Sony CDP-CX20 Schematic

CDP-CX220

SERVICE MANUAL

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

Model Name Using Similar Mechanism

CDP-CX250

 

 

CD Mechanism Type

CDM-40B

 

 

Base Unit Type

KSM-213BKN/M-N

 

 

Optical Pick-up Type

KSS-213B/S-N

 

 

SPECIFICATIONS

Compact disc player

 

Laser

Semiconductor laser (λ = 780 nm)

 

Emission duration: continuous

Laser output

Max 44.6 µW*

 

* This output is the value measured at

 

a distance of 200 mm from the

 

objective lens surface on the

 

Optical Pick-up block with 7 mm

 

aperture.

Frequency response

20 Hz to 20 kHz ± 0.5 dB

Signal-to-noise ratio

More than 105 dB

Dynamic range

More than 98 dB

Harmonic distortion

Less than 0.0045%

Channel separation

More than 97 dB

Outputs

 

 

 

 

 

 

 

 

 

 

Jack

Maximum

Load impedance

 

 

 

 

 

 

 

 

 

 

type

output

 

 

 

 

 

 

 

 

 

 

 

 

level

 

 

 

LINE OUT

Phono

2V

Over 10 kilohms

 

 

 

 

 

 

 

 

 

 

Jacks

(at 50 kilohms)

 

 

 

DIGITAL

Optical

–18 dBm

Wave length: 660 nm

 

 

OUT

output

 

 

 

 

(OPTICAL)

connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General

Power requirements

Where purchased

Power requirements

USA/Canada

120 V AC, 60 Hz

 

 

Australia

240 V AC, 50/60 Hz

Europe

220 V – 230 V AC, 50/60 Hz

Other countries

110 V – 120 V or 220 V – 240 V AC,

 

adjustable, 50/60 Hz

Power consumption

12 W

Dimensions (approx.)

When the front cover is closed

(w/h/d)

430 × 200 × 480 mm (17 × 7 7/8 × 19 in.)

 

incl. projecting parts

Mass (approx.)

9.5 kg (21 lbs)

Supplied accessories

Audio cord (2 phono plugs – 2 phono plugs) (1) Remote commander (remote) (1)

Sony SUM-3 (NS) batteries (2)

CD booklet holders (2) and label (1)

Design and specifications are subject to change without notice.

COMPACT DISC PLAYER

MICROFILM

 

TABLE OF CONTENTS

 

1.

SERVICING NOTES ...............................................

3

2.

GENERAL ...................................................................

6

3.

DISASSEMBLY .........................................................

7

4.

TEST MODE ..............................................................

10

5.

MECHANICAL ADJUSTMENTS .......................

13

6.

ELECTRICAL ADJUSTMENTS .........................

19

7.

DIAGRAMS .................................................................

22

7-1. Note for Printed Wiring Boards and

 

 

Schematic Diagrams .......................................................

23

7-2.

Printed Wiring Board – BD Section – ...........................

25

7-3. Schematic Diagram – BD Section – ...............................

27

7-4.

Printed Wiring Board – Main Section – ........................

29

7-5.

Schematic Diagram – Main Section – ...........................

31

7-6.

Printed Wiring Boards – Jack Section – ........................

33

7-7.

Schematic Diagram – Jack Section – ............................

35

7-8.

Printed Wiring Boards – Panel Section – ......................

37

7-9.

Schematic Diagram – Panel Section – ..........................

39

7-10. Printed Wiring Board – Sensor/Motor Section – ..........

41

7-11. Schematic Diagram – Sensor/Motor Section – .............

43

7-12. IC Pin Function Description ...........................................

47

8.

EXPLODED VIEWS ................................................

49

9.

ELECTRICAL PARTS LIST ...............................

56

MODEL IDENTIFICATION

— BACK PANEL —

PART No.

PART No.

MODEL

 

 

4-998-525-0

US model

 

 

4-998-525-1

Canadian model

 

 

4-998-525-2

AEP, AED UK model

 

 

4-998-525-4

Singapore model

4-998-525-5

E model

4-998-525-6

Australian model

• Abbreviation

AED: North European

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

The laser component in this product is capable of emitting radiation exceeding the limit for Class 1.

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.

(Except for the customers in the United States and Canada)

The following caution label is located inside the unit.

CAUTION : INVISIBLE LASER RADIATION WHEN OPEN AND

INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

ADVARSEL : USYNLIG LASERSTRÅLING VED ÅBNING NÅR

SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE

FOR STRÅLING.

VORSICHT : UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

VARO! : AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT-

TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

VARNING : OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD

OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.

ADVERSEL : USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG

SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.

VIGYAZAT! : A BURKOLAT NYITÁSAKOR LÁTH ATATLAN LÉZERSU-

GÁRVESZÉLY ! KERÜLJE A BESUGÁRZÁST !

– 2 –

SECTION 1

SERVICING NOTES

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety check before releasing the set to the customer:

Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers.). Leakage current can be measured by any one of three methods.

1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.

2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)

To Exposed Metal

Parts on Set

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body.

During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts.

The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

LASER DIODE AND FOCUS SEARCH OPERATION CHECK

Carry out the “S curve check” in ”CD section adjustment” and check that the S curve waveform is output repeatedly.

0.15 F

 

 

 

1.5 kΩ

AC

 

 

 

voltmeter

 

 

 

 

 

(0.75 V)

 

 

 

 

 

 

Earth Ground

Fig. A. Using an AC voltmeter to check AC leakage.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS

AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE !

SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

– 3 –

CD-TEXT TEST DISC

This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display.

To check, perform the following procedure.

Checking Method:

1.Turn ON the power, set the disc on the disc table with the side labeled as “test disc” as the right side, close the front cov er, and chuck the disc.

2.Press the · button and play back the disc.

3.The following will be displayed on the fluorescent indicator tube.

Display : 1kHz/0 dB/ L&R

4.Press the and ± buttons to switch the track. The text data of each track will be displayed.

For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC TEXT Data Contents” and “Table 2 : CDTEXT TEST DISC Recorded Contents and Display”.

Restrictions in CD-TEXT Display

In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.

Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)

TRACK

Displayed Contents

TRACK

Displayed Contents

No.

No.

 

 

1

1kHz/0dB/L&R

22

1kHz/-90dB/L&R

 

 

 

 

2

20Hz/0dB/L&R

23

Infinity Zero w/o emphasis//L&R

3

40Hz/0dB/L&R

24

Infinity Zero with emphasis//L&R

 

 

 

 

4

100Hz/0dB/L&R

25

400Hz+7kHz(4:1)/0dB/L&R

 

 

 

 

5

200Hz/0dB/L&R

26

400Hz+7kHz(4:1)/-10dB/L&R

 

 

 

 

6

500Hz/0dB/L&R

27

19kHz+20kHz(1:1)/0dB/L&R

 

 

 

 

7

1kHz/0dB/L&R

28

19kHz+20kHz(1:1)/-10dB/L&R

 

 

 

 

8

5kHz/0dB/L&R

29

100Hz/0dB/L*

 

 

 

 

9

7kHz/0dB/L&R

30

1kHz/0dB/L*

 

 

 

 

10

10kHz/0dB/L&R

31

10kHz/0dB/L*

 

 

 

 

11

16kHz/0dB/L&R

32

20kHz/0dB/L*

 

 

 

 

12

18kHz/0dB/L&R

33

100Hz/0dB/R*

 

 

 

 

13

20kHz/0dB/L&R

34

1kHz/0dB/R*

14

1kHz/0dB/L&R

35

10kHz/0dB/R*

15

1kHz/-1dB/L&R

36

20kHz/0dB/R*

16

1kHz/-3dB/L&R

37

100Hz Squer Wave//L&R

 

 

 

 

17

1kHz/-6dB/L&R

38

1kHz Squer Wave//L&R

18

1kHz/-10dB/L&R

39

1kHz w/emphasis/-0.37dB/L&R

 

 

 

 

19

1kHz/-20dB/L&R

40

5kHz w/emphasis/-4.53dB/L&R

 

 

 

 

20

1kHz/-60dB/L&R

41

16kHz w/emphasis/-9.04dB/L&R

 

 

 

 

21

1kHz/-80dB/L&R

 

 

NOTE: The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.

– 4 –

Table 2: CD-TEXT TEST DISC Recorded Contents and Display

(In this unit, some special characters cannot be displayed. This is no a fault.)

TRACK

 

 

 

 

 

 

 

 

 

 

Recorded Contents

 

 

 

 

 

 

 

 

 

 

Display

 

 

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

!

 

” # $ % & ´

(21h to 27h)1kHz 0dB L&R

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

( ) * + , –

. /

(28h to 2Fh)

NAll the same

 

 

 

 

 

 

44

0 1 2 3 4 5 6 7

(30h to 37Fh)

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

8 9 : ; < = > ?

(38h to 3Fh)

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46

@A B C D E F G

(40h to 47Fh)

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

47

 

H I J K L M N O

(48h to 4Fh)

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48

 

P Q R S T U V W

(50h to 57Fh)

PQ R S T U V W (50h to 57h)

 

 

49

 

X Y Z [

¥

]

^ _

(58h to 5Fh)

XY Z [

\ ]

^ _

(58····

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

a b c d e f g

(60h to 67Fh)

a b c d e f g

(60h to 67h)

 

 

51

 

h

i

j k

l m n o

(68h to 6Fh)

NAll the same

 

 

 

 

 

 

52

 

p q r s

t u v w

(70h to 77Fh)

p q r s

t u v w

(70h to 77h)

 

 

53

 

x y z {

I

}

~

 

(78h to 7Fh)

x y z {

 

 

} ~

 

 

(78····

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54

 

 

 

 

i

¢ £ ¤ ¥

 

§

(A0h to A7h) 8859-1

 

i ¢ £ ¤ ¥

 

§

(A0····

 

is not displayed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

C ª

¬ PR

(A8h to AFh)

 

 

 

 

 

 

 

 

 

(A8···· C ª

¬ P R are not displayed

56

 

 

±

2 3

μ ¶ •

(B0h to B7h)

 

 

μ

 

 

(B0····

± 2 3 are not displayed

57

 

1

º

1

1

3

 

(B8h to BFh)

 

 

 

¿

(B8···· 1

º

1

1

3

 

4

2

4 ¿

 

 

 

4

2

4 are not displayed

58

À Á Â Ã Ä ÅÆÇ

(C0h to C7Fh)

ÀÁ Â Ã Ä ÅÆÇ (C0h to C7h)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

59

È É Ê Ë Ì

Í

Î Ï

(C8h to CFh)

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

D Ñ Ò Ó Ô Õ Ö

(D0h to D7Fh)

D ÑÒÓ Ô Õ Ö

(D0h to D7h)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

˙

 

 

 

 

 

 

 

´

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

Ø Ù Ú Û Ü Y

 

ß

(D8h to DFh)

 

Ù Ú Û Ü Y

 

ß

(D8····

 

 

 

 

62

à á â ã ä å æ ç

(E0h to E7h)

à á â ã ä å æ ç

(E0h to E7h)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

è é ê ë

ì

í

î ï

(E8h to EFh)

NAll the same

 

 

 

 

 

 

64

 

ñ ò ó ô õ ö ÷

(F0h to F7Fh)

ñ ò ó ô õ ö ÷

(F0h to F7h)

 

 

65

 

ø ù ú û ü y´

 

 

ÿ

(F8h to FFFh)

ø ù ú û ü y´

 

 

ÿ

(F8h to FFh)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

 

No.66

 

 

 

 

 

 

 

NAll the same

 

 

 

 

 

 

67

 

No.67

 

 

 

 

 

 

 

NAll the same

 

 

 

 

 

 

to

 

 

 

 

to

 

 

 

 

 

 

 

 

 

to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

99

 

No.99

 

 

 

 

 

 

 

NAll the same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– 5 –

SECTION 2

GENERAL

LOCATION OF PARTS AND CONTROLS

Front Panel

1

2 3 4 5 6 7 8 9

!º !¡

!™

STANDBY

1/u

CONTINUE

SHUFFLE

PROGRAM

REPEAT

TIME/TEXT

GROUP 1

GROUP 2

GROUP 3

GROUP 4

 

GROUP 5

GROUP 6

GROUP 7

GROUP 8

GROUP FILE

@º !ª

1 I/u(power switch) button

2 CONTINUE button

3 SHUFFLE button

4 Display window

5 PROGRAM button

6 REPEAT button

7 TIME/TEXT button

8 Front cover

9 MEMO SEARCH button

INPUT button

DISC/CHARACTER

INPUT

MEMO SEARCH

PUSH ENTER

 

AMS

 

 

±

±

CHECK

CLEAR

OPEN/CLOSE

 

 

 

§

ª

P

p

!• !¶ !§ !

/±buttons

!™ JOG dial (DISC/CHARACTER/PUSH ENTER knob)

CHECK button

CLEAR button ! pbutton

!§ Pbutton !¶ ·button

!• §(OPEN/CLOSE) button

GROUP FILE button

GROUP 1 – 8 buttons

– 6 –

Sony CDP-CX20 Schematic

SECTION 3

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.

CASE

1four screws

(case 3 TP2)

A

2 Open the case.

3Remove the case to direction of arrow A.

1 five screws

(case 3 TP2)

FRONT PANEL SECTION

1 flat wire (CN501)

6 Remove the door (CD) ass’y to direction of arrow A.

2 four screws (BVTP3 × 8)

A

4 claw

5 front panel section

4 claw

 

3 five screws (BVTT3 × 6)

– 7 –

GUIDE ASS’Y

3 three screws

4 (BVTT3 × 6) boss

5 guide ass’y

2 screw

3 three screws

(BVTT3 × 6)

(PSW3 × 6)

 

1 connector (CN503)

REAR PANEL SECTION

 

3 three connectors

1 connector

(CN504, 506, 507)

(CN505)

 

2 flat wire

6 rear panel section

(CN502)

 

4 five screws

1 connector

(BVTT3 × 6)

(CN904)

 

 

3 four screws

 

(PTTWH3 × 6)

5 PC board

 

holder

 

7 four screws

8 bracket

(BVTT3 × 6)

– 8 –

MECHANISM DECK

2 mechanism deck

1 three screws

(BVTT3 × 8)

1six screws (BVTT3 × 8)

BASE UNIT

1 screw (BVTT3 × 8)

2 fulcrum plate (BU upper) ass’y

3 base unit

– 9 –

SECTION 4 TEST MODE

DISPLAY CHECK MODE

With the power turned off (standby state), press the I/u button

while pressing the P (pause) button.

All FL segments and grids light up together with the · (play), P (pause), and standby LEDs.

At the same time, the GROUP LEDs are scanned one by one.

Note: To exit this mode, press the p (stop) button.

ADJ MODE

1.Turn ON the power of the unit, set disc to disc table, and perform chucking.

2.Disconnect the power supply plug from the outlet.

3.To set ADJ mode, connect the test point (TP: ADJ) of the MAIN board to Ground, and connect the power supply plug to the outlet.

The power will turn on automatically, and the first track will be played.

In this mode, table rotation and loading operations are not performed because it is taken that the disc has already been chucked.

Note: The same operations are also performed in the following when the test point (TP: ADJ) is connected to Ground after turning on the power.

Direct search (movement of sledding motor) is not performed during accessing

Ignored even when GFS becomes L

Ignored even when the Q data cannot be read

Focus gain does not decrease

Spindle gain does not decrease

Servo related settings can be set manually and checked (Refer to ADJ Mode Special Functions Table)

ADJ Mode Special Functions Table

(The buttons shown with (

) function by using the sup-

plied remote commander only)

 

 

Button

Button Number or Display

CONTINUE

Servo average display

 

Displays VC, FE, RF, TE and traverse in hexadecimal

 

numbers

 

 

 

SHUFFLE

Focus bias display

 

Each time this is pressed, the focus bias is switched

 

between 1 and 2

 

 

1

 

 

Bias actually set

Optimum bias Minimum jitter

 

2

 

 

U:Upper aliasing bias L:Lower aliasing bias

PROGRAM

Auto gain display

 

Displays focus, tracking, sledding in hexadecimal

 

numbers

 

GROUP 1 (1)

Increases the focus bias in 8 steps.

GROUP 2 (2)

Sets the focus bias in the middle of aliasing.

 

 

GROUP 3 (3)

Turns off the tracking and sledding servo

GROUP 4 (4)

Returns the auto gain to the initial value (30)

 

 

GROUP 5 (5)

Turns off the focus servo

GROUP 6 (6)

Decreases the focus bias in 8 steps.

GROUP 7 (7)

Re-adjusts the focus bias

 

 

GROUP 8 (8)

Turns on the tracking and sledding servo

(9)

Switches the focus servo gain between normal and down

 

FG. norm: normal, FG. down: down

 

 

(10/0)

Sets the focus bias to 0 (no bias)

 

Next, displays the jitter measured at the focus bias set

CHECK

S-curve observation mode

 

 

CLEAR

Automatic eccentric measurement

 

The results of measurement is displayed in mm directly.

 

 

 

KEY AND FLUORESCENT DISPLAY TUBE CHECK MODE

1.Connect the test point (TP:AFADJ) of the MAIN board to the Ground, and insert the power plug to the outlet to set this mode. First, the external SRAM is checked, and if abnormal, “SRAM NG” is displayed.

If OK, the following steps are performed.

*Fluorescent Display Tube Check Mode

The whole fluorescent display tube lights up when the connection in step 1 is made.

*Key Check Mode

This mode is set when a button is pressed after the whole fluorescent display tube lights.

All buttons have a button number.

When a button is pressed, the counter display is counted up, and the number of that button is displayed.

However, the counter display will only count up to 26, but the number of buttons pressed will always be displayed.

 

O

**

**

Counter display

Button number display

Buttons and Corresponding Button Numbers

 

 

 

Button

 

Button Number or Display

 

 

 

 

CLEAR

3

 

 

CHECK

4

 

 

 

 

 

 

± (AMS)

5

 

 

(AMS)

6

 

 

PUSH ENTER

7

 

 

 

 

 

 

§ (OPEN/CLOSE)

9

 

 

INPUT

10

 

 

 

 

 

 

MEMO SEARCH

11

 

 

I/u

18

 

 

TIME/TEXT

19

 

 

 

 

 

 

GROUP FILE

20

 

 

GROUP 8

21

 

 

 

 

 

 

GROUP 7

22

 

 

GROUP 6

23

 

 

 

 

 

 

GROUP 5

24

 

 

 

 

 

 

REPEAT

27

 

 

PROGRAM

28

 

 

 

 

 

 

SHUFFLE

29

 

 

CONTINUE

30

 

 

GROUP 4

31

 

 

 

 

 

 

GROUP 3

32

 

 

GROUP 2

33

 

 

 

 

 

 

GROUP 1

34

 

 

·

All lit (LED lit)

 

P

Partial lighting 1 (LED lit)

p

Partial lighting 2

 

DISC/

Partial lighting 3

 

CHARACTER

When the jog dial is rotated to the right, the

 

 

GROUP LEDs light up in the order of 1 → 2..8

 

 

→ 2nd → 1.

 

 

When the jog dial is rotated to the left, the

 

 

GROUP LEDs light up in the order of 8 → 7..1

 

 

→ 2nd → 8.

 

– 10 –

Partial lighting 1

O

A B C D E F G

Partial lighting 2

O

Partial lighting 3

O

2nd

**

*: Counter displayed

Test Points Location:

[MAIN BOARD] – Component Side –

IC502

TP (AFADJ)

TP

 

IC506

(ADJ)

IC501

 

 

CN509

CN508

AGING MODE

Mode which repeatedly changes and plays back discs automatically in the unit.

It will repeat aging as long as no errors occur.

If an error occurs during aging, it will stop all servos, motors, etc. instantaneously, display the error number, and stop operations. However, the stopping conditions differ according to whether the unit is equipped with the “self-protection function during errors” described later.

The function serves to maintain the state of the unit when errors occur.

Sequence of Aging Mode

Order of Disc Change

 

 

 

 

 

 

 

(1 cycle takes 3 minutes)

 

 

 

$

 

 

 

 

 

 

 

 

1.

Disc change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

 

$

 

 

 

1. No. 40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Load in

 

 

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

2. No. 120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

TOC read

 

 

$

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

3. No. 80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Access of last track

 

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

4. No. 200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

3 second playback

 

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

5. No. 160

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Access of first track

 

$

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

 

 

 

 

 

7.

3 second playback

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

 

 

 

 

 

8.

Load out

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

 

 

 

 

 

Special Functions in Aging Mode

1.Disc setting mode:

5 discs are set before setting the aging mode. This mode makes the setting of these discs more easy.

2.Self protection function during errors:

Function which voluntarily corrects errors which occur during normal operations by retries.

If this function is not provided, all operations will be stopped without retiring. It is suitable for checking errors with low reproducibility.

If this function is provided, and errors can be corrected by retries, aging will be continued without stopping.

3.Aging cycle count function:

Functions which displays the number of agings carried out on the Fluorescent indicator tube in numbers. One aging cycle consists of five discs.

number of agings

1DISC

2

CD1

DISC

 

*DISC-40*

– 11 –

Aging Method

1.Change the [COMMAND MODE] switch (S901) on set to

[CD1].

2.Turn ON the power of the unit. Open the front cover.

3.Press the [AGING START] button of the remote commander for aging mode (J-2501-123-A).

4.When the disc set mode is set, the · and P LEDs blink.

5.Rotate the JOG dial. The slits (No. 40, 80, 120, 160, 200) for setting the discs will come forward. Insert the discs into these slits. Do not set the discs in other slits.

6.Set whether the self-protection function during errors is equipped with the unit. Press the [REPEAT] button. If “REPEAT” is displayed on the Fluorescent indicator tube, it means the function is provided. If “REPEAT” is not displayed, it means the function is not provided.

7.Press the · button.

8.The · LED blinks, the aging mode is set, and aging is started.

9.The aging cycle lasts 3 minutes. If errors occur during aging, the error number will be displayed on the Fluorescent indicator tube. (Refer to the following table for the details of the errors.)

10.Aging will be repeated as long as no errors occur.

11.After each aging cycle, the number displayed on the Fluorescent indicator tube will increase.

12.To end aging, press the I/u button

Error Display

1 2 0

E r r 0 1

 

æ ç è

æ ç è

 

Disc number

Error code

 

Error code

 

 

 

 

 

 

 

Code number

 

Name

Contents

 

 

 

 

Err 01

 

DISC sensor check 1

No disc in the specified slit

 

 

 

 

Err 02

 

DISC sensor check 2

Disc in other slits

 

 

 

 

Err 03

 

Table operation check 1

Table motor current over

 

 

 

 

Err 04

 

Table operation check 2

No table sensor input

Err 05

 

Loading operation check 1

Load in timeover

 

 

 

 

Err 06

 

Loading operation check 2

Load out timeover

 

 

 

 

Err *1

 

BU related check 1

Access timeover

 

 

 

 

Err *2

 

BU related check 2

High speed search NG

 

 

 

 

Err *3

 

BU related check 3

Q data read error

Err *4

 

BU related check 4

BU operation (from focus search to until signal can be read) timeover

 

 

 

 

Err *5

 

BU related check 5

GFS monitor error

 

 

 

 

Err *6

 

BU related check 6

Focus cannot be imposed by focus search

 

 

 

 

Err *7

 

BU related check 7

Auto focus bias adjustment cannot be performed

 

 

 

 

The * numbers mean the following according to the state of the unit during aging 2 : From checking to end of TOC read

3 : From end of TOC read to end of last track playback

4 : From end of last track playback to end of first track playback

– 12 –

SECTION 5

MECHANICAL ADJUSTMENTS

Perform the following steps before carrying out adjustments.

1.Turn ON the power of the unit, set disc to disc table No. 92, and perform chucking.

2.Turn OFF the power.

3.Remove the case.

4.While pressing the [STOP] button, turn ON the I/u button. The test mode is set.

5.The I/u button LED (STANDBY) starts blinking. (Test mode)

LED (STANDBY)

1/u p

1/ubutton

STOP button

Note 1: The cam will start rotating when the [GROUP 1] or [GROUP 5] button is pressed continuously in the test mode.

GROUP 1 button

GROUP 5 button

GROUP 1 button GROUP 5 button

Note 2: If the power cannot be supplied, the cam can be rotated by rotating the pulley with your finger.

cam

pulley

– 13 –

GUIDE (DISC T) ALIGNMENT

cam

holder (guide T)

cam

guide (disc T)

fixed screw

 

(1)Rotate the cam and adjust to the position shown in the figure.

guide (disc T)

(2)Check that the state is as shown in the figure.

disc

A

B

tapering screwdriver

guide (disc T)

disc

holder (guide T)

 

holder

(4) Move the holder (guide T) with a tapering screwdriver,

 

and set the position of the guide (disc T) to A:B=1:1.

(3) Loosen the fixed screw by about 60 °.

(guide T)

 

– 14 –

HOLDER (DISC A2) ALIGNMENT

cam

holder (disc A2)

 

cam

thrust screw

(1)Rotate the cam and adjust to the position shown in the figure.

disc

0 – 1 mm

holder (disc A2)

(2)Check that the state is as shown in the figure.

disc

holder (disc A2)

thrust screw

(3)After applying suitable locking compound to the 123123 part, rotate the thrust screw until the holder (Disc A2) comes to the center of the disc.

15 –

SENSOR ALIGNMENT

Perform this adjustment after the “holder (disc A2) adjustment”.

If the disc table swings to the left and right just before the disc is chucked, perform the following adjustment.

cam

lever (stopper) ass’y

cam

(1) Rotate the cam and adjust to the position

bracket (sensor)

shown in the figure.

table ass’y

(2)Check that the lever (stopper) ass’y secures

the disc table as shown in the figure.

disc table

swing

lever (stopper) ass’y

(4) Moving the disc table right and left with a hand after the screw is fixed, the table will move by the play of a disc table. If the LEDs light up alternately, the adjustment will be performed correctly.

tapering screwdriver

LUMINOUS board

PLAY button

PAUSE button

bracket (sensor)

fixed screw

(3)Loosen the fixed screw by 60° to 90°, and use a tapering screwdriver to adjust the screw as shown in the figure.

Move the bracket (sensor) with the tapering screwdriver little by little, and fix the fixed screw at where the play button's LED (green) is switched to the pause button's LED (orange) (or its reverse).

16 –

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