Smooth Fitness CE-3.0 User Manual

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USER’S MANUAL

SMOOTH CE-3.0 ELLIPTICAL TRAINER

USER WEIGHT LIMITATION: 350lbs(160kgs).

SERIAL NUMBER (found on frame):

REV 12/27/11

2 SMOOTH CE3.0 ELLIPTICAL TRAINER

PREASSEMBLY

For future service or related questions:

Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth Fitness Elliptical Trainer.

Name: ______________________________ Phone Number: ___________________ Receipt: ______________________

Open the boxes:

You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.

Gather your tools:

Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.

Clear your work area:

Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.

Invite a friend:

Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when assembling this product.

User Weight Limitation:

Please note that there is a weight limitation for this product. If you weigh more than 350lbs. it is not recommended that you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users whose weight exceeds this limit.

PACKAGING

Environmentally friendly, recyclable materials

Outer packaging of the cardboard

Form parts of foamed, CPC-free polystyrene(PS)

Foils and bag of polyethylene (PE)

Tension bands of polypropylene (PP)

DISPOSAL Please undertake environmentally friendly disposal.

 

 

 

 

www.smoothfitness.com

3

 

 

COMPLETE PARTS LIST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Number

Name&specification

 

Qty

 

 

 

CE-30i-1

computer

 

1

 

 

 

 

CE-30i-2

computer screw

 

4

 

 

 

 

CE-30i-3

handlebar end cap

 

2

 

 

 

 

CE-30i-4

handlebar tube

 

1

 

 

 

 

CE-30i-5

Fixed handlebar foam

 

2

 

 

 

 

CE-30i-6

handle pulse

 

2

 

 

 

 

CE-30i-7

handle pulse line

 

2

 

 

 

 

CE-30i-8

curved washer OD20*ID8.5*1.5T

 

2

 

 

 

 

CE-30i-9

Inner hexagon M8*20 Screw

 

30

 

 

 

 

CE-30i-10

console support tube

 

1

 

 

 

 

CE-30i-11

fixed handlebar cover-R

 

1

 

 

 

 

CE-30i-12

fixed handlebar cover-L

 

1

 

 

 

 

CE-30i-13

screw M4*20

 

17

 

 

 

 

CE-30i-14

Flat washer OD20*ID8.5*1.5T

 

22

 

 

 

 

CE-30i-15

Spring washer M8*2.0T

 

28

 

 

 

 

CE-30i-16

computer wire upper section

 

1

 

 

 

 

CE-30i-17

computer wire lower section

 

1

 

 

 

 

CE-30i-18

action handlebar cover –rear

 

2

 

 

 

 

CE-30i-19

R12 bearing

 

12

 

 

 

 

CE-30i-20

action handlebar tube-L

 

1

 

 

 

 

CE-30i-21

screw M5*16

 

34

 

 

 

 

CE-30i-22

front stabilizer cover

 

2

 

 

 

 

CE-30i-23

Flat head M6*16 screw

 

10

 

 

 

 

CE-30i-24

Spring washer M6*1.5T

 

10

 

 

 

 

CE-30i-25

Flat washer OD16*ID6.5*1.5T

 

10

 

 

 

 

CE-30i-26

transport wheel axle

 

1

 

 

 

 

CE-30i-27

Transport wheel

 

1

 

 

 

 

CE-30i-28

action handlebar tube –R

 

1

 

 

 

 

CE-30i-29

action handlebar end cap

 

2

 

 

 

 

CE-30i-30

action handlebar foam

 

2

 

 

 

 

CE-30i-31

action handlebar cover –front

 

2

 

 

 

 

CE-30i-32

Flat washer OD22*ID8.5*2.0T

 

2

 

 

 

 

CE-30i-33

computer post cover end hook

 

1

 

 

 

 

CE-30i-34

computer post cover

 

1

 

 

 

 

CE-30i-35

water bottle holder

 

1

 

 

 

 

 

 

 

 

 

 

4 SMOOTH CE3.0 ELLIPTICAL TRAINER

COMPLETE PARTS LIST

Part Number

Name&specification

Qty

CE-30i-36

main frame cover fixing plate

10

CE-30i-37

screw M4*20

3

CE-30i-38

cover –Right

1

CE-30i-39

main frame cover front cover

1

CE-30i-40

motor

1

CE-30i-41

motor cable

1

CE-30i-42

M10*1.5*10T nut

13

CE-30i-43

C style button ( 12)

2

CE-30i-44

Flat washer OD20*ID10.5*2.0T

14

CE-30i-45

flywheel axes

1

CE-30i-46

6001 bearing

2

CE-30i-47

flywheel

1

CE-30i-48

Magnetic assembly

1

CE-30i-49

screw M5*30

1

CE-30i-50

M5 nut

2

CE-30i-51

magnet spring

1

CE-30i-52

connecting bar axle

2

CE-30i-53

C style button ( 17)

4

CE-30i-54

M10 (Subtense 17) nut

2

CE-30i-55

2203-R5ZZbearing

2

CE-30i-56

connecting bar tube

1

CE-30i-57

connecting bar cover-R

2

CE-30i-58

connecting bar cover -L

2

CE-30i-59

Right and left rear stabilizer end cap

6

CE-30i-60

main frame

1

CE-30i-61

M6*1.0*6T nut

8

CE-30i-62

Crank Pulley

1

CE-30i-63

powder bushing

1

CE-30i-64

C style button ( 19)

2

CE-30i-65

crank axle set

1

CE-30i-66

screw M6*18

4

CE-30i-67

belt

1

CE-30i-68

crank arm -left

1

CE-30i-69

pedal axes gap bushing

2

CE-30i-70

screw 5/16-18*25

2

 

 

 

 

 

www.smoothfitness.com

5

 

 

 

COMPLETE PARTS LIST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Number

Name&specification

 

Qty

 

 

 

 

CE-30i-71

pedal axle sleeve

 

2

 

 

 

 

 

CE-30i-72

power cable

 

1

 

 

 

 

 

CE-30i-73

sensor wire

 

1

 

 

 

 

 

CE-30i-74

roller track support cover –middle

 

1

 

 

 

 

 

CE-30i-75

aluminum roller track

 

2

 

 

 

 

 

CE-30i-76

roller track cover –rear

 

1

 

 

 

 

 

CE-30i-77

roller track support tube

 

1

 

 

 

 

 

CE-30i-78

screw M10*68

 

2

 

 

 

 

 

CE-30i-79

Spring washer M10*2.0T

 

2

 

 

 

 

 

CE-30i-80

Arc washer OD20*ID10.5*2.0T

 

2

 

 

 

 

 

CE-30i-81

crank arm -right

 

1

 

 

 

 

 

CE-30i-82

screw M10*25

 

8

 

 

 

 

 

CE-30i-83

pedal –right

 

1

 

 

 

 

 

CE-30i-84

Transport handle foam

 

1

 

 

 

 

 

CE-30i-85

Transport handle

 

1

 

 

 

 

 

CE-30i-86

M8*1.25*8T nut

 

1

 

 

 

 

 

CE-30i-87

J screw

 

1

 

 

 

 

 

CE-30i-88

pedal arm tube –right

 

1

 

 

 

 

 

CE-30i-89

M10*1.5*6.35T subtense 17 nut

 

2

 

 

 

 

 

CE-30i-90

pedal fixing plate

 

2

 

 

 

 

 

CE-30i-91

pedal axle bushing

 

2

 

 

 

 

 

CE-30i-92

main frame cover –left

 

1

 

 

 

 

 

CE-30i-93

tension wheel bushing

 

1

 

 

 

 

 

CE-30i-94

tension wheel gap bushing

 

1

 

 

 

 

 

CE-30i-95

Flat washer OD25*ID19.5*1.5T

 

1

 

 

 

 

 

CE-30i-96

tension wheel bracket

 

1

 

 

 

 

 

CE-30i-97

washer flat

 

1

 

 

 

 

 

CE-30i-99

pedal arm tube-L

 

1

 

 

 

 

CE-30i-100

pedal –L

 

1

 

 

 

 

CE-30i-101

Round head M5*10 screw

 

10

 

 

 

 

CE-30i-102

roller cover

 

2

 

 

 

 

CE-30i-103

roller

 

2

 

 

 

 

CE-30i-105

roller shaft bushing

 

2

 

 

 

 

CE-30i-106

connecting bar –L

 

1

 

 

 

 

CE-30i-107

protect line

 

2

 

 

 

 

CE-30i-108

adaptor

 

1

 

 

 

 

 

 

 

 

 

 

 

6 SMOOTH CE3.0 ELLIPTICAL TRAINER

PARTS DIAGRAM

 

 

 

 

 

 

 

 

 

MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

107

 

 

 

 

 

 

8

 

 

 

7

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

20

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

18

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

13

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13 31

 

 

14

 

 

 

 

 

 

 

 

 

16

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

58

 

34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

21

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

 

 

 

 

 

 

 

 

13

89

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

54

 

 

 

 

 

 

13

 

82

 

44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

 

99

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22 21

 

 

44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

15

 

 

 

14 15 9

 

 

 

 

 

13 31

 

 

101

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

58

 

 

102

 

80

 

 

 

 

89

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

82

 

 

54

 

 

21

76 21

21 74

79

 

 

83

44

 

57

 

 

 

 

 

 

 

44

 

88

13

 

 

 

 

 

 

 

 

 

 

 

105

 

 

 

 

 

42

 

14 15

9

 

 

 

 

 

 

 

 

 

 

 

85

 

 

 

 

 

 

 

 

 

 

 

 

 

101

 

 

 

 

 

 

 

 

 

 

102

 

 

 

 

 

 

 

78

 

 

 

 

 

 

 

 

 

 

77

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

105

 

 

 

 

9

15 8

 

 

 

 

 

 

 

 

 

www.smoothfitness.com 7

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

8 SMOOTH CE3.0 ELLIPTICAL TRAINER

ASSEMBLY

STEP 1: Attach the Rear Roller Track Support Tube Cover and Transport Handle

(A)Attach the rear stabilizer cover to the roller track support tube (77) and secure with 4x M5*16(21) screws.

(B)Insert the transport handle through the top of rear stabilizer cover, then secure it with 2x M8*20(9) screws, 2 x M8*2.0T(15) spring washers and 2 x OD20*ID8.5*1.5T (8) curved washers.

(C)Tighten all bolts and screws now.

www.smoothfitness.com 9

ASSEMBLY

STEP 1: Attach the Roller Track Support Tube to the Main Frame

(A)Attach the roller track support tube (77) to the main frame (60) and secure with 2 x M10*68(78) bolts, insert the bolts through the frame then attach 2x OD20*ID10.5*2.0T curved washers (80), 2 x M10*2.0T spring washers (79), and 2 x M10*1.5*10T nut (42). Tighten the bolts now.

(B)Place the middle roller track support tube cover –middle (74) over the roller track support tube (77) and secure it with 2 x M5*16(21) screws.

(C)Place the left front stabilizer bar cover (21) over the front stabilizer and secure it with 2 x M5*16(21) screws.

(D)Repeat the above process for the right front stabilizer bar cover(22)

(E)Tighten all bolts and screws now

21 22

22 21

21 74

60

42

79

80

78

77

10 SMOOTH CE3.0 ELLIPTICAL TRAINER

ASSEMBLY

STEP 2: Attach the Action Handlebars and Covers

(A)Slide the right handlebar on to the action handlebar axle. Secure the action handlebar to the axle with 1 x M8*2.0T bolt (9), 1 x M8*2.0T spring washer (15) and 1 x OD22*ID8.5*2.0T flat washer (32). Tighten all bolts now

(B)Place the front and rear action handle bar covers around the pivot joint and secure with 1 x M8*20(13) screw

(C)Repeat the above process for the left side

Action Handlebar axle

20

13 18

13 31

28

13

18

32

9

15 13 31

Smooth Fitness CE-3.0 User Manual

www.smoothfitness.com 11

ASSEMBLY

STEP 3: Attach the Left and Right Pedal Arms, Connecting Tubes and Covers

(A)Rotate the crank arm of the elliptical so the pedal arm (88) can be attached to the crank arm. (see diagram 4a and 4b)

(B)Secure the right pedal arm to the crank arm with 1 x OD20*ID10.5*2.0T flat washer (44) and M10*1.5*6.35T Nut (89) Tighten all bolts now.

(C)Attach the connecting tube (56) to the right action handlebar (28) (see diagram 4c).Secure the arm with 2 x M8*20 bolt (9), 2 x M8*2.0T spring washer (15) and 2 x OD20*ID8.5*1.5T flat washer (14) (see diagram 4c)

(D)Put the left and right connecting tube covers (58 & 57) over the connecting tube / action handlebar joint ( see diagram 4d) Secure the covers together with 5 x M4*20 screws (13)

(E)Position the pedal arm roller on to the aluminum roller track (see diagram 4e). remove the M8*20 bolt (9), OD20*ID8.5*1.5T flat washer (14) and M5*10 screw (101), Install the retaining loop from under the roller track support tube (77) and line line up the holes on the retaining loop and the roller bolt holes (previously removed). Then reinsert the M8*20 bolt (9), OD20*ID8.5*1.5T flat washer (14) and M5*10 screw (101), to secure both the retaining loop and the roller. Fully tighten all bolts now.

(F)Repeat the above processes for the left side.

4a

58

89

 

 

57

 

 

54

 

 

 

 

 

 

13

 

 

44

 

 

 

 

 

 

 

 

 

99

 

 

 

 

 

 

 

106

 

 

 

14

15 9

60

 

 

 

 

 

 

 

102

 

 

 

58

 

 

 

 

 

 

 

 

 

 

28

 

102

 

 

89

 

 

 

 

 

54

 

 

 

 

 

44

 

57

 

 

 

 

88

 

 

 

 

13

 

 

 

 

 

105

 

77

 

14

15 9

 

 

 

 

 

 

 

 

 

 

 

 

56

 

 

 

101

 

 

 

 

 

102

 

 

 

 

 

 

105

 

 

Crank arm bracket

4b

89

44

88

 

 

 

4e

 

 

4d

14

4c

 

103

 

58

101

 

 

 

 

 

77

 

 

 

57

 

14

15 9

9

 

 

105

 

 

 

13

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