Snorkel SB80 User Manual [en, de, es, fr]
Operator Manual
Guide de lopérateur
Betriebsanleitung
Manual del operador
SB-80
SB-80
SERIAL NO. 1000 TO CURRENT
WARNING
All personnel shall carefully read, understand and follow all safety rules,
and operating instructions before performing maintenance on or
operating any UpRight aerial work platform.
Refer to page 2 for the English language version of this Operator Manual.
Safety Rules and Operating Instructions
AVERTISSEMENT
Tout le personnel doit lire attentivement et respecter toutes les
consignes de
Reportez-vous à la page 13 pour la version française de ce guide de lopérateur.
WARNUNG
Alle Bediener müssen die Sicherheitsregeln und Bedienungsanleitungen
gründlich durchlesen, verstehen und befolgen, bevor sie an irgendeiner UpRight-
Hocharbeitsbühne Wartungsarbeiten ausführen oder diese in Betrieb nehmen.
Bezüglich der deutschsprachigen Ausgabe dieser Betriebsanleitung siehe Seite 24.
ADVERTENCIA
Todo el personal debe leer atentamente, entender y respetar todas las
reglas de seguridad, las instrucciones de operación antes de efectuar
trabajos de mantenimiento o manejar cualquier plataforma aérea de
Referirse a la página 35 para la versión en español de este manual del operador.
Safety Rules and Operating Instructions
1
English Language Section
SAFETY RULES
Tip Over HazardElectrocution
Hazard
Collision Hazard
Fall Hazard
THIS MACHINE IS
NOT INSULATED.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as
the material used for the job. It IS designed for repair and assembly jobs and assignments at overhead workplaces
(ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from
live parts of electrical equipment!
ALL occupants must wear an approved fall restraint properly attached to designated platform anchorage point. Attach
only one fall restraint to each anchorage point.
Exceeding the specified permissible maximum load of 272 kg (600 lbs.) including (2) persons on the platform is
prohibited!
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from
up high on down) is prohibited!
NEVER exceed 45 lbs. (200 N) of side force per occupant.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed 28 mph (12.5 m/sec.= Beaufort scale 6).
IN CASE OF EMERGENCY push emergency stop button to deactivate all powered functions.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the swing gate or the liftable bar or other railing components is prohibited! Always make certain that the
swing gate or the liftable bar is closed and securely locked! It is prohibited to keep the swing gate or the liftable bar in
an open position (e.g. held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections,
and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform without rotating. Move
machine to a firm, level surface.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in
its working range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
The attachment or use of components not manufactured or supplied by UpRight is prohibited!
NEVER tow the machine. Transport by truck or trailer only.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.
NEVER operate the
boom or drive with
platform elevated
unless on firm level
surface.
NEVER position the
platform without first
checking for overhead
obstructions or other
hazards.
NEVER climb, stand or
sit on platform guardrails
or midrail.
2
Introduction
This manual covers the operation of internal combustion
powered models of the SB-80 Boom. This manual must
be stored on the machine at all times.
Pre-Operation and Safety
Inspection
Carefully read, understand and follow all safety
rules, labels, and operating instructions, then
perform the following steps each day before use.
Perform a complete visual inspection of the entire unit
prior to operating. Check the following areas for discrepancies:
1. Open panels and check hydraulic components / hoses
for damage or leaks. Check electrical components /
wiring for damage or loose connections.
2. Inspect chassis, axles, hubs, and steering linkage
for damage, deformation, buckled paint, loose or
missing hardware, and cracked welds.
3. Check tires for damage, punctures, and inflation; tire
pressure must be 7 bar (100 psi).
4. Check all hoses / cables for wear.
5. Inspect elevating assembly for damage, deformation, buckled paint, loose or missing hardware, and
cracked welds.
6. Inspect platform and guardrails for damage, deformation, buckled paint, loose or missing hardware,
and cracked welds. Insure that gate operates freely.
7. Check Hydraulic fluid level with platform fully lowered.
8. Check fluid level in batteries (see Battery mainte-
nance, page 10).
9. Check fuel level, add fuel if necessary (see Fueling,
page 10).
10. Check engine oil level.
NEVER remove the cap from a hot radiator. Hot
coolant can cause severe burns
11. Ensure that radiator is cold, check coolant level. Add
if necessary.
.
SYSTEM FUNCTION INSPECTION
Note: Refer to Figures 1 through 5 for chassis and
platform control locations.
IMPORTANT: Before performing the System Function Inspection be sure the axles are fully extended.
For axle extending instructions, refer to "Extending
and retracting Axles" (Page 6).
1. Before performing the following tests, check area
around machine and overhead for obstructions,
holes, drop-offs, and debris.
2. Turn chassis key switch to chassis, and pull out
emergency stop switches at the chassis control
panel and at the platform control panel.
3. Retract locking bolt. See Figure 1.
4. Press the engine start button to crank the engine;
release when engine starts.
5. Push in the chassis emergency stop button, engine
should stop. Repeat for platform emergency stop
button. Return both emergency stop buttons to the
on position, and start engine.
6. With axles fully extended, operate each function
switch to raise / lower, extend/retract, rotate left/
right, each section of the elevating assembly and
observe the operation of the machine. All functions
should operate through full cycle smoothly.
7. Turn chassis key switch to platform.
8. Mount the platform, and (If required by National
Legislation) attach approved fall restraint to designated platform anchorage point. Attach only one fall
restraint to each point.
9. While engaging the hand interlock, move the drive
control handle forward and reverse. Observe that
proportional functions operate smoothly, and that
brakes apply quickly after control is released.
10. While engaging the hand interlock, operate steer
switch to left and right. Observe that steering wheels
turn properly.
11. While depressing foot switch, operate boom controls. Observe that boom operates smoothly, and
that boom raise and lower, turret rotation, and boom
extension and retraction operate proportionally in
conjunction with stroke of handle. Observe that
platform maintains level when boom is elevated.
3
NOTE: Boom will not extend or raise beyond 45
degrees unless axles are fully extended.
Controls and Indicators
12. With the boom elevated five degrees or greater or
extended 0,3 m (1 foot), operate drive control
handle. Observe that drive speed is limited to creep
(0,3 m [1 foot] per second). Lower upper boom to
stowed position.
13. Press the service horn button. Observe that horn is
audible.
NOTE: Hand interlock controls drive/steer and boom
rotate functions only.
NOTE: Foot switch controls boom functions only.
14. Level the platform while it is in the stowed position.
DO NOT use a machine that is damaged or
malfunctioning. Tag and remove the unit from
service until it is repaired.
1
2
3
5
4
9
8
12
13
Figure 4: Chassis Controls
1. Oil pressure gauge
2. Water temperature gauge
3. Hourmeter
4. Emergency stop
5. Key switch
6. Engine start
7. Glow plug (Diesel only)
8. Auxiliary power for emergency lowering only
9. Function enable
10. Boom control
11. Boom extension control
12. Turret control
13. Jib control
14. Cage rotation
15. Cage level control
16. Circuit breaker
24
23
22
21
18 19
20
17
25
16
6
10
26
7
11
14
15
27
Figure 1: Platform Controls
Figure 2: Locking pin
34
35
Figure 3: Foot Switch
29
28
Figure 5: Platform Controls
17. Axle Extend/Retract
18. Lights (optional)
19. Generator (optional)
20. Horn Button
21. Emergency stop
22. Axles Extended indicator
23. Tilt warning indicator
24. Low oil pressure indicator
25. Torque/Speed selector
26. Glow plug (Diesel only)
27. Auxiliary power for emergency lowering only
28. Boom Raise/Lower and Turret Rotate control
29. Boom Extend/Retract
30. Cage Rotate
31. Jib Raise/Lower
32. Cage Level
33. Drive control handle/interlock
34. Engine start
35. Foot interlock switch
30 31
32
33
4
Operation
Before operating work platform insure that:
Pre-operation and safety inspection has been
completed, and any discrepancies have been
corrected.
System function inspection has been performed.
Operator has been thoroughly trained on the
operation of the machine.
Work area is clear of all obstructions, holes, drop-
offs, or persons in the route of travel.
Surface is capable of supporting wheel loads.
Refer to figures 1 through 5 for control locations.
Emergency Stop
At any time during operation, press the emergency stop
button to stop all functions in an emergency.
Starting the engine
From the lower controls
1. Turn the chassis key switch to chassis position.
2. Press the start button to crank the engine. Release
when the engine starts.
3. Diesel Engines: When the engine is cold; press and
hold the glow plug switch 6 seconds before starting
engine.
From the platform controls
1. Turn the chassis key switch to platform controls.
2. Turn the platform rotary switch fully clockwise to
crank the engine. Release when engine starts.
3. Diesel Engines: When the engine is cold; press and
hold the glow plug switch 6 seconds before starting
engine.
Driving
Service Horn
At any time during operation, press the service horn
button to sound an audible warning if necessary.
Always wear an approved fall restraint properly
attached to designated platform anchorage
point when driving or operating the machine
(see Figure 6).
Attach only one fall restraint to each anchorage
point.
With Boom Lowered
1.
Turn chassis key switch to platform, and pull out the
chassis emergency stop switch.
2. Mount the platform and close sliding rail.
3. Attach approved fall restraint (If required by National
Legislation) to designated platform anchorage point.
Attach only one fall restraint to each point.
4. Start the engine.
5. Check that the area around and above the work
platform is clear of obstructions, holes, drop-offs,
persons in the route of travel, and the surface is
capable of supporting wheel loads.
6. Engage the interlock switch and move the drive
control handle forward to travel forward and rearward to travel in the reverse direction.
Note: When the boom is rotated to the front of the
chassis (steering wheels aft) directions of travel and
steering will be reversed. Observe the color coded
arrows on the control panel near the drive control
handle, and on the chassis. They will indicate the
direction of travel when the drive control handle is
moved.
Figure 6: Typical Fall Restraint Anchorage Point
5
Extending and
Retracting Axles
From the platform controls
IMPORTANT: Axles must be fully extended to
allow boom extension or boom raised above 450.
Machine must be driven forward or reverse while
extending the axles. Ensure all four wheels can be
clearly seen and persons and obstacles are clear
of the machine.
POSITIONING THE PLATFORM
Positioning the platform as close as possible to the
work area requires some planning. First, you must
survey the work site to find a suitable place to park
the machine. This must be a firm level area as close
as possible to the work area. Take into consideration
all obstructions on the ground and overhead and
avoid them.
Before operating any function, check the area around
and overhead for any obstructions or electrical
conductors.
1. Move and hold axle extend/retract switch to
extend or retract.
2. Drive the machine forward or reverse. The axles
will extend or retract.
3. When the axles are fully extended, the axles
extended light (green light on platform controller)
will illuminate.
NOTE: Verify Yellow bars are visible on all four
axles at full extension.
4. Re-synchronize the steering geometry by steering
full left or full right and holding for a few seconds.
5. All boom functions are now available.
With Boom Elevated
Travel with boom elevated is restricted to firm
level surfaces only.
When driving elevated, the machine will travel at
creep speed (0,3 m [1 foot] per second).
Steering
1. While engaging the hand interlock, push the
steering switch (located on top of the control
handle) to turn left or right.
Multifunction Controls
The UpRight SB-80 employs the use of multifunction
controls. This means that any three functions can
operate at full speed simultaneously.
The turret may be rotated while driving if necessary to
make turns in tight areas.
Lower Control Operation
Do not operate machine from lower controls if
someone is in the platform.
All boom functions will operate at fixed speed.
1. Turn chassis keyswitch to chassis controls.
2. With engine running, operate boom control
switches to position the platform.
Leveling the Platform
Note: Steering is not self centering. Wheels must
be returned to the straight ahead position by
operating the steering switch.
This machine is not insulated.
Follow your national safety
standards and maintain the
required safety distance when
THIS MACHINE IS
NOT INSULATED.
working near energized equipment.
DO NOT operate the machine if the platform
does not maintain level when elevated.
While depressing the foot switch, move the
platform level control switch forward to swing the
platform upward, rearward to swing the platform
downward. Release the switch to stop leveling.
6
Rotating the Turret
EMERGENCY OPERATION
In the event of an engine failure, the elevating assembly
may be lowered using the following procedure.
While depressing the foot switch, move the boom
rotation joystick to the right to rotate right, left to rotate
left. Release the switch to stop rotation. The turret
rotation will function at a speed proportional to the stroke
of the joystick. Make sure the area around the boom is
clear of all obstructions before rotating the turret.
Elevating the Boom
While depressing the foot switch, move the joystick forward
to elevate the boom, rearward to lower the boom. Release
the control lever to stop elevating / lowering. The boom
elevate will function at a speed proportional to the stroke of
the joystick.
Extending the Boom
While depressing the foot switch, move the boom
extension control joystick rearward to extend the boom,
forward to retract the boom. Release the control lever to
stop extending / retracting. The boom extension will
function at a speed, proportional to the stroke of the
joystick.
NEVER climb down the elevating assembly. If
controls do not respond, follow the emergency
lowering procedure.
Lowering Elevating Assembly
1. Engage the auxiliary power unit switch.
2. Operate any boom function in the normal manner.
Note: Auxiliary battery is capable of one emergency
lowering cycle before requiring recharge. Battery is
recharged while engine is in operation.
EMERGENCY TOWING
Chock wheels before disengaging hubs.
Machine may roll.
DO NOT tow the machine faster than 5 km/h
(3 mph). Faster speeds will damage drive
components and void warranty.
Elevating the Jib
While depressing the foot switch, push the jib control
switch forward to elevate the jib, rearward to lower the jib.
Release the control lever to stop elevating / lowering.
Rotating the Platform
While depressing the foot switch, toggle the control
switch left to rotate left, right to rotate right. Release the
switch to stop rotation.
There are no brakes when the center caps are
installed in the inverted position.
Perform the following only when the machine will not
operate under its own power and it is necessary to
move the machine or when winching onto a trailer for
transportation.
DO NOT use a machine that is damaged or
malfunctioning. Tag and remove the unit from
service until it is repaired.
7
1. Ensure that the platform is fully lowered, and that the
turret is rotated so that the platform is to the rear of
the machine.
2. Refer to figure 7 and disengage all four drive hubs.
Remove two (2) screws and center cap. Reinstall
center cap in the opposite direction.
3. Attach adequate chain/cable of sufficient strength for
towing the machine to the front or rear tie down lugs.
4. When ready to move the machine, remove the
chocks. Tow or winch into position and replace
chocks.
5. Engage all four drive hubs by returning the center
caps to their original orientation.
MACHINES EQUIPPED WITH
ELEV-8 OPTION
Machines equipped with Elev8 option are capable of
operating all functions on a firm 3 Degree slope.
Do not operate machines with Elev8 option
unless machine is equipped with foam filled
tires. Remove machine from service and install
proper tire/wheel combination before operating
machine.
Drive Hub
Center Cap
Screws
Figure 7: Drive Hub
(Operating position shown)
AFTER USE EACH DAY
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably under
cover, secure against vandals, children or unauthorized operation.
3. Push in both Emergency Stop Buttons.
4. Turn the key switch to OFF and remove the key to
prevent unauthorized operation.
If tilt warning sounds and machine will not
operate, retract boom, lower platform and move
machine to a firm surface less than 3 Degrees.
Transportation
IMPORTANT: Axles must be fully retracted to
transport machine. Machine must be driven forward
or reverse while retracting the axles. Ensure all four
wheels can be clearly seen and persons and obstacles are clear of the machine.
1. Move the axle extend/retract switch to retract.
2. Drive the machine forward or reverse. The axles will
retract.
3. When the axles are fully retracted, the "Axles
Retracted" light (on upper controls) will illuminate.
4. The machine may now be loaded for transport.
BY CRANE
1. Insure that boom is fully lowered and retracted.
2. Attach straps to chassis lifting lugs only. Insure that
straps are adjusted properly to keep unit level when
lifting.
Stand clear of machine when lifting.
Check specifications on back page, insure that
crane and slings are of correct capacity to lift
weight of unit.
8
BY TRUCK OR TRAILER
1. Insure that boom is fully lowered and retracted.
2. Maneuver the machine onto bed of truck / trailer.
3. When winching, follow instructions for emergency
towing on page 6. Attach winch cable to front tie
down lugs.
Do not winch machine faster than 5 km/h
(3 mph).
4. After winching, insure that all four drive hubs are
engaged by returning the center caps to their
original orientation.
5. Install swing lock pin.
6. Secure the machine to the transport vehicle using
chains / straps of adequate load capacity (refer to
specifications, back page) attached to chassis tie
down lugs. (See Figures 8 and 10).
7. Place wooden block 10 x 20 x 91 cm (4" x 8" x 36")
under platform support braces as shown (Figure 9).
8. Attach straps or chains to cage hold down brackets.
Do not over tighten.
Chassis Tie Down
Lifting Lugs
Figure 8: Front chassis tie down lifting lugs.
Platform Tie Down Strap
Wooden Block
4" x 8" x 36"
(10 x 20 x 91 cm)
NEVER elevate the machine while on a truck or
trailer.
Support Braces
Figure 9: Securing the machine for transportation.
Chassis Tie Down
Lifting Lugs
Figure 10: Rear chassis tie down lifting lugs.
9
Maintenance
FUELING
Use a ladder or platform when fueling SB80.
DO NOT stand on tires when fueling the
machine.
Diesel
1. Open left turret cover, open fill pipe cap. (See
figure 13)
2. Fill to capacity with diesel motor fuel. Use diesel fuel
as per EN950, do not use residual or blend.
3. Fuel tank full capacity is 159 L (42 US gallons).
HYDRAULIC FLUID
1. Open left turret cover and check oil level at sight
gauge with the boom stowed and retracted. Engine
running or stopped. (See Figure 14)
2. If necessary, fill to capacity with clean ISO compatible hydraulic fluid (ISO 46 summer/ ISO 32 winter).
Refer to Routine Service Table on page 11.
3. Clean area around cap before opening.
4. Open filler / breather cap to add hydraulic fluid.
5. Replace cap.
LUBRICATION
Refer to service manual for lubrication chart and guidelines.
BATTERY MAINTENANCE
Hazard of explosive gas mixture. Keep sparks,
flame and smoking materials away from batteries.
Always wear safety glasses when working with
batteries.
Battery fluid is highly corrosive. Rinse away any
spilled fluid thoroughly with clean water.
Check battery fluid level daily, especially if work platform
is being used in a warm, dry climate.
If electrolyte level is lower than 10 mm (3/8 in.) above
plates add distilled water only. DO NOT use tap water it
will shorten battery life.
Keep terminals and top of battery clean.
TIRES
Tire selection can affect the stability of the machine.
Use only tires supplied by UpRight unless approved by
the manufacturer in writing. Check air filled tire air
pressure daily 7 bar (100 psi).
Fuel cap
Figure 13: Fuel tank
Do not operate machines with Elev8 option
unless machine is equipped with foam filled
tires. Remove machine from service and install
proper tire/wheel combination before operating
machine.
Hydraulic Oil Filler / Breather Cap
Hydraulic Oil Level Gauge
Figure 14: Hydraulic Oil Tank
10
ROUTINE SERVICE
Use the following table as a guide for routine maintenance. Inspection and maintenance shall be
performed by personnel who are trained and familiar with mechanical and electrical procedures. Refer
to the Service Manual for complete service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
Routine Service Table
Routine Service Table Key
Interval
Daily = each shift (every day) or every eight hours
30D = every month (30 days) or every 50 hours
3M = every 3 months or 125 hours
6M = every 6 months or 250 hours
1Y = every year or 500 hours
2Y = every 2 years or 1000 hours
A = Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES INTERVAL A N R
Engine Oil Check level and condition Daily
Engine Fuel Check fuel level Daily
System Check for leaks Daily
Batteries Check electrolyte level Daily
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 2Y
Hydraulic Check level Daily
Fluid Change filter 6M
* See note Drain and replace 2Y
Hydraulic Check for leaks Daily
System Check hose connections 30D
Emergency Check operation of emergency override Daily
Hydraulic power unit
System
Controller Check operation of all controls Daily
Control Check the exterior of the cable Daily
Cable for pinching, binding or wear
Platform Check fasteners for proper torque Daily
Floor and Check welds for cracks Daily
Rails Check condition of platform Daily
Tires Check for damage Daily
Hydraulic Wipe clean 30D
Pump Check for leaks at mating surfaces 30D
Hydraulic Check hydraulic drive motor operation Daily
Drive System Check hoses, fittings, and valve block
Check for leaks Daily
Change oil & filter (Dual Fuel) 200 HOURS
Change oil & filter (Diesel) 500 HOURS
Replace fuel filter 6M
Check air cleaner 30D
Clean exterior 3M
Clean terminals 3M
Check hoses for exterior wear 30D
Check condition of anchorage points Daily
Check condition of operators manual Daily
Check air pressure (7 bar [100 psi]) Daily
Check lug nuts (torque to 260 ft. lbs. [352 Nm]) 30D
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30D
for leaks
Daily
COMPONENT INSPECTION OR SERVICES INTERVAL A N R
Steering Check fittings for proper torque 6M
System Check steering cylinder for leaks 30D
Check linkage for wear areas 30D
Elevating Inspect for structural cracks Daily
Assembly Check pivot points for wear 30D
Chassis Check hoses for pinch or rubbing points Daily
Axles Grease Wear Pads on Extending Axles 20H
Turret Check ring gear for proper lubrication
Torque Check for leaks Daily
Hubs Check oil level 250H/6M
Lift Check the cylinder rods for wear 30D
Cylinders Check pivot pin retaining bolts
Entire Check for and repair collision damage Daily
Unit Check fasteners for proper torque 3M
Labels Check for peeling, missing, or unreadable
Check for missing / loose retainers Daily
Check pivot pin retaining bolts
for proper torque
Check members for deformation Daily
Check component mounting
for proper torque
Check swing bearing bolt (torque to
352 Nm [260 ft. lbs.])
Check welds for cracks Daily
and wear
Check planetary oil level 150H/3M
Lubricate ring gear (MoS2 grease) 150H/3M
Change oil after break-in period 50H/30D
Change oil (SAE 90 gear oil) 2000H/2Y
Wheel drive mounting hardware to 298 Nm
(220 ft. lbs.)
for proper torque
Check seals for leaks 30D
Inspect pivot points for wear 30D
Check fittings for proper torque 30D
Check for corrosion, remove and repaint 3M
Lubricate 30D
labels & replace
30D
6M
6M
Daily
6M
30D
Daily
ISO grade 46, for temperature range of 4oC (40oF) up to 43oC (110oF).
*For colder climates:
ISO grade 32, for temperature range of -12oC (10oF) up to 18oC (65oF)
Service Report
Date: ____________
Owner: ___________________
Model No: ________________Serial No: _______________
Serviced By: _______________
Service Interval: ____________
11
Specifications*
REACH ENVELOPE DIAGRAM
DIMENSIONS IN METRES
ITEM SPECIFICATION
Working height maximum 26.4 m (86 ft.)
Platform height maximum 24.4 m (80 ft.)
Platform step in height 0,3 m (12 in.)
Drivable height 8 m (26.2 ft.)
Horizontal outreach 22 m (72 ft.)
Turret rotation 360 deg. continuous
Platform rotation 180 deg.
Tail swing 0.99 m (Axles extended)
Jib length 2.4 m (8 ft.)
Jib arc 140 deg.
Inside turning radius 3.01 m (10 ft.)
Drive speed (lowered) 5.23 km/h (3.25 mph)
Drive speed (elevated) 1.12 km/h (0.7 mph)
Gradability Diesel 40%
Platform Size 1,8 m Std. 2,4 m Optional
Tires 15-22.5 16 ply lug tread (7 bar)
Tires (Elev8 Option) 18-22.5 18 ply foam filled
Controls Electric Proportional
ITEM SPECIFICATION
Guardrail height 1.1 m (45 in.)
Toeboards 0.15 m (6 in.)
Maximum (Unrestricted)
platform capacity 272 kg (600 lb.)
Maximum no. of occupants 2
Weight \ Diesel 14696 kg (32,400 lb.)
Weight (Elev8 Option) +998 kg (+2200 lb.)
Overall height (Stowed) 2.7 m (9 ft.)
Overall length (Stowed) 11.5 m (37 ft. 8 in.)
Overall width 2.4 m (8 ft.)
Overall width (Extended) 3.2 m (10 ft. 6 inches)
Overall width (Elev8) 0.10 m (+ 4 inches)
Wheel base 2.9 m (9 ft. 6 in.)
Ground Clearance 0.28 m (11 in.)
Power source \ Diesel Perkins 1004-42 86 hp
System voltage 12VDC
Maximum Hyd. Pressure 345 bar (5000 psi)
Sound Level 80 dB
* Specifications subject to change without notice. Refer to Service Manual for parts and
service information.
12
Version française
RÈGLES DE SÉCURITÉ
Danger de basculementDanger délectrocution
Danger de collision
Danger de chute
CETTE MACHINE
N’EST PAS ISOLÉE.
UTILISATION DE LA PLATE-FORME ÉLÉVATRICE DE TRAVAIL: Cette plate-forme élévatrice de travail est conçue pour soulever des
personnes et leurs outils, ainsi que le matériel nécessaire au travail. Elle EST conçue pour les travaux de réparation et dassemblage ainsi que
les travaux sur postes de travail aériens (plafonds, grues, structures de toit, bâtiments, etc.). Toute autre utilisation de la plate-forme élévatrice
de travail est interdite !
CETTE PLATE-FORME ÉLÉVATRICE DE TRAVAIL NEST PAS ISOLÉE ! Cest pourquoi il est impératif de conserver une distance de
sécurité des pièces sous tension de léquipement électrique !
TOUS les occupants doivent porter un dispositif antichute dun modèle agréé, correctement fixé au point de fixation de la plate-forme conçu à
cet effet. Ne fixer quun seul dispositif antichute par point de fixation.
Il est interdit dexcéder la charge maximale autorisée spécifiée de 272 kg (600 lb) y compris 2 personnes sur la plate-forme !
Il est interdit dutiliser et de manoeuvrer la plate-forme élévatrice de travail comme outil de levage ou comme grue (pour soulever des
charges de bas en haut ou de haut en bas !
NE JAMAIS dépasser 200 N (45 lb) de force latérale par occupant.
RÉPARTIR également toutes les charges sur la plate-forme.
NE JAMAIS utiliser la machine sans avoir dabord vérifié si la surface de la zone de travail ne présente pas de dangers tels que des trous, des
dénivellations, des bosses, des bordures ou des débris et sans sêtre assuré quon peut les éviter.
MANOEUVRER la machine uniquement sur des surfaces capables de supporter la charge des roues.
NE JAMAIS utiliser la plate-forme lorsque la vitesse du vent dépasse 45 km/h (28 mi/h = 12,5 m/s) échelle de Beaufort 6.
EN CAS DURGENCE, appuyer sur le bouton darrêt durgence pour désactiver toutes les fonctions alimentées.
Il est interdit de grimper ou de se tenir debout sur le garde-corps de la plate-forme, ou de passer de la plate-forme à des bâtiments, des
structures en acier ou préfabriquées en béton !
Il est interdit de démonter le portillon pivotant ou la barre basculante ou tout autre élément du garde-corps ! Toujours sassurer que le
portillon pivotant ou la barre basculante est fermée et correctement verrouillée ! Il est interdit de maintenir le portillon pivotant ou la barre
basculante en position ouverte (p. ex. en la tenant ouverte avec des sangles darrimage) lorsque la plate-forme est élevée !
Il est interdit de rallonger la hauteur ou le rayon daction en plaçant des échelles, des échafaudages ou autres dispositifs similaires sur la
plate-forme !
VÉRIFIER la machine à fond, avant de lutiliser, afin dy déceler toute soudure fissurée, toute pièce de fixation ayant du jeu ou qui manquerait,
toute fuite du circuit hydraulique, toute connexion lâche et tout câble ou tuyau qui serait endommagé.
SASSURER que toutes les étiquettes sont en place et bien lisibles avant dutiliser la machine.
NE JAMAIS utiliser une machine qui est endommagée, qui ne fonctionne pas correctement, ou dont les étiquettes sont endommagées ou
manquantes.
SI LALARME RETENTIT lorsque la flèche est élevée, ARRÊTER, rentrer la flèche avec précaution et abaisser la plate-forme sans faire
pivoter la machine. Amener la machine jusque sur une surface horizontale solide.
Omettre dutiliser un équipement de sécurité quel quil soit est interdit et représente un danger pour les personnes situées sur la plate-forme
élévatrice de travail et dans sa zone de travail.
NE JAMAIS charger la batterie daccumulateurs près dune flamme ou dune source détincelles. Les batteries dégagent de lhydrogène
gazeux explosif lorsquelles rechargent.
Les modifications à la plate-forme élévatrice de travail sont interdites sauf autorisation approuvée par UpRight.
Il est interdit de fixer ou dutiliser des composants non fabriqués ou fournis par UpRight !
NE JAMAIS remorquer la machine. La transporter uniquement à laide dun camion ou dune remorque.
APRÈS AVOIR UTILISÉ la plate-forme élévatrice, tourner les deux clés de linterrupteur à la position darrêt (« OFF »), puis les retirer afin de
prévenir lutilisation de la plate-forme par toute personne non autorisée.
NE JAMAIS utiliser le bras
articulé à flèche ni conduire
la plate-forme élevée sans
que la machine ne soit sur
une surface horizontale
solide.
NE JAMAIS positionner la
plate-forme sans sêtre
dabord assuré quil ny a
pas dobstacles ou autres
sources de danger aux
alentours.
NE JAMAIS monter,
sasseoir ou se tenir debout
sur les rampes du gardecorps.
13
Introduction
Ce manuel couvre lutilisation des modèles de bras
articulé SB-80 à moteur à combustion interne. On
veillera à le garder sur la machine en tout temps.
Vérification préliminaire
de sécurité et dutilisation
Lire dabord attentivement toutes les règles de
sécurité, les étiquettes et le mode demploi, en
sassurant de les comprendre et de sy conformer.
Chaque jour avant dutiliser la machine, exécuter les
tâches suivantes :
Effectuer une inspection visuelle complète de la machine avant de lutiliser. Porter une attention particulière
aux points suivants :
1. Ouvrir les panneaux, et vérifier que les composants
des circuits hydrauliques/les tuyaux ne présentent
pas de fuites ni de dommages. Vérifier quaucun
composant de linstallation électrique ne présente de
dommages ni de connexions lâches.
2. Vérifier à fond le châssis, les essieux, les moyeux,
et la timonerie de direction pour sassurer quils ne
présentent pas de dommages, de déformations, de
peinture boursouflée, de pièces de fixation ayant du
jeu ou qui manquent, ni de soudures fissurées.
3. Vérifier si les pneus sont endommagés, crevés ou
dégonflés; la pression des pneus doit être de 7 bar
(100 lb/po2).
4. Vérifier létat dusure de tous les tuyaux / câbles.
5. Vérifier le dispositif délévation pour sassurer quil
ne présente pas de dommages, de déformations, de
peinture boursouflée, de pièces de fixation ayant du
jeu ou qui manquent, ni de soudures fissurées.
6. Vérifier la plate-forme et les garde-corps pour
sassurer quils ne présentent pas de dommages, de
déformations, de peinture boursouflée, de pièces de
fixation ayant du jeu ou qui manquent, ni de
soudures fissurées. Sassurer que le portillon
fonctionne librement.
7. La plate-forme étant abaissée complètement, vérifier
le niveau dhuile hydraulique.
8. Vérifier le niveau délectrolyte de la batterie. (Voir
Entretien des batteries à la page 21.)
9. Vérifier le niveau de carburant; faire lappoint si
nécessaire. (Voir Ravitaillement en caburant à la
page 21.)
10. Vérifier le niveau dhuile moteur.
NE JAMAIS ôter le bouchon dun radiateur
chaud. Le liquide de refroidissement chaud peut
causer de graves brûlures.
11. Sassurer que le radiateur est froid et vérifier le
niveau du liquide de refroidissement. Faire lappoint
si nécessaire.
ESSAI DE FONCTIONNEMENT DES
ÉLÉMENTS
Nota : Se reporter aux figures 1 à 5 pour obtenir les
emplacements du pupitre de commande sur le
châssis et sur la plate-forme.
IMPORTANT : Avant de réaliser lessai de fonctionnement des éléments, sassurer que les essieux sont
entièrement déployés. Pour les instructions
concernant le déploiement des essieux, se reporter à
la section « Déploiement et escamotage des essieux »
(page 17).
1. Avant deffectuer les essais suivants, vérifier dabord
que laire qui entoure la machine ne présente pas de
dangers tels que des obstacles en surplomb, des
trous, des dénivellations et des débris.
2. Tourner linterrupteur à clé du boîtier de commande
à la position de châssis (« CHASSIS »), puis tirer les
interrupteurs darrêt durgence au tableau de
commande monté sur le châssis ainsi quau tableau
de commande monté sur la plate-forme.
3. Retirer le boulon de blocage. Voir figure 1.
4. Enfoncer le bouton de démarrage du moteur pour
lancer le moteur; le relâcher lorsque le moteur a
démarré.
5. Enfoncer le bouton darrêt durgence du châssis; le
moteur devrait sarrêter. Répéter lessai avec le
bouton darrêt durgence de la plate-forme. Ramener
les deux boutons darrêt durgence à la position
« ON », puis démarrer le moteur.
6. Les essieux étant complètement déployés, essayer
chaque interrupteur de fonction pour élever /
abaisser, déployer / escamoter, effectuer une
rotation gauche / droite de chaque élément de
lensemble élévateur et noter le bon fonctionnement
de la machine. Toutes les fonctions devraient
effectuer le cycle complet en douceur.
7. Tourner linterrupteur à clé du châssis à la position
de plate-forme (« PLATFORM »).
8. Monter la plate-forme et, si les réglementations
nationales lexigent, fixer le dispositif antichute agréé
au point de fixation de la plate-forme conçu à cet
effet. Nattacher quun seul dispositif antichute par
point dattache.
9. Tout en engageant le dispositif denclenchement
solidaire à main, déplacer le levier de direction en
avant, puis en arrière. Noter si les fonctions
proportionnelles se déroulent en douceur et si les
freins sappliquent rapidement une fois la commande
relâchée.
10. Tout en engageant le dispositif denclenchement
solidaire à main, actionner le bouton de commande
de direction vers la gauche et vers la droite. Noter si
les roues directrices braquent correctement.
11. Tout en enfonçant linterrupteur à pédale, faire
fonctionner les commandes du bras articulé à
flèche. Noter si le bras articulé à flèche fonctionne
en douceur et si les commandes délévation et
dabaissement du bras articulé à flèche, de rotation
du revolver et de rallonge/retrait de la flèche
fonctionnent de façon proportionnelle à la course du
levier. Noter si la plate-forme se maintient de niveau
lorsque le bras articulé à flèche est élevé.
14
NOTA : Le bras articulé à flèche ne se rallongera ou
se retirera au-delà de 45 degrés que si les essieux
sont complètement déployés.
12. Avec le bras articulé à flèche élevé de cinq degrés
ou plus, ou rallongé de 0,30 mètres [1 pi] , utiliser le
levier de direction. Noter que la machine navance
quen marche extra-lente (0,30 m [1 pi] par seconde).
Abaisser la flèche en position escamotée.
13. Appuyer sur le bouton de la sirène dappel. Noter si
le timbre retentit.
NOTA : Linterrupteur denclenchement solidaire à
main ne contrôle que les fonctions de déplacement/
direction et de rotation du bras articulé à flèche.
NOTA : Linterrupteur denclenchement solidaire à
pédale ne contrôle que les fonctions du bras articulé
à flèche.
14. Mettre la plate-forme de niveau lorsquelle se trouve
en position escamotée.
NE PAS utiliser une machine qui est
endommagée ou défectueuse. Étiqueter cette
machine et la mettre hors service jusquà ce
quelle ait été réparée.
Commandes et indicateurs
1
2
5
4
9
8
12
13
Figure 4 : Emplacement des commandes sur le
1. Manomètre à huile
2. Indicateur de température de
3. Compteur horaire
4. Bouton darrêt durgence
5. Interrupteur à clé
6. Bouton de démarrage du moteur
7. Bougie de préchauffage (diesel seulement)
8. Alimentation aux. pour abaissement durgence seul.
9. Mise en service de fonction
10. Commande du bras articulé à flèche
11. Commande de la rallonge de la flèche
12. Commande du revolver
13. Commande du bras en porte-à-faux
14. Rotation de la nacelle
15. Commande du niveau de la nacelle
16. Coupe-circuit
18 19
20
châssis
21
liquide de refroidissement
22
17
23
24
3
16
6
7
10
11
14
15
25
26
27
34
Figure 1 : Emplacement des commandes
sur la plate-forme
Figure 2 :
Goupille de blocage
Figure 3 :
Interrupteur à pédale
35
30
29
28
Figure 5 : Emplacement des commandes sur la
plate-forme
17. Déploiement/escamotage des essieux
18. Phares (facultatifs)
19. Génératrice (facultative)
20. Bouton davertisseur sonore
21. Bouton darrêt durgence
22. Indicateur dessieux déployés
23. Témoin lumineux dinclinaison
24. Témoin lumineux de basse pression dhuile
25. Sélecteur de couple/vitesse
26. Bougie de préchauffage (diesel seulement)
27. Alimentation aux. pour abaissement durgence seul.
28. Commande délévation/abaissement du bras articulé et de
rotation du revolver
29. Rallonge/retrait de la flèche
30. Rotation de la nacelle
31. Élévation/abaissement du bras en porte-à-faux
32. Mise à lhorizontale de la nacelle
33. Levier de direction/denclenchement solidaire
34. Bouton de démarrage du moteur
35. Interrupteur denclenchement solidaire à pédale
31
32
33
15
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