Smooth Fitness CE 3.2 User Manual

USER’S MANUAL

SMOOTH CE 3.2 ELLIPTICAL TRAINER

MODEL NUMBER: CE 3.2

USER WEIGHT LIMITATION: 300 lbs.

TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167

SERIAL NUMBER (found on frame):

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CE 3.2 ELLIPTICAL TRAINER

PREASSEMBLY

For future service or related questions:

Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth Fitness Elliptical Trainer.

Name: ______________________________ Phone Number: ___________________ Receipt: ______________________

Open the boxes:

You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.

Gather your tools:

Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.

Clear your work area:

Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.

Invite a friend:

Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when assembling this product.

User Weight Limitation:

Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users whose weight exceeds this limit.

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CE 3.2 ELLIPTICAL TRAINER

HARDWARE COMPARISON CHART

Hardware chart:

For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help you identify those items that may be unfamiliar to you.

NO.	DESCRIPTION	QTY.
30	30 x 91 x M14 Bolt	2	30		97	105
	M8 x 60mm Allen Head
77	Bolt	2
78	M10 x 90mm Bolt	2
	M8 x 80mm Allen Head		78
79	Bolt	2
88	M14 Nut	2		101	100	91
91	ID 8mm Curve Washer	2
97	M4 x 12mm Screw	8	79
98	M10 Cap Nut	2
100	M4 x 50mm Bolt	1
101	ID 10mm Curve Washer	2		88	98	A
102	M4 x 15mm Screw	24	77
105	M6 x 20mm Bolt	4
A	M14 Bushing Tool	1
B	5mm Allen Key	1	B	E		D
C	8mm Wrench	1
D	Wrench for M10 Nut	1
E	Wrench	1	C

MILLIMETERS

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CE 3.2 ELLIPTICAL TRAINER

PARTS LIST

No.	Description	Qty. Order No.
1	Computer	1	CE3.2-001
2	Front Upright Frame	1	CE3.2-002
3	Side Upright Bottom Cover -	1	CE3.2-003
	Left
4	Side Upright Bottom Cover -	1	CE3.2-004
	Right
5	Left Upright	1	CE3.2-005
6	Right Upright	1	CE3.2-006
7	Side Upright Upper Cover - #1	2	CE3.2-007
8	Side Upright Upper Cover - #2	2	CE3.2-008
9	Rubber Cushion	2	CE3.2-009
10	Handle Bar End Cap	2	CE3.2-010
11	Handlebar Pivot Outside	2	CE3.2-011
	Bushing
12	Handlebar Pivot Inside Bushing	2	CE3.2-012
13	Handlebar Cover	2	CE3.2-013
14	Handlebar Inside Cover	4	CE3.2-014
15	Bearing 6004zz	4	CE3.2-015
16	Handlebar - Left	1	CE3.2-016
17	Handlebar - Right	1	CE3.2-017
18	Pedal Arm Front Pivot Cover -	4	CE3.2-018
	Left
19	Fixed Handle bar Foam Grips	2	CE3.2-019
20	Action Handlebar Foam Grips	2	CE3.2-020
21	Hand Pulse Sensor	2	CE3.2-021
22	Pedal Soft Cushion	2	CE3.2-022
23	Pedal	2	CE3.2-023
24	Pedal Support Base	2	CE3.2-024
25	Pedal Buffer Sets	2	CE3.2-025
26	Bearing 608zz	8	CE3.2-026
27	Bushing 8 x 12mm	4	CE3.2-027
28	Pedal Fixing Base	2	CE3.2-028
29	Pedal Cover	2	CE3.2-029

	No.	Description	Qty. Order No.
	30	20 x 91 x M14mm Bolt	2	CE3.2-030
	31	Bearing 6804zz	4	CE3.2-031
	32	Level Adjusters	2	CE3.2-032
	33	Pedal Arm - Left	1	CE3.2-033
	34	Pedal Arm - Right	1	CE3.2-034
	35	C Clips	2	CE3.2-035
	36	Bearing 2202zz	2	CE3.2-036
	37	Pedal Arm Adjusters	2	CE3.2-037
		Bushing
	38	Bearing	2	CE3.2-038
	39	Pedal Arm Rear Shaft	2	CE3.2-039
	40	Pedal Arm Rear Shaft	2	CE3.2-040
		Bushing
	41	Adjuster Motor	1	CE3.2-041
	42	Spiral Shaft	1	CE3.2-042
	43	Motor Bracket	1	CE3.2-043
	44	Volute Shaft	1	CE3.2-044
	45	Motor Control Board	1	CE3.2-045
	46	Magnet Bracket Shaft	1	CE3.2-046
	47	Spring	1	CE3.2-047
	48	Magnet Bracket Shaft	1	CE3.2-048
	49	Crank Disk Support Cover	2	CE3.2-049
	50	Crank	2	CE3.2-050
	51	Crank Disk	2	CE3.2-051
	52	Belt	1	CE3.2-052
	53	M8 x 20mm CAP Bolt	1	CE3.2-053
	54	Flywheel Assembly	1	CE3.2-054
	55	Bearing 6000zz	3	CE3.2-055
	56	Flywheel Axle	1	CE3.2-056
	57	Flywheel Shaft Fixing	1	CE3.2-057
	58	Volute Bracket	1	CE3.2-058

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CE 3.2 ELLIPTICAL TRAINER

PARTS LIST

No.	Description	Qty. Order No.
59	Front Frame Cover - Upper	1	CE3.2-059
60	Front Frame Cover - Lower	1	CE3.2-060
61	Crank Disk Axle	1	CE3.2-061
62	Crank Disk Support Bushing	2	CE3.2-062
63	Bearing 6005zz	2	CE3.2-063
64	Bearing 6400zz	4	CE3.2-064
65	Strengthen Wheel Adjusters Set	1	CE3.2-065
66	Rear Stabilizer Cap	2	CE3.2-066
67	Rear Stabilizer Cushion	2	CE3.2-067
68	Caster	2	CE3.2-068
69	Front Cover	1	CE3.2-069
70	Frame Outside Cover - Left	1	CE3.2-070
71	Frame Inside Cover - Left	1	CE3.2-071
72	Frame Inside Cover - Right	1	CE3.2-072
73	Frame Outside Cover - Right	1	CE3.2-073
74	M8 x 15mm Allen Head Bolt	26	CE3.2-074
75	M8 x 20mm CAP Screws	2	CE3.2-075
76	M8 x 90mm Allen Head Bolt	4	CE3.2-076
77	M8 x 60mm Allen Head Bolt	2	CE3.2-077
78	M10 x 90mm Bolt	2	CE3.2-078
79	M8 x 80mm Allen Head Bolt	2	CE3.2-079
80	M8 x 15mm Bolt	6	CE3.2-080
81	M10 x 45mm Allen Head Bolt	2	CE3.2-081
82	M10 x 45mm Screw	2	CE3.2-082
83	M6 x 20mm Allen Head Bolt	8	CE3.2-083
84	M6 x 15mm Screw	4	CE3.2-084
85	Fixing Inserts	12	CE3.2-085
86	M6 Nylon Nut	8	CE3.2-086
87	M8 Nylon Nut	5	CE3.2-087
88	M14 Nut	2	CE3.2-088

	No.	Description	Qty.	Order No.
	89	M10 Nylon Nut	2	CE3.2-089
	90	M12 Nut	1	CE3.2-090
	91	ID 8mm Curve Washer	4	CE3.2-091
	92	10 x 22 x 2mm Washer	2	CE3.2-092
	93	10 x 15 x 1.5mm	2	CE3.2-093
	94	M4 x 40mm CAP Screw	1	CE3.2-094
	95	M4 x 19mm Hard Screw	32	CE3.2-095
	96	M4 x 19mm Screw	5	CE3.2-096
	97	M4 x 12mm Screw	8	CE3.2-097
	98	M10 Cap Nut	2	CE3.2-098
	99	Frame	1	CE3.2-099
	100	M4 x 50mm Bolt	1	CE3.2-100
	101	ID 10mm Curve Washer	2	CE3.2-101
	102	M4 x 15mm Screw	8	CE3.2-102
	103	Wire Harness - Middle	1	CE3.2-103
	104	Wire Harness - Lower	1	CE3.2-104
	105	M6 x 20mm Bolt	4	CE3.2-105
	106	Hand Pulse Wire - Lower	1	CE3.2-106
	107	Fixed Handle Bar End Cap	2	CE3.2-107
	108	Hand Pulse Sensor Wire -	2	CE3.2-108
		Middle
	109	Wire Harness - Upper	1	CE3.2-109
	110	Hand Pulse Sensor Wire -	2	CE3.2-110
		Upper
	111	Keypad	1	CE3.2-111
	112	Console Housing – Upper	1	CE3.2-112
	113	Console Housing - Bottom	1	CE3.2-113

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CE 3.2 ELLIPTICAL TRAINER

PARTS DIAGRAM

	A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
													1
														109
														110
											110						112
											111
																	113
												10				21			10		21
										21
												21			95
													95
										20							20
												107
												19
										16		108
											108				103	105				17
										15	97						106
									102	106					15
							7					14						14
					8			79		11			97											8
															12
														2
																						79		7	102
					102																97
						22		102			15	97
										13		12		102
									5				108						15 11			6		102		22
						83					3	4
														108		13										83
			75			23			18 88				102											75
																					3		4			23
													78											102
			74			86												88								24
									77					78
	24																							74
			87		26	27	26		9		91									18						86
																		77					26 27
							76		32
			25		87						101								91			87				25
	95		29		28				31 30 18					101							32			87	26	76
													98					9
																					18 30
					85																		31	28
										95
84 35	36 33	37 38			74		29											95							29
																									95
				39 40															29		85
														40 39 38 37 34									74
																				36 35 84

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7

CE 3.2 ELLIPTICAL TRAINER

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
											87			41
											45
														42
											58
			52											43
										59 100				44
			49	50		94
		74						99	60 85
						65	93							47 92 46
		84							110
						82									90
		74
95															51
	70							55					55	48
	85					62 63
95		95		51			64						56	57	50 49 74
		96				80
					66			63
		71							61	74	53	54	62 80		84
				69	81 68	67	89	66
95															74
		96				95	68 81	67
85							85
											73
							95
											95
							96
95									95
		72
							85
						95			95

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CE 3.2 ELLIPTICAL TRAINER

ASSEMBLY

STEP 1:

First make sure to connect the Wire Harness – Middle (103) and Wire Harness – Lower (104) as shown below.

Attach the Front Upright Frame (2) to the Frame (99) and secure using two M10 x 90mm Bolts (78), two ID 10mm Curve Washers (101) and two M10 Nuts (98).

NOTE: Make sure the wire is recessed into the frame, do not trap the wire.

2
78	99

98

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9

CE 3.2 ELLIPTICAL TRAINER

ASSEMBLY

STEP 2:

First make sure to connect the Wire Harness - Upper (109) with Wire Harness - Middle (103) and Hand Pulse Sensor Wire – Upper (110) with Hand Pulse Sensor Wire – Middle (108) as shown below.

Attach the Computer (1) to the Front Upright Frame (2) using four M6 x 20mm Bolts (105).

NOTE: Make sure all wires are recessed into the Console Housing, do not trap or pinch any of the wires.

1

105

2

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10

CE 3.2 ELLIPTICAL TRAINER

ASSEMBLY

STEP 3:

Slide the Handlebar – Left (16) and Handlebar – Right (17) onto the Front Upright Frame (2).

Connect the Hand Pulse Sensor Wire - Middle (108) with Hand Pulse Sensor Wire – Lower (106) as shown below.

108

106

16	17
	2

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11

CE 3.2 ELLIPTICAL TRAINER

ASSEMBLY

STEP 4:

Attach the Left Upright (5) and Right Upright (6) to the Frame (99) and secure using two M8 x 60mm Allen Head Bolts (77), two ID 8mm Curve Washers (91) and two M8 x 80mm Allen Head Bolt (79).

79

2

5

91

77

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