Snorkel S1930 User Manual

Operator’s
Manual
P/N 0361266 March, 2001
DANGER
The aerial platform is not electrically insulated. Death or serious injury can result from contact with,or inadequate clearance from,an energized conductor.
Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the platform, scissors structure, or any part oftheaerial platform contacts a high-voltage
electrical conductor, the entire machine can become electrically charged. Ifthathappens,remain onthe machineand donot contactanyotherstructure orobject.This
includestheground, adjacentbuildings,poles,andany otherobjectsthat are notpartofthe aerial platform.
Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn groundpersonnelinthevicinityto stay away.Theirbodies can conduct electricity cre­ating an electrical shock hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the platform, scissors structure, or any
part of theaerial platform is in contact with a high-voltage electricalconductor or if there is an immediate danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizingthat deathor seriousinjurycanresultfromcontactwithanenergizedconductor.
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Battery posts, terminals and related accessories contain lead and lead components, chemicals knownto the State of California to cause cancer and birthdefects or other reproductive harm. Wash hands after handling.
S1930 – 0361266

Table of Contents

Chapter 1. Introduction
Aerial Platform Features. . . . . . . . . . . . . . . . . . . . . 1-1
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operator’s Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Manual of Responsibilities . . . . . . . . . . . . . . . . . . . 1-2
Additional Information. . . . . . . . . . . . . . . . . . . . . . . 1-2
Chapter 2. Specifications
Component Identification . . . . . . . . . . . . . . . . . . . . 2-1
General Specifications . . . . . . . . . . . . . . . . . . . . . . 2-2
Chapter 3. Safety
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . 3-1
Minimum Safe Approach Distance . . . . . . . . . . 3-1
Prestart Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Work Place
Inspection and Practices . . . . . . . . . . . . . . . . . . . . 3-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Tip-Over and Falling Hazards. . . . . . . . . . . . . . . . . 3-2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Placards and Decals. . . . . . . . . . . . . . . . . . . . . . . . 3-3
Chapter 4. Safety Devices
Emergency Stop Controls. . . . . . . . . . . . . . . . . . . . 4-1
Drive Motion Alarm. . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Pothole Protector Skids . . . . . . . . . . . . . . . . . . . . . 4-1
Drive/Lift Pothole
Protector Interlock . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Drive/Lift Level Sensor Interlock. . . . . . . . . . . . . . . 4-2
Lowering Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Emergency Lowering Lever . . . . . . . . . . . . . . . . . . 4-2
Safety Prop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Guardrails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Ground Fault Circuit Interrupter . . . . . . . . . . . . . . . 4-3
Tilt Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Flashing Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Chapter 5. Gauges
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Ammeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Battery Condition Indicator. . . . . . . . . . . . . . . . . . . 5-1
Chapter 6. Batteries
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . 6-1
Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Chapter 7. Controls
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . 7-1
Lower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Emergency Stop Button. . . . . . . . . . . . . . . . . . . 7-1
Control Selector Switch. . . . . . . . . . . . . . . . . . . 7-1
Platform Raise/Lower Switch. . . . . . . . . . . . . . . 7-1
Circuit Breaker Reset Buttons . . . . . . . . . . . . . . . . 7-1
Upper Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Emergency Stop Button. . . . . . . . . . . . . . . . . . . 7-2
Drive/Lift Selector Switch. . . . . . . . . . . . . . . . . . 7-2
Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Steer Switch . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Battery Condition Indicator . . . . . . . . . . . . . . . . 7-2
Chapter 8. Prestart Inspection
Operator’s Manual . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . . 8-1
Battery Terminals. . . . . . . . . . . . . . . . . . . . . . . . 8-1
Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Safety Prop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Cables and Wiring Harness . . . . . . . . . . . . . . . . . . 8-2
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Hoses, Tubes, and Fittings . . . . . . . . . . . . . . . . 8-3
Free-Wheeling Valve . . . . . . . . . . . . . . . . . . . . . 8-3
Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Parking Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Lower Control Station. . . . . . . . . . . . . . . . . . . . . . . 8-4
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . 8-4
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Lowering Alarm . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Pothole Protector Interlock. . . . . . . . . . . . . . . . . . . 8-5
Level Sensor Interlock . . . . . . . . . . . . . . . . . . . . . . 8-5
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . 8-6
Flashing Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Weldments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Slide Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Upper Control Station. . . . . . . . . . . . . . . . . . . . . . . 8-7
Guardrail System. . . . . . . . . . . . . . . . . . . . . . . . 8-7
Platform Extension. . . . . . . . . . . . . . . . . . . . . . . 8-7
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . 8-7
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Lowering Alarm . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Drive Motion Alarm . . . . . . . . . . . . . . . . . . . . . . 8-8
Electrical Power Outlet . . . . . . . . . . . . . . . . . . . 8-8
Battery Condition Indicator . . . . . . . . . . . . . . . . 8-8
Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Placards and Decals. . . . . . . . . . . . . . . . . . . . . . . . 8-9
Prestart Inspection Check List . . . . . . . . . . . . . . . 8-11
S1930 – 0361266
Table of Contents
Chapter 9. Operation
Preparing for Operation . . . . . . . . . . . . . . . . . . . . . 9-1
Lower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Upper Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Drive Speeds . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Drive/Lift Level Sensor Interlock. . . . . . . . . . 9-2
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Raising and Lowering. . . . . . . . . . . . . . . . . . 9-3
Extending . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Swing-Out Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Electrical Power Outlet . . . . . . . . . . . . . . . . . . . . . . 9-4
Chapter 10. Stowing and Transporting
Stowing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Lifting With a Forklift . . . . . . . . . . . . . . . . . . . . 10-1
Winching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Securing for Transport. . . . . . . . . . . . . . . . . . . 10-3
Chapter 11. Emergency Operation
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . 11-1
Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Chapter 12. Troubleshooting
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . 12-1
Appendix A. Glossary
S1930 – 0361266

Chapter 1. Introduction

Aerial Platform Features
The aerial platformisaself-propelled scissors lift that has been designed for indoor use only, to raise personnel, theirtools,and materialtothe workstation.The platformis raised and lowered with a hydraulic cylinder. A h ydr aulic motor oneachofthefront drivewheels provides powerto move the aerial platform.
The standard machine includes the following features.
Proportional drive and lift up control
Driveable at full height
Drive motion alarm
Non-marking tires
Automatic pothole protection system
Level sensor with drive/lift interlock
Hour meter
Manual lowering valve
Lockable battery disconnect switch
Tie-down lugs
Lifting lugs
Heavy duty battery charger with ammeter
Swing-outhydraulicandelectricalcomponenttrays
Non-slip metal platform floor
Three foot platform extension
125 volt AC electrical outlet with GFCI
Scissor ar m safety support prop
Lowering alarm
Removable upper controls
Forklift loadable from three sides
Rear forklift pockets
Chain entry gate
Five year warranty
The aerial platform has been manufacturedtoconform toallapplicablerequirements of the followingorganiza tions.
Occupational Safety and Health Administration (OSHA)
American National Standards Institute (ANSI)
Canadian Standards Association (CSA)
European Standard prEN 280
Options
Thefollowingoptionsmaybeprovidedonthe machine.
Horn
Flashing light
Swinging platform gate
Battery condition indicator
EE rating (consult factory)
Operator’s Manual
This manual provides information for safe and proper operation of the aerial platform. Read and understand theinformationin thisOperator’sManualbeforeoperat ing the aerial platform on the job.
Additional copies of this manual may be ordered from Snorkel. Supply the model and manual part number from the front cover to assure that the correct manual will be supplied.
All information in this manual is based on the latest product information at the time of publication. Snorkel reserves the right to makeproductchangesat any time without obligation.
Safety Alerts
A safetyalert symbol is used throughout this manual to indicate danger and caution instructions.Follow these instructions to reduce the likelihood of personal injury andpropertydamage.Thetermsdanger andcaution in­dicate varying degrees of personal injury or property damagethat canresult iftheinstructionis notfollowed.
ADANGER
Indicates asituationwhich if not avoided canresult in death or serious injury.
ACAUTION
Indicates asituationwhich if not avoided canresult in minor injury or property damage.
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Notes
Notes are used to provide special information or helpful hints to assist in aerial platform operation, but do not indi cate a hazardous situation.
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S1930 – 0361266 1-1
Chapter 1. Introduction
Operation
The aerial platform has built-in safety featuresand has beenfactorytested forcompliancewith Snorkel specifi cations and industr y standards. However, any person nellifting aerialplatformcanbepotentiallydangerousin the hands of untrained or careless operators.
ADANGER
The potential for an accident increases when the aerial platform is operated by personnel who are not trained and authorized. Death or serious injury can result from such accidents. Read and under stand the information in this manual and on the placards and decals on the machine before operat ing the aerial platform on the job.
Training is essentialandmustbe performed by a quali fiedperson.Becomeproficientin knowledgeandactual operation before using the aerial platform on the job. Youmustbetrainedandauthorizedtoperformanyfunc tions of the aer ial platform. Operation of the aerial plat form must be within the scope of the machine specifications.
The operator bears ultimate responsibility for following all manufacturer’s instructions and warnings, regula­tionsandsafetyrulesoftheir employerand/orany state or federal law.
Maintenance
Every person who maintains, inspects,tests,orrepairs the aerial platform must be qualified to do so.Following
­the daily prestart inspection in this Operator’s Manual
­will help keep the aerial platform in optimum working condition. Other maintenance functions must be per formed by maintenance personnel whoare qualified to work on the aerial platform.
Do not modify this aerial platform without prior written consent of the Snorkel Engineering Department.Modi ficationmayvoid thewarranty, adverselyaffectstability,
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or affect the operational characteristics of the aerial platform.
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Manual of Responsibilities
All owners and users of the aerial platform must read,
­understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the re sponsibility of the user and their employer.
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ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial plat form. A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Les­sees of ANSI/SIA A92.6-1999 Self-Propelled Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request.
Copies are also available from: Scaffold Industry Association
20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA
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Additional Information
For additional information contact your local dealer or Snorkel at:
Snorkel Inter national, Inc. P.O.Box 1160 St. Joseph, MO 64502-1160 USA 816-364-0317
http://www.snorkelusa.com
1-2 S1930 – 0361266

Chapter 2. Specifications

Component Identification
Upper Controls
Operator’s Manual Holder
Platform Extension
Scissors Structure
Chassis
Guardrails
Toeboards
Platform
Entry Step
Ground Strap
Front
Lower Controls
HydraulicTrayonRightSide Battery Tray on Left Side
S1930 – 0361266 2-1
Pothole Protector Skid
Rear
Chapter 2. Specifications
General Specifications
Aerial Platform
Working height 25(7.6 m) Maximum platform height 19(5.8 m) Turning radius (Right turn)
Inside 5.0(12.7 cm)
Outside 64.5(1.64 m) Wheelbase 4′ 6″ (1.37 m) Ground clearance
Pothole protector raised 2.5(6.3 cm)
Pothole protector lowered 0.75(1.9 cm) Maximum wheel load 1,416 lbs (642 kg) Maximum floor pressure 175 psi (12.3 kg/cm²) Weight, GVW
Approximate 3,040 lbs (1,379 kg) Stowed width 30(76.2 cm) Stowed length 6′ 2″ (1.9 m)
With step removed 5′ 6″ (1.7 m) Stowed height 6′ 7″ (2.0 m)
Platform
Dimensions
Main 29x 61.5(74 cm x 156 cm)
Extension 24x36″ (61.0 cm x 91.4 cm) Guardrail height
Main 39(1.0 m)
Extension 39(1.0 m) Toeboard height 6(15.2 cm) Rated work load
Total 500 lb (227 kg)
Extension 250 lb (113 kg) Maximum number of occupants 2 people AC outlet 120 V, 17.4 amp
Function Speed
Platform raise 12 to 20 seconds Platform lower 20 to 26 seconds Drive
Platform raised less than 7(2.1 m)
0 to 2 mph (0.6 to 3.2 km/h)
Platform raised more than 7(2.1 m)
0 to 0.4 mph (0 to 0.6 km/h)
Drive System
Standard 2-wheel dr ive Gradeability 20%
Drive/Lift Level Sensor Interlock
Side to side 2° Front to rear
Tires
Solid r ubber 4x12″ (10.2 cm x 30.5 cm)
Electrical System
Voltage 24 V DC negative chassis ground Source 4-6 V 220 amp hour batteries Fluid recommended distilled water
Hydraulic System
Maximum pressure 2,800 psi (19,305 kPa) Reservoir capacity 3 US gal (11.4 l) System capacity 3.5 US gal (13.2 l) Maximum operating temperature 160°F (71°C) Hydraulic fluid recommended
Above 10°F (-13°C) Mobil DTE-13M (ISO VG32) Below 10°F (-13°C) Mobil DTE-11M (ISO VG15)
Ambient Air Temperature Operating Range
Fahrenheit 0°F to 110°F Celsius -18°C to 43°C
2-2 S1930 – 0361266

Chapter 3. Safety

Knowledgeoftheinformationinthismanual,andproper training, provide a basis for safely operating the aerial platform.Know the location of all controls and howthey operatetoactquicklyandresponsiblyin anemergency.
Safety devices reduce the likelihood of an accident. Never disable, modify, or ignore any safety device. Safety alerts in this manual indicate situations where accidents may occur.
If any malfunction, hazard or potentially unsafe condi tionrelatingtocapacity,intended use, orsafeoperation is suspected, stop aerial platform operation and seek assistance.
The operator bears ultimate responsibility for following all manufacturer’s instructions and warnings, regula tionsandsafetyrulesoftheir employerand/orany state or federal law.
Electrocution Hazards
Theaerialplatform ismadeof metalcomponentsand is not insulated. Regard all conductors as energized. Do not operate outside during a thunderstorm.
Minimum Safe Approach Distance
Minimum safe approach distances to energized power linesandtheir associatedpartsmustbeobservedwhile operating the aerial platform.
ADANGER
The aerial platform is not electrically insulated. Deathor seriousinjurycan resultfromcontactwith, or inadequate clearance from, an energized con ductor.Do not go closer than the minimumsafeap proach distance as defined by ANSI.
ANSI publications define minimum distances that must be observed when working near bus bars and ener
­gized power lines. Table 1 and Figure 3 are reprinted
courtesy of Scaffold Industry Association, ANSI/SIA A92.6, page 36.
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Voltage range
(phase to phase)
0 to 300V Over 300V to 50kV Over 50kV to 200kV Over 200kV to 350kV Over 350kV to 500kV Over 500kV to 750kV Over 750kV to 1000kV
Table 1—Minimum Safe Approach Distance
Minimum safe approach distance
(Feet) (Meters)
Avoid contact 10 15 20 25 35 45
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3.05
4.60
6.10
7.62
10.67
13.72
Figure 3—Minimum Safe Approach Distance
S1930 – 0361266 3-1
Chapter 3. Safety
Prestart Inspection
Perform a prestart inspection before each shift as de scribed in Chapter 8. Do not use the aerial platform on thejob unlessyouaretrainedandauthorizedto doso.
Work Place Inspection and Practices
Do not use the aerial platform as a ground connection when welding. The welding ground clamp must be at tachedtothe same structure thatisbeing welded.Elec trical current flowcan be very intense, causingserious internal damage to some components.
Inspect the area beforeand during aerial platform use. Thefollowingaresomepotentialhazards thatmaybein the work place.
Debris
Slopes
Drop-offs or holes
Bumps and floor obstructions
Overhead obstructions
Unauthorized persons
High voltage conductors
Wind and weather conditions
Inadequate surface and support to withstand load forcesappliedby theaerialplatformin all operating configurations
Beforeusing the aerial platforminany hazardous (clas­sified) location, make certain it is approved and of the typerequiredbyANSI/NFPA 505foruse in thatparticu lar location.
Know and understand the job site traffic-flow patterns and obey the flagmen, road signs, and signals.
While operatingtheaerialplatform,agoodsafety prac ticeistohavequalifiedpersonnelinthe immediatewor k area to:
Help in case of an emergency
Operate emergency controls as required
Watch for loss of control by platform operator
Warn the operator of any obstructions or hazards that may not be obvious to them
Watch for soft terrain, sloping surfaces, drop-offs, etc. where stability could be jeopardized
Watchfor bystandersandnever allowanyonetobe under, or to reach through the scissors structure while operating the aerial platform
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Pinch points may exist between moving compo
ADANGER
nents. Death or serious injury can result from be coming trapped between components, buildings, structures, or other obstacles. Make sure there is sufficient clearance around the machine before moving the chassis or platform. Allow sufficient room and time to stop movement to avoid contact
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with structures or other hazards.
­Always look in the direction of movement. Drive with
careandat speeds compatiblewith the workplacecon ditions.Usecautionwhendrivingoverrough ground,on slopes,andwhenturning.Do not engage inanyform of horseplay or permit riders any place other than in the platform.
Secureallaccessories,containers,tools,and otherma terials in the platform to preventthemfromaccidentally falling or being kicked off the platform. Remove all ob jects that do not belong in or on the aerial platform.
Never steady the platform by positioning it against an other platform.Do not use boards, or other temporary means to support or level the aerial platform.
Donotoperate the aerialplatformif it isdamagedor not functioning properly. Qualified maintenance personnel must correct the problembeforeputting the aerial plat­form back into service.
Operation
Usethreepoints of support whenenteringorexitingthe platform. For example, use two hands and one foot
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when climbing into the platform. Makesure theareabelow theplatform isfreeof person
nel before lowering. Keep both feet positioned firmly on the platform floor.
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Operate the controls slowly and deliberately to avoid jerky and erratic operation. Always stop the controls in neutral before going in the opposite direction.
Donotdismount while theaerialplatformis in motionor jump off the platform.
Properly stow the aerial platform and secure it against unauthorizedoperationat theendof eachworkday,be fore transporting, or if it is left unattended.
Tip-Over and Falling Hazards
Operatetheaer ial platform onlyona firm, flat, level sur facecapableof withstanding all load forcesimposedby the aerial platform in all operating conditions. Refer to the General Specifications chart for the maximum wheel load, maximumfloorpressure,and drive/lift level sensor interlock information. Raise the platform only when the aerial platform is on level ground.
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3-2 S1930 – 0361266
Chapter 3. Safety
ADANGER
The aerial platformcan tip over if it becomesunstable. Death or serious injury can result from a tip-overacci dent.Donotdriveorpositiontheaerialplatf ormforele vateduse nearan ydrop-off,hole,slope,softor uneven ground, or other tip-over hazard.
Do not operate the aerial platform within 4(1.2 m) of any drop-off or hole.
It isbestnotto transfer fromtheplatformtoanother struc tureorfrom the structuretotheplatform, unlessthatis the safest way to do the job.Judge each situation separately takingthe workenvironment intoaccount.If itisnecessary to transf er from the platform to another structure the fol lowing guidelines apply:
1. Ifyou areusinga fallrestraint, transferyouranchor age fromonestructuretothe other beforestepping across.
2. Remember that you might be transf erring to a struc ture where
3. Use the platform entrance, do not climb over the guardrails.
Donotraise theplatformoutdoors or inthewind.Donot addanythingtothe aerial platform that willincreasethe wind loading such as billboards, banners, flags, etc.
Never operate the aerial platform without all parts of the guardrail system in place and the safety chain or gate closed.Makesure thatallprotectiveguards,cowlings,and doors are securely fastened.
Donotexceed theplatformcapacity as indicatedonthe platform rating placard on the platform. Do not carry loads that extend beyond the platform guardrails without prior written consent from Snorkel.
Do not operate the aerial platform from trucks, trailers, railway cars, floating vessels, scaffolds, or similar equipment unless the application is approvedinwriting by Snorkel.
Do not usetheaerialplatformasacrane, hoist, jack,or for anypurpose other than to position personnel, tools, and materials.
Donotclimb ontheguardrails oruseladders, planks,or other devices to extend or increase the work position from the platform.
Take caretopre v entrope, electrical cords,andhoses, etc., from becoming caught in or on the aerial platform. If the platform orscissorsstructurebecomescaughtonanadja cent structure or other obstacle and is preventedfromnor mal motion, reverse the control to free the platform. If control reversal does not free the platform, evacuate the platform before attempting to free it.
personal fall arrest
is required.
Electrical System
Charge the batteries in a well-ventilated area free of flame, sparks, or other hazards that might cause fire or
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explosion.
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Donotoperateanyoftheaerialplatform functionswhile the battery charger is plugged in.
ADANGER
Batteries give off hydrogen and oxygen that can combineexplosively.Deathor seriousinjury canre
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sult from a chemical explosion. Do not smoke or permit open flames or sparks when checking the batteries.
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Battery acidcan damage theskinand eyes.Serious infection orreactioncan result if medical treatment
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is not given immediately. Wearfaceandeye protec tion when working near the batteries.
Batteries contain sulfuric acid that can damage your
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eyes or skin on contact. Wear a face shield, rubber gloves, and protective clothing when wor king around batteries. If acid contacts your eyes, flush immediately with clear water and get medical attention. If acid con­tacts your skin, wash off immediately with clear water.
Hydraulic System
The hydraulic system contains hoses with hydraulic fluid under pressure.
ADANGER
Hydraulic fluid escaping under pressure can have enough force to inject fluid into the flesh. Serious infection orreactioncan result if medical treatment is notgivenimmediately.In caseofinjuryby escap inghydraulic fluid,seekmedical attentionat once.
Do not place yourhandoranypart of yourbodyinfront of escaping hydraulicfluid.Use a piece of cardboard or wood to search for hydraulic leaks.
Placards and Decals
The aerial platform is equipped with placards and de cals that provide instruction for operation and accident prevention. Do not operate the aerial platform if any placards or decals are missing or not legible.
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S1930 – 0361266 3-3

Chapter 4. Safety Devices

This aerial platform is manufactured with safety de vices, placards, and decals to reduce the likelihood of an accident. For the safety of all personnel, do not dis able,modify,orignoreanysafetydevice.Safetydevices are included in the daily prestart inspection.
ADANGER
Thepotentialfor anaccidentincreases whensafety devices do not function properly. Death or serious injury can result from such accidents. Do not alter, disable, or override any safety device.
If any safety devices are defective, remove the aerial platform from service until qualified maintenance per sonnel can make repairs.
Emergency Stop Controls
Thereisan emergencystopcontrol atthelowerandup per controls.
At the lower controls, the emergency stop is a two-position push button (refer to Figure 4.1).
Pushtheemergency stopbuttonin todisconnectpower to all control circuits. Pull the button out to restore power.
Emergency Stop
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Emergency Stop
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Figure 4.2—Upper Controls
Drive Motion Alarm
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Whenthe joystickismovedout ofneutral todr ivetheae rial platform, the alarm emits a loud beeping sound to warn personnel in the work area to stand clear.
Pothole Protector Skids
The pothole protector skids automatically lower when the platform is elevated approximately 24(61 cm). Ground clearance is reduced from 2 (1.9 cm) when the skids lockinto position (refer to Fig­ure 4.3).
1
(6.3 cm)
/2
to
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3
/4
Pothole Protector Skid
Figure 4.1—Lower Controls
Note The lower controls override the upper controls. If the upper control emergency stop button is engaged, the lower controls can still be used to operate the aerial platform.
At the upper controls, the emergency stop is a two-position push button (refer to Figure 4.2).
Pushtheemergency stopbuttonin todisconnectpower to the upper control circuits. Pull the button out to re store power.
S1930 – 0361266 4-1
The aerialplatformcan tip over ifitbecomesunsta ble. Death or serious injury can result from a tip-overaccident.Do notdriveor position the aerial platform for elevated use within four feet of any
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drop-off, hole, or other tip-over hazard.
This protection system limits the tilt angle if a wheel is driven into a drop-off or hole. This greatly reduces the likelihood of the aerial platform tipping over.
The pothole protection system is for added protection and does not justify operating near drop-offs or holes.
Figure 4.3—Pothole Protector Skids
ADANGER
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Chapter 4. Safety Devices
Drive/Lift Pothole Protector Interlock
The aerial platform drive and lift functions are inter lockedthrough a limit switchthatsenses whether ornot the pothole protection linkage is locked into position. The drive/lift pothole interlock operates when the plat form is elevated approximately 7(2.1 m).
If an obstruction under the skids, or some other impair ment prevents the skids from locking into position, the driveandliftfunctionswill not operate and an alarm will sound.
Lower the platform and remove the obstruction when the drive/lift pothole protector interlock alarm sounds.
Drive/Lift Level Sensor Interlock
The aerial platform drive and lift functions are inter lockedthrough alevelsensorsystem.The drive/liftlevel sensorinterlockoperateswhen theplatformiselevated approximately 7(2.1 m).
Ifthechassis istiltedmorethan2degreesside-to-sideor morethan4 degreesfront-to-rear, thedriveandlift func tions will not operate and an alarm will sound.
Lowerthe platformanddriveto alevelsurfacewhenthe drive/lift level sensor alarm sounds.
Thedrive/liftlevelsensor systemisforaddedprotection and does not justify operating on anything other than firm, flat, level surfaces.
Lowering Alarm
When the joystick is moved out of neutral to lower the platform,thealarmemitsaloudbeeping sound to warn personnel in the work area to stand clear.
Emergency Lowering Lever
Theemergencyloweringlevermaybeusedto lowerthe platformifthere isamalfunction inthehydraulicorelec
­tricalsystem.Theleverismounted atthe frontofthe ae
rial platform (refer to Figure 4.4).
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Emergency Lowering Lever
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Figure 4.4—Emergency Lowering Lever
Theemergencyloweringlevermaybeusedto lowerthe scissorsarmsontothesafetyprop beforeinspectingthe
­machine.
Safety Prop
The safety prop (refer to Figure 4.5) is used to support the scissors structure when access to the scissors arm components or the chassis is required. Always use the safety prop when the platform is raised during inspec­tion and maintenance.
Safety Prop
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ADANGER
Pinch points exist on the scissors structure. Death or seriousinjurycan result if thescissorsstructure lowers onto personnel within the scissors arms or under the raised platform.Stand clear while raising and lowering the platform.
Becarefulwhenlowering the platform.Keephandsand fingersawayfrom thescissorsstructurescomponents.
Figure 4.5—Safety Prop
4-2 S1930 – 0361266
Chapter 4. Safety Devices
Guardrails
The guardrail system includes a top rail, mid rail, and toeboardsaroundthesides of theplatform(refer toFig ure 4.6).
Top Rail
Mid Rail
Toeboard
Figure 4.6—Guardrails
A safety chain or an optional swinging gate allows for access to the platform. The gates close automatically after entering or exitingthe platform.The chain or gate is part of the guardrail system and must be securely fastened after entering the platform.
Entry Chain
Ground Fault Circuit Interrupter
The electrical power outlet (refer to Figure 4.7), at the platform contains a ground fault circuit interrupter (GFCI)to helppreventaccidental conductorgrounding.
Tilt Alarm
An alarm will sound if the aerial platform chassis is out of level more than 1
­raised.
1
/2 degrees when the platform is
ADANGER
The aerialplatformcan tip over ifitbecomesunsta ble. Death or serious injury can result from a tip-overaccident.Do notdriveor position the aerial platform for elevated use near any drop-off, hole, slope, soft or uneven ground,or other tip-over haz ard.
Completely lower the platform and then drive to a level surface when the tilt alar m sounds.
Thetiltalarm isforaddedprotection anddoesnotjustify operating on anything other than firm, flat, level sur faces.
Horn
The optional horn may be used to warn personnel on the ground. The horn is operational when the machine is set up for operation from the upper controls.
Flashing Light
Anoptional redor amberflashing lightmaybelocatedat the rear of the aerial platform (refer to Figure 4.9).The flashinglightwarnspersonnel that the aerial platformis in the area.
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Flashing Light
Figure 4.7—Electrical Power Outlet
The light flashes at about one flash per second when the machine is set up for operation from the upper con trols.
S1930 – 0361266 4-3
Figure 4.9—Flashing Light
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Chapter 5. Gauges

The aerial platform is equipped with several gauges to monitor the condition of the machine before and during operation.
Hour Meter
Thehourmeterislocated onthe lowercontrol panel(re fer to Figure 5.1). It measures the accumulated aerial platform operating time.
Hour Meter
Figure 5.1—Lower Controls
Ammeter
The ammeter is located on the battery charger (refer to Figure 5.2). When the batteries are charging, the am­meterdisplaysthe levelof current flowfromthe charger to the batteries.
Ammeter
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Figure 5.2—Battery Charger
Battery Condition Indicator
The optional battery conditionindicator (refer to Figure
5.3)islocated ontheupper control panel.Itdisplaysthe level of available battery power to operate the aerial platform. The number one on the scale indicates full power and zero indicates no power.
Battery
Condition Indicator
Figure 5.3—Battery Condition Indicator
SL 19e – 0361265 5-1
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