Snorkel S1930E, S1932E, S2632E Operator's Manual

Serial number 000000 and after
OPERATOR
MANUAL
Part Number 1360417
January 2012
EC Declaration of Conformity .....................................2
Safety Rules ...............................................................3
Introduction .................................................................4
Component Identication ............................................4
Special Limitations......................................................5
Platform Capacity ....................................................5
Manual Force ..........................................................5
Drive/Lift Pothole Protector Interlock .......................5
Drive/Lift Level Sensor Interlock .............................5
Lowering Alarm .......................................................5
Lowering Interrupt ...................................................5
Overload Protection ................................................5
Beaufort Scale .........................................................6
Controls and Indicators...............................................7
Battery Disconnect Switch ..........................................7
Lower Controls ...........................................................8
Emergency Stop Button ..........................................8
Control Selector Switch ...........................................8
Ground Operation Switch ........................................8
Platform Raise/Lower Switch ..................................8
Upper Controls ...........................................................8
Emergency Stop Button ..........................................8
Drive/Lift Selector Switch ........................................8
Joystick ...................................................................8
Interlock Switch .......................................................9
Steer Switch ............................................................9
Drive Range Switch – S2632E Only .......................9
Horn Button .............................................................9
Battery Condition Indicator ......................................9
Pre-Operation Safety Inspection ................................9
System Function Inspection .....................................10
Operation .................................................................. 11
Preparing for Operation ............................................ 11
Lower Controls .........................................................11
Upper Controls .........................................................11
Platform ....................................................................12
Raising and Lowering ............................................12
Lowering Interrupt .................................................12
Overload Protection ..............................................12
Extending ..............................................................12
Driving and Steering .................................................13
Drive Range Switch – S2632E Only .....................13
Drive Speeds ........................................................13
Drive/Lift Level Sensor Interlock ...........................13
Fold Down Guardrails ...............................................14
Swing-Out Trays .......................................................14
Emergency Lowering ................................................14
Transporting the Machine .........................................15
Preparing for Transportation .................................15
Transporting ..........................................................15
Lifting With a Forklift ..............................................15
Winching ...............................................................15
Driving ...................................................................16
Hoisting .................................................................16
Storage .....................................................................16
Maintenance .............................................................17
Hydraulic Fluid ......................................................17
Check Hydraulic Fluid ...........................................17
Battery Maintenance .............................................17
Battery Charging ...................................................17
Table of Contents
Table of Contents
Inspection and Maintenance Schedule.....................18
Daily Preventative Maintenance Checklist ...............19
Preventative Maintenance Report .........................19
Specications – S1930E...........................................20
Aerial Platform .......................................................20
Platform .................................................................20
Function Speed .....................................................20
Drive System .........................................................20
Drive/Lift Level Sensor Interlock ...........................20
Tires ......................................................................20
Electrical System ...................................................20
Hydraulic System ..................................................20
Ambient Air Temperature Operating Range ..........20
Maximum Wind Speed ..........................................20
Vibration...................................................................20
Sound Pressure Level ............................................20
Group Classication ................................................20
General Specications – S1932E .............................21
Aerial Platform .......................................................21
Platform .................................................................21
Function Speed .....................................................21
Drive System .........................................................21
Drive/Lift Level Sensor Interlock ...........................21
Tires ......................................................................21
Electrical System ...................................................21
Hydraulic System ..................................................21
Ambient Air Temperature Operating Range ..........21
Maximum Wind Speed ..........................................21
Vibration...................................................................21
Sound Pressure Level ...........................................21
Group Classication ................................................21
General Specications – S2632E .............................22
Aerial Platform .......................................................22
Platform .................................................................22
Function Speed .....................................................22
Drive System .........................................................22
Drive/Lift Level Sensor Interlock ...........................22
Tires ......................................................................22
Electrical System ...................................................22
Hydraulic System ..................................................22
Ambient Air Temperature Operating Range ..........22
Maximum Wind Speed ..........................................22
Vibration...................................................................22
Sound Pressure Level ...........................................22
Group Classication ................................................22
S1930E/S1932E/S2632E – 1360417 1
EC DECLARATION OF CONFORMITY
FOR MACHINERY
MACHINERY:
Powered Aerial Platform known as:
Type: Snorkel SXXXXE
Serial Number: SXXXXE-04-XXXXXX
The machine specified above conforms to the following provisions: Machinery directive 2006/42/EC (using document EC Community Legislation on Machinery and taking guidance
from EN280:2001 + Amendment A2:2009) Council Directive 2004/108/EC on Electromagnetic Compatibility
Powered Access Certification LTD
Type approval in accordance with P. O. Box 98, Windermere Cumbria, LA23 1WF, UK Notified Body Identification Number: 0545
E. C. Type Examination Certificate No:
2006/42/EC performed by:
Authorized Representative in
The Tanfield Group, PLC
Vigo Centre, Birtley Road Washington, Tyne & Wear NE38 9DA, UK
Note: Modification of the specified unit renders this declaration invalid.
2 S1930E/S1932E/S2632E – 1360417
European Union:
SAFETY RULES
Warning
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any Snorkel aerial work platform.
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
THIS MACHINE IS NOT INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by Snorkel.
THIS AERIAL WORK PLATFORM IS NOT INSULATED! Refer to applicable national standards for safe approach distances. Exceeding the specied permissible maximum load is prohibited! See “Platform Capacity” on page 5 for details. The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 5 for details. DISTRIBUTE all platform loads evenly on the platform. NEVER operate the machine without rst surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs,
or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads. NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 6 for details.
Do not operate the aerial platform in windy or gusty conditions. Do not add anything to or take anything into the aerial platform that will increase the wind loading such as billboards, banners, flags, etc.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions. IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed! It is prohibited to keep the entry gate in an open position when the platform is raised! To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly. INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range.
NEVER charge batteries near sparks or open ame. Charging batteries emit explosive hydrogen gas. Modications to the aerial work platform are prohibited or permissible only at the approval by Snorkel.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to national trafc regulations.
Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding. Care must be taken to ensure that the machines meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns. In the event of an accident or breakdown see “Emergency Lowering” on page 14, do not operate the aerial platform if it is
damaged or not functioning properly. Qualied maintenance personnel must correct the problem before putting the aerial
platform back into service.
NEVER elevate the platform or drive the machine while elevated unless the machine is on a firm, level surface.
NEVER position the platform without first checking for overhead obstructions or other hazards.
NEVER climb, stand, or sit on platform guardrails or midrail.
S1930E/S1932E/S2632E – 1360417 3
Introduction
Introduction
This manual covers the S1930E, S1932E, and S2632E Aerial Work Platforms.
This manual must be stored on the machine at all times.
Read, understand and follow all safety rules and operating instructions before attempting to operate the machine.
Component Identication
Platform
Toeboards
Entry
Step
Platform Extension
When contacting Snorkel for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on the front of the chassis.
Operator’s
Manual
Emergency
Lowering Lever
S1930E/S1932E
Serial
Number
Lifting Lugs
Drive and Steer
Wheels
Lower
Controls
Pothole Protector Skid
Upper
Controls
Scissors
Structure
Chassis
Drive and Steer
Wheels
Hydraulic Tray
Hydraulic Reservoir • Hydraulic Fluid Filter
Serial Number Placard
Right Side
Guardrails
Tie-Down Lugs
Front
Entry
Gate
Tie-Down/Lifting
Lugs
Emergency
Lowering Handle
S2632E
Groundstrap
Batteries • Charger Plug • Battery Disconnect
Battery Tray
Left Side
4 S1930E/S1932E/S2632E – 1360417
Battery Charge
Indicator
Forklift Pockets
Rear
Special Limitations
Special Limitations
Travel with the platform raised is limited to creep speed range. Elevating the platform is limited to firm, level surfaces only.
Danger
The elevating function shall ONLY be used when the work platform is level and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
Platform Capacity
The maximum platform capacity for the aerial platform is stated in the “Specifications” on pages 20-22.
Danger
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
Manual Force
Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform.
The maximum allowable manual force is limited to 222 N (50 lbs) for S1932E machines. S1932E machines may be operated in windy conditions up to 12.5 m/s (28 mph).
Lower the platform and drive to a level surface when the drive/lift level sensor alarm sounds.
The drive/lift level sensor system is for added protection and does not justify operating on anything other than firm, flat, level surfaces.
Lowering Alarm
When the joystick is moved out of neutral to lower the platform, the alarm emits a loud beeping sound to warn personnel in the work area to stand clear.
Danger
Pinch points exist on the scissors structure. Death or serious injury will result if the scissors structure lowers onto personnel within the scissors arms or under the raised platform. Stand clear while raising and lowering the platform.
Be careful when lowering the platform. Keep hands and fingers away from the scissors structures components.
Lowering Interrupt
When the platform is lowered to about 1.5 m (5) lower­ing stops. The platform will not lower for five seconds regardless of the control position to allow personnel to clear the area of the scissors before the platform com­pletely lowers.
The maximum allowable manual force is limited to 445 N (100 lbs) for S1930E and S2632E machines. S1930E and S2632E machines may be operated in zero wind condi­tions only.
Danger
DO NOT exceed the maximum amount of manual force for this machine.
Drive/Lift Pothole Protector Interlock
The aerial platform drive and lift functions are interlocked through a limit switch inside the chassis that senses whether or not the pothole protection linkage is locked into position. The drive/lift pothole interlock operates when the platform is elevated approximately 1.8 m (6).
If an obstruction under the skids, or some other impairment prevents the skids from locking into position, the drive and lift functions will not operate and an alarm will sound.
Lower the platform and remove the obstruction when the drive/lift pothole protector interlock alarm sounds.
Drive/Lift Level Sensor Interlock
The aerial platform drive and lift functions are interlocked through a level sensor system. The drive/lift level sensor interlock operates when the platform is elevated approxi­mately 1.8 m (6).
If the chassis is tilted too far out of level, the drive and lift functions will not operate and an alarm will sound. Refer to the machine specifications for the level sensor factory setting.
S1930E/S1932E/S2632E – 1360417 5
Center the control in neutral to reset the lowering function, then continue to lower the platform.
Overload Protection
When the load in the platform is near or at rated capac­ity, an alarm will sound and the red light on the upper
controls will ash.
The alarm and light warn the operator that the platform is close to becoming overloaded. All functions remain fully operational.
Danger
The aerial platform can tip over if it becomes unstable. Death or serious injury will result from a tip-over ac­cident. Do not exceed the capacity values indicated on the platform rating placard.
If the platform is fully lowered and is overloaded, when it is elevated just past 1.8 m (6), a control module will stop the lift and drive functions and the alarm will sound
and the warning light will ash. The platform can still be
lowered to remove the excess load.
If the platform is elevated just past 1.8 m (6′) and material is added to the platform overloading it, a control module will stop the lift, drive and lower functions and the alarm
will sound and the warning light will ash. In this case,
remove the load in excess of rated capacity and cycle the emergency stop button at the upper controls to return to normal operation.
Special Limitations
Beaufort Scale
Never operate an S1932E machine when wind speeds exceed 12.5 m/s (28 mph) [Beaufort scale 6]. Refer to Figure 1.
Never operate an S1930E or an S2632E machine out­doors, or indoors in any location where anything other than zero wind speeds exist.
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, ags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difcult to walk against the wind.
m/s km/h ft/s mph
WIND SPEED
GROUND CONDITIONS
Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
Tree branches move. Power lines whistle. It is difcult to open an
umbrella.
Figure 1 – Beaufort Scale
6 S1930E/S1932E/S2632E – 1360417
Loading...
+ 18 hidden pages