-01 RETAINER, MK
303 3-948-339-61 TAPPING
* 304 3-060-679-01 HOLDER, KP
305 not supplied KP-010 BOARD, COMPLETE
306 3-053-121-11 BOLT (M2), SPRING
307 1-678-058-11 FP-190 FLEXIBLE BOARD
308 not supplied MS-049 BOARD, COMPLETE
309 X-3950-589-1 HOLDER ASSY, MS
310 1-694-411-11 TERMINAL BOARD, BATTERY
* 311 3-060-680-01 RETAINER, DC JACK
312 1-794-637-11 CONNECTOR, DC-IN
313 X-3950-680-1 PANEL ASSY, BATTERY
314 3-060-592-01 BRACKET (R), S BELT
315 3-060-595-01 CLAW, BT LOCK
316 3-060-594-01 LEVER, BT RELEASE
317 3-053-121-41 BOLT (M2), SPRING
* 318 3-060-774-01 JOINT, BT-R
319 3-060-598-01 BUTTON, AL
320 3-060-776-01 SHEET, AL
321 3-060-773-01 COVER, DC JACK
— 26 —
3-1-8. EVF SECTION
362
352
356
357
358
359
355
358
354
360
LCD903
361
353
not supplied
351
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
351 X-3950-563-1 CABINET ASSY, EVF REAR
352 3-060-573-01 CUP, EYE
353 X-3950-564-1 CABINET (LOWER) ASSY, EVF FRONT
354 X-3950-565-1 HINGE ASSY, VF
355 3-713-791-21 SCREW (M1.7X8), TAPPING, P2
356 1-678-060-11 FP-193 FLEXIBLE BOARD
357 not supplied LB-065 BOARD, COMPLETE
358 3-060-702-01 CUSHION (498), LCD
359 3-060-701-01 ILLUMINATOR (498)
360 3-060-788-01 SHEET, LIGHT INTERCEPTION
361 X-3950-584-1 HOLDER ASSY, LCD
362 3-060-674-01 CABINET (UPPER), EVF FRONT
LCD903 not supplied LCX033AK-J
— 27 —
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